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P0529-P0600-E.qxd 08.11.

6 2:21 PM Page 549

Precision Regulator
Series IR1000/2000/3000

Series Model Regulating pressure range Port size Page ARJ


AR425
Series IR1000 to 935
IR1000 0.005 to 0.2 MPa
AMR
IR1010 0.01 to 0.4 MPa 1/8 553 ARM
ARP
IR1020 0.01 to 0.8 MPa
IR

Series IR2000 IRV


IR2000 0.005 to 0.2 MPa
Basic Type

VEX1

IR2010 0.01 to 0.4 MPa 1/4 553 SRH


SRP
IR2020 0.01 to 0.8 MPa
SRF
ARX20
Series IR3000
IR3000 0.01 to 0.2 MPa
VCHR

IR3010 0.01 to 0.4 MPa 1/4, 3/8, 1/2 553


ITV
IC
IR3020 0.01 to 0.8 MPa
PVQ
VEF
VEP

VER
Series IR2000
VEA
VY2
IR2120 0.01 to 0.8 MPa 1/4 553
Air Operated Type

VBA
VBAT

AP100

Series IR3000

IR3120 0.01 to 0.8 MPa 1/4, 3/8, 1/2 553

549
P0529-P0600-E.qxd 08.11.6 2:21 PM Page 550

Precision Regulator

Series IR1000/2000/3000

Bracket and pressure


gauge can be mounted
from 2 directions
Mounting is possible on either the front or the back.

Expanded regulating
pressure range
The maximum set pressure has been expanded
from the conventional 0.7 MPa to 0.8 MPa.

Compact and
lightweight
IR1000 width 35 mm mass 140 g
IR2000 width 50 mm mass 300 g
IR3000 width 66 mm mass 640 g

Manifolding is
possible 8 stations
at the maximum
Made to order specifications
(Except Series IR2120, IR3000)
OUT OUT OUT OUT OUT

550
P0529-P0600-E.qxd 08.11.6 2:21 PM Page 551

Compatible with new modular connection brackets (-X120)


Can be combined with AF (Air filter) and AFM (Mist separator).

ARJ
AR425
to 935

AMR
Attachments such as a pressure switch ARM
can be mounted as accessories
ARP
Applicable modular size IR1000: 20 type
IR2000: 30 type IR
IR3000: 40 type
IRV
VEX1

∗ Mount the standard type with a conventional connection bracket. SRH


SRP
Relief flow characteristics SRF
Possible to relieve (exhaust) air ranged 50 to 4000 l/min (ANR)
ARX20
Back pressure: 0.7 MPa Back pressure: 0.7 MPa
0.7 0.7
VCHR
IR2010 IR201 IR3010
0.6
IR401
0.6 ITV
Set pressure (MPa)

Set pressure (MPa)


0.5 0.5
IC
0.4 0.4

0.3 0.3
PVQ
0.2 0.2
VEF
VEP
0.1 0.1
VER
600 500 400 300 200 100 0 5000 4000 3000 2000 1000 0
VEA
Relief flow (l /min (ANR)) Relief flow (l /min (ANR))
VY2
VBA
VBAT
Series Variations Made to Order Specifications
Model Basic type Air operated type Symbol Specifications/Content AP100
Specifications IR100 IR200 IR300 IR2120 IR3120 10- Clean Series
0.2 MPa    — — 20- Copper-free and fluorine-free
Maximum
0.4 MPa    — — 80- Ozone resistant
set pressure
0.8 MPa      -T For high temperature
Rc 1/8  — — — — -L For low temperature

Port size
Rc 1/4 —     -X1 Non-grease specifications
Rc 3/8 — —  —  -X465 With digital pressure switch (ISE30)
Rc 1/2 — —  —  IRM Manifold (Except Series IR2120, IR3000)
∗ For details, refer to page 560.

551
P0529-P0600-E.qxd 08.11.6 2:21 PM Page 552

Series IR1000/2000/3000

Application
Example

Constant fluid pressure

Balance and drive


Accurate balance pressure setting
TANK

• Since there is a large effective area for supply and exhaust


pressure, setting can be done quickly.

• Limits pressure fluctuation when driving a cylinder,


maintaining excellent static and dynamic balance.

Accurate pressure setting — Sensitivity


within 0.2% F.S. (Full Span) Tension control
Contact pressure control
Winding roller Drive roller

Low friction cylinder

• Adapts to the cylinder's piston displacement, maintaining a


constant pressure.

