GB-Statys Single Phase-Operating Manual
GB-Statys Single Phase-Operating Manual
GB-Statys Single Phase-Operating Manual
32-63A Monophasé
Installation and operating manual GB
INDEX
1. Warranty certificate 1
2. Presentation 2
2. 1. Foreword 2
2. 2. The role of Statys 2
2. 3. Operating principle 2
3. Safety instructions 3
3. 1. Precautions 3
3. 2. Electrical risk 4
3. 3. Risk of power cut 4
4. Overview 5
5. Unpacking 6
5. 1. Precautions on delivery of the product 6
5. 2. General recommendations for installation 6
6. Installation 7
6. 1. Securing the rack cabinet 7
6. 2. Installing the rails 7
6. 3. Installing the base 7
6. 4. Installing the power rack 7
6. 5. Cooling 8
6. 6. Mechanical characteristics 8
6. 7. Environment 8
7. Connection 9
7. 1. Access to terminals 9
7. 2. Electrical environment 10
7. 3. Schematic diagram 10
7. 4. Cable sizing 11
7. 5. Earthing diagrams 11
7. 6. General cable routing 12
7. 7. Devices for protecting persons and property 13
7. 8. Cabling procedure 14
8. Operating modes 15
8. 1. Manual transfer 15
8. 2. Automatic transfer 15
8. 3. Automatic restart function 17
8. 4. STATYS overload operation 17
ENGLSIH
9. LCD Mimic panel 18
9. 1. LCD and LEDs 18
9. 2. Password management 19
9. 3. Keypad 20
9. 4. Display 20
9. 5. Operating modes 21
9. 6. Alarm management 27
10. Commissioning 28
10. 1. Start conditions 28
10. 2. Activation of output conduction 28
10. 3. Selecting the preferred source 28
10. 4. Load supply 28
10. 5. Maintenance bypass 29
15. Glossary 34
16. Appendices: 35
16. 1. Plan: diagram 35
The warranty terms are stipulated in the offer, by default the following clauses apply.
The SOCOMEC UPS warranty is strictly limited to the product(s) and does not extend to equipment which may be
integrated with This (these) product(s), nor the performance of this equipment.
The manufacturer guarantees its material to be free from manufacturing faults and defects in design, material or
workmanship, subject to the limits set forth below.
ENGLSIH
The manufacturer reserves the right to modify the delivery with a view to fulfilling these guarantees or to replace de-
fective parts. The manufacturer’s warranty does not apply in the following cases:
The warranty period is twelve months commencing from the date of delivery of the product.
The repair, replacement or modification of the parts during the warranty period does not extend the warranty period.
In order to establish a valid warranty claim, the purchaser must notify the manufacturer in writing immediately after
the discovery of any defects which are attributed to the material and provide any and all supporting evidence of the
defects at the latest within eight days before the date of expiry of the warranty.
Defective parts which have been returned and replaced free of charge shall become the property of SOCOMEC UPS.
The warranty is void if the purchaser has undertaken modifications or repairs on the devices on his or her own initia-
tive and without the express consent of the manufacturer.
The manufacturer’s responsibility is strictly limited to the obligations defined in this warranty (repair and replacement)
excluding any other right to claim compensation or indemnity.
Any import tax, duty, fee or charge of any nature whatsoever imposed by European regulations or those of an import-
ing country or of a transit country shall be paid by the purchaser.
2. 1. Foreword
Thank you for choosing the STATYS Static Transfer System from SOCOMEC UPS.
This equipment complies with the IEC 62310-2 product standard concerning Static Transfer Systems (STS).
This equipment conforms to EC directives applicable to this type of product. This conformity is indicated by the CE
mark:
N876
2. 2. The role of Statys
STATYS watches permanently both sources of supply and the output to insure the automatic transfer of the use on
the Alternate source in case of failure of the priority source and to allow a return of the use on that source when she
will be exploitable.
STATYS is defined by the rating of the current which passes through it by phase (in Amps), irrespective of other elec-
trical characteristics. The power for a given rating is a function of the nominal voltage used.
2. 3. Operating principle
STATYS is an autonomous electrical device which permits the seamless transfer of the load between an alternate elec-
trical source S1 and another alternate source S2 (see schematic diagrams § 7.3).
Under normal operation, STATYS supplies the load from the priority source. The priority source is selected by the
user according to on-site restrictions.
