ORDER NO.

PAPMOSH2001010CE

Microwave Oven
NN-CD87KS
CPH (CANADA)

© Panasonic Appliances Microwave Oven

(Shanghai) Co., Ltd. 2020.
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CONTENTS
Page Page
1 SCHEMATIC DIAGRAM 5 5.4. Inverter power supply (U) 16
2 DESCRIPTION OF OPERATING SEQUENCE 6 5.5. Temperature thermistor 16
2.1. Variable power cooking control 6 6 MEASUREMENTS AND ADJUSTMENTS 17
2.2. Inverter power supply circuit 6 6.1. Adjustment of primary interlock switch, secondary interlock
2.3. Turbo defrost, Auto cook 6 switch and interlock monitor switch. 17
2.4. Convection Cooking Control 6 6.2. Measurement of microwave output 17
2.5. Broil cooking 6 7 PROCEDURE FOR MEASURING MICROWAVE ENERGY
2.6. Combo Cooking 7 LEAKAGE 18
3 CAUTIONS TO BE OBSERVED WHEN TROUBLESHOOTING 8 7.1. Equipment 18
3.1. Check the grounding 8 7.2. Procedure for measuring radiation leakage 18
3.2. Inverter warnings 8 7.3. Record keeping and notification after measurement 18
3.3. Part replacement. 9 7.4. At least once a year, have the radiation monitor checked
3.4. When the 20A fuse is blown due to the malfunction of the for calibration by its manufacturer. 19
interlock monitor switch: 9 8 TROUBLESHOOTING GUIDE 20
3.5. Avoid inserting nails, wire etc. through any holes in the 8.1. (Troubleshooting) Oven stops operation during cooking 20
unit during operation. 9 8.2. (Troubleshooting) Other problems 21
3.6. Verification after repair 9 8.3. Troubleshooting of inverter circuit (U) and magnetron 22
3.7. Sharp edges 9 8.4. Trouble related to Digital Programmer Circuit 23
4 DISASSEMBLY AND PARTS REPLACEMENT PROCEDURE 10 8.5. SIMPLE WAY OF H.V. INVERTER/MAGNETRON
4.1. Magnetron 10 TROUBLESHOOTING 24
4.2. Digital programmer circuit (D.P.C) 10 8.6. H.V.INVERTER BOARD MAIN PARTS LIST
4.3. Low voltage transformer and/or power relays (RL1) 11 (F606Y9X90AP) 24
4.4. Fan motor 11 8.7. How to check the semiconductors using an OHM meter 25
4.5. Door assembly 12 9 EXPLODED VIEW AND PARTS LIST 26
4.6. Turntable motor 12 9.1. EXPLODED VIEW 26
4.7. Quartz heater 13 9.2. PARTS LIST 27
4.8. Convection fan assembly 13 9.3. ESCUTCHEON BASE ASSEMBLY 29
4.9. Inverter power supply 14 9.4. DOOR ASSEMBLY 30
5 COMPONENT TEST PROCEDURE 15 9.5. WIRING MATERIALS 31
5.1. Primary, Secondary Interlock Switch & Power Relay RL1 9.6. PACKING AND ACCESSORIES 32
15 10 DIGITAL PROGRAMMER CIRCUIT 33
5.2. Interlock Monitor Switch 15 10.1. SCHEMATIC DIAGRAM 33
5.3. Magnetron 15 10.2. PARTS LIST 35

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1 SCHEMATIC DIAGRAM

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2 DESCRIPTION OF OPERATING SEQUENCE

