32 Samss 030
32 Samss 030
32 Samss 030
Contents
1 Scope .................................................................... 2
2 Conflicts and Deviations........................................ 3
3 References............................................................ 3
4 Definitions ............................................................. 6
5 Materials ............................................................... 7
6 Design ................................................................... 8
7 Fabrication .......................................................... 12
8 Inspection and Testing ........................................ 16
9 Nondestructive Examination ............................... 18
10 Documentation .................................................... 18
11 Disinfection ......................................................... 18
12 Shipping Requirements ....................................... 18
13 Tank Labeling ..................................................... 22
Revision Summary ...................................................... 22
1 Scope
1.1 This Saudi Aramco Materials System Specification (SAMSS) defines the
minimum mandatory requirements governing material, design, fabrication,
inspection, and testing of small metallic, aboveground and underground
atmospheric-pressure storage tanks used in production facilities, process plant,
bulk plant, building services, fuel dispensing, or community facilities
applications for the following services:
1) Water,
2) Oily water,
3) Combustible products (Petroleum Products, Alcohols, Alcohol-Gasoline
Mixtures),
4) Flammable liquids, and
5) Chemicals
1.2 Tanks purchased in accordance with the various industry standards and
specifications shall also meet the requirements contained within the body of this
specification, plus the supplementary requirements contained in the appendices
of this specification as follows.
1.4 Internal floating roof tanks shall meet all relevant requirements of API STD 650
and this specification.
1.6 This specification may be attached to and form an integral part of a purchase
order.
1.8 The Tank Manufacturer is responsible for the design, supply of materials,
fabrication, inspection, testing, surface preparation, and painting of tanks in
accordance with the tank data sheet and requirements of this specification.
1.9 Proposals
1) The Tank Manufacturer's proposal shall be based on details for individual
tank and the requirements of this specification.
2) The Tank Manufacturer may offer an alternative design, but must quote on
the base inquiry documents.
3) The proposal shall include a detailed description of any exception to the
requirements of this specification.
2.1 Any conflict between this specification and other Saudi Aramco Materials
System Specifications (SAMSSs), Saudi Aramco Engineering Standards
(SAESs), industry codes and standards, and Saudi Aramco Standard Drawings
(SASDs) and Forms shall be resolved in writing by the Company or Buyer
Representative through the Manager, Consulting Services Department of Saudi
Aramco, Dhahran.
2.2 Direct all requests to deviate from this specification in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Consulting Services Department of
Saudi Aramco, Dhahran.
3 References
4 Definitions
Combustible Liquid: A liquid that has a flash point greater than 54°C (130°F).
Examples are fluids such as diesel, C7+ feed stocks, bunker fuel, and sulfur.
A combustible liquid stored at a temperature equal to or higher than 8°C (15°F) below
its flashpoint shall be considered to be a flammable liquid.
Design Engineer: The Engineering Company responsible for specifying the design
requirements for tanks on the design tank data sheet.
Flammable Liquid: A liquid that has a flash point equal to or less than 54°C (130°F).
Examples would be fluids such as stabilized crude, gasoline, Jet A-1, Jet JP-4, Jet JP-8,
C6 and lighter feed and blending stocks, and methanol.
Internal Floating Roof Tank: Aboveground fixed-roof cylindrical storage tank with an
internal floating roof according to API STD 650 Annex H.
Low-Flash Liquids: Hydrocarbon liquids with a flash point below 54°C (129°F) or
stored within 8°C (14.4°F) of their flash point.
Saudi Aramco Inspector: The person or company authorized by the Saudi Aramco
Inspection Department to inspect tanks to the requirements of this specification.
Small Tanks: Shop fabricated atmospheric pressure storage tanks, in sizes that permit
complete shop assembly and delivery to the installation site in one piece, limited to a
maximum capacity and dimensions given by the relevant industry standards according
to paragraph 1.2 of this specification.
Sulfide Stress Cracking (SSC) Environment: Process streams that introduce SSC
according to SAES-L-133.
Tank Manufacturer: The Company responsible for the design and fabrication of tanks.
