MADHUSREE ENGINEERING PVT LTD

Rev: 000
HAZARD IDENTIFICATION & RISK ASSESSMENT Date: 12.05.2023

Name of Project site: SALCOMP TECHNOLOGY INDIA PVT LTD LOCATION: Sriperumbudur

Prepared by: MADHUSREE ENGINEERING PVT LTD Approved by :

Base Risk Analysis Residual Risk

Emergency (Y /
Concern(Y/N)
Routine

Acceptable(NA
Acceptable(A)
(R)/

probability

probability
Sr. No.

Legal

Remarks
Severity

Severity
1 to 25

1 to 25
N)
Activity Sub-Activity Non Potential Hazard Consequence Present Control Proposed Control

/Non-
1 to 5

1 to 5

1 to 5

1 to 5
Risk

Risk
routine(

)
NR)

1. levelled and firm ground condition before

1. Use of Scotch blocks. placement.
1.Fatality to surrounding 2. Use of hand brakes. 2. Use of Scotch blocks.
1.Over run due to
people 2.Property 3. Ensure unwanted people should not be present 3. Use of hand brakes.
Trailer/Truck placement.

A
Y

6
damage less than 10L. surrounding the trailer. 4. Ensure unwanted people should not be
2.Topple of Trailer.
3.Injury to driver. 4. Use seat belt. present surrounding the trailer.
5.Skill & experienced driver. 5. Use seat belt.
6.Skill & experienced driver.

1.Checking the weight of the load to be lifted with 1.Checking the weight of the load to be lifted
respect to sling capacity. with respect to sling capacity.
1.Fall of Materials 1.Fatality to surrounding
2. Cross checking by rigger before the job 2. Cross checking by rigger before the job
During Loading or people 2.Property

A
1

5
y
execution. execution.
Material Unloading damage less than 10L.
R 3. Expert supervision. 3. Expert supervision.
Loading/Unloading
4 Hard Barication on trailer bed all around. 4 Hard Barication on trailer bed all around.

Marterial 1- Check ground condition before placement of 1- Check ground condition before placement of
1

Handling crane. crane.

2- Boom articulation angle should not be more than 2- Boom articulation angle should not be more
10 deg. than 10 deg.
1.Multiple LTI to Crew.
Toppling of F15/ F20/ 3-Hnanging load should not be more than 450 mm 3-Hnanging load should not be more than 450
2.Property damage less

A
1

5
FR23 above from ground. mm above from ground.
than 10L.
4-Ensure operator not using mobile during 4-Ensure operator not using mobile during
operation of machine. operation of machine.
5-SLI should not be bypassed . 5-SLI should not be bypassed .
6-Multiple operations are not allowed at a time. 6-Multiple operations are not allowed at a time.

1.Fall of Materials
During Shifting of 1. Providing side guard on trailer/truck. 1. Providing side guard on trailer/truck.
Material on 2. Proper tying and locking of materials. 2. Proper tying and locking of materials.
1.Multiple LTI to Crew.
Truck/Trailer. 3.Use of designated route. 3.Use of designated route.
Material Shifting R 2.Property damage less

A
3

6
2. Person hit by moving 4Adherence to road safety rules and regulations. 4Adherence to road safety rules and regulations.
than 10L.
Trailer/Truck. 3. 5.Taking of proper clearance for ODC item. 5.Taking of proper clearance for ODC item.
Object hitting during
transportation.

1. Skilled workmen with height pass to be 1. Skilled workmen with height pass to be
deployed. deployed.
2. Manlift/Scissor Lift to be inspected on regular 2. Manlift/Scissor Lift to be inspected on
1.Fall of person 1.Fatality inerval and checklist to be maintained. regular inerval and checklist to be maintained.

12
Height work Height work R

A
Y
2

8
2.LTI 3. Ensure Full body harness anchoring. 3. Ensure Full body harness anchoring.
4. Use of standard and approved engineered 4. Use of standard and approved engineered
platform. platform.

Page 1 of 3
 1.Machine Crush Injury
1. Skilled workmen to be deployed.
during Grooving.
2. Proper P.P.Es to be used during work.
2.Burn Injury/Electric 1. Skilled workmen to be deployed.
3. Use of standard and approved machines.
Shock Injury during 2. Proper P.P.Es to be used during work.
4. Proper Identification of Job to be done.
Pipe Fabrication R welding work. 1.LTI 3. Use of standard and approved machines.