2.1. Variable power cooking 2.4. Convection Cooking Control
control The digital programmer circuit controls the ON-OFF time of the
High Voltage Inverter Power Supply (U) controls output power heater in order to control oven cavity temperature.
by the signal from Digital Programmer Circuit (DPC). Power 1. After selecting desired oven cavity temperature of
relay always stay on, but PWM (Pulse Width Modulation) signal Convection (the range of selected oven temp is 100°C-
controls microwave output power. 220°C) and pressing [Start] button, a high level out of the
NOTE: digital programmer circuit and is applied to coil of power
relay (RL4).
The ON/OFF time ratio does not correspond with the
percentage of microwave power since approximately 2 2. When the contacts of power relay RL4 close, power source
seconds are required for heating of magnetron voltage is applied to the heater and the heater turns on.
filament. 3. When the oven temperature reaches the set temperature,
Variable Power Cooking the digital programmer circuit senses the temperature
POWER OUTPUT MANUAL MICROWAVE DUTY through oven temp sensor and stops supplying high level
SETTING POWER(%) ON(SEC) OFF(SEC) signal to the coil of power relay RL4 and the heater turns
APPROX.
1000W 100% 22 0
off.
800W 80% 22 0 4. After the heater turns off, the oven temperature will
600W 60% 22 0 continue increasing a while and then decrease as shown in
440W 45% 22 0 Figure.
300W 30% 22 0
When the oven temperature drops below the set
100W 10% 7 15
temperature, the digital programmer circuit senses the
signal and starts supplying high level signal to the coil of
2.2. Inverter power supply circuit power relay again.
The Inverter Power Supply circuit powered from the line
voltage, 120V 60Hz AC input supplies 4,000V DC to the
magnetron tube, and functions in place of the H.V. transformer,
the H.V. capacitor and H.V. diode.
1. The AC input voltage 120V 60Hz is rectified to DC voltage
immediately.
2. DC voltage will be supplied to the switching devices called
IGBT. These devices are switched ON-OFF by the 20 to 40
kHz PWM (pulse width modulation) signal from the
microcomputer in the DPC.
3. This drives the High voltage transformer to increase voltage
up to 2,000V AC.
4. Then the half-wave doubler voltage rectifier circuit,
consisting of the H.V. diodes and capacitors, generates the
necessary 4,000V DC needed for the magnetron. 2.5. Broil cooking
5. Output power of the magnetron tube is always monitored by
the signal output from the current transformer built into the Broil cooking is accomplished by upper heaters only. One broil
inverter circuit. cooking cycle is 33 seconds.

6. This signal is fed back to the microcomputer in the DPC to 1. During broil cooking, the digital programmer circuit controls
determine operating conditions and output necessary to power relay RL4´s ON-OFF time. In all two broil cooking
control PWM signal to the Inverter Power Supply for control categories, RL4´s ON-OFF time are shown in Figure.
of the output power. BROIL CATEGORY BROIL (RL4)
ON (sec.) OFF (sec.)
2.3. Turbo defrost, Auto cook 1 33 0
2 18 15
When the Auto Control feature is selected and the Start button
is tapped:
1. The digital programer circuit determines the power level and
cooking time to complete cooking and indicates the
operating state in the display window.
2. When cooking time in the display window has elapsed, the
oven turns off automatically by a control signal from the
digital programmer circuit.

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2.6. Combo Cooking

Combo cooking is accomplished by microwave and broil
cooking (upper heaters) being done alternatively during one
combo cooking cycle. One combo cooking cycle is 33 seconds.
1. During combo cooking, the digital programmer circuit
controls power relay RL4 & RL1´s duty ON-OFF time. In all
two combo cooking categories, power relay RL4 & RL1’s
duty ON-OFF time are as shown in Figure.
COMBO BROIL(RL4) MICROWAVE(DUTY)
CATEGORY ON(sec.) OFF(sec.) ON(sec.) OFF(sec.)
1 12 21 21 12
2 25 8 8 25

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3 CAUTIONS TO BE OBSERVED WHEN

TROUBLESHOOTING
Unlike many other appliances, the microwave oven is a high
voltage, high current device. It is free from danger in ordinary
use, though extreme care should be taken during repair.
CAUTION
Servicemen should remove their watches & rings whenever
working close to or replacing the magnetron.

3.1. Check the grounding

Do not operate on a two wire extension cord. The microwave
oven is designed to be grounded when used. It is imperative,
therefore, to ensure the appliance is properly grounded before
beginning repair work.

