SHAHEEN-COM-ME-SPC-0050-0 - Job Specification For Rotating Machines
SHAHEEN-COM-ME-SPC-0050-0 - Job Specification For Rotating Machines
SHAHEEN-COM-ME-SPC-0050-0 - Job Specification For Rotating Machines
ENGINEERING SPECIFICATION
FOR
JOB SPECIFICATION FOR ROTATING MACHINES
SHAHEEN-COM-ME-SPC-0050
ES NO. G-101
*CONTENTS*
*REVISION HISTORY SHEET* .................................................................................................................................... 2
DEFINITIONS ...................................................................................................................................................... 4
1. GENERAL ...................................................................................................................................................... 5
2. DESIGN LIFE ...................................................................................................................................................... 8
3. SITE CONDITIONS ............................................................................................................................................... 9
4. UTILITY CONDITIONS ........................................................................................................................................ 10
5. PROVEN EQUIPMENT ....................................................................................................................................... 11
6. ALTERNATIVE DESIGN ...................................................................................................................................... 12
7. MATERIAL REQUIREMENTS ............................................................................................................................. 13
8. MEASURING SYSTEM ....................................................................................................................................... 15
9. DESIGN PRESSURE AND TEMPERATURE ..................................................................................................... 16
10. PRESSURE VESSELS ....................................................................................................................................... 17
11. HEAT EXCHANGERS ......................................................................................................................................... 18
12. PIPING DESIGN AND CONNECTIONS ............................................................................................................. 19
13. INSTRUMENTATION........................................................................................................................................... 21
14. ELECTRICAL EQUIPMENT ................................................................................................................................ 22
15. GROUNDING OF EQUIPMENT .......................................................................................................................... 23
16. WINTERIZATION................................................................................................................................................. 24
17. NOISE .................................................................................................................................................... 25
18. SPARE PARTS .................................................................................................................................................... 26
19. SPECIAL TOOLS ................................................................................................................................................ 27
20. PAINTING .................................................................................................................................................... 28
21. PREPARATION FOR SHIPMENT ....................................................................................................................... 29
22. DOCUMENTATION ............................................................................................................................................. 30
23. NUMBERING OF EQUIPMENT .......................................................................................................................... 31
24. VENDOR’S EXPATRIATES ................................................................................................................................. 32
APPENDIX A. LOCAL GAUGE BOARD (TYPICAL) .......................................................................................... 33
APPENDIX B. STANDARD SPARE PARTS LIST .............................................................................................. 35
APPENDIX C. SHAFT SEAL DESIGN REQUIREMENTS ................................................................................. 47
APPENDIX D. COUPLING COVER & SAFETY COVER REQUIREMENT ....................................................... 54
APPENDIX E. DUTY AND RESPONSIBILITY OF THE VENDOR SUPERVISOR FOR THE ROTATING
MACHINERY. .............................................................................................................................. 56
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DEFINITIONS
S-OIL S-OIL Corporation, the owner of the PROJECT
Purchaser Individual or organization that issues the purchase order and specifications to
the vendor. The purchaser may be the owner of the plant in which the
equipment is to be installed or the owner’s appointed agent
Vendor The Persons and Firms from whom EQUIPMENT are purchased
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1. GENERAL
1.1. Scope
This specification, which supplements the other Engineering Specifications for mechanical rotating
equipment, covers common requirements for Rotating Machines, auxiliaries and materials.
This specification does not apply to stand-alone pressure vessels, heat exchangers or other equipment
which is not part of a rotating machinery package.
* Other Specification, such as JIS, KS, or DIN etc. could be applicable with S-OIL’s written approval.
(7) Electrical Code NEMA, IEC, NEC, IEEE Electricity Business Act
(8) Instruments NEC, API, ANSI, ASTM, ISA, -
NEMA
(9) Piping ASME / ANSI HPGSCA
* Stud Bolts for piping shall be the hex heavy semi-finished series per ANSI B.18.2.
* Equipment bolting may be as per VENDOR’s standards.
2. DESIGN LIFE
Equipment and piping shall be designed for design life as indicated on SHAHEEN-COM-EM-SPC-
0001 (AA-001) or for minimum 20 years in case not specified.