Underground Storage Tank: Tanks installed below ground level, excluding buried
tanks, with complete and direct accessibility for inspection and maintenance.
5 Materials
5.1 General
5.1.2 Prior approval by the Saudi Aramco Engineer is required for use of
alternative materials of construction. Alternative materials shall comply
with all requirements of the relevant industry standard and this
specification. The chemical compositions and mechanical properties of
non-ASTM materials shall be submitted for evaluation by the Saudi
Aramco Engineer.
5.1.3 All materials shall be clearly identified and provided with supplier test
certificates.
5.2 Bolting
5.2.2 Bolts are permissible in sizes up to and including M25 (1 in) in diameter.
Studs shall be used in sizes over M25 (1 in).
5.2.3 Flange bolting material shall conform to ASTM A193 Grade B7 for bolts
with ASTM A194 Grade 2H for nuts.
5.2.5 All bolts and nuts used for underground tanks shall be coated with a
fluoropolymer coating in accordance with 09-SAMSS-107.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 31 December 2016
Next Planned Update: 31 December 2019 Manufacture of Small Metallic Atmospheric Storage Tanks
5.2.6 Materials of construction for external bolts and nuts in offshore facilities
shall be compatible with the marine environment.
5.3 Gaskets
Gasket materials shall be non-asbestos and compatible with the intended service
conditions.
6 Design
Information provided by the Design Engineer on the tank data sheet and a
completed Form SA-2696 shall be used for the tank design in accordance with
the relevant industry standard and this specification.
The loads listed in this section shall be determined and specified in design
calculations. Design loads are defined and classified as follows:
The Dead Load is the installed weight of the tank including internals,
platforms, linings, piping, and other permanent attachments.
The Operating Live Load is the weight of the liquid at the maximum
operating level.
The Test Load is the weight of the test medium (usually water).
Design basis shall consider that the tank will be tested in its normal
operating position.
Loads caused by piping (other than the dead load) and superimposed
equipment shall be considered as applicable.
Tanks and their supports shall be designed to meet the most severe of the
following load combinations:
The Tank Manufacturer shall ensure that local stresses imposed on a tank due to
piping, equipment, lifting, supports and other external loads do not exceed the
allowable limits in accordance with API STD 650. The stress analysis shall be
completed in accordance with the procedures as detailed in WRC 107, WRC 297,
Annex P of API STD 650 or a finite element analysis.
6.5 Openings
The number, size, type, and orientation of nozzles and manholes shall be as
specified on the tank data sheet.
6.6 Venting
6.6.2 Maximum filling and emptying rates specified on the tank data sheet
shall be used as a basis for determining the normal venting capacity.
6.7.2 Design and material for ladders, platforms, and handrails shall be in
accordance with PIPs STF05501, STF05520, and STF05535.
6.8 Foundations
Aboveground flat bottom steel tank supported directly on soil foundation shall
6.8.1 A foundation drip ring shall be provided in order to prevent the ingress
of rainwater or condensation between the tank bottom and foundation.
The ring shall meet the following requirements:
1) Material shall be carbon steel, 3 mm thick.
2) Continuously seal welded to the edge of the tank bottom or annular
plate. All radial joints between the drip ring sections shall also be
seal welded.
3) Extend at least 75 mm beyond the outer periphery of the concrete
ring wall.
4) Turn down at its outer diameter at a 45 degree angle.
5) The top of the drip ring and a 75 mm height of the tank shell shall
be painted with a 250-300 microns (10-12 mils) thick epoxy coating
in accordance with SAES-H-001, APCS-1.
6.8.3 The top 10-15 cm (4-6 in) fill layer shall be a mixture of sweet sand and
cement (33:1 ratio by weight, i.e., 3% cement). The material
specifications and mixing requirements shall be as follows:
1) The maximum permissible salt content is 0.1%. Sand shall be dried
to a free-moisture content of not more than 2.0% by weight of dry
soil.
2) The dry sand must be screened through 6 mm mesh (maximum).
Care must be taken in using clean mixing and handling equipment to
ensure mixture remains free from foreign matter.