3.2. Inverter warnings

WARNING HIGH VOLTAGE AND HIGHTEMPERATURE
(HOT/LIVE) OF THE INVERTERPOWER SUPPLY (U)
The High Voltage Inverter Power Supply generates very Grounding of the inverter circuit board
high voltage and current for the magnetron tube. Though it
WARNING DISCHARGE THE HIGH VOLATGE
is free from danger in ordinary use, extreme care should be
CAPACITORS
taken during repair.
For about 30 seconds after the oven is turned off, an
The aluminum heat sink is also energized with high voltage
electric charge remains in the high voltage capacitors of the
(HOT), do not touch when the AC input terminals are
Inverter Power Supply circuit board.
energized. The power device Collector is directly connected
to the aluminum heat sink. When replacing or checking parts, remove the power plug
from the outlet and short the inverter output terminal of the
The aluminum heat sink may be HOT due to heat energy,
magnetron filament terminals to the chassis ground with an
therefore, extreme care should be taken during servicing.
insulated handle screwdriver to discharge. Please be sure
to contact the chassis ground side first and then short to the
output terminal.

H.V. Inverter warning

WARNING FOR INVERTER POWER SUPPLY (U)
GROUNDING
Check the High Voltage Inverter Power Supply circuit
grounding. The high voltage inverter power supply circuit
board must have a proper chassis ground. The inverter
grounding plate must be connected to the chassis. If the
inverter board is not grounded it will expose the user to very
high voltages and cause extreme DANGER! Be sure that
the inverter circuit is properly grounded via the inverter
grounding plate.

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Discharging the high voltage capacitors

3.6. Verification after repair
WARNING
There is high voltage present with high current capabilities 1. After repair or replacement of parts, make sure that the
in the circuits of the primary and secondary windings, choke screws of the oven, etc. are neither loosen or missing.
coil and heat sink of the inverter. It is extremely dangerous Microwave energy might leak if screws are not properly
to work on or near these circuits with the oven energized. tightened.
DO NOT measure the voltage in the high voltage circuit 2. Make sure that all electrical connections are tight before
including the filament voltage of the magnetron. inserting the plug into the wall outlet.
WARNING 3. Check for microwave energy leakage. (Refer to procedure
Never touch any circuit wiring with your hand or with an for measuring microwave energy leakage).
insulated tool during operation. CAUTION OF MICROWAVE RADIATION LEAKAGE
USE CAUTION NOT TO BECOME EXPOSED TO
3.3. Part replacement. RADIATION FROM THE MICROWAVE MAGNETRON OR
When troubleshooting any part or component is to be replaced, OTHER PARTS CONDUCTING MICROWAVE ENERGY.
always ensure that the power cord is unplugged from the wall IMPORTANT NOTICE
outlet. 1. The following components have potentials above 2000V
while the appliance is operated.
3.4. When the 20A fuse is blown
• Magnetron
due to the malfunction of the • High voltage transformer (Located on inverter (U))
interlock monitor switch: • High voltage diodes (Located on inverter (U))
WARNING • High voltage capacitors (Located on inverter (U))
When the 20A 120V fuse is blown due to the malfunction of Pay special attention to these areas.
the interlock monitor switch, you must replace components 2. When the appliance is operated with the door hinges or
(primary interlock switch, interlock monitor switch and magnetron installed incorrectly, the microwave leakage
power relay RL1). Also replace the secondary interlock can exceed more than 5mW/cm 2. After repair or
switch when the continuity check reads shorted contacts. exchange, it is very important to check if the magnetron
1. This is mandatory. Refer to “measurements and and the door hinges are correctly installed.
adjustments” for the location of these switches.
2. When replacing the fuse, confirm that it has the
3.7. Sharp edges
appropriate rating for these models. CAUTION
3. When replacing faulty switches, be sure the mounting Please use caution when disassembling or reassembling
tabs are not bent, broken or deficient in their ability to internal parts. Some exposed edges may be sharp to the
hold the switches. touch and can cause injury if not handled with care.

3.5. Avoid inserting nails, wire etc.

through any holes in the unit
during operation.
Never insert a wire, nail or any other metal object through the
lamp holes on the cavity or any holes or gaps, because such
objects may work as an antenna and cause microwave
leakage.