Multistage control of pressing force for


workpiece (Wrapping machine)
Leak test circuit

Measured
object

Low friction
cylinder

552
392-IR.qxd 11.4.15 5:01 PM Page 1

Precision Regulator RoHS

Series IR1000/2000/3000 JIS Symbol


Basic type Air operated type

ARJ
Standard Specifications
AR425
to 935
Basic type Air operated type
Model
IR10쏔0 IR20쏔0 IR30쏔0 IR2120 IR3120 AMR
Max. supply pressure Max. 1.0 MPa
Min. supply pressure (1) Set pressure + 0.05 MPa Set pressure + 0.1 MPa Set pressure + 0.05 MPa Set pressure + 0.1 MPa ARM
IR1000: IR2000: IR3000:
Regulating 0.005 to 0.2 MPa 0.005 to 0.2 MPa 0.01 to 0.2 MPa
ARP
pressure IR1010: IR2010: IR3010:
0.01 to 0.8 MPa 0.01 to 0.8 MPa
range 0.01 to 0.4 MPa 0.01 to 0.4 MPa 0.01 to 0.4 MPa IR
IR1020: IR2020: IR3020:
0.01 to 0.8 MPa 0.01 to 0.8 MPa 0.01 to 0.8 MPa
IRV
Input signal (2)
0.01 to 0.8 MPa 0.01 to 0.8 MPa
pressure VEX1쏔
Sensitivity Within 0.2% of full span
Repeatability Within ±0.5% of full span SRH
Linearity (3) Within ±1% of full span
Air consumption (4)
4.4 l/min (ANR) or less 4.4 l/min (ANR) or less 11.5 l/min (ANR) or less 4.4 l/min (ANR) or less 11.5 l/min (ANR) or less SRP
(At supply pressure of 1.0 MPa)
Port size Rc 1/8 Rc 1/4 Rc 1/4, 3/8, 1/2 Rc 1/4 Rc 1/4, 3/8, 1/2 SRF
Pressure gauge port Rc 1/8 (2 locations)
Ambient and fluid temperature –5 to 60°C (No freezing) ARX20
Mass (kg) 0.14 0.30 0.64 0.35 0.71
Note 1) With the condition of no flow on the output side. Together with the set pressure, be sure to maintain a minimum differntial pressure of 0.05 MPa for VCHR
models IR1000 and IR2000, and 0.1 MPa for model IR3000.
Note 2) Applicable only to air operated types IR2120 and IR3120. The basic type is excepted.
Note 3) Indicates the linearity of the output pressure with respect to the input signal pressure. ITV
Note 4) Air is normally being discharged to the atmosphere from a bleed hole or an exhaust port.

How to Order IC
PVQ
IR 2 0 0 0 02 VEF
Precision regulator VEP
Suffix 1
Body size Nil — VER
1 IR1000 Type of setting For high temp. enviroments (–5 to 100˚C)
T
2 IR2000 0 (Max. 80˚C with pressure gauge.)
3 IR3000
Basic type (Handle)
Air operated type L For low temp. enviroments (–30 to 60˚C)
VEA
1
(Series IR2000/3000 only) Suffix 2 VY2
Nil —
Regulating pressure range Thread type
For series IR1000/2000
Note)
Pressure gauge, Bracket, Name plate, VBA
Nil Rc R Mounting on the opposite side VBAT
0 0.005 to 0.2 MPa
N NPT∗ Note) The standard mounting position of
1 0.01 to 0.4 MPa
2 0.01 to 0.8 MPa
F G∗ the pressure gauge is on the front, AP100
∗ Option Accessory when viewing the regulator with
Note) Air operated type is model IR2120 only. the SUP side to the left and OUT
Port size Nil None side to the right.
For series IR3000
B With bracket
0 0.01 to 0.2 MPa Application ∗ Pressure gauge is included,
Symbol size G With pressure gauge∗ (but not assembled).
1 0.01 to 0.4 MPa IR1000 IR2000 IR3000
2 0.01 to 0.8 MPa 01 1/8 쎲 Made to Order Specifications (Refer to page 560)
Note) Air operated type is model IR3120 02 1/4 쎲 쎲 Symbol Specifications/Content
only. 03 3/8 쎲 X1 Non-grease specifications
04 1/2 쎲 X120 Compatible with modular connection brackets(Refer to page 554)
X465쏔 With digital pressure switch (ISE30A)
∗ 1 Add prefix (10-) for the clean room specification.
∗ 2 Add prefix (20-) for the copper-free and fluorine-free specification.
∗ 3 Add prefix (80-) for the ozone-resistant specification.
∗ 4 Manifold specification is available for IR1000 and IR2000.
(Except IR2120 and IR3000)
553
339-IR.qxd 10.12.27 1:28 PM Page 1