3) The sand shall then be thoroughly mixed with cement in a 33:1 ratio
by weight in a concrete mixer. After laying the mixture shall be
rolled a minimum six times by a 3 ton roller. Vibratory plate
tampers may be used in lieu of rollers for areas where a roller cannot
reach and/or cover.
6.8.4.3 Joints in the liner shall satisfy the leak tightness, permeability,
and chemical resistance requirements for the liner material.
7 Fabrication
7.1 General
All flange bolt holes shall straddle the axial centerline of the tank.
7.2.1 General
Tolerance 1: Height from base line to face of top nozzle shall be the
smaller of 4 mm per 3,000 mm of height or 19 mm.
Tolerance 3: Delete.
Tolerance 4: Delete.
Tolerance 5: Delete.
7.3.1 Reinforcing pads for openings shall be circular and meet requirements of
API STD 650.
7.3.2 Reinforcing pads for all external and internal attachments shall have
rounded corners of minimum 25 mm radius, such that distance from any
edge of attachment to the closest edge of the reinforcing pad not less
than 50 mm.
7.3.3 ¼ - inch tapped telltale vent hole shall be provided at low location in
reinforcing pads for attachments, including nozzles and manways, as
follows:
a) One hole in single piece reinforcing pad.
b) Where a pad is split, each segment shall have at least one hole at
low location in the segment.
Telltale hole shall be drilled and tapped for ⅛ -inch pipe thread to facilitate
performing pneumatic testing of the reinforcing pad attachment.
7.3.5 Telltale holes in internal attachment pads shall be seal welded after
completion of pneumatic testing.
7.4 The soil side of the bottom plates shall be cleaned of all foreign matter and
grit-blast cleaned prior to being coated and placed in position for welding.
Where coating is specified for the topside surface of bottom plates, surface shall
also be grit-blast cleaned after welding. Surface preparation shall be according
to APCS-3 or APCS-113, as applicable.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 31 December 2016
Next Planned Update: 31 December 2019 Manufacture of Small Metallic Atmospheric Storage Tanks
7.5.1 Adequate support of the tank shall be provided throughout the PWHT
process, considering the intended PWHT procedure.
7.5.4 It is the responsibility of the contractor that will perform PWHT to either
perform or subcontract performance of stress and stability analyses, per
paragraph 7.5.3 of this specification. Results of Stress and stability
analyses shall include, but not limited to the following:
a) Description of the equipment, including its materials of
construction, temperature-dependent material properties,
geometrical dimensions and outline. Where finite element analysis
(FEA) is deemed necessary, data shall include FEA model details.
b) Overall and local stress distributions due to the combined effect of
the thermal loading, weight and 40% of the wind design load.
c) Overall and local buckling analyses due to the combined effect of
the thermal loading, weight and 40% of the wind design load.
d) Discussion including evaluation of the calculated stresses and
buckling analysis results versus the acceptance criteria of the
applicable code.
8.1 Inspection
8.1.2 Saudi Aramco shall have the right to inspect the fabrication at any state
and to reject material or workmanship, which does not conform to the
specified requirements.
8.1.5 Prior to final inspection and pressure testing, the inside and outside of
the tank shall be thoroughly cleaned of all slag, scale, dirt, grit, weld
spatter, paint, oil, etc.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 31 December 2016
Next Planned Update: 31 December 2019 Manufacture of Small Metallic Atmospheric Storage Tanks
8.2 Testing
8.2.2 Water used for pressure testing shall be potable. For tanks manufactured
from stainless steel, the water shall not contain more than 50 ppm
chlorides with pH value of 10 to 11 at the time of filling the tank.
8.2.3 The Tank Manufacturer shall furnish all test materials and facilities,
including blinds, bolting, and gaskets.
8.2.4 Hydrostatic pressure testing shall be performed with gaskets and bolting
identical to those required in service and as specified on the data sheet.
These gaskets may be used as service gaskets if the bolted joint is not
disassembled after completion of hydrostatic pressure testing.
8.2.6 Horizontal tanks shall be tested while resting on their permanent support
saddles without additional supports or cribbing.
