GB Statys 100A Rack Installation and Operating Manual (IOMSTARA0910-GB)
GB Statys 100A Rack Installation and Operating Manual (IOMSTARA0910-GB)
GB Statys 100A Rack Installation and Operating Manual (IOMSTARA0910-GB)
63-100A Rack
Installation and operating manual GB
INDEX
1. Warranty certificate 1
2. Presentation 2
2. 1. Foreword 2
2. 2. The role of Statys 2
2. 3. Operating principle 2
3. Safety instructions 3
3. 1. Precautions 3
3. 2. Electrical risk 4
3. 3. Risk of power cut 4
4. Overview 5
5. Unpacking 6
5. 1. Precautions on delivery of the product 6
5. 2. General recommendations for installation 6
6. Installation 7
6. 1. Securing the rack cabinet 7
6. 2. Installing the rails 7
6. 3. Installing the base 7
6. 4. Installing the power rack 7
6. 5. Cooling 8
6. 6. Mechanical characteristics 8
6. 7. Environment 8
7. Connection 9
7. 1. Access to terminals 9
7. 2. Electrical environment 10
7. 3. Schematic diagram 10
7. 4. Cable sizing 11
7. 5. Earthing diagrams 11
7. 6. Connection kit TNC diagrams 11
7. 7. Cable routing 12
7. 8. Devices for protecting persons and property 13
7. 9. Cabling procedure 14
8. Operating modes 15
7. 10. Manual transfer 15
7. 11. Automatic transfer 15
8. 1. Automatic restart function 17
8. 2. Overload operation 17
ENGLISH
9. Mimic panel 18
9. 1. LCD and LEDs 18
9. 2. Password management 19
9. 3. Keypad 20
9. 4. Display 21
9. 5. Operating modes 22
10. Commissioning 29
10. 1. Start conditions 29
10. 2. Activation of output conduction 29
10. 3. Selecting the preferred source 29
10. 4. Load supply 29
10. 5. Maintenance bypass 30
11. Communication interfaces facilities 31
12. Advanced diagnostics and parameters 31
13. Main features 32
13. 1. Electrical characteristics - inputs 32
13. 2. Electrical characteristics - output 32
13. 3. Mechanical characteristics 32
13. 4. Environment 32
14. Glossary 33
15. Appendices: 34
14. 1. Plan: diagram 34
The warranty terms are stipulated in the offer, by default the following clauses apply.
The SOCOMEC UPS warranty is strictly limited to the product(s) and does not extend to equipment which may be
The manufacturer guarantees its material to be free from manufacturing faults and defects in design, material or
ENGLISH
workmanship, subject to the limits set forth below.
The manufacturer reserves the right to modify the delivery with a view to fulfilling these guarantees or to replace de-
fective parts. The manufacturer’s warranty does not apply in the following cases:
–– replacement or repair resulting from the normal wear of the modules or machinery;
–– repair, modification, adjustment or replacement of parts performed by unqualified third parties or personnel
The warranty period is twelve months commencing from the date of delivery of the product.
The repair, replacement or modification of the parts during the warranty period does not extend the warranty period.
In order to establish a valid warranty claim, the purchaser must notify the manufacturer in writing immediately after
the discovery of any defects which are attributed to the material and provide any and all supporting evidence of the
defects at the latest within eight days before the date of expiry of the warranty.
Defective parts which have been returned and replaced free of charge shall become the property of SOCOMEC UPS.
The warranty is void if the purchaser has undertaken modifications or repairs on the devices on his or her own initia-
The manufacturer’s responsibility is strictly limited to the obligations defined in this warranty (repair and replacement)
Any import tax, duty, fee or charge of any nature whatsoever imposed by European regulations or those of an import-
2. 1. Foreword
Thank you for choosing the STATYS Static Transfer System from SOCOMEC UPS.
This equipment complies with the IEC 62310-2 product standard concerning Static Transfer Systems (STS).
This equipment conforms to EC directives applicable to this type of product. This conformity is indicated by the CE
mark.
STATYS is defined by the rating of the current which passes through it by phase (in Amps), irrespective of other elec-
trical characteristics. The power for a given rating is a function of the nominal voltage used.