Series IR1000/2000/3000

Specification Combinations
: Standard specifications 쑗: Combination possible : Combination not possible
Applicable model

Symbol
Specifications IR1000 IR2000 IR3000
IR1010 IR2010 IR2120 IR3010 IR3120
IR1020 IR2020 IR3020
Set pressure Max. 0.2 MPa 0

specifications
Set pressure Max. 0.4 MPa 1
Set pressure Max. 0.8 MPa 2

Standard
Series IR3000
Connection Rc 1/8 01
Connection Rc 1/4 02
Connection Rc 3/8 03
Connection Rc 1/2 04
Bracket B 쑗 쑗 쑗 쑗 쑗
Accessory
Pressure gauge G 쑗 쑗 쑗 쑗 쑗
Pressure gauge reverse mounted R 쑗 쑗 쑗 쑗 쑗
Connection NPT 1/8 N01 쑗
Series IR2000
Connection NPT 1/4 N02 쑗 쑗 쑗 쑗
Option

Connection NPT 3/8 N03 쑗 쑗


Connection NPT 1/2 N04 쑗 쑗
Connection G 1/8 F01 쑗
Connection G 1/4 F02 쑗 쑗 쑗 쑗
Connection G 3/8 F03 쑗 쑗
Connection G 1/2 F04 쑗 쑗
Series IR1000

Modular and Accessory Combinations

Applicable model
Description
IR10쐽0-쐽쐽-X120 IR20쐽0-쐽쐽-X120 IR30쐽0-쐽쐽-X120
1. Air filter AF20 AF30 AF40
2. Mist separator AFM20 AFM30 AFM40
3. Interface Y200 Y300 Y400
4. Interface with bracket Y200T Y300T Y400T
Note 1) Use the made-to-order product (IR쐽쐽쐽-X120) for modular connections.
The interface and interface with bracket listed above cannot be connected to the standard type.
Use a conventional connection interface when connecting the standard type with modular connections.
Note 2) The made-to-order product number (IR쐽쐽쐽-X120) is for the precision regulator only. For modular connections, please order the applicable products and accessories
separately.

<Combination example>
eInterface
rInterface with bracket ≅180 ≅231
128

G OUT 2
G OUT 2
OUT 2
EXH 3
≅97

≅133

≅169

30.2
wAFM20 40.7
wAFM30
qAF20
qAF30 50
IR10쐽0-쐽-X120 IR20쐽0-쐽-X120 qAF40 wAFM40

IR30쐽0-쐽-X120

Accessory (Option)/Part No.

Part no.
Description
IR1000 IR1010 IR1020 IR2000 IR2010 IR2020/2120 IR3000 IR3010 IR3020/3120
Bracket P36201023 P36202028 P362030-20∗1
Pressure gauge ∗2 G33-2-01 G33-4-01 G33-10-01 G43-2-01 G43-4-01 G43-10-01 G43-2-01 G43-4-01 G43-10-01
∗1 A bracket and two mounting screws (M5 x 35)
To mount the bracket, remove two body screws (M5 x 30) on the name plate on the opposite side and replace the attached two bracket mounting screws
(M5 x 35).
∗2 Accuracy ±3% (Full span)
554
P0529-P0600-E.qxd 08.11.6 2:21 PM Page 555

