Bently Nevada Orbit 60 Series System Datasheet
Bently Nevada Orbit 60 Series System Datasheet
Bently Nevada Orbit 60 Series System Datasheet
Datasheet
Bently Nevada Machinery Condition Monitoring 137M5182 Rev. H
System Overview
The Orbit 60 Series Protection and Condition Monitoring System provides a single platform for the
continuous online monitoring of both critical and plant-wide applications. The Orbit 60 Series system
may be deployed in any combination of rackmounted and distributed hardware, with Bridge
modules creating a seamless connection between chassis to make a single system.
The table below gives a general overview of the components that make the Orbit 60 platform. They
are grouped into System Modules, Input Modules, and Output Modules.
Table 1: Component Modules
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
One System Interface Module (SIM) defines a system of up to 80 dynamic channels, accommodating
multiple machine trains and supporting unrestricted synchronous Keyphasors for any channel. The
Condition Monitoring Module (CMM) interfaces to the business network through a cyber secure
access port. The Communications Gateway (CGW) sends and receives high speed, bi-directional
process data with the control systems. Bridged (BRG) connections make up to 10 chassis act as a
single system while decreasing overall installation costs, reducing ground loops, and minimizing
electrical noise.
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Orbit 60 Series System
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Chassis Types
Mounting Options
l Panel Mount – Mounts to rectangular cutouts in panels and secures to the panel using clamps
supplied with the chassis in 3U 12" half-size, 3U 19" standard, and 6U 19" standard configurations.
The 6U 19" will fit in the space of a 3500 rack.
l Rackmount – Mounts the 3U or 6U chassis on 19-inch EIA rails. Two 3U units or a single 6U form
factor has been designed to fit within the space of a single 19” rackmount 3500 unit, as a retrofit.
l Bulkhead - Typically mounts into a protective enclosure fastened to a sub panel in 3U 12", 3U 19"
standard, and 6U 19" standard configurations. NEMA 4 and 4X weatherproof housings are
available when required for environmental protection or when purge air is used.
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
LED Indications
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LED Indications
TM Trip Multiply LED indicates that the system is in Trip Multiply mode.
Fault System Fault Relay - Indicates the state of the alarming functions within the system.
The number of channels supported by each PPM is a function of the type of processing
required on the data. For example, in Turbomachinery applications, one PPM can typically
support up to 80 dynamic channels. You can add multiple PPMs to the system to provide
additional processing capability or to provide redundancy in protection applications.
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
The CMM module receives all data produced by the system through a one-
way information stream from the chassis. This allows the CMM to interface
with business tier or remotely hosted networks to provide data to the host
software without placing the protection functions at risk from cyberattacks.
The CMM listens to all information on the system chassis, including all
measurements, waveforms, digital transducer signals, system controls,
status information, system configuration information, process data from
external systems, alarm and events logs.
Each module occupies two slots within the system. Multiple CMM modules
can be placed into a system to allow additional processing power, multiple
users independent access, or for redundant communications to System 1.
The CMM performs all data capture functions such as alarm and transient
captures. The historical data is buffered in non-volatile storage until the
information is offloaded to the host software. System 1 can configure the
CMM module to extract additional measurements and waveforms from
system sensor data.
Each module has two independently configurable RJ-45 ethernet ports. The
module OK LED indicates when the module is functioning properly and the
LINK LED indicates when the module is communicating to the rest of the
system.
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
Through the Communication Gateway module, the system can acquire process data
from external control systems, human interfaces, and historians. The data can also be
acted on by the Condition Monitoring Module and passed through to System 1. The
Communication Gateway module occupies a single slot.
There are two versions of the CGW module:
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
The Bridge module provides protection from incompatible networks interfering with the
operation of the system by blocking any transmissions from non-approved sources
onto the chassis.
The module OK LED indicates when the module is functioning properly and the LINK LED
indicates when the module is communicating to the rest of the system.
To link chassis together within a system, each chassis must contain at least one Bridge
module, depending upon the number of connections. Bridge modules are connected
using triple redundant cabling to ensure that a faulted cable does not affect operation
of the system. The Bridge module occupies a single slot.
There are three cables between the two bridge modules, one in each chassis. These
cables are for redundancy both for intermittent packet failures and for failure of a cable.
All three cables must go between the same two bridges and are required for protection
applications, single connections are only allowed for condition monitoring only
applications. Multiple bridge modules connecting the same two chassis is not
supported. The loss of a cable will cause a fault indication, but the system will still
function even if only a single cable is functional. The fault indication will be enunciated
by the Attention status and Protection Fault if the protection path crosses the bridge.