8.2.7 Tanks shall be protected from being over pressured, while being pressure
tested, by use of pressure test relief valve(s) meeting the following:
a) Relief valves shall be of adequate capacity set to relieve at 10%
above the test pressure.
b) Sizing of relief valve(s) shall be according to API RP 520, Part I.
c) The relief valve(s) shall be tested, dated, and tagged within one
week prior to the pressure test.
d) The pressure test relief valve shall be accompanied with a
calibration certificate that includes the cold differential test pressure
(CDTP), test date and the spring range. The CDTP shall be within
the spring range.
9 Nondestructive Examination
10 Documentation
10.1 The Tank Manufacturer shall prepare drawings, calculations, and data in
accordance with Form SA NMR-7918-1, Non-Material Requirements.
10.2 Drawings and calculations that are approved by the Design Engineer shall not
relieve the Tank Manufacturer of the responsibility to comply with the relevant
industry standard and this specification.
10.3 All approved tank data sheets, drawings and forms are to be submitted to
EK&RD/Drawing Management Unit (DMU) for inclusion into Corporate
Drawings Management System.
11 Disinfection
All potable water storage tanks shall be disinfected in accordance with AWWA C652.
The chlorine and bacteriological tests shall be approved by the Environmental Protection
Department of Saudi Aramco.
12 Shipping Requirements
12.1 General
12.1.2 Prior to shipping, tanks are to be completely and thoroughly dried and
cleaned from all loose scales, weld slags, dirt and debris to the
satisfaction of the Saudi Aramco Inspector.
12.1.3 The Tank Manufacturer is responsible for ensuring that the tanks and
internals being shipped are adequately braced and shall provide
temporary supports where appropriate to ensure adequate supporting of
the tank during shipment.
12.1.4 Tanks partially shop fabricated and/or liable to suffer distortion during
transit and erection shall be suitably braced. All ends that will be open
during shipment shall be covered to prevent ingress of dirt and other
foreign matters. The Tank Manufacturer shall advise the Saudi
Aramco Engineer of the method of protection for review and approval.
12.2.1 Thoroughly dry the internal surface of the tank. Remove all free water.
Thoroughly purge tank with dry air so that relative humidity inside
tank is less than 40% at the lowest ambient temperature likely to be
experienced in shipping and storage.
12.2.2.6 Tanks must be sealed vapor tight using metallic covers, for
inhibitors to be effective.
12.2.3 For tanks that have permanent internal coatings covering some or all of
the tank internals, the Tank Manufacturer shall contact the Supervisor,
Corrosion Technology Unit, Materials Engineering and Corrosion
Control Division, CSD, and obtain prior written agreement on required
preservation techniques.
12.2.4.3 The tank shall be maintained 100% vapor tight using bolted
metal blind flanges.
12.2.5 Other preservation products or methods may be applied with the prior
written approval of the Supervisor, Corrosion Technology Unit,
Materials Engineering and Corrosion Control Division, CSD.
12.3.2 Telltale holes in reinforcing pads shall be protected with wooden plugs
or packed with rust preventative grease.
12.3.3 Flanged connections and all other machined surfaces shall be protected
by a coating suitable for the metallurgy of the tank and can be easily
removed in the field and fitted with steel or wood cover, 3 mm thick
and neoprene gaskets.
12.3.5 Flanges with permanent blind flanges or covers shall be secured with
the gaskets and bolting specified for service.
13 Tank Labeling
13.1 For aboveground tanks, the tank number and content shall be painted in both
Arabic and English at 180 degree intervals around the tank.
13.2 Marking shall be done with materials containing no substances that would attack
or harmfully affect the tank at both ambient and operating temperature.
13.3 Marking materials shall be free of lead, sulfur, zinc, cadmium, mercury, chlorine,
or any other halogens.
Revision Summary
13 December 2011 Major revision.
15 July 2014 Editorial revision to reflect similar requirements for wind and earthquake loads in relevant
SAES-D-100.
31 December 2016 Major revision. The revision includes;
1. Re-affirm its contents against company needs.
2. Benchmark against requirements of the latest edition of the pertinent API SPEC 12F,
API STD 650 Annex J, UL 142, and relevant industry practices.