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4 DISASSEMBLY AND PARTS REPLACEMENT

PROCEDURE
4.1. Magnetron 4.2. Digital programmer circuit
1. Discharge high voltage charge. (D.P.C)
2. Remove 1 screw holding motor bracket on the magnetron. NOTE:
Be sure to ground any static electric charge built up on
your body before handling the D.P.C.
1. Disconnect all connectors from D.P.C board DU.

3. Remove 2 screws holding air guide F and motor bracket on

the magnetron.

2. Disconnect connector CN701 from H.V. Inverter.

3. Remove 2 screws holding escutcheon base and slide the
escutcheon base upward slightly.
4. Remove door opening lever.

4. Remove air guide A and air guide F.

5. Disconnect 2 high voltage lead wires from magnetron
filament terminals.
6. Remove 4 screws holding the magnetron.
NOTE:
After replacement of the magnetron, tighten mounting
screws properly in an x pattern, making sure there is no
gap between the waveguide and the magnetron to
prevent microwave leakage.
CAUTION
When replacing the magnetron, be sure the antenna gasket is in
place.

5. Disconnect flat cable CN15 from D.P.C. board DU board.

6. Remove 3 screws holding D.P.C. DU board.
7. Remove the insulation sheet.

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8. Remove 7 screws holding D.P.C. AU board on the 4.4. Fan motor

escutcheon base.
1. Disconnect 2 lead wires from fan motor terminals, unplug all
4.3. Low voltage transformer connectors from the noise filter.
and/or power relays (RL1) 2. Remove 2 screw at location on oven attaching orifice
assembly.
NOTE:
Be sure to ground any static electric charge built up on
your body before handling the D.P.C.
1. Replace D.P.C. board.
(A) Using solder wick or a desoldering tool and 30W
soldering iron carefully remove all solder from the terminal
pins of the low voltage transformer and/or power relays.
NOTE:
Do not use a soldering iron or desoldering tool of
more than 30 watts on D.P.C. contacts.
(B) With all the terminal pins cleaned and separated from
D.P.C. contacts, remove the defective transformer/power
relays, Replace components making sure all terminal pins
are inserted completely resolder all terminal contacts
carefully.

3. Remove orifice assembly from oven assembly.

4. Remove 2 screws holding fan motor to orifice.
5. Remove fan blade from the fan motor shaft by pulling it
straight out.

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4.5. Door assembly 4.6. Turntable motor

1. Remove door C from door E by carefully pulling outward, 1. Remove the motor cover by breaking off at the 8 spots
starting from upper right hand corner using a flat blade indicated by arrows with a cutter or the like.
screwdriver.
2. Separate door E from tabs on door A and remove door A
(U).
3. Open Door E at the opening angle of approximately
10°(Note: The door cannot be removed if the opening
angle is greater than 10°).
4. Remove the door E from its hinges by pushing the door E
upward and out.
5. Remove door key and door key spring.
To re-install components:
1. Place the door’s lower hinge pin into the bottom hinge
hole.
2. Use your left index finger to support the door’s lower
hinge pin while guiding the door’s upper hinge pin into
the top hinge hole.
NOTE:
3. Lower your finger to seat the door onto the hinges.
After removing the motor cover, be sure that cut
4. Replace other components.
portions are properly trimmed or bent to the inside
NOTE: so that no sharp edges will be exposed to outside.
Adjust so that the upper portion of the door will 2. Disconnect 2 lead wires connected to the turntable motor.
touch firmly to the oven cavity front plate, without
3. Remove the turntable motor by removing screw.
pushing the door. If the door assembly is not
mounted properly, microwave power may leak from
the clearance between the door and oven.
NOTE:
Always perform the microwave leakage
measurement test after installation and adjustment
of door assembly.

NOTE:
After reinstalling the new turntable motor and
reconnecting the 2 lead wires, reinstall the motor
cover by rotating it around 180, tucking the 2 tabs
under the base in the 2 provided slots, then screw
the single tab to the base using a 4mm × 6mm
screw.