The recommended wiring method is to run these three cables separate from each other
so all three will not be damaged in particular circumstances. The three cables between
the bridges must be close to the same length to avoid differences in propagation timing
between the three paths.
The cables used are IX Ethernet cables. Even though the cables are IX Ethernet the traffic
between the two bridge modules is not compatible with Ethernet Switches and Routers
and can not be connected to an Ethernet network. If the bridge detects that there is
traffic other than the expected bridge to bridge messages, it will shut down
communication and indicate a fault. The initial release of the product will have copper IX
Ethernet cables that have a maximum length of 100M. Future releases of the product will
have an option for Fiber Optic bridge modules to extend the length of the connection.
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
LED Indications
Module OK LED Indicates when the power source connected to the PIM is within the
(utility side of each appropriate range. Under voltage lockout keeps the system from turning on
module) and will not cause damage. Extreme over voltage will cause PIM fuse to open.
Connections
IS Instrument Common
PE Protective Earth
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l Magnetic pickup
l 3-wire Prox
l 3-wire Accel
The module creates the Keyphasor signal when the sensor reads a notch or protrusion in the
target. The signal is digitized and processed to provide machine rotative speed and vector
parameters, such as 1X amplitude and phase. The Keyphasor gives phase reference
information for a vibration measurement, providing key relationships for diagnostic analysis.
The module OK LED indicates when the module is functioning properly and the LINK LED
indicates when the module is communicating to the rest of the system. Four Channel Status
LEDs located on the utility side of the module indicate when the connected sensor is installed and in
OK condition.
l 4-wire AC LVDT
l 5-wire AC LVDT
l 6-wire AC LVDT
The module OK LED indicates when the module is functioning properly and the LINK LED
indicates when the module is communicating to the rest of the system. Four Channel Status
LEDs located on the utility side of the module indicate when the connected sensor is installed
and in OK condition.
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Orbit 60 Series System
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Recorder Outputs
The Recorder_Output module is a 8-channel module that converts measurements
within the Orbit 60 Series to a proportional current or voltage output that can be
connected to external systems for communications purposes. Recorder outputs can be
ordered in SIL rated versions.
Recorder_Output modules can be configured to represent any measurement provided
within the system. This module occupies a single slot.
These outputs adhere to Namur 43 specification and indicate Not OK conditions. This
module is available for SIL applications.
Output Types 4 to 20 mA
1 to 5 V
0 to 10 V
Short Circuit Protection A short circuit on any recorder output will not
impact adjacent recorder outputs.
The module OK LED indicates when the module is functioning properly and the LINK LED
indicates when the module is communicating to the rest of the system. The utility side of
the module shows eight Channel Status LEDs, which indicate the condition of each
channel.
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
Relay Modules
Relay modules provide a set of relays that can be programmed to actuate
based on alarm conditions defined in other modules. They are
programmable with standard logic elements to combine various alarms and
statuses into relay activation conditions. The voting logic can be configured
with AND and OR logic, utilizing alarming inputs from input modules, Not-OK
statuses, and individual measured values from any module in the system.
Use Orbit Studio to program the voting logic.
Used for applications where the relay is used to directly drive a load,
either directly or through an interposing relay. This module takes
two slots. It features 8 Single Pole Double Throw Electromechanical
Relays. This module Supports voltage range of 5V-240 Vac for load
of 100mA to 4.5A and DC voltages and loads as follows 5V-30VDC at
4.5A, 48VDC at 0.75A, and 125VDC at 0.2A.
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
Display Options
There are two Orbit 60 Front Panel Module options.
The standard Front Panel Module is for Orbit 60 The remote Front Panel Module is for Orbit 60
bases that have a SIM module installed. The bases that do not have a SIM module installed.
Standard Front Panel Module displays the status The Remote Front Panel displays the status of
of the power supplies, the presence of a SIM the power supplies.
Module, and whether the SIM Module is in Program
mode. The Front Panel Module can send program
and reset requests via the key switch and reset
buttons. The Front Panel Module provides an
Ethernet port from the SIM to the RJ45 jack, with
link and activity LEDs on the front of the Orbit 60
base.
External Display
The external display utilizes an industrial computer connected to the SIM via Ethernet, the computer
and display can be placed where needed for each application. The 10.4", 15", and 21.5" VGA
touchscreen displays are designed for excellent viewing quality in industrial applications. The
10.4" display is suitable for use in hazardous area locations across the world. The 15" display is certified
for hazardous areas for North America only.
Mounting Options
You can mount the displays in a remote enclosure, panel, or rack.
10.4" Display Can be mounted in a rack, panel, and enclosure.
15" Display Can be mounted in a rack, panel, and enclosure.