Two transfer modes are possible:
manual transfer mode, controlled by the operator locally or remotely by means of a BMS or other communicating
system,
automatic transfer mode, which occurs when an out-of-tolerance voltage is detected on the priority source. The
break-before-make switching principle prevents source overlap.
NOTE: The priority source (source 1 or source 2) is selected using the keyboard and this selection is displayed on-screen.
3. 1. Precautions
This document provides essential instructions regarding safety, handling and connections (see § 7)
ENGLSIH
CAUTION
For optimal use, it is recommended to maintain the ambient temperature and humidity at the values specified by the
manufacturer.
Do not expose STATYS to rain or any other type of liquid. Do not introduce foreign bodies into the unit.
WARNING
SOCOMEC UPS maintains integral and exclusive ownership of its intellectual and industrial property rights regard-
ing this document. Use of this document is limited to personal use by the recipient for the application specified by
SOCOMEC UPS. Any reproduction, modification or distribution of this document, whether in whole or in part, by any
means whatsoever, is expressly prohibited without the prior written permission of SOCOMEC.
This document is not a specification. SOCOMEC UPS reserves the right to modify the content of this document
without notice.
This unit must be exclusively installed, commissioned and repaired by specialist technical personnel authorised by
SOCOMEC UPS.
The product which you have chosen taking into consideration its conditions of use, capacities and performance
limits, is designed for commercial and industrial use only.
For use with so-called “critical applications”, the product may be required to comply with legal and regulatory obliga-
tions as well as specific local standards, and be adapted based on the recommendations of SOCOMEC UPS. In all
cases where the equipment is to be used for critical applications, you are advised to contact SOCOMEC UPS in ad-
vance to confirm that the products are capable of meeting the required levels of safety, performance and reliability.
The term “critical applications” notably includes life support systems, medical applications, commercial transport,
nuclear installations or any other system or application where the failure of the product is likely to cause substantial
damage to persons or property.
3. 2. Electrical risk
WARNING
All operations and maintenance must be performed by authorised personnel who have undertaken suitable training.
DANGER
In normal operating conditions, there is no danger for personnel handling this equipment.
Scrupulously follow the operating instructions described in this manual to prevent inadvertent power cuts which may
pose a safety hazard to the user.
DANGER
Taking into account the presence of high leakage currents, it is essential to connect the ground cable
before connecting the upstream and load sources.
In fact, the power supply voltage remains present at the input of each static contactor
STATYS MUST be moved by at least two people. They MUST stand on either side of the unit according
to the direction of movement.
ENGLSIH
STATYS
Communication
SOCOMEC Maintenance Access Bypass hatch
«Used source» LED (fixed base serial number inside)
N Ph N Ph N Ph
SLOT1
X20 X10 X30
B
A
Backfeed protection
KEY:
A = Pull-out power rack with switching electronics,
B = Fixed base incorporating the connection and manual bypass components.
Carefully remove STATYS from its box, please bear in mind that the weight of the unit is not evenly distributed.
Carefully read this manual before making the «source» input and «load» output connections.
This manual must be kept next to STATYS, so that the operator may refer to it at any time in case of need.
The electrical connection and all wiring operations must be performed by qualified personnel.
All packaging materials must be recycled in accordance with regulations in force in the country of installation.
If cabinet must be moved, take into account its centre of gravity if STATYS is installed on the top
ENGLSIH
6. 2. Installing the rails
Fasten the 2 rails inside the rack cabinet in order to support the base.
5.5 mm
6.5 mm
86 mm
47.21 mm
m
m7
74
482.4 mm
34.5 mm
6. 5. Cooling
Ensure that ventilation of the rack cabinet enables the front of each STATYS to benefit from the adapt-
ed air socket (air flow rate and temperature) and for the rear side to have an adequate level of air
extraction.
it is necessary to leave a passage of 40mm in front of the front and back grid
6. 6. Mechanical characteristics
6. 7. Environment
7. 1. Access to terminals
The cabinet must be accessible from the rear in order to connect STATYS
ENGLSIH
N Ph N Ph N Ph
SLOT1
X20 X10 X30
7. 2. Electrical environment
7. 3. Schematic diagram
SOURCE 1 SOURCE 2
Ph+N PE Ph+N PE
Ph+N PE
7. 4. Cable sizing
ENGLSIH
Connection M6 M6 3 x M6
7. 5. Earthing diagrams
The STATYS range is compatible with all earthing systems. Nevertheless you should ensure that you have a suitable
safety device installed.