Precision Regulator Series IR1000/2000/3000

Construction
IR1000 IR2000 IR3000
i
i q
o q
i o
!4
o !5
!5 !5Fixed throttle i
SUP side OUT side
SUP side OUT side passage passage
passage passage SUP side OUT side passage
passage Setting knob ARJ
AR425
Diaphragm (A) q to 935
q
q
Steel ball Bleed
w
AMR
Nozzle
Bleed !1
Bleed e
Diaphragm (B)
Exhaust !3 y ARM
w w !2
Diaphragm (C)
r SUP(1) OUT(2) SUP(1) OUT(2) ARP
SUP(1) OUT(2)
Exhaust Valve
u
r Main valve
!2 t IR
u !0 !0
Exhaust !0
Valve guide
Valve guide
Valve guide
IRV
IR2120 IR3120
q
VEX1
Working principle (For IR2000)
When the setting knob is turned, the nozzle is o q
closed by the flapper allowing the supply air that o
SRH
flows in from the upstream side to pass through the !4
o !5
fixed throttle. It then acts on diaphragm B as
!5 i
SUP side OUT side
SRP
nozzle back pressure, the main valve is pushed
down by the generated force, and the supply passage passage
pressure flows out to the downstream side. The air SUP side OUT side SRF
pressure that flows in acts on diaphragm C. While passage passage
opposing the force generated by diaphragm B it
also acts on diaphragm A, opposing the ARX20
compression force of the setting spring and
becomes the set pressure. If the set pressure rises
q
IN
VCHR
too high, diaphragm A is pushed up, the interval IN
between the flapper and the nozzle widens, the Bleed q
nozzle back pressure drops, the balance of w ITV
diaphragms B and C is broken, the main valve Bleed !1
closes, the exhaust valve opens and the excess e !3 y
pressure from the downstream side is discharged w !2
IC
to the atmosphere. In this way fine pressure
variations are detected by the nozzle/flapper type SUP(1) OUT(2) SUP(1) OUT(2)
PVQ
pilot mechanism, and precise pressure adjustment u !2
is performed. !0 VEF
!0
t VEP
Valve guide Valve guide
Replacement Parts
VER
IR100 IR200 IR300 IR2120 IR3120
No. Description Material
Part no. Qty. Part no. Qty. Part no. Qty. Part no. Qty. Part no. Qty.
1 Diaphragm assembly NBR, other P362010-1 1 P362020-2 1 P362020-2 1 1 1
VEA
P362020-13 P362020-13
2 Diaphragm assembly NBR, other P362010-2 1 P362020-5 1 P362030-1 1 P362020-5 1 P362030-1 1
3 Diaphragm NBR, other — — P36202019 1 — — 1 —
VY2
P36202019 —
4 Valve Stainless steel, NBR P36201058 1 P36202068#1 1 — — P36202068#1 1 — — VBA
5 Valve Brass, NBR — — — — P36203009#1 1 — — P36203009#1 1 VBAT
6 Valve Brass, NBR — — — — P36203010#1 1 — — P36203010#1 1
7 Damper NBR, other P36201021 1 P36202026 1 — — 1 —
AP100
P36202026 —
8 O-ring H-NBR ø2.5 x 1.05 3 ø1.42 x 1.52 2 — — ø1.42 x 1.52 2 — —
9 O-ring NBR — — ø4.5 x 1 3 ø4.5 x 1 1 ø4.5 x 1 3 ø4.5 x 1 1
10 O-ring NBR ø10 x 1.3 1 JISB2401P11 1 ø27.8 x 1.5 1 JISB2401P11 1 ø27.8 x 1.5 1
11 O-ring NBR — — — — JISB2401P5 Note) 1 — — JISB2401P5 Note) 1
12 O-ring NBR — — — — JISB2401P16 Note) 2 — — JISB2401P16 Note) 2
13 Seal (A) NBR — — — — P36203015 1 — — P36203015 1
14 Seal (B) NBR — — — — P36203016 3 — — P36203016 3
15 Fixed throttle Stainless steel P36202018 1 P36202018 1 P36203017 1 P36202018 1 P36203017 1

Repair kit no. (A set of above nos. q to !5.) KT-IR1000 KT-IR2000 KT-IR3000 KT-IR2120 KT-IR3120

Note) Use mini-flick type.

555
229-IR.qxd 10.10.7 4:56 PM Page 1

Series IR1000/2000/3000

Dimensions

IR10쏔0-01쏔 IR20쏔0-02쏔

42 0.5
Mounting hole ø1
28
2

50 Mounting hole
2.5
36 ø1

2
Bracket Panel mounting hole
25

(Option) Bracket

30
Max.4
(Option) Panel mounting hole
Pressure gauge

Max.4
(Option)
Pressure gauge
Panel
(Option)
∗ When mounting on a panel, refer to Panel
page 561 in Specific Product
Precautions. ∗ When mounting on a panel,
refer to page 561 in Specific
4.5 Product Precautions.
M5 x P0.5
5.5 M6 x P0.5
.5

11
10
ø8

.5
ø9
≅92
53

≅124
46

Bleed

71
Bleed

63
Exhaust
SUP(1) OUT(2)
ø30

SUP(1) OUT(2)
10

ø43

18
EXH 35
≅43 2 x Rc 1/8 50 50
35 2 x Rc 1/4
Port size ≅60
Port size
2 x Rc 1/8 2 x Rc 1/8
Pressure gauge port Pressure gauge port