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3. SITE CONDITIONS
The details of Site Conditions shall be in accordance with Basic Engineering Design Data,
SHAHEEN-COM-EM-SPC-0001 (AA-001).
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4. UTILITY CONDITIONS
The details of Utility Conditions shall be in accordance with Basic Engineering Design Data,
SHAHEEN-COM-EM-SPC-0001 (AA-001).
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5. PROVEN EQUIPMENT
Vendor shall furnish S-OIL with proven equipment. Proven equipment is defined as one which
has been in continuous operation elsewhere for minimum two years without major breakdowns
on similar duty under similar conditions. Use of unproven, prototype, or first-off equipment shall
be prohibited. Evidence shall be disclosed by Vendor, whenever required, to prove that the
equipment offered complies with this requirement. Vendor shall demonstrate that design has at
least two years successful operating experience at the size/capacity and service required.
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6. ALTERNATIVE DESIGN
VENDOR may offer alternative designs if their standard system and components are not in strict
accordance with this specification. Vendor shall include deviation list explaining every deviation
and detailing alternative designs in their proposal. Any deviations or alternative designs not
approved by Purchaser will not be permitted.
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7. MATERIAL REQUIREMENTS
7.1. Materials of construction shall comply with codes and standards specified in Section 1, or
comparable ones. Comparable materials shall be approved by Purchaser. Vendor shall fully
describe the comparability of the material including chemical composition and the physical
properties in their proposal for Purchaser’s approval.
7.2. Piping material shall be selected to be adequate for service requirements. Vendor shall submit
piping material specifications to Purchaser for approval.
Mildly-corrosive environment
1.6 mm
Cooling water, Humid Hydrocarbons, Steam, etc.
*1: Refer to SHAHEEN-COM-PE-SPC-0006 (H-103) for details of the corrosion allowance for piping.
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b. Other Materials
Corrosion Allowance
1.6 mm (*2)
Low Alloy Steel (up to 9 % Cr included)
3 mm (*2)
Stainless Steel (11 % Cr and above) 0.75 mm
High Alloy and Non Ferrous material 0 mm
*2: Refer to SHAHEEN-COM-PE-SPC-0006 (H-103) for details of the corrosion allowance for piping.
3. Auxiliary piping shall be in accordance with Tables 1 to 6 of Part 1 of API Standard 614.
7.4. Corrosion resistant material selection shall be considered as the responsibility of Vendor. Materials
will be expected to last for the life of the unit which is specified on the datasheet or in SHAHEEN-
COM-EM-SPC-0001 (AA-001).
8. MEASURING SYSTEM
8.1. SI units shall be applied as measuring system as defined in SHAHEEN-COM-EM-SPC-0001 (AA-
001).
8.2. English unit, (NPS) shall apply to nominal sizes of piping components.
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9.2. Design temperature for pressure vessels and heat exchangers shall be determined as follows:
1. Upper Design Temperature, in absence of any other specific criteria shall be:
set at 15 °C above the maximum operating temperature for general equipment
or 25 °C above the maximum operating temperature for feed/effluent exchanger of reaction section
The minimum upper design temperature shall be 80 °C.
2. Lower Design Temperature
For operating temperatures below 0 °C, the minimum design temperature shall be the minimum operating
temperature minus 5 °C or minimum ambient temperature (-18 °C) whichever is lower.
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11.2. The normal oversizing is 10% but can be adjusted with Purchaser’s approval.
Heat Exchangers for process gas service shall be designed in accordance with SHAHEEN-COM-
ME-SPC-0013 (E-101), SHAHEEN-COM-ME-SPC-0001 (E-104), SHAHEEN-COM-ME-SPC-0033
(E-112) unless otherwise specified.
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13. INSTRUMENTATION
13.1. Instrumentation shall be in accordance with SHAHEEN-COM-IC-SPC-0019 (K-101X)
“Instrumentation for Package Equipment”. Instruments shall be inspected and tested in accordance
with SHAHEEN-COM-IC-SPC-0011 (K-201).
13.2. Local instruments shall be mounted preferably on a local gauge board or switch rack, unless
otherwise specified in the requistion.
13.3. A terminal box shall be provided on the local gauge board, switch rack, or at the skid edge for easy
connection to Purchaser’s wiring.