Failure to observe earthing procedures may lead to the risk of electric shock, or the risk of fire if a earth
fault occurs.
Earth connections must be in compliance with local regulations and applicable standards.
Source 1 Source 2 Load Control cables¹ Source 1 Source 2 Load Control cables¹
Control cables1: connections between the cabinets and each unit, alarm messages, remote mimic panel, BMS con-
nection, emergency stop, connection to breaker components...
Power cables and control cables must never be installed in the same raceway
Power cables near to sensitive equipment must not be exposed to electromagnetic fields.
ENGLSIH
1. Transfer power to the by-pass using the switch (see section 10.5),
2. Pull out the rack drawer,
3. Rearm the circuit breaker (see section 4)
The installation’s short-circuit current must not exceed that permitted by STATYS (see § 8.4)
7. 8. Cabling procedure
7. 8.1. Preliminary checks
Ensure that STATYS is correctly installed in its final position.
Check that the installation is isolated.
Check that the ground connector is clamped in firm contact with ground.
Check that the other installation devices are securely attached to this ground.
Wire the source 1 on terminal block X10. Comply with the specified neutral-to-neutral connection.
Wire the source 2 on terminal block X20. Comply with the specified neutral-to-neutral connection.
Wire the output on terminal block X30. Comply with the specified neutral-to-neutral connection.
Ensure that phases are correctly configured between source 1 and source 2.
8. 1. Manual transfer
The user is able to control the transfer of the load from one source to another, both via the keypad and via commu-
nication (see «communication interface» § 12).
ENGLSIH
curs, if authorised, otherwise the request is cancelled.
If the transfer cannot take place (for example, 2nd source out of tolerance), the following icon appears:
Impossible transfer
Note: The alarm will shut off automatically when normal conditions are restored.
8. 2. Automatic transfer
Automatic transfer occurs in the event of a voltage drop, frequency drop or when the preferred source is unavailable.
It does not interrupt the supply to the load. Automatic transfer switches the supply from the preferred source to the
alternate source. Once the preferred source is re-established, the system automatically returns to this source after a
time delay, which can be configured by the user.
The parameters that define the quality thresholds of the source and the automatic return can be adjusted in program-
ming mode (see § 9.5.4)
To ensure totally secure transfer, STATYS continuously monitors the presence of the alternate source.
If the alternate source is unavailable (or if the voltage exceeds the preset tolerances), the transfer function is inhibited.
STATYS raises an alarm to warn the operator that the transfer is no longer possible.
Automatic return from the alternate source back to the preferred source may also occur following a manual transfer.
In the event of a short circuit at the output of the supplied equipment, the transfer function is inhibited. This stops the
short circuit from being transmitted along the other track and thus prevents the other source from being interrupted.
Two types of transfer may occur, synchronous or asynchronous, according to the source synchronisation status and
the hardware configuration.
Synchronous transfer
Synchronous transfer occurs automatically when the two sources S1 and S2 are deemed to be synchronised, e.g.
when their phase deviation is within the tolerance window (standard +/- 10°). In this case, switching the source does
not alter the phase.
If the phase deviation exceeds this tolerance window, synchronous transfer is inhibited and automatic changeover to
the other source will not be possible. However, the transfer may in any event be executed in these conditions if the
system is configured for synchronous/asynchronous transfer.
Asynchronous transfer
Automatic asynchronous transfer occurs only if it is authorised by the software configuration (standard factory con-
figuration, advanced parameters see §13) and if the sources S1 and S2 are not synchronised, e.g. their phase de-
viation exceeds the tolerance window. In this case, switching the source may produce a significant phase variation
during the changeover.
This type of transfer allows for automatic load changeover between sources which are not permanently controlled,
or which are unusually out of phase, thereby maximising the security of the power supply.
Following the total unavailability of both sources and if STATYS is in conduction state on one of the two sources, an
automatic restart and conduction occurs on the return to one of the 2 sources.
The supply is re transferred automatically onto the preferred source as soon as this source becomes available.
ENGLSIH
The automatic restart function is configurable and is set to OFF by default.
Time running overload depends on the rate measured load. It is run independently on each branch of STATYS.
When STATYS is in overload, an «OVERLOAD ALARM» message appears and the «GENERAL ALARM» is trig-
gered.
Overload Time
110% 60 min
125% 10 min
150% 2 min
200% 20 seconds
Note: These values may vary as a function of the rating (in amperes), the protection index and the ambient temperature.