50
Mounting hole
IR30쏔0-0쏔쏔 IR2120-02쏔 36
2

Bracket
30

(Option)
82
Mounting hole Pressure gauge
2.3

60 2.5 (Option)
ø1
Bracket
5.5
(Option)
48

.5
11
Panel mounting hole ø9 M5 depth 7
Max.4

IN
≅119
83
75

Bleed
Pressure gauge Exhaust
(Option) SUP(1) OUT(2)
OUT
ø43

Panel
18

∗ When mounting on a panel, refer 50 50


to page 561 in Specific Product 2 x Rc 1/8 ≅60 2 x Rc 1/4
Precautions. Pressure gauge port Port size

M6 x P0.5
5.5

9 82
ø1

Mounting hole
IR3120-0쏔쏔 60
2.3

Bracket
≅148

48

Bleed (Option)
ø43

76

Pressure gauge
SUP(1) OUT(2) EXH(3) (Option)
22

M5 depth 7
5.

66 Rc 1/2 9
ø1

66 ≅68 Exhaust port


2 x Rc 1/4 to 1/2 IN
≅144

2 x Rc 1/8 Bleed
ø43

Port size
76

Pressure gauge port


SUP(1) OUT(2) EXH(3)
22

66 Rc 1/2
66 ≅68 Exhaust port
2 x Rc 1/8 2 x Rc 1/4 to 1/2
Pressure gauge port Port size

556
P0529-P0600-E.qxd 08.11.6 2:21 PM Page 557

Precision Regulator Series IR1000/2000/3000

Series IR1000
Flow Characteristics Relief Characteristics Pressure Characteristics
∗ Testing methods conform to JIS B 8372. Supply pressure: 0.7 MPa
Set pressure: 0.2 MPa
IR1000-01 Supply pressure: 0.5 MPa IR1000-01 Back pressure: 0.5 MPa IR1000-01 Flow rate: 0 l/min (ANR)

0.2 0.5 0.204

Set pressure P2 (MPa)


Set pressure (MPa)

Set pressure (MPa)


0.4
0.15 0.202
ARJ
Set point
0.3 AR425
0.200
0.1 to 935
0.2
0.198 AMR
0.05
0.1
0.196 ARM
0 50 100 150 200 250 140 120 100 80 60 40 20 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 ARP
Flow rate (l /min (ANR)) Relief flow rate (l /min (ANR)) Supply pressure P1 (MPa)
IR
IR1010-01 Supply pressure: 0.7 MPa IR1010-01 Back pressure: 0.7 MPa IR1010-01
IRV
0.4 0.204

Set pressure P2 (MPa)


0.7
VEX1

Set pressure (MPa)


Set pressure (MPa)

0.6
0.3 0.202
0.5 Set point SRH
0.4 0.200
0.2 SRP
0.3

0.1
0.2
0.198
SRF
0.1 0.196 ARX20
0 50 100 150 200 250 300 350 200 160 120 80 40 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Flow rate (l /min (ANR)) Relief flow rate (l /min (ANR)) Supply pressure P1 (MPa)
VCHR
ITV
IR1020-01 Supply pressure: 1.0 MPa IR1020-01 Back pressure: 1.0 MPa IR1020-01
0.8 1.0
0.204
IC
Set pressure P2 (MPa)

0.9
0.7
PVQ
Set pressure (MPa)
Set pressure (MPa)

0.8
0.6 0.202
0.7
Set point VEF
0.5 0.6 VEP
0.200
0.4 0.5
0.4 VER
0.3
0.3 0.198
0.2
0.2
VEA
0.1 0.1 0.196
VY2
0 100 200 300 400 500 300 200 100 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
VBA
Flow rate (l /min (ANR)) Relief flow rate (l /min (ANR)) Supply pressure P1 (MPa) VBAT

AP100

557
P0529-P0600-E.qxd 08.11.6 2:21 PM Page 558

Series IR1000/2000/3000

Series IR2000
Flow Characteristics Relief Characteristics Pressure Characteristics
∗ Testing methods conform to JIS B 8372. Supply pressure: 0.7 MPa
Set pressure: 0.2 MPa
IR2000-02 Supply pressure: 0.5 MPa IR2000-02 Back pressure: 0.5 MPa IR2000-02 Flow rate: 0 l/min (ANR)

0.5 0.204
0.2

Set pressure (MPa)


Set pressure (MPa)

Set pressure P2 (MPa)


0.4 0.202
Set point
0.15
0.3
0.200

0.1
0.2
0.198

0.05 0.1
0.196

0 100 200 300 400 500 600 700 400 300 200 100 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Flow rate (l /min (ANR)) Relief flow rate (l /min (ANR)) Supply pressure P1 (MPa)