3. Revise the “Next Planned Update”.
The following paragraph numbers refer to API SPEC 12F, Twelfth Edition, October 2008,
effective date April 1, 2009 which is part of this specification. The text in each paragraph
below is an addition to API SPEC 12F unless it is noted as an exception. Paragraph numbers
not appearing in API SPEC 12F are new paragraphs to be inserted in numerical order.
4 Material
4.2 Plates
4.8 Couplings
4.9 Bolting
5 Design
The tank bottom type shall be in accordance with that specified on the tank
data sheet.
(Exception) The tank bottom shall be attached to the tank shell, if the bottom
is flanged by a double-welded butt joint with complete penetration.
5.13 Thickness
5.15.1 For insulated tanks, the design of the insulation system shall prevent the
infiltration of rainwater into the insulation.
5.15.2 The tank deck shall be attached to the tank shell if the deck is flanged by a
double-welded butt joint with complete penetration.
All connections 3 inch NPS and larger that are used to support piping loads
shall be reinforced.
5.20 Anchoring
5.21 Grounding
6 Venting Requirements
7.2 Welding
7.2.3 All structural attachment welds to the tank shell, bottom, deck, and
appurtenances shall be continuously seal welded.
7.2.4 All welds shall be free from coarse ripples, undercuts, grooves, overlaps,
abrupt ridges and valleys.
7.3 Testing
7.3.1 The tank shall be tested by filling it with water to 50 mm (2 in.) above the
weld connecting the roof plate or compression bar to the top angle or shell.
7.3.2 All reinforcing pads shall be tested by applying pneumatic pressure between
the shell and pad and checking for leaks using a soap film. Pneumatic testing
pressure shall be 15 psi (103 kPa).
7.3.3 Upon completion of the test and where it is required to have gas-tight all
roof weld joints shall be tested for leakage using the vacuum box method
test with a soap solution before any surface coating is applied.
7.6.1 The type of coating and painting systems to be applied shall be as specified
on the tank data sheet.
7.6.2 Surfaces to be coated shall be cleaned and prepared prior to its coating in
accordance with SAES-H-001.
7.6.3 Application of first layer of primers on external surfaces, except for 3-inch
wide strip centered and along weld joints, prior to hydrostatic testing is
acceptable.
8 Marking
(Exception) All tanks with internal coatings shall have the Saudi Aramco's
Approved Protective Coating Specification number (APCS number) marked
on the nameplate.
The following paragraph numbers refer to API STD 650 Annex J, Twelfth Edition,
March 2013 with Addendum 2, January 2016, which is part of this specification. The text
in each paragraph below is an addition to API STD 650 Annex J unless it is noted as an
exception. Paragraph numbers not appearing in API STD 650 Annex J are new paragraphs
to be inserted in numerical order.
J.2 Materials
(Exceptions)
a) Carbon steel bolting shall be in accordance with paragraph 5.2 of the
body of 32-SAMSS-030.
b) Rimmed and capped steels are not permitted.
c) Stainless steel bolting shall be according to Annex S of API STD 650.
J.3 Design
J.3.1 Joints
J.3.1.6 For insulated tanks, the design of the insulation system shall prevent the
infiltration of rainwater into the insulation.
J.3.3 Shells
(Exception) The nominal thickness of shell plates shall not be less than 6 mm,
including a corrosion allowance of 1.6 mm. Corrosion allowance in excess of
1.6 mm shall be added when specified on the tank data sheet.
J.3.5 Roofs
J.3.5.1 General
J.3.5.1 (Exception) Roof plate lap joints shall have a minimum of 25 mm overlap.
J.3.5.5 When an internal coating is specified, the roof lap joints shall be
continuously welded on both sides.
J.3.6.4 Grounding
J.3.10 Venting
J.4.2.2 Testing
The tank shall be tested by filling it with water to 50 mm (2 in.) above the
weld connecting the roof plate or compression bar to the top angle or shell.
All reinforcing pads shall be tested by applying a pressure up to 103 kPa
(15 psig) pneumatic pressure between the shell and pad and checking for
leaks using a soap film. Upon completion of the test, all roof weld joints
shall be tested for leakage using the vacuum box method test with a soap
solution.