21.5" Display Can be mounted in a rack or panel.
If you want to use the 21.5" display, before ordering, verify that your 19" rack equipment enclosure can
contain the 21.5" display. If rack-mounted, you must be able to access the controls at the rear of the
21.5" display. The 21.5" display is 22" wide. When mounted, the display extends 1.5" beyond each side of
a 19" equipment rack. Doors, brackets, and other hardware must not interfere with the mounted
display. To accommodate the display, the rack must not extend forward more than 1.1".
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
Display Content
By default, one bar graph screen shows all the primary measurements. Use the Orbit Studio
configuration software to create custom screens displaying additional information, machine train
groups, and system-wide data displays.
System 1 Integration
Take full advantage of System 1 Condition Monitoring Software in conjunction with Orbit 60 Series for
complete monitoring and advanced diagnostics for all machine types, including roller element
bearings. Use the Orbit 60 Series Condition Monitoring Module (CMM) for a read-only access point to
provide a cyber secure approach for obtaining data through the business network or other systems.
When used in conjunction with the Comm Gateway module, high speed bi-directional process data
can be relayed to System 1 along with system generated data.
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
The Orbit Studio enables you to connect to multiple systems from a single client session, opening
multiple offline configuration files alongside active connected systems to allow for easy cross-
referencing across systems, while enabling security through user-based permissions. Copy and
paste functions apply across systems and configuration files. Perform send and retrieve operations
for multiple systems at a time.
Create and manage multiple pages of relay logic by graphically configuring, one channel per page,
with drag and drop elements and connectors. Your system can also be graphically assembled by
dragging and dropping components from a library of modules. The resulting assembly produces a
hierarchical representation of the system for access to individual channels.
View current value data across all channels within a system. Loop checks can be performed via bar
graphs, tabular lists, and live plots for dynamic data, from channels throughout the system.
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
Specifications
3U 19" full load 8.6 Amps max Height 5.2" (13.21 cm) - with bezel
6U 19" full load 14.3 Amps @ 24 Vdc max Depth 9.67" (24.56 cm)
3U 12" full load 5.3 Amps max
6U Standard Chassis
Power Consumption Width 19" (48.26 cm) - with bezel
18.87" (47.93 cm) - panel
3U 19" full load 120 Watts typical
mount without bezel
180 Watts max
17.53" (44.53 cm) - rackmount
6U 19" full load 160 Watts typical without bezel
300 Watts max
Height 10.47" (26.6 cm) - with bezel
3U 12" full load 70 Watts typical
110 Watts max Depth 9.67" (24.56 cm)
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Operating -30° C to +70° C (-22° F to Reset Contact Used to clear all latched
Temperature 158° F) or Button alarms and NOT OK
Range statuses across system. 1
(indoor use
only) System Alarm Used to inhibit all alarms
Inhibit Contact within the system.
Storage -40°C to +85°C (-40° F to
Temperature 185° F) Trip Multiply Used to place the system in
Range Contact Trip Multiply.
Altitude < 2000 m (6,562 ft) 2 Performed by either closing the contact on
module or setting the key on the front to the
Pollution Pollution Degree 2 RUN setting on the front panel.
Degree
Installation Category II
Category Communications Gateway
(CGW)
System Interface Module(SIM) Communications Gateway (CGW)
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
Channels 6
High Speed Keyphasor
Isolation 700 V Channel to System and
High Speed Keyphasor Inputs Channel to Channel isolation
Power 14.2 Watts max
PVD Input
Analog See Dynamic Input Module
Input Sensors and Measurements on 4 to 20 mA 0 to 25mA DC
page 14.