IR2010-02 Supply pressure: 0.7 MPa IR2010-02 Back pressure: 0.7 MPa IR2010-02
0.7
0.204
0.4

Set pressure (MPa)


0.6
Set pressure (MPa)

Set pressure P2 (MPa)


0.5 0.202
0.3 Set point
0.4
0.200
0.2 0.3

0.2 0.198
0.1
0.1
0.196

0 100 200 300 400 500 600 700 800 900 500 400 300 200 100 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Flow rate (l /min (ANR)) Relief flow rate (l /min (ANR)) Supply pressure P1 (MPa)

IR2020-02 Supply pressure: 1.0 MPa IR2020-02 Back pressure: 1.0 MPa IR2020-02
1.0
0.8
0.204
0.9
Set pressure P2 (MPa)
Set pressure (MPa)

0.7
Set pressure (MPa)

0.8
0.6 0.202
0.7
Set point
0.5 0.6

0.4 0.5 0.200

0.4
0.3
0.3 0.198
0.2
0.2
0.1 0.1 0.196

0 200 400 600 800 1000 1200 1400 1000 800 600 400 200 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Flow rate (l /min (ANR)) Relief flow rate (l /min (ANR)) Supply pressure P1 (MPa)

IR2120-02 Supply pressure: 1.0 MPa IR2120-02 Back pressure: 1.0 MPa IR2120-02
1.0
0.8
0.204
0.9
Set pressure P2 (MPa)
Set pressure (MPa)

0.7
Set pressure (MPa)

0.8
0.6 0.7 0.202
Set point
0.5 0.6

0.4 0.5 0.200


0.4
0.3
0.3 0.198
0.2
0.2
0.1 0.1 0.196

0 200 400 600 800 1000 1200 1400 1000 800 600 400 200 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Flow rate (l /min (ANR)) Relief flow rate (l /min (ANR)) Supply pressure P1 (MPa)

558
P0529-P0600-E.qxd 08.11.6 2:21 PM Page 559

Precision Regulator Series IR1000/2000/3000

Series IR3000
Flow Characteristics Relief Characteristics Pressure Characteristics
∗ Testing methods conform to JIS B 8372. Supply pressure: 0.7 MPa
Set pressure: 0.2 MPa
IR3000-03 Supply pressure: 0.5 MPa IR3000-03 Back pressure: 0.5 MPa IR3000-03 Flow rate: 0 l/min (ANR)

0.5 0.204
0.2

Set pressure P2 (MPa)


Set pressure (MPa)

Set pressure (MPa)


0.4 0.202
Set point
0.15 ARJ
0.200
0.3 AR425
0.1 to 935
0.198
0.2
AMR
0.196
0.05
0.1

0.194
ARM
0 1000 2000 3000 4000 3500 3000 2500 2000 1500 1000 500 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 ARP
Flow rate (l /min (ANR)) Relief flow rate (l /min (ANR)) Supply pressure P1 (MPa)

IR3010-03 Supply pressure: 0.7 MPa IR3010-03 Back pressure: 0.7 MPa IR3010-03
IR
0.4
0.7 0.204
IRV

Set pressure P2 (MPa)


Set pressure (MPa)

Set pressure (MPa)


0.6
0.202
VEX1
0.3 0.5
0.200
0.4 Set point SRH
0.2
0.3 0.198
SRP
0.2 0.196
0.1
0.1
SRF
0.194

0 1000 2000 3000 4000 5000 6000 4000 3000 2000 1000 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
ARX20
Flow rate (l /min (ANR)) Relief flow rate (l /min (ANR)) Supply pressure P1 (MPa)
VCHR
IR3020-03 Supply pressure: 1.0 MPa IR3020-03 Back pressure: 1.0 MPa IR3020-03
0.8
1.0 0.204
ITV
Set pressure P2 (MPa)

0.7 0.9
IC
Set pressure (MPa)

Set pressure (MPa)

0.8 0.202
0.6
0.7
0.5
0.6
0.200 PVQ
Set point
0.4 0.5
0.198
VEF
0.3 0.4 VEP
0.3
0.2
0.2
0.196
VER
0.1
0.1 0.194
VEA
0 1000 2000 3000 4000 5000 6000 6000 5000 4000 3000 2000 1000 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Flow rate (l /min (ANR)) Relief flow rate (l /min (ANR)) Supply pressure P1 (MPa) VY2
IR3120-03 Supply pressure: 1.0 MPa IR3120-03 Back pressure: 1.0 MPa IR3120-03 VBA
0.8 VBAT
1.0 0.204
Set pressure P2 (MPa)