2. 3. Operating principle
STATYS is an autonomous electrical device which permits the seamless transfer of the load between an alternate elec-
trical source S1 and another alternate source S2 (see schematic diagrams § 7.3).
Under normal operation, STATYS supplies the load from the priority source. The priority source is selected by the
user according to on-site restrictions.
Two transfer modes are possible:
–– manual transfer mode, controlled by the operator locally or remotely by means of a BMS or other communicating
system,
–– automatic transfer mode, which occurs when an out-of-tolerance voltage is detected on the priority source. The
break-before-make switching principle prevents source overlap.
NOTE: The priority source (source 1 or source 2) is selected using the keyboard and this selection is displayed on-screen.
3. 1. Precautions
This document provides essential instructions regarding safety, handling and connections (see § 7)
ENGLISH
CAUTION
For optimal use, it is recommended to maintain the ambient temperature and humidity at the values specified by the
manufacturer.
Do not expose STATYS to rain or any other type of liquid. Do not introduce foreign bodies into the unit.
WARNING
SOCOMEC UPS maintains integral and exclusive ownership of its intellectual and industrial property rights regard-
ing this document. Use of this document is limited to personal use by the recipient for the application specified by
SOCOMEC UPS. Any reproduction, modification or distribution of this document, whether in whole or in part, by any
means whatsoever, is expressly prohibited without the prior written permission of SOCOMEC.
This document is not a specification. SOCOMEC UPS reserves the right to modify the content of this document
without notice.
This unit must be exclusively installed, commissioned and repaired by specialist technical personnel authorised by
SOCOMEC UPS.
The product which you have chosen taking into consideration its conditions of use, capacities and performance
limits, is designed for commercial and industrial use only.
For use with so-called “critical applications”, the product may be required to comply with legal and regulatory obliga-
tions as well as specific local standards, and be adapted based on the recommendations of SOCOMEC UPS. In all
cases where the equipment is to be used for critical applications, you are advised to contact SOCOMEC UPS in ad-
vance to confirm that the products are capable of meeting the required levels of safety, performance and reliability.
The term “critical applications” notably includes life support systems, medical applications, commercial transport,
nuclear installations or any other system or application where the failure of the product is likely to cause substantial
damage to persons or property.
3. 2. Electrical risk
WARNING
All operations and maintenance must be performed by authorised personnel who have undertaken suitable training.
DANGER
In normal operating conditions, there is no danger for personnel handling this equipment.
DANGER
Taking into account the presence of high leakage currents, it is essential to connect the ground cable
before connecting the upstream and load sources.
In fact, the power supply voltage remains present at the input of each static contactor
STATYS MUST be moved by at least two people. They MUST stand on either side of the unit according
to the direction of movement.
ENGLISH
Simplified mimic panel
a
Communication
b
Bypass hatch
a
b
Backfeed fuses
Extensions
KEY:
A = Pull-out power rack with switching electronics,
B = Fixed base incorporating the connection and manual bypass components.
Carefully remove STATYS from its box, please bear in mind that the weight of the unit is not evenly distributed.
Carefully read this manual before making the «source» input and «load» output connections.
This manual must be kept next to STATYS, so that the operator may refer to it at any time in case of need.
The electrical connection and all wiring operations must be performed by qualified personnel.
ENGLISH
Fasten the 2 rails (supplied with the product) inside the rack cabinet in order to support the base.
6. 5. Cooling
air is drawn in through the front and exits through the back of the unit
6. 6. Mechanical characteristics
6. 7. Environment
7. 1. Access to terminals
The cabinet must be accessible from the rear in order to connect STATYS
Remove the 4 screws on the connection panel at the rear of the unit.
ENGLISH
Remove the panel, thus providing access to the connection terminals of the incoming / outgoing power cables.
COM slot 1
COM slot 2
L1 L2
Relay terminal block
7. 2. Electrical environment
7. 2.1. Electrical characteristics - inputs
7. 3. Schematic diagram
Description Load
XJ400
* according to model
Q30
I II
4p 4p 4p
EMBASE
X30
FIXED CONNECTOR
Uavl PE
7. 4. Cable sizing
The connection terminals are adapted for connection of copper cables. The connection terminals cannot receive tinned
conductors. These terminals are spaced at 30mm intervals, which prevents accidental contact between 1 strand and a
terminal
ENGLISH
Connection M6 M6 3 x M6
Failure to observe earthing procedures may lead to the risk of electric shock, or the risk of fire if aa
earth fault occurs.