J.6.3 All structural attachment welds to the tank shell, bottom, roof, and
appurtenances shall be continuously seal welded.
J.6.4 All welds shall be free from coarse ripples, undercuts, grooves, overlaps,
abrupt ridges, and valleys.
J.7 Marking
All tanks with internal coatings shall have the Saudi Aramco's Approved
Protective Coating Specification number (APCS number) marked on the
nameplate.
J.9.1 The type of coating and painting systems to be applied shall be as specified
on the tank data sheet.
J.9.2 Surfaces to be coated shall be cleaned and prepared prior to its coating in
accordance with SAES-H-001.
J.9.3 Application of first layer of primers on external surfaces, except for 3-inch
wide strip centered and along weld joints, prior to hydrostatic testing is
acceptable.
The following paragraph numbers refer to UL 142, Ninth Edition, December 2006, including
revisions through and up to August 26, 2014, which is part of this specification. The text in
each paragraph below is an addition to UL 142 unless it is noted as an exception. Paragraph
numbers not appearing in UL 142 are new paragraphs to be inserted in numerical order.
1 Scope
1.8 Multiple wall tanks shall be such that the outer tank is physically separated
from the inner primary containment tank by standoffs; where the inner tank
is completely contained within the outer tank.
5 Materials
6 Construction
6.1 Joints
Figure 6.1 (Exception) Only shell joint numbers 1 and 2 shall be used.
Figure 6.2 (Exception) Only head joint numbers 1 and 2 shall be used.
Figure 6.3 (Exception) Only bottom joint numbers 1 and 5 shall be used.
Figure 6.4 (Exception) Only roof joint numbers 5, 6, 7, and 9 shall be used.
For insulated tanks, the design of the insulation system shall prevent the
infiltration of rainwater into the insulation.
Figure 6.5 (Exception) Only corner joint numbers 7 through 9 shall be used.
6.2 All structural attachment welds to the tank shell and appurtenances shall be
continuously seal welded.
6.3 All welds shall be free from coarse ripples, undercuts, grooves, overlaps,
abrupt ridges and valleys.
6.6.1 All reinforcing pads shall be tested by applying up to 15 psi (103 kPa)
pneumatic pressure between the shell and the pad and checking for leaks
using a soap film.
6.6.2 All lap-welded bottom joints in vertical cylindrical tanks shall be tested for
leakage by using the vacuum box method test with soap solution before any
surface coating is applied.
6.7 Grounding
6.7.1 Vertical tanks in hydrocarbon services shall be provided with grounding lugs
in accordance with SASD AB-036387 and API RP 2003 requirements.
7 Tank Connections
7.1, 7.2 (Exception) All connections 2 inch NPS and larger shall be attached by full-
penetration welds. A fillet weld is acceptable to join the reinforcing pad to
the nozzle neck and to the shell or roof. All connections 3 inch NPS and
larger that are used to support piping loads shall be reinforced.
8 Venting
11.1 The type of coating and painting systems to be applied shall be as specified
on the Storage Tank Data Sheet.
11.2 Surfaces to be coated shall be cleaned and prepared prior to its coating in
accordance with SAES-H-001.
11.3 Application of first layer of primers on external surfaces, except for 3-inch
wide strip centered and along weld joints, prior to hydrostatic testing is
acceptable.
13 Construction
(Exception) In Table 13.1, the minimum thickness for carbon steel tanks
shall not be less than 6 mm, and the minimum thickness for stainless steel
tanks shall not be less than 4 mm.
13.3.1 (Exception) Only joint numbers 1 or 2 of Figure 6.1 shall be used for
multi-piece heads.
13.3.3 (Exceptions)
Bracing of flanged flat head shall be according to Table 13.2 with
bracing arrangement per detail number 3 of Figure 13.1.
Only joint numbers 1 or 2 of Figure 6.1 shall be used for multi-piece
heads.