9. 1.1. Presentation
The mimic panel consists of:
13 LEDS indicating:
• the different operating states
• the mimic panel showing the power flow
• the system’s current mode
A
I
B
C
D
H J
E F G
K
D Preferred source
ON BLINKING OFF
ENGLSIH
C Conduction path Path outside tolerated range No conduction
Output not supplied by
E Load supplied by STATYS Output shutdown imminent
STATYS
J On Bypass /
9. 2. Password management
Two levels of protection:
«User» password: provides access to control mode and user parameters settings (user access). Disabled by default
(set to _ _ _), it can be configured from 000 to 999 and _ _ _.
«System» password: provides access to user and system parameter settings. The default setting is 000, it may be
configured from 000 to 999.
9. 3. Keypad
9. 4. Display
Electrical magnitudes:
Voltages and frequency of each source on 1 page marked with H symbol to indicate the source concerned.
Voltages and frequency (1 page), current and crest factor (CF) (1 page), power (kW and kVA) (1 page), power factor
(1 page) and load rate (Lr and %) (1 page) of the output, marked with H symbol.
If there is no output load, the display switches alternately from “source 1” page to “source 2” page.
If there is a load at the output, only the output pages are displayed
An alarm message may appear if an alarm is raised (see § 9.6 «alarm management»)
This standard display may be temporarily fixed on one page using the buttons and
The display goes into standby mode (backlight OFF) after 5 minutes of keypad inactivity.
9. 5. Operating modes
ENGLSIH
test (TEST)
programming (PROG)
Press the “MODE” key to select the next mode (the corresponding LED will blink), press the “OK” key to enter the
selected mode.
If the keypad is not touched for 30 seconds, the system returns to automatic mode.
The display is identical to the automatic mode display (but cannot be fixed on one page). The device waits for the
conduction state to be changed manually:
Stop conduction press the (OFF) key, the E indicator blinks, then repeat this sequence, press the “OK” key to
validate this choice or press the “ESC” key to cancel the command.
Activate source 1 conduction press the key (1), the message «use S1» blinks, press the “OK” key to validate this
choice or press the “ESC” key to cancel the command.
Activate source 2 conduction press the key (2), the message «use S2» blinks, press the “OK” key to validate
this choice or press the “ESC” key to cancel the command.
These changeovers are performed whether the sources are synchronous or asynchronous, unless the
factory setting of the device is changed to «synchronous only» mode (no asynchronous transfer, set-
tings accessible in advanced parameters, see §13).
If the sources are sliding, the appliance requests a «transfer on the fly»
wait for the transfer to occur automatically once the 2 sources become synchronous,
force the transfer (if the device configuration authorises an asynchronous transfer) by once more pressing the key
for the desired source. The message «frc trf» (force transfer) blinks on the last line («fly» no longer blinks), press
the “OK” key to validate the forced transfer request (cancel using the “ESC” key and thereby return to the «fly»
message),
To exit this mode, press the key for the source in conduction state once more. The message «esc» then appears.
Validate it using the “OK” key or cancel it using the “ESC” key.
Stop automatic switchback when the device is waiting for phase synchronisation, press the key for the alternate
on one line, 4 hexadecimal digits corresponding to the maintenance code, followed by the message «STS Code N° xxx»
where xxx corresponds to the number of the page.
ENGLSIH
The page is changed using the keys and
Slave number
Display: SLAV NB
Default value: 1
Possible choice: 1 to 255
Link speed
Display: BAUDS
Default value: 19200
Possible choice: 2400, 4800, 9600 or 19200
Link parity
Display: PARITY
Default value: NO
Possible choice: ODD, EVEN or NO
Date
Display: DAY
Default value: current date
Possible choice: day-month-year with day from 1 to 31, month from JAN to DEC and year from 00 to 99
Time
Display: TIME
Default value: current hour
Password configuration
Display: PASSWORD
ENGLSIH
User password
Display: USER
Default value: _ _ _
Possible choice: 000 to 999 (000 = no password)
System password
Display: SYSTEM
Default value: 000
Possible choice: 000 to 999
1
Values used to calculated upper and lower limits.
9. 6. Alarm management
When an alarm is triggered (see alarms table), a flashing message (and his number) appears on the screen regard-
less of which mode is in use. If the alarm is critical the LED flashes, otherwise it is lit continuously. In addition to the
message and the LED warning, a buzzer will sound.
When the “OK” key is pressed, the alarm is acknowledged and the buzzer is silenced, the display remains fixed (it
shows the display pages) but the LED remains ON
ENGLSIH
These different alarm displays will disappear when the alarm disappears.