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4.7. Quartz heater 4.8. Convection fan assembly

1. Disconnect lead wires from heater terminals. 1. Remove pulley belt.
2. Band 4 heater fixing flangings. 2. Remove 5 screws holding fan case unit on the oven.

3. Remove 2 screws holding heater link on the heater

terminals.
4. Remove 2 screws holding heater mounting plate.

5. Remove the heater by pulling it out.

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NOTE: 6. Slide 5 locking tabs of Inverter bracket at the bottom of the

After replacement/repair of the fan case unit, tighten base in direction of arrows.
mounting screws properly in an x pattern.

4.9. Inverter power supply

CAUTIONS
1. Always leave the grounding plate in place.
2. Always securely tighten the ground screw through the bottom of the
chassis (base).
3. Securely connect 3 lead wire connectors.
4. Make sure the heat sink has enough space (gap) from the oven.
Take special care not to dress any lead wire over the aluminum heat
sink because it is hot.

1. Discharge high voltage charge.

2. Remove the H.V.lead wire from magnetron terminals.
3. Disconnect 2 connectors from CN701 & CN702 on
H.V.Inverter(U).
7. Remove 1 screw holding H.V.Inverter to Inverter bracket.
4. Remove 1 screw holding grounding plate to the base.

5. Bend back 1 locking metal tab on the base.

8. Remove 1 screw holding grounding plate to H.V. Inverter.

9. Seperate H.V. Inverter from Inverter bracket by freeing 3

catch hooks on the Inverter bracket.

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5 COMPONENT TEST PROCEDURE

WARNING 5.3. Magnetron
1. High voltage is present at the output terminals of the High Voltage
Inverter (U) including aluminum heat sink during any cook cycle. Continuity checks can only indicate an open filament or a
2. It is neither necessary nor advisable to attempt measurement of the shorted magnetron. To diagnose for an open filament or
high voltage.
3. Before touching any oven components, or wiring, always unplug shorted magnetron.
the power cord and discharge the high voltage capacitors (see page 1. Isolate magnetron from the circuit by disconnecting the
8 ).
leads.
2. A continuity check across magnetron filament terminals
5.1. Primary, Secondary Interlock
should indicate one ohm or less.
Switch & Power Relay RL1 3. A continuity check between each filament terminal and
1. Unplug lead connectors to Power Relay RL1 and verify magnetron case should read open.
open circuit of the Power Relay RL1 1-2 terminals.
2. Unplug lead connectors to Primary Interlock Switch and
Secondary Interlock Switch.
3. Test the continuity of switches at door opened and closed
positions with ohm meter (low scale).
Normal continuity readings should be as follows.
Door Closed Door Opened
Primary Interlock Switch 0Ω (Close) Ω(Open)
Secondary Interlock Switch 0Ω (Close) Ω(Open)
Power Relay RL1 Ω (Open) Ω(Open)

5.2. Interlock Monitor Switch

1. Unplug lead wires from Inverter Power Supply (U) primary
terminals.
2. Connect test probes of ohm meter to the disconnected
leads that were connected to Inverter Power Supply (U).
3. Test the continuity of Interlock Monitor Switch with door
opened and closed positions using lowest scale of the ohm
meter.
Normal continuity readings should be as follows.
Door Opened Door Closed
0Ω (Close) Ω (Open)

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5.4. Inverter power supply (U) 5. Program oven at High power for 1 minute and press [Start].
a. After approximately 3 seconds, oven stops operating.
DO NOT try to REPAIR H.V. Inverter power supply (U).
b. During oven operation, the input current is
Replace complete H.V. Inverter(U) Unit.
approximately 0.4A.
INPUT CURRENT FAILURE CODE
Unplug CN701 0.4A Oven stops in 3
seconds after started.

If both a and b check OK, the Inverter Power Supply (U) can be
determined to be OK.