0.7 0.9 AP100


Set pressure (MPa)

Set pressure (MPa)

0.202
0.6 0.8
0.7
0.5 0.200
0.6
Set point
0.4 0.5
0.198
0.3 0.4
0.3 0.196
0.2
0.2
0.1 0.1 0.194

0 1000 2000 3000 4000 5000 6000 6000 5000 4000 3000 2000 1000 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Flow rate (l /min (ANR)) Relief flow rate (l /min (ANR)) Supply pressure P1 (MPa)

559
392-IR.qxd 11.4.15 5:01 PM Page 2

Series IR1000/2000/3000
Made to Order Specifications:
Please contact SMC regarding detailed dimensions, specifications, and delivery times.

1 Clean Series 6 With Digital Pressure Switch


With digital pressure switch (model no: ISE30A-01-쏔-ML).
10 Standard model no. Mount a digital pressure switch into the connection port for
Note) Please contact SMC if a product with pressure gauge pressure gauge, as it is not mounted at the time of shipment.
is desired.
Specifications
Clean Series
Made to order part no. –X465쏔
Specifications Set pressure range (MPa) –0.1 to 1
0.001
Cleanliness Class 10000 Pressure Desolution of setting and display (MPa)
With M5 fitting (Applicable tubing O.D. ø6) switch Power supply voltage 12 to 24 VDC ±10%, Ripple (p-p) 10% or less
Bleed hole
(With reverse connection protection)
IR1000/2000: With M5 fitting (Applicable tubing O.D. ø6)
EXH port Current consumption 40 mA or less
IR3000: Rc 1/2 female thread
Grease Teflon grease How to Order

Standard model no. Note) X465 A


Note) Except for symbol “G” With digital
2 Copper-free and Fluorine-free Note 1) Please contact SMC
pressure
separately for details
switch
External and internal copper parts are changed to stainless steel or aluminum.
about the external di- Switch specifications
mensions, etc.
Note 2) For details on handling digital Symbol Output specifications
20 Standard model no. pressure switch and specifica- A NPN open collector 1 output
Note) Please contact SMC if a product with pressure gauge tions, refer to the catalog B PNP open collector 1 output
(CAT.E100-70): Series ISE30A.
is desired. Note 3) Digital pressure switch is C NPN open collector 1 output + Analog voltage output
Copper-free and Fluorine-free packed togther. D NPN open collector 1 output + Analog current output

7 Manifold Specifications (Except type IR2120 and series IR3000)


3 Ozone Resistant 2 to 8 station manifold type regulators.
(Please contact SMC regarding 9 or more stations.)
Fluoro rubber is used for rubber seal materials.
IRM 10 3 G
80 Standard model no. OUT OUT OUT OUT OUT

Set pressure and quantity


Ozone resistant 0쐽 0.2 MPa setting 1 to n pcs.
1쐽 0.4 MPa setting 1 to n pcs.
2쐽 0.8 MPa setting 1 to n pcs.
Example 1) 0.4 MPa setting with 6 stations
4 For High/Low Temperature Environments IRM10-6G-16
Example 2) 0.2 MPa setting 2 pcs.,
0.4 MPa setting 2 pcs.,
Standard model no. T 0.8 MPa setting 1 pc.
with 5 stations
IRM20-5G-021221
Stations
For high/low temperature Accessory (Pressure gauge)∗
2 2 stations
environments Nil None
...

...

T For high temperature IR1000: G33-쏔-01


8 8 stations G
L For low temperature IR2000: G43-쏔-01
Body size ∗ Accessory (pressure gauge) is
Specifications 10 IR1000 included, (but not assembled).
Symbol T L 20 IR2000 Thread type (Thread on the manifold base)
Environment For high temp. environments For low temp. environments Nil Rc
Manifold type
Ambient –5 to 100°C N NPT
temperature
–30 to 60°C regulator
(Max. 80°C with pressure gauge) F G
Rubber material Fluoro rubber Special NBR Specifications
Stations 2 to 8 stations
Common SUP IR1000: 1/4, IR2000: 1/2
Port Individual OUT IR1000: 1/8, IR2000: 1/4
5 Non-grease Specifications Individual EXH (From IR body)
Set pressure 0.2 MPa, 0.4 MPa and 0.8 MPa
Assembly is performed in an ordinary environment without using grease. settings can be combined.
However, since parts are not washed, they are not completely oil-free.
Accessory
(Pressure gauge) G33-쏔-01 (IR1000), G43-쏔-01 (IR2000)
Standard model no. X1 Note 1) Regulators to be manifolded are counted starting from stations 1
on the left side with the OUT ports in front.
Note 2) When regulators with a different set pressure are manifolded,
viewing OUT ports from front, the low pressure range is
Non-grease installed on the left side and high pressure range is on the right
specifications side. In case of the “Example 2)” above mentioned, stations 1
and 2 are of 0.2 MPa setting, stations 3 and 4 are of 0.4 MPa
setting, and station 5 is of 0.8 MPa setting.
Note 3) Please consult with SMC when a blanking plate is needed.
560
P0529-P0600-E.qxd 08.11.6 2:21 PM Page 561