Earth connections must be in compliance with local regulations and applicable standards.
The neutral is not always wired and depends on the neutral condition of the installation.
Earth connections must be in compliance with local regulations and applicable standards.
7. 5. Earthing diagrams
The STATYS range is compatible with all earthing systems. Nevertheless you should ensure that you have a suitable
safety device (3-pole breaker or 4-pole breaker) installed.
TNC kit
7. 7. Cable routing
Common Control
Common Control mains Load cables 1
mains Load cables 1
N N
N N
≥10 cm ≥10 cm
Control
Mains Aux mains Load cables 1 Control
Mains Aux mains Load cables 1
N N N
N N N
Control cables1: connections between the cabinets and each unit, alarm messages, remote mimic panel, BMS con-
nection, emergency stop, connection to breaker components...
N N
N N N
Power cables and control cables must never be installed in the same raceway
Power cables near to sensitive equipment must not be exposed to electromagnetic fields.
ENGLISH
It is a phase to phase voltage
The breaker components triggered by the shunt trip coils must be marked with a warning label
The installation’s short-circuit current must not exceed that permitted by STATYS (see § 8.4)
7. 9. Cabling procedure
7. 9.1. Preliminary checks
Ensure that STATYS is correctly installed in its final position.
Check that the installation is isolated.
Check that the ground connector is clamped in firm contact with ground.
Check that the other installation devices are securely attached to this ground.
Wire the source 1 phases on terminal block X10. Pay attention to the direction of rotation of the phases.
Note : Whether or not the neutral is wired on terminal block X10 depends on your neutral condition.
Wire the source 2 phases on terminal block X20. Pay attention to the direction of rotation of the phases.
Note: Whether or not the neutral is wired on terminal block X20 depends on your neutral condition.
Wire the output on terminal block X30. Pay attention to the direction of rotation of the phases.
Note: Whether or not the neutral is wired on terminal block X30 depends on your neutral condition.
8. 1. Manual transfer
The user is able to control the transfer of the load from one source to another, both via the keypad and via commu-
nication (see «communication interface» § 11).
ENGLISH
curs, if authorised, otherwise the request is cancelled.
If the transfer cannot take place (for example, 2nd source out of tolerance), the following icon appears:
Impossible transfer
Note: The alarm will shut off automatically when normal conditions are restored.
8. 2. Automatic transfer
Automatic transfer occurs in the event of a voltage drop, frequency drop or when the preferred source is unavailable.
It does not interrupt the supply to the load. Automatic transfer switches the supply from the preferred source to the
alternate source. Once the preferred source is re-established, the system automatically returns to this source after a
time delay, which can be configured by the user.
The parameters that define the quality thresholds of the source and the automatic return can be adjusted in program-
ming mode (see § 9.5.4)
To ensure totally secure transfer, STATYS continuously monitors the presence of the alternate source.
If the alternate source is unavailable (or if the voltage exceeds the preset tolerances), the transfer function is inhibited.
STATYS immediately raises an alarm to warn the operator that the transfer is no longer possible.
Automatic return from the alternate source back to the preferred source may also occur following a manual transfer.
In the event of a short circuit at the output of the supplied equipment, the transfer function is inhibited. This stops the
short circuit from being transmitted along the other track and thus prevents the other source from being interrupted.
Two types of transfer may occur, synchronous or asynchronous, according to the source synchronisation status and
the hardware configuration.
Synchronous transfer
Synchronous transfer occurs automatically when the two sources S1 and S2 are deemed to be synchronised, e.g.
when their phase deviation is within the tolerance window (standard +/- 10°). In this case, switching the source does
not alter the phase.
If the phase deviation exceeds this tolerance window, synchronous transfer is inhibited and automatic changeover to
the other source will not be possible. However, the transfer may in any event be executed in these conditions if the
system is configured for synchronous/asynchronous transfer.