5.5. Temperature thermistor

These sensor monitors the heat produced by the heater circuit
and maintains the temperature which user had selected.
Normal room temperature 25°C, the reading across the oven
thermistor should be from189KΩ to 283KΩ.
If the resistance reading is out of the range stated here, the
thermistor is detective and must be replaced.
It is also possible to display thermistor level by taking the
following steps.
1. Program the DPC into TEST MODE (Plug-in oven → press
Timer/Clock twice → press Start once → press
WARNING: HIGH VOLTAGE
Micro Power once).
Test if failure codes H95, H97 or H98 appear when performing
2. Program oven at Standing Time for 1 minute and press
the following procedure. It is recommended to use an AC line
[Start].
input current ammeter for testing.
3. Press Micro Power button 1~2 times, the thermistor level
Test 1
readings will shown on the display.
1. With the oven unit’s AC power supply cord is unplugged
The reading across the temperature thermistor should be
from the wall outlet, unplug the 2 pin H.V. connector CN703
as follows.
from the magnetron tube.
Press [Micro Power] THERMISTOR NORMAL
2. Place 1 liter of water load into oven cavity. button LEVEL
3. Plug in the oven’s AC power supply cord into outlet. READING
1 time OVEN THERMISTOR 12~226
4. Program DPC. 2 times THERMAL SENSITIVE 123~133
a. Press Timer/Clock twice.
If the reading is out of the range stated here, the thermistor
b. Press Start once.
is defective and must be replaced.
c. Press Power Level once.
5. Program oven at High power for 1 minute and press [Start].
a. After approximately 23 seconds, oven stops operating.
b. During oven operation, the input current is
approximately 0.5 to 1A. If both a and b are OK,
proceed to test 2.
INPUT CURRENT FAILURE CODE
Unplug CN703 0.5 to 1A Oven stops in 23
seconds after started.

Test 2
Continued from Test 1
1. Unplug the oven’s AC power supply cord from outlet.
2. Unplug 3 pin connector CN701. CN703 remains unplugged.
3. Plug in the oven’s AC power supply cord into outlet.
4. Program DPC.
a. Press Timer/Clock twice.
b. Press Start once.
c. Press Power Level once.

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6 MEASUREMENTS AND ADJUSTMENTS

6.1. Adjustment of primary 6.2. Measurement of microwave
interlock switch, secondary output
interlock switch and interlock The output power of the magnetron can be determined by
monitor switch. performing IEC standard test procedures. However, due to the
complexity of IEC test procedures, it is recommended to test
1. Mount the Primary Interlock Switch, the Secondary Interlock
the magnetron using the simple method outlined below.
Switch and the Interlock Monitor Switch to the door hook
assembly as shown in illustration. Necessary Equipment:

NOTE: *1 liter beaker *Glass thermometer

*Wrist watch or stopwatch
No specific individual adjustments during
installation of the Primary Interlock Switch, NOTE:
Secondary Interlock Switch or Interlock Monitor Check the line voltage under load. Low voltage will
Switch to the door hook are required. lower the magnetron output. Take the temperature
2. When mounting the door hook assembly to the oven readings and heating time as accurately as possible.
assembly, adjust the door hook assembly by moving it in 1. Fill the beaker with exactly one liter of tap water. Stir the
the direction of the arrows in the illustration so that the oven water using the thermometer and record the water’s
door will not have any play in it. Check for play in the door temperature. (recorded as T1).
by pulling the door assembly. Make sure that the latch keys 2. Place the beaker on the center of glass tray.
move smoothly after adjustment is completed. Completely Set the oven for High power and heat it for exactly one
tighten the screws holding the door hook assembly to the minute.
oven assembly. 3. Stir the water again and read the temperature of the water.
3. Reconnect the interlock monitor switch and check the (recorded as T2).
continuity of the monitor circuit and all interlock switches 4. The normal temperature rise at High power level for each
again by following the component test procedures. model is as shown in table.
TABLE (1L-1min. test)
RATED OUTPUT TEMPERATURE RISE
1200W Min. 18.5°F(10.3°C)

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7 PROCEDURE FOR MEASURING MICROWAVE ENERGY

LEAKAGE
7.2.1. Measurement with the outer panel
removed.
Whenever you replace the magnetron, measure for radiation
leakage before the outer panel is installed and after all
necessary components are replaced or adjusted. Special care
should be taken in measuring around the magnetron.