In the case of multiple alarms, only the most important one will be displayed and the buzzer will sound until the last
alarm is acknowledged.
Configuration alarm config alm 26 Problem with the settings and parameters
REMINDER: automatic transfer switches the supply from the preferred source to the alternate source. It is therefore
important that the user defines the preferred source.
This function is entirely secure, the switches are equipped with mechanical and electronic locks to minimise the risk
ENGLSIH
of human error.
Nevertheless you should observe the follow instructions:
0
In position 0 = normal operation
1 2
1 2
the load is directly supplied by source 1
Return to normal operation (position 0): Ensure that STATYS is on source 1 (CS1 is enabled)
0
In position 2 = bypass to source 2
1 2
the load is directly supplied by source 2
Return to normal operation (position 0): Ensure that STATYS is on source 2 (CS2 is enabled)
Do not change the position of the switch when the power rack is removed, as the critical load would
no longer be supported
When operating normally, the STATYS by-pass must never be operated unless a power rack is fitted.
However, it is possible to operate the by-pass after the module has been removed.
This operation must always be carried out by trained personnel who have been provided with appropri-
ate personal electrical protection equipment: only then can electrically ‘live’ components be accessed!
Pay attention: The rack cannot be replaced in its mounting unless the STATYS unit is on its by-pass setting.
ENGLSIH
XB 1
XB 2
XB 1:
• 1 inverter relay for the general alarm, terminal 1 = Normally Open, 2 = Common, 3 = Normally Closed,
• 1 inverter relay for the preventive maintenance alarm, 4 = Normally Open, 5 = Common, 6 = Normally Closed,
• 1 input for an emergency stop button (not supplied), terminals 7 and 8, Normally Open (on request Normally
Closed)
XB 2:
NOT USED
STATYS is also equipped with 1 slot which can house one communication module:
1 serial port module (JBus/ModBus or Profibus or DeviceNet),
RS232
1 NC
2 Rx
RTX+
3 Tx RTX– RS485 RS485 / RS422
4 NC 2 FILS JBUS 4 FILS JBUS
5 GNDI 1 RTx+ 1 RTx+
6 NC 2 RTx- 2 RTx-
7 NC 3 ALIM TELES. 3 ALIM TELES.
8 NC 4 NC 4 Rx+
9 NC 5 NC 5 Rx-
6 GNDI 6 GNDI
or
1 alarm relay module (providing 3 inputs and 4 outputs) configurable on demand.
OUT
2
IN1
OUT IN3
1 OUT
IN1 3
IN2
OUT
4
ENGLSIH
Frequency tolerance +/- 2 Hz (can be configured up to ± 5 Hz)
14. 4. Environment
Rating 32A 63A
Operating temperatures 0 to 40 °C
Storage temperatures -20 to 70 °C
Protection degree IP 30
Humidity 0 - 95%
Altitude < 1000 m a.s.l. without derating
Cooling Forced cooling redundant
Noise level 47 dB(A)
Preferred source:
source used as normal power supply to the load, generally set by the operator
Alternate source:
source used as an alternative power supply to the load when the priority source fails or exceeds the permitted toler-
ances or is switched off for maintenance.
86 mm
47.21 mm
BORNIER TERMINAL BLOCK : 25mm2
482.4 mm
X10 : ARRIVEE RESEAU SOURCE 1
MAINS INPUT SOURCE 1
16. Appendices:
34.5 mm
X20 : ARRIVEE RESEAU SOURCE 2
MAINS INPUT SOURCE 2
X30 : SORTIE UTILISATION
LOAD OUTPUT
N Ph N Ph N Ph
SLOT1
SOURCE 1 SOURCE 2 X20 X10 X30
Ph+N PE Ph+N PE
PASSE FIL STANDARD
GROMMET IN STANDARD
X10 X20 PRESSE ETOUPE SUR DEMANDE
8.7 mm
CABLE GLAND ON REQUEST
VUE DE DESSUS / ABOVE VIEW
CS1 CS2
RACK
465 mm
441 mm
482.4 mm
RACK
XJ400
Q30
I II
Q50-1 Q30 Q50-2
2p 2p 2p
EMBASE 81 mm
FIXED CONNECTOR X30 110 mm
747 mm
40 mm
8.7 mm
Ph+N PE
35
STATYS 32A - 63A Single Phase
DIAGRAM ENGLSIH
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