The hub for conduit shall be located on the bottom of the terminal box. The terminal box shall be
designed in accordance with the applicable Hazardous Area classification.
13.4. The sensing device for a trip circuit shall be independent of any instrumentation used for alarm or
control.
13.5. Auxiliary oil pumps (AOP) shall be started automatically and be stopped only manually. The
pressure level for alarm and AOP auto start shall be the same.
13.6. Local gauge board shall be preferably designed and sized in accordance with APPENDIX A.
Interconnection wiring between the terminals shall be furnished by Vendor. Interconnection wiring
between skid and skid shall be furnished by Purchaser. Vendor to ensure that the interconnecting
wiring within confines of the baseplate shall be furnished by Vendor.
13.7. Instrument identification for P & I diagrams shall be in accordance with ISA S5.1 and SHAHEEN-
COM-IC-SPC-0019 (K-101X).
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14.2. The terminal size shall comply with the PROJECT SPECIFICATION. A blank form of Motor Data
Sheet shall be provided by Purchaser to Vendor, in line with the applicable international standard.
Vendor shall return the datasheet provided for each motor, duly filled in electronic format.
14.3. When start condition is provided for motor driven machine, common lamp shall be provided on the
local switch station for motor.
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16. WINTERIZATION
16.1. Equipment and piping shall be winterized in accordance with the Winterization Philosophy,
SHAHEEN-COM-PR-PHL-0008. Drain valves shall be provided at the necessary lowest point of
equipment and piping for anti-freezing.
17. NOISE
The equipment shall conform to the requirements of SHAHEEN-COM-EN-SPC-0001 (R-104) “Noise
Control”.
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18.2. Vendor must submit the priced Operation Spare Parts List recommended by Manufacturer with
validity for eight (8) months after the quotations due date of the parent equipment. The requisition
will indicate the type and quantity of spare parts required for each type of equipment.
18.5. Spare rotor assemblies shall be provided in vertical storage canister with nitrogen charge and
pressure gauge.
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20. PAINTING
20.1. All equipment shall be painted completely with primer and finish coats in accordance with
SHAHEEN-COM-ML-SPC-0004 (O-301), except that paint shall not be applied to the following
surfaces:
1. Stainless steel, plastic, protected metal, aluminum or alloy surface
2. All machined surface
20.2. Package Vendors shall ensure that drums, heat exchangers and all equipment and pipes which
are not incorporated in the package units comply with the above requirement.
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22. DOCUMENTATION
Documentation submitted to Purchaser shall be in accordance with the Vendor Document
Requirements List forming part of the Requisition.
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1. Centrifugal Compressor
Labyrinth 100
Oil Pumps
Shaft seal 200
Gasket/O-ring 200
Bearing 200
Oil Filters
Elements 100 400
Gasket/O-ring 200
Oil Coolers
Gasket/O-ring 200
Accumulator
Bladder 100
Seal Ring 100
Oil Trap
Valve & Seat 100
Gasket/O-ring 200
Vibration/Axial
100
Displacement Probe
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(No. of Machine) 1 2 3 1 2 3 1 2 3
Piston Rod Packing Ass’y 100 100 200 200 200 400
Oil Filters
Elements 100 100 100 400 600 800
Gasket/O-ring 200 300 400
Oil Coolers
Gasket/O-ring 200 300 400
(No. of Machine) 1 2 3 1 2 3 1 2 3
4. Screw Compressor
Lock Washer
for Timing Gear 200
for Rotor Shaft End 200
Suction Filter
Element 100 400
Gasket/O-ring 200
Oil Pumps
Shaft seal 200
Gasket/O-ring 200
Bearing 200
Oil Filters
Elements 100 400
Gasket/O-ring 200
Oil Coolers
Gasket/O-ring 200
Accumulator
Bladder 100
Seal Ring 100
Oil Trap
Valve & Seat 100
Gasket/O-ring 200
Labyrinth 200
Oil Pumps
Shaft seal 200
Gasket/O-ring 200
Bearing 100
Oil Filters
Elements 400
Gasket/O-ring 100 200
Oil Coolers
Gasket/O-ring 200
Surface Condenser
Tube 10
Gasket 200
Bolt & Nut 100
Vibration/Axial
100
Displacement Probe
Remarks: 1. Spare parts for oil console are referred to those listed in item, (1) Centrifugal
Compressor.