15 Construction
15.3.1 Roof constructed of two or not more than four pieces shall be joined
according to:
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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 31 December 2016
Next Planned Update: 31 December 2019 Manufacture of Small Metallic Atmospheric Storage Tanks
a) Only joint detail number 1 or 2 of Figure 6.1 for dished and cone roofs.
b) Only joint detail number 7 of Figure 6.4 for cone roofs.
15.3.4 Roof plate lap joints in cone roofs shall have a minimum of 25 mm overlap.
15.3.5 When an internal coating is specified, the roof lap joints shall be
continuously welded on both sides.
RECTANGULAR CONSTRUCTIONS
17 Construction
(Exception) The minimum thickness for carbon steel tanks shall not be less
than 6 mm, and the minimum thickness for stainless steel tanks shall not be
less than 4 mm.
20 General
20.1 Secondary containment horizontal cylindrical tanks shall comply with the
construction requirements for all tanks in sections 4 – 11 of UL 142 with the
exceptions, additions or deletion stipulated in 32-SAMSS-030.
20.2 Shell and heads of a secondary tank shall not be in contact with the primary
tank.
21 Construction
21.1 The primary containment tank shell and heads of a secondary containment
tank shall meet the requirements of sections 12 and 13 of UL 142 including
the exceptions, additions or deletion stipulated in 32-SAMSS-030.
21.2 The outer shell and head of a secondary containment tank shall meet the
requirements of sections 12 and 13 of UL 142 with the exceptions, additions
or deletion stipulated in 32-SAMSS-030.
21.3 (Exception) The secondary tank shell shall be separated from the primary
tank shell using standoffs positioned as shown in Figure 21.1. For primary
tanks over 144 inches in diameter, use same standoff positioning of tanks
with maximum diameter 144 inches with two additional standoffs.
21.6 (Exceptions)
The minimum thickness for the outer carbon steel tanks shall not be less
than 6 mm, and the minimum thickness for stainless steel tanks shall
not be less than 4 mm.
22 General
22.1 Secondary containment vertical cylindrical tanks shall comply with the
construction requirements for all tanks in sections 4 – 11 of UL 142 with the
exceptions, additions or deletion stipulated in 32-SAMSS-030.
22.2 A secondary tank shall not be in contact with the primary tank.
22.3 Roof of a secondary tank shall have shape similar to that of the primary tank.
23 Construction
23.1 General
23.1.1 The primary containment tank shell and heads of a secondary containment
tank shall meet the requirements of sections 14 and 15 of UL 142 including
the exceptions, additions or deletion stipulated in 32-SAMSS-030.
23.1.2 The outer shell and head of a secondary containment tank shall meet the
requirements of sections 14 and 15 of UL 142 with the exceptions, additions
or deletion stipulated in 32-SAMSS-030.
RECTANGULAR CONSTRUCTIONS
24 General
24.1 Secondary containment rectangular tanks shall comply with the construction
requirements for all tanks in sections 4 – 11 of UL 142 with the exceptions,
additions or deletion stipulated in 32-SAMSS-030.
25 Construction
25.1 The primary containment tank of a secondary containment tank shall meet
the requirements of sections 16 and 17 of UL 142 including the exceptions,
additions or deletion stipulated in 32-SAMSS-030.
25.2 The outer tank of a secondary containment tank shall meet the requirements
of sections 16 and 17 of UL 142 with the exceptions, additions or deletion
stipulated in 32-SAMSS-030.
39.2.1 The leakage test shall be conducted in accordance with the method described
in paragraph 39.2.1b.
39.2.3 All reinforcing pads shall be tested by applying pneumatic pressure between
the shell and pad and checking for leaks using a soap film. Pneumatic testing
pressure shall be 15 psi (103 kPa).
48 Marking Elements
48.1.1(f) All tanks with internal coatings shall have the Saudi Aramco's Approved
Protective Coating Specification number (APCS number) marked on the
nameplate.
H.1 Scope
H.2 Types
H.2.1 (Exception) The internal floating roof shall be selected by the design
engineer.
H.3 Material
H.3.1 (Exception) The Design Engineer shall specify the materials required.