-10 Vdc to +10 Vdc -10Vdc to +10Vdc +-1%
Channels 4 Dynamic Inputs
Discrete Input with Polarity Independent
Two-Terminal Dry A/B Terminals for dry
Contact contacts
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
Isolated Thermocouple (ITC) Relay Specifications
ITC Electrical
Power 1.5 watts typical, 5 watts
Consumption maximum
Isolation 700 V Channel to System and
Channel to Channel isolation
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Datasheet 137M5182 Rev. H
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Orbit 60 Series System
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Size
Power 12 to 28 VDC
Operating 0 to 55°C
temperature
range
OS 64bit
Power 12 to 36 VDC
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
RoHS II 3 G
Ex ec nC ic IIC T4 Gc
European Community Directive:
T4 @ Ta = -30˚C to +70˚C (-22˚F to
RoHS Directive 2011/65/EU +158˚F)
Cyber Security
Designed to meet IEC 62443
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
Chassis: 6U Bulkhead
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
60R/INP04 with options for: Relay: (SSR) Solid State Relay Module
• Country-specific codes
60R/RLY02 with options for:
• SIL level
• Country-specific codes
Input: (PVT) Pos Voltage Xdcr Module • SIL level
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
DC: High Voltage (240W) for 3U chassis 3U Front Panel: SIM w/ No Display
DC: High Voltage (480W) for 6U chassis 3U Front Panel: No SIM & No Display
10 Slot: w/ SIM
External Display
60R/PNL05 with options for:
60X/EXDAA-BBB-CC
• Country-specific codes
• SIL level
AA
10 Slot: no SIM
01 10.4" Hazardous Area Display
60R/PNL06 with options for:
02 15" Hazardous Display • Country-specific codes
• SIL level
03 21.5" Industrial Display
CC
04 Independent Mount
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Datasheet 137M5182 Rev. H
60X/BCK Bridge Field Cable Kit with 60X/CFG Orbit Studio Configuration
option for country codes Software
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
122M3369-01 Rack Mount kit for 10" Display Bently Nevada Industrial Computer
122M3370-01 Panel Mount kit for 10" Display 142M4200 Bently Nevada Industrial
122M3371-01 Independent Mount for 10" Computer
Display 02200794 24 VDC 90-Watt Power Supply
(can power both the industrial
computer and display)
15” C1D2 Hazardous Area Display
119M6509-05 10' Power cable and plug
102M8950 15” Hazardous Area Display
149M1309 USB Mouse (only required for
104M3812-01 Rack Mount Kit for 15” Display first time configuration.)
149M1310 3m (10') Ethernet Patch Cable
21.5” Industrial Area Display
149M1311 7m (25') Ethernet Patch Cable
150M1466 21.5” Industrial Display
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Datasheet 137M5182 Rev. H
Glossary of Terms
RTD Resistance Temperature Detector
Accel Acceleration
SIL Safety Integrity Level
Aero Aeroderivative
SIM System Interface Module
API American Petroleum Institute
SSR Solid State Relay
BRG Bridge
SW Software
BTO Buffered Transducer Output
TC Thermocouple
CGW Communication Gateway Module
TC/RTD Thermocouple/Resistance Temp
CMM Condition Monitoring Module Detector
DCS Distributed Control Systems TCP/IP Transmission Control Protocol
EGD Ethernet Global Data protocol Internet Protocol
ESD Emergency Shutdown Device OEM Orginal Equipment Manufacturer
EIA Energy Information Administration Velom Velomitor
EMR Electro-Mechanical Relay
HAZLOC Hazardous Location
HTVAS High Temperature Velocity/Accel
Sensor
I/O Input/Output
IEPE Integrated Electronics Piezo-Electric
ITC Isolated Thermocouple
KPH High Speed Keyphasor
LVDT Linear Variable Differential
Transformer
NEMA National Electrical Manufacturers
Association
OEM Orginal Equipment Manufacturer
PAA Prox, Accel, Seismic
PAE Prox, Accel, Aero
PAS Prox, Accel, Seismic
PAV Prox, Accel, Velom
PIM Power Input Module
PLC Programmable Logic Controller
PPM Protection Processing Module
Prox Proximitor
PVD Isolated Process Variable, Discrete
Input
PVT Positive Voltage Transducer
REB Roller Element Bearing
REC Recorder Outputs
RMC Remote Monitoring Center
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Orbit 60 Series System
Datasheet 137M5182 Rev. H
Bently Nevada, Orbit Logo, Keyphasor, Velomitor, Proximitor, and System 1 are registered trademarks of Bently Nevada,
a Baker Hughes Business, in the United States and other countries. The Baker Hughes logo is a trademark of Baker
Hughes Company. All other product and company names are trademarks of their respective holders. Use of the
trademarks does not imply any affiliation with or endorsement by the respective holders.
Baker Hughes provides this information on an “as is” basis for general information purposes. Baker Hughes does not
make any representation as to the accuracy or completeness of the information and makes no warranties of any
kind, specific, implied or oral, to the fullest extent permissible by law, including those of merchantability and fitness
for a particular purpose or use. Baker Hughes hereby disclaims any and all liability for any direct, indirect,
consequential or special damages, claims for lost profits, or third party claims arising from the use of the
information, whether a claim is asserted in contract, tort, or otherwise. Baker Hughes reserves the right to make
changes in specifications and features shown herein, or discontinue the product described at any time without
notice or obligation. Contact your Baker Hughes representative for the most current information.
The information contained in this document is the property of Baker Hughes and its affiliates; and is subject to
change without prior notice. It is being supplied as a service to our customers and may not be altered or its content
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