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    Observations From The Plant Visit

    Uploaded by

    Aniket Shrivastava
    The document summarizes observations from a plant visit, noting the responsibilities of shift operators, shift in charges, and production supervisors. Shift operators follow job sheets detailing production procedures and standards, maintain logs, and report issues. Shift in charges plan production, oversee quality checks, evaluate operators, and analyze failures. Production supervisors further oversee quality, correct unforeseen issues, maintain equipment records, plan manpower, and ensure cleanliness.

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    Observations From The Plant Visit

    Uploaded by

    Aniket Shrivastava
    63 views2 pages
    The document summarizes observations from a plant visit, noting the responsibilities of shift operators, shift in charges, and production supervisors. Shift operators follow job sheets detailing production procedures and standards, maintain logs, and report issues. Shift in charges plan production, oversee quality checks, evaluate operators, and analyze failures. Production supervisors further oversee quality, correct unforeseen issues, maintain equipment records, plan manpower, and ensure cleanliness.

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    Observations from the plant visit

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    The document summarizes observations from a plant visit, noting the responsibilities of shift operators, shift in charges, and production supervisors. Shift operators follow job sheets detailing production procedures and standards, maintain logs, and report issues. Shift in charges plan production, oversee quality checks, evaluate operators, and analyze failures. Production supervisors further oversee quality, correct unforeseen issues, maintain equipment records, plan manpower, and ensure cleanliness.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    63 views2 pages

    Observations From The Plant Visit

    Uploaded by

    Aniket Shrivastava
    The document summarizes observations from a plant visit, noting the responsibilities of shift operators, shift in charges, and production supervisors. Shift operators follow job sheets detailing production procedures and standards, maintain logs, and report issues. Shift in charges plan production, oversee quality checks, evaluate operators, and analyze failures. Production supervisors further oversee quality, correct unforeseen issues, maintain equipment records, plan manpower, and ensure cleanliness.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 2

    Observations from the plant visit:

     Shift Operator:

    o A job sheet containing the details of the batch to be prepared is handed over

    by the Shift in charge. The job sheet contains the prescribed standard

    operating procedure wherein the quantities of the various raw materials to be

    used are precisely mentioned followed by the temperature at which the

    manufacturing process is to be carried out, etc, etc.

    o A maintenance and safety score (referred to as CLIT) is kept for each and

    every shift operator wherein it is observed whether the particular operator

    follows the maintenance and safety standard operating procedures or not.

    o A log sheet maintaining the time required to manufacture a particular product

    is kept wherein details such as the time at which the task was assigned,

    expected completion time, and actual completion time are mentioned.

    o Raw Material procurement in certain cases is carried out depending on

    competency.

    o Frequent quality check is carried out throughout the entire process to ensure

    that the Standard Operating Procedure is followed.

    o Immediately reports to the Shift in charge in case an anomaly is noticed

    (beyond the scope of correction).

     Shift in charge (In addition to the one carried out by the Shift Operator):

    o Plans out the time required to manufacture a particular product

    o Performs a thorough quality check once the finished good is handed over by

    the Shift Operator.

    1
    o Responsible for primary CLIT evaluation wherein judges whether a particular

    operator has followed the maintenance and safety Standard Operating

    Procedures (SOPs) or not.

    o Responsible for preparing the Root Cause Analysis (RCA) form in case a

    batch fails to pass the quality check.

    o Broadly responsible for preparing the job sheet containing the details of the

    various raw materials, the respective quantities, etc, etc.

     Production Supervisor (In addition to the one carried out by the Shift in charge):

    o Responsible for secondary CLIT evaluation wherein judges the check done by

    the Shift in charge.

    o Correct batch failure in case there has been an unforeseen situation wherein

    the standard operating procedure is not followed.

    o Maintains the shift communication register wherein the previous reading of

    the various operating machines is noted and maintained before handing it over

    to the next Shift in charge.

    o Performs Manpower Planning i.e., how many Shifts in charge and Shift

    Operators would be required to manufacture a particular product.

    o Looks after the overall plant cleanliness ensuring proper disposal of harmful

    chemicals (bi-products).

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