A
3

9
5. House Keeping to be done on regular
3.Cut Injury during 4. Proper Identification of Job to be done.
interval. 6. Daily tool Box talk to be done to
Grinding or Drilling 5. House Keeping to be done on regular interval.
Pipe make everyone aware of Job requirement and
Work 4.Slip trip Injury
Fabrication safety.
3

& Erection

1. Proper approval of Scheme.

1. Proper approval of Scheme.
2 Skilled manpower to be deployed.
2 Skilled manpower to be deployed.
Failure of Lifting Tools 3.Valid TPI certificates for tools and tackles.
Pipe Erection R 1.LTI 3.Valid TPI certificates for tools and tackles.

A
2

4
& tackles 4. Lifting Tools & Tackles to be inspected
regualrly.

1. Inhalation, ingestion, 1. Health effect 1. Barricaded the painting area 1. Painting should be carried out in close area
absorption while 2. Injury 2. Adeqaute instruction given to the workers 2. Painting area away from the other activity
painting in work 3. Irrittant 3. Competent pesron has been appointed for 3. Safety and warning signs displayed near
progress 2. 4. Sensitizing painting painting area.
People not wearing 5. Corrosive 4. Equipment as per described in MSDS
proper PPE 6. Loss of man and 5. Store chemical as per MSDS instructions
3. Chemical kept near or material due to fire / 6. Ensure electrical equipment is de-energized
in high temperature explosion and properly isolated before painting nearby.
4. Hot work or spark 7. Contamination of soil, 7. Kept reactive material away from each other
near chemicals air and water 8. NO smoking / no hot work near chemical
5. Chemical reaction 6. storage area
4 Painting Manual painting R N 3 4 8 2 4 8 A
Ergonomic strains 9. Protect painting area from polluting the
environment
10. Dispose all used and unused chemicals and
cans as per local and international law. Maintain
proper records of all chemicals
11. Wear proper Personnal Protective
Equipment

1. Personal Injury 1. Machine will be inspected before use 1. PTW will be taken before starts the work
1.Damaged Cutting 2.Injury 2. All the cable also been cheked daily before starts 2. PEP will be provided to the worker in the
wheels used 3. Electric Shock the work 3. work area.
2. Substandard grinding 4. Burn Injury Hosuekeeping will be done in the work location 3. Adequate hot work triaining will be provided
wheel used before starts the work. 4. to the crew members whose engaging in hot
Metal Cutting
3. Using damaged cables Competent people will be deployed to do the work work 4.
4. Absence of guard Appropriate PPEs has been ensured before start
5. Accumlation of the work 5.
flammable materials Gas cylinder which we are using for welding
will be carried by trolly. 6.
1. Hand Injury 1. Ensure adequate PPEs before start the work The area will be barricaded properly
1. Not worn Leather 2. Personal imjury 2. PPEs training will be provided to the worker 7. Firefighting equipment will kept near the
gloves 3. 100% supervision provided to ensure the
Induction Heating work area.
2. Unauthorised authorsied person to do work 8. Cylinders are been tied with the chain.
operation / handling 9. Cylinder gauge will be ensured before use.
10. Housekeeping done at work place before
1. Injury 1. Machine will be inspected before use
start the work.
1.Damaged grinding 2. Cutt Injury 2. All the cable also been cheked daily before starts
5 Hot Work R N 4 5 9 2 4 6 A
wheel used 3. Burn Injury the work 3.
2. Substanded grinding Hosuekeeping will be done in the work location
wheel used before starts the work. 4.
Grinding 3. Friction with sharp Competent people will be deployed to do the work
edge
4. Absence of guard
5. Accumulation of
flammable materials

Page 2 of 3
 5. Accumulation of
flammable materials

1. Not worn Leather 1. Injury 1. Machine will be inspected before use

gloves 2. Cutt Injury 2. All the cable also been cheked daily before starts
2. Unauthorised 3. Eye irritation the work 3.
operation / handling 3. Burn Injury Hosuekeeping will be done in the work location
Welding 3. Not worn welding before starts the work. 4.
shield Competent people will be deployed to do the work
4. Working without 5. Work area will be barricaded properly
work permit system not 6. Fire fighting also be deployed in the work area
adhering work permit 7. Adequate training will be provided

Page 3 of 3