Series IR1000/2000/3000
Specific Product Precautions 1
Be sure to read before handling.
Refer to front matters 42 and 43 for Safety Precautions and pages 287 to 291 for
Precautions on every series.

Air Supply Operation

Warning Caution
1. If the drain removal from air filter and mist separator is 1. Do not use a precision regulator outside the range of its
missed, drain will be flown out to the outlet side and may specifications as this can cause failure. (Refer to ARJ
result in a malfunction of the pneumatic equipment. specifications.) AR425
When removing drain is difficult, use of a filter with an auto- 2. When mounting is performed, make connections while to 935
drain is recommended. confirming port indications.
3. Screw a panel nut with the recommended proper torque AMR
Caution when mounting onto a panel.
1. If the supply pressure line contains drain or particlate, Looseness or faulty sealing will occur if tightening torque is ARM
etc., the fixed throttle can become clogged leading to insufficient, while thread damage will result if the torque is
malfunction, and therefore, in addition to an air filter (SMC excessive. ARP
Series AF) be sure to use a mist separator (SMC Series
AM, AFM). Recommended Proper Torque (N·m)
Refer to pages 2 and 3 regarding air quality. IR1000 IR2000 IR3000
IR
2. Never use a lubricator on the supply side of the regulator, 12.5 21 21
as this will positively cause the fixed throttle to become IRV
clogged and result in a malfunction. If lubrication is 4. If a directional switching valve (solenoid valve, mechanical
required for terminal devices, connect a lubricator on the valve, etc.) is mounted on the supply side of the regulator VEX1
output side of the regulator. and repeatedly switched ON and OFF, wear of the
nozzle/flapper section will be accelerated and a SRH
discrepancy in the setting value may occur. Therefore,
Maintenance avoid using a directional switching valve on the supply
side. In the event a directional switching valve will be
SRP
Warning used, install it on the output side of the regulator.
1. When the valve guide (refer to construction drawing on 5. Air is normally released from the bleed hole (the hole on SRF
page 555) is to be removed during maintenance, first the side of the body’s mid-section). This is a necessary
reduce the set pressure to “0” and completely shut off the consumption of air based on the construction of the ARX20
supply pressure. precision regulator, and is not an abnormality.
2. When a pressure gauge is to be mounted, remove the plug 6. Make sure to tighten the lock nut after pressure VCHR
after reducing the set pressure to “0”. adjustment.
ITV
Precautions for IR100 only Precautions for IR300, IR3120 only
IC
Warning Caution
1. When remounting the valve guide after removing it for 1. The supply pressure is relatively high (approx. 0.5 MPa or PVQ
maintenance, use a tightening torque of no more than 0.6 more), the set pressure is low (approx. 0.1 MPa or less),
and when operated with the output side released to the VEF
N·m. VEP
Since the valve guide on this product is made of resin, there is atmosphere, there may be pulsations in the setting
a danger of damage if tightened with a torque exceeding the pressure. In this kind of situation, operate with the supply
prescribed value. pressure reduced as much as possible, or increase the set VER
pressure somewhat and restrict the output line (add and
adjust a stop valve, etc.). VEA
Handling 2. The capacity of the output side is large, and when used
for the purpose of a relief function, the exhaust sound will VY2
Caution be loud when being relieved. Therefore, operate with a
VBA
silencer (SMC Series AN) mounted on the exhaust port
1. Do not apply force when transferring, mounting and VBAT
(EXH port). The connection is Rc 1/2.
dropping the regulator with a pressure gauge.
This may cause misalignment of the pressure gauge pointer.
Precautions for IR2120, IR3120 AP100
(air operated type) only

Caution
1. Since the output types of IR2120 and IR3120 are the same
pressure as the input signal pressure, select a type of
regulator (general purpose or precision type) for input
signal pressure adjustment according to the application.
2. The screw on the topmost section is a zero point
adjustment screw which is locked at the factory and
requires no adjustment for operation.

561

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