Asynchronous transfer
Automatic asynchronous transfer occurs only if it is authorised by the software configuration (standard factory con-
figuration, advanced parameters see §12) and if the sources S1 and S2 are not synchronised, e.g. their phase de-
viation exceeds the tolerance window. In this case, switching the source may produce a significant phase variation
during the changeover.
This type of transfer allows for automatic load changeover between sources which are not permanently controlled,
or which are unusually out of phase, thereby maximising the security of the power supply.
Following the total unavailability of both sources and if STATYS is in conduction state on one of the two sources, an
automatic restart and conduction occurs on the return to one of the 2 sources.
The supply is re transferred automatically onto the preferred source as soon as this source becomes available.
ENGLISH
The automatic restart function is configurable and is set to OFF by default.
8. 4. Overload operation
The STATYS overload control is based on the principle of filling a reservoir more or less rapidly, depending on the
measured load rate.
Each STATYS string has its own reservoir.
When STATYS is in overload, an «OVERLOAD ALARM» message appears and the «GENERAL ALARM» is triggered.
Overload Time
110% 60 min
125% 10 min
150% 2 min
200% 20 seconds
Note: These values may vary as a function of the rating (in amperes), the protection index and the ambient temperature.
– 13 LEDS indicating:
• the different operating states
• the mimic panel showing the power flow
• the system’s current mode
ON BLINKING OFF
Load supplied by STATYS Output shutdown imminent Output not supplied by STATYS
ENGLISH
Output supplied directly by source 2 / /
9. 2. Password management
Two levels of protection:
«User» password: provides access to control mode and user parameters settings (user access). Disabled by default
(set to _ _ _), it can be configured from 000 to 999 and _ _ _.
«System» password: provides access to user and system parameter settings. The default setting is 000, it may be
configured from 000 to 999.
9. 3. Keypad
KEY FUNCTION
Acknowledges alarm
Validate or store
9. 4. Display
The LCD screen displays:
ENGLISH
Off = synchronous sources
Blinking = sliding sources
On = permanently asynchronous sources
= Password protection is ON
Electrical magnitudes:
Voltages and frequency of each source on 1 page marked with the number or to indicate the source in
question
Voltages and frequency (1 page), current (1 page), power (kW and kVA), power factor and crest factor (CF) (1 page)
and load rate (Lr and %) (1 page) of the output, marked with the icon
If there is no output load, the display switches alternately from source 1 to source 2.
If there is a load at the output, only the output pages are displayed.
This standard display may be temporarily fixed on one page using the buttons and
The display goes into standby mode (backlight OFF) after 5 minutes of keypad inactivity.
9. 5. Operating modes
Press the key to select the next mode (the corresponding LED will blink), press the key to enter the se-
lected mode.
If the keypad is not touched for 30 seconds, the system returns to automatic mode.
The display is identical to the automatic mode display (but cannot be fixed on one page). The device waits for the
conduction state to be changed manually:
Stop conduction press the (OFF) key, the «ld off» indicator blinks, press the key, then this sequence a
second time to validate this choice or press the key to cancel the command.
Activate source 1 conduction press the key (1), the message «use S1» blinks, press the key to validate this
Activate source 2 conduction press the key (2), the message «use S2» blinks, press the key to validate
These changeovers are performed whether the sources are synchronous or asynchronous, unless the
ENGLISH
factory setting of the device is changed to «synchronous only» mode (no asynchronous transfer, set-
tings accessible in advanced parameters, see §10).
If the sources are sliding, the appliance requests a «transfer on the fly»
–– wait for the transfer to occur automatically once the 2 sources become synchronous,
–– force the transfer (if the device configuration authorises an asynchronous transfer) by once more pressing the key for
the desired source. The message «frc trf» (force transfer) blinks on the last line («fly» no longer blinks), press the
key to validate the forced transfer request (cancel using the key and thereby return to the «fly» message),
To exit this mode, press the key for the source in conduction state once more. The message «esc» then appears.
Validate it using the key or cancel it using the key.
Stop automatic switchback when the device is waiting for phase synchronisation, press the key for the alternate
source ( or ).