NOTE:
7.2.2. Measurements with a fully
The U.S. Government standard is 5 mW/cm2 while in the
customer’s home. 2mW/cm2 stated here is our own
assembled oven.
voluntary standard. (1mW/cm2 for Canada) After all components, including outer panel are fully assembled,
measure for radiation leakage around the door periphery, the
7.1. Equipment door viewing window, the exhaust opening, control panel and
• Electromagnatic radiation monitor air inlet openings.
• Glass thermometer 212°F or 100°C 7.3. Record keeping and
• 600cc glass beaker
notification after measurement
7.2. Procedure for measuring • After any adjustment or repair to a microwave oven, a
radiation leakage leakage reading must be taken. Record this leakage
reading on the repair ticket even if it is zero.
Note before measuring:
A copy of this repair ticket and the microwave leakage
• Do not exceed meter full scale deflection. Leakage monitor reading should be kept by repair facility.
should initially be set to the highest scale.
• Should the radiation leakage be more than 2 mW/cm 2
• To prevent false readings, the test probe should be held by (1mW/cm 2 for Canada) after determining that all parts are in
the grip portion of the handle only and moved along the good condition, functioning properly, and genuine
shaded area in Figure no faster than 1 inch/sec replacement parts as listed in this manual have been used,
(2.5cm/sec). immediately notify PSTC, PPR or PCI.
• Leakage with the outer panel removed: less than 5mW/cm 2.
• Leakage for a fully assembled oven with door normally
closed: less than 2mW/cm 2 (1mW/cm 2 for Canada).
• Leakage for a fully assembled oven [Before the latch switch
(primary) is interrupted] while pulling the door: less than
2mW/cm 2.
1. Pour 275 ± 15cc (9ozss± 1/2oz) of 20°C ± 5°C (68° ± 9°F)
water in a beaker which is graduated to 600cc, and place in
the center of the oven.
2. Set the radiation monitor to 2450MHz and use it following
the manufacturer´s recommended test procedure to assure
correct results.
3. When measuring the leakage, always use the 2 inch (5cm)
spacer supplied with the probe.
4. Tap the start button or set the timer and with the magnetron
oscillating, measure the leakage by holding the probe
perpendicular to the surface being measured.

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7.4. At least once a year, have the

radiation monitor checked for
calibration by its
manufacturer.

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8 TROUBLESHOOTING GUIDE
DANGER: HIGH VOLTAGES
1. DO NOT RE-ADJUST PRESET CONTROL on the H.V.Inverter (U). It is very dangerous to repair or adjust without proper test equipment
because this circuit generates very large current and high voltage. Operating a misaligned inverter circuit is dangerous.
2. Ensure proper grounding before troubleshooting.
3. Be careful of the high voltage circuitry, taking necessary precautions when troubleshooting.
4. Discharge high voltage remaining in the H.V.Inverter (U).
5. When checking the continuity of the switches or the H.V.Inverter, disconnect one lead wire from these parts and then check continuity with the
AC plug removed. Doing otherwise may result in a false reading or damage to your meter. When disconnecting a plastic connector from a
terminal, you must hold the plastic connector instead of the lead wire and then disconnect it, otherwise lead wire may be damaged or the
connector cannot be removed.
6. Do not touch any parts of the circuitry on the digital programmer circuit, since static electric discharge may damage this control panel. Always
touch ground while working on this panel to discharge any static charge in your body.
7. 120V AC is present on the digital programmer circuit (Terminals of power relay’s and primary circuit of Digital Programmer Circuit). When
troubleshooting, be cautious of possible electrical shock hazard.

Before troubleshooting, operate the microwave oven following the correct operating procedures in the instruction manual in order
to find the exact cause of any trouble, since operator error may be mistaken for the oven’s malfunction.