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(No. of Machine) 1 2 1 2 1 2
Surface Condenser
Tube 10 10
Gasket 200 200
Bolt & Nut 100 100
Level Gauge 100 100
Oil Pumps
Shaft seal 200 400
Gasket/O-ring 200 200
Bearing 100 100
Oil Filters
Elements 400 800
Gasket/O-ring 100 100 200 800
Oil Coolers
Gasket/O-ring 200 400
Bearing 200
Oil Pumps
Shaft seal 200
Gasket/O-ring 200
Bearing 200
Oil Filters
Elements 100 400
Gasket/O-ring 200
Oil Coolers
Gasket/O-ring 200
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8. Centrifugal Pump
(No. of Machine) 1 2 3 1 2 3 1 2 3
Coupling Bolt and Flexible Elements 100 100 100 100 100 100
Remarks: * Only for the pumps with gland pickings during commissioning operation
** Only for the multi-stage pumps
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9. Reciprocating Pump
(No. of Machine) 1 2 3 1 2 3 1 2 3
10. Extruder
Knives 100
Gasket/O-ring
200
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13. For unpressurized dual mechanical seals, throttle bushing shall be provided.
14. When pressurized dual mechanical seals are specified, throttle bushings may not be provided. The
clearance of the throttle bushings shall conform to API 610.
15. Material of stresses components in contact with fluids containing traces of H2S, sulphur, chlorides, NH3,
HCN as per Para 1.3.5 of NACE MR0103 or other corrosive contaminants shall be in accordance with NACE
MR0103.
16. All auxiliary piping shall be seamless piping with flanged connections and socket welded.
For non-flammable fluid and cooling water, union may be used.
17. Fluid vapour margin within seal chamber pressure for contacting wet seals shall conform to API 682, Para
6.1.2.14.2, otherwise the design calculations shall be provided for each flushing system.
Seal chamber pressure shall be higher than vapour pressure of process fluid at operating temperature.
18. In case that seal flushing plan 52 or 53A is applied, a pressure transmitter or a level transmitter instead of
switch for alarm shall be provided, and a cooling inserts shall be provided. The scope of supply for the
flushing plan 52 and 53A shall be as following:
Plan 52
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Plan 53A
The seal reservoir shall be as per Figure G.36, API 682 4th Edition.
19. All materials for level indicators for seal reservoir shall be compatible with the barrier/buffer fluid and the
pumping fluids.
20. Materials for flow indicators shall be compatible with barrier/buffer fluid and the pump and flushing fluid and
shall have pressure and temperature rating at least equal to the pump casing.
21. Material of seal components shall be selected based on maximum operating temperature of pumping fluid.
22. Plan 32 shall be applied for dirty and high temperature service, TI, PI, and FI shall be provided for monitoring
the operating condition of flush fluid.
23. In case that seal flushing plan 62 is applied, anti-coking baffle shall be provided.
In case that seal flushing plan 61 is applied, the provision of anti-coking baffle shall be provided.
24. In case that seal flushing plan 21 or 23 can be applied, seal flushing plan 23 is preferred except the high
freezing point and viscous products.
25. In case that seal cooler is applied, seal cooler drawing shall be provided and the normal operating inlet/outlet
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Dual seal
requirements*
NO
Single seal
Dual Seal
YES
Toxic or YES Pumping fluid
Pressurized Seal
Lethal Contamination
Seal Plan 53 or 54*
NO
NO
YES
H2S>600ppm
Dry Gas Seal
Plan 74**
NO
ignition
NO
Unpressurized seal
Seal Plan 52
*Plan 54 will be selected in case of the pumping ring is inefficient, more resistance within the auxiliary piping
plan, and low rotational speed or variable speed drive. However, the selected this plan will be reviewed and
approved by S-OIL.
**In case of high temperature service, high vapour pressure or containing sticky or polymerizing agents that
seal plan 74 is not suitable, Vendor to propose the suitable mechanical seal plan and shall be subject to S-
OIL approval.
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Note: This is a guidance only based on toxicity and information from published MSDS.
S-OIL reserve the right to review the above definition when believe that higher stringent should be
implemented or higher stringent guidance are published in MSDS.
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3
2
2. Safety Cover