–– on the bottom line, the message «STS Code N° xxx» where xxx corresponds to the page n°,
–– on the top two lines, 4 hexadecimal digits corresponding to the maintenance code.
ENGLISH
Display: mod bus
Slave number
Display: sla nb
Default value: 1
Possible choice: 1 to 255
Link speed
Display: bds
Default value: 9600
Possible choice: 2400, 4800, 9600 or 19200
Link parity
Display: par
Default value: no
Possible choice: odd, eve (even) or no
Date
Display: day
Default value: today
Possible choice: day-month-year with day from 1 to 31, month from Jan to Dec and year from 00 to 99
Time
Display: time
Default value: current hour
Password configuration
Display: pin code
User password
Display: usr pin (user pin)
Default value: _ _ _
Possible choice: 000 to 999 (000 = no password)
System password
Display: sys pin (system pin)
Default value: 000
Possible choice: 000 to 999
ENGLISH
Possible choice: yes or no
ENGLISH
According to the autorestart configuration (see § 9.5) conduction can then be activated on the output. The user can
then establish conduction from the alternate source, or stop conduction.
REMINDER: automatic transfer switches the supply from the preferred source to the alternate source. It is therefore
important that the user defines the preferred source.
When STATYS is in conduction state, close switch Q30. The icon lights up.
This function is entirely secure, the switches are equipped with mechanical and electronic locks to minimise the risk
of human error.
Nevertheless you should observe the follow instructions:
0
In position 0 = normal operation
1 2
1 2
the load is directly supplied by source 1
0
In position 2 = bypass to source 2
1 2
the load is directly supplied by source 2
Do not change the position of the switch when the power rack is removed, as the critical load would
no longer be supported
ENGLISH
4 3 2 1
8 7 6 5 4 3 2 1
XB 1 XB 2
XB 1:
•• 1 inverter relay for the general alarm, terminal 1 = Normally Open, 2 = Common, 3 = Normally Closed,
•• 1 inverter relay for the preventive maintenance alarm, 4 = Normally Open, 5 = Common, 6 = Normally Closed,
•• 1 relay for an emergency stop button (not supplied), terminals 7 and 8, Normally Open (on request Normally Closed)
XB 2:
•• 1 relay for tripping of upstream protection (source 1), terminals 1 and 2,
•• 1 relay for tripping of upstream protection (source 2), terminals 3 and 4.
STATYS is also equipped with 2 spare slots (slot 1 and slot 2) which can each house one communication module:
–– 1 serial port module (JBus/ModBus or Profibus or DeviceNet) on slot 1 only,
–– 1 to 2 alarm relay modules (each module providing 3 inputs and 4 outputs).
13. 4. Environment
Rating 63A 100A
Operating temperatures 0 to 40 °C
Storage temperatures -20 to 70 °C
Protection degree IP 30
Humidity 0 - 95%
Altitude < 1000 m a.s.l. without derating
Cooling Forced cooling
Noise level 42 dB(A)
preferred source:
ENGLISH
source used as normal power supply to the load, generally set by the operator
alternate source:
source used as an alternative power supply to the load when the priority source fails or exceeds the permitted tole-
rances or is switched off for maintenance.
8
MAXIMUM CURRENT WITH STAND
68
10x8.2 mm
MODEL Volts X10 X20 X30
3STA 63A 380-415V 63A 63A 63A 359.95 mm
3STA 100A 380-415V 100A 100A 100A
266.7 mm
MAINS INPUT SOURCE 2
X30 : SORTIE UTILISATION
169.45 mm
LOAD OUTPUT
15. Appendices:
400.05 mm
SOURCE 1 SOURCE 2
14. 1. Plan: diagram
3Ph+N+PE PE 3Ph+N+PE PE
92.8 mm
133.35 mm
XJ400 XJ400 XJ400
483 mm
F411 F421
CS1 CS2
RACK
RACK
XJ400
IQ30
II
STATYS 100A
DATE REV. ETABLI MODIFICATIONS VERIFIE APPROUVE
Rack 19" Innovative Power Solutions
DATE REV. ISSUED BY MODIFICATIONS CHECKED BY APPROUVED BY
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