H.3.2 Steel
H.3.3 Aluminum
(Exceptions)
H.4.1 General
H.4.1.6 (Exceptions)
1) A minimum of four anti-static stranded stainless steel cables of
minimum 3 mm in diameter, uniformly distributed, shall be provided
from the fixed roof to the internal floating roof. Design of the cables
H.4.1.8 (Exceptions)
H.4.1.10 (Exception) Drains for decks surfaces above the liquid level shall be
designed to return any spillage or condensate to the product. Such drains
shall close automatically or extended at least 100 mm (4 in.) into the
product to minimize vapor loss.
H.4.3.3 (Exception) Pivot joints that allow flexure between adjacent floats shall
be provided on internal floating roof designs that employ a metallic roof
on tubular floats.
H.4.3.3.1 (Exception) Only austenitic type stainless steel SS 304 hardware shall be
used to join aluminum and/or stainless components to each other or to
carbon steel.
H.4.4.2 (Exceptions)
1) The peripheral seal type and material shall be provided as specified
in the tank data sheet.
2) Any fabric or non-metallic materials used as a seal or seal component
(Exceptions)
1) Any fabric or non-metallic materials used as a seal or seal
component shall be selected based on the design temperature,
permeability, abrasion resistance, aging, flammability, resistance to
aromatics, and chemical resistance, and selected from the table in
paragraph H.4.4.2 of this specification.
Saudi Aramco: Company General Use
Page 37 of 41
Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 31 December 2016
Next Planned Update: 31 December 2019 Manufacture of Small Metallic Atmospheric Storage Tanks
H.4.4.5 (Exception) All fasteners used in sealing devices shall be Type 304
stainless steel.
H.4.6.1 (Exception) The floating roof shall be provided with fixed or adjustable
supports.
H4.6.2 (Exception) The height of the floating roof shall be adjustable to two
positions with the tank out of service. The design of the supports shall
prevent damage to the fixed roof and floating roof at the tank maximum
design liquid level.
H.4.6.3.2 (Exception) Where propeller-type mixers are used, the support legs shall
provide a minimum clearance of 300 mm (12 in) from the underside of
the internal floating roof to the top of the mixer paddle(s).
H.4.6.6 (Exception) Steel bearing plates shall be provided under all support legs so
as to distribute the weight of the internal floating roof on the tank bottom
plates and to avoid damage to internal tank coatings. The bearing plates
shall be twice the diameter of the support section, 12.7 mm (½ in) thick,
and shall be attached to the bottom by 4.8 mm (3/16 in) continuous fillet
welds.
H.5.2 Vents
H5.2.2.1 (Exception) Peripheral circulation vents shall be located above the shell-
to-roof junction with an outward projecting hood with bottom air-intake
to minimize dust ingress.
(Exception) An inlet diffuser with slots shall be specified for tanks with
internal floating roofs with the following requirements:
1) Size of diffuser and number and dimensions of its slots shall
accommodate the maximum pumping-in rate.
2) Slots shall be located at 60 degrees (2 o'clock and 10 o'clock
positions) from the vertical centerline of the diffuser.
H.6.4 (Exception) Floatation test and initial fill inspection shall be performed
by the erector and witnessed by the purchaser.
H.6.6.3 (Exception) Potable water having less than 50 ppm chlorides shall be
used for testing when the internal floating roof is constructed of
aluminum or stainless steel.
H.6.8.2 When the edges of plates are cut with a torch, the resulting surface shall
be uniform, smooth, and free from scale and slag before performing any
welding.
H.6.9.2 Inspection at the mill, shop, or fabrication yard shall not release the
manufacturer of the internal floating roof from responsibility for
repairing or replacing any defective material or workmanship that may
be subsequently discovered in the field.
H.6.9.3 All support brackets that are welded to tubular pontoons shall be dye-
penetrant inspected.
H.6.9.4 Welded tubular pontoons shall be pneumatically pressure tested with air
at 35 kPa (5 psig) and the welds visually inspected by using a soapy
water solution or by immersing the pontoons under water. All defective
welds shall be repaired and the pontoons re-tested prior to shipment.
H.6.10 Installation
H.6.10.1 Internal floating roofs shall be installed by contractors who have been
approved by the manufacturer of the internal floating roofs.