8.1. (Troubleshooting) Oven stops operation during cooking

SYMPTOM CAUSE CORRECTIONS
1. Oven stops in 3 seconds after No input AC is supplied to H.V.Inverter (U) 1. Interlock Switch
pressing [Start] button. CN702 terminals 2. Power relay RL1
3. Loose lead wire connector CN701, CN702
4. H.V. Inverter (U)
Oven stops in 23 seconds after H.V.Inverter (U) operates by the control signals 1. Magnetron
pressing [Start] button. from DPC but magnetron is not oscillating 2. Loose lead wire connector CN703
3. H.V. Inverter (U)
Oven stops in 1 minute after Oven thermistor circuit is not functioning. 1. Oven thermistor
pressing [Start] button. 2. Open or loose wire connector CN11 on D.P.C.
3. D.P.C.
Oven stops in 3 minutes after Thermal sensitive circuit is not functioning. 1. D.P.C. AU board
pressing [Start] button. (Microwave
cooking)
2. No display and no operation at all. Most probably loose connection of connectors, or 1. Align door, Door Interlock Switches
Fuse is blown. door interlock mechanism is not adjusted properly 2. Loose wiring connectors

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8.2. (Troubleshooting) Other problems

SYMPTOM CAUSE CORRECTIONS
1. Oven is dead. 1. Open or loose lead wire harness
Fuse is OK. 2. Open thermal cutout / thermistor Check thermal cutout is defective.
No display and no operation at all. 3. Open low voltage transformer
4. Defective DPC
2. No display and no operation at all. 1. Shorted lead wire harness Check adjustment of primary, secondary
Fuse is blown. 2. Defective primary interlock switch (NOTE 1) interlock switch and short switch including door.
3. Defective interlock monitor switch (NOTE 1)
4. Defective Inverter Power Supply (U)
NOTE 1:
All of these switches must be replaced at the same time.
Check continuity of power relay RL1 contacts (between 1 and 2) and if it has continuity, replace
power relay RL1 also.
3. Oven does not accept key input 1. Key input is not in proper sequence Refer to operation procedure.
(Program) 2. Shorted or open touch switch
3. Defective DPC Refer to DPC troubleshooting.
4. Fan motor turns on when oven is 1. Misadjustment or loose wiring of secondary Adjust door and interlock switches.
plugged in with door closed. interlock switch
2. Defective secondary interlock switch
3. Door switch CN2
5. Timer starts count down but no 1. Off-alignment of primary interlock switch Adjust door and interlock switches.
microwave oscillation. 2. Open or loose connection of high voltage
(No heat while oven lamp and fan circuit especially magnetron filament circuit
motor turn on) NOTE:
Large contact resistance will cause lower
magnetron filament voltage and cause
magnetron to have lower output and/or be
intermittent.
3. Defective high voltage component Check high voltage component according to
H.V. Inverter Power Supply (U) component test procedure and replace if it is
Magnetron defective.
4. Open or loose wiring of power relay RL1
5. Defective primary interlock switch
6. Defective DPC or power relay RL1 Refer to DPC troubleshooting
6. Oven can program but timer does not 1. Open or loose wiring of secondary interlock
start countdown. switch
2. Off-alignment of secondary interlock switch
3. Defective secondary interlock switch
7. Microwave output is low. Oven takes 1. Decrease in power source voltage Consult electrician
longer time to cook food. 2. Open or loose wiring of magnetron filament
circuit.(Intermittent oscillation)
3. Aging change of magnetron
8. Fan motor turns on and turntable 1. Low voltage transformer on DPC.
motor rotates when door is opened.
9. Oven does not operate and return to 1. Defective DPC Check grounding connector on escutcheon
plugged in mode as soon as [Start] base.
button is pressed.
10. Loud buzzing noise can be heard. 1. Loose fan and fan motor
11. Heater does not turn on. 1. Open or loose wiring of heater
2. Defective heater
3. Defective power relay
4. Defective DPC
12. Oven stops operation during cooking. 1. Open or loose wiring of primary and Adjust door and interlock switches.
secondary interlock switch
2. Operation of thermal cutout

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8.3. Troubleshooting of inverter circuit (U) and magnetron

This oven is programmed with a self diagnostics failure code system which will help for troubleshooting. H95, H97, H98 and H99
are the provided failure codes to indicate magnetron and inverter circuit problem areas. This section explains failure codes of H95,
H97, H98 and H99. First, you must program the DPC into TEST MODE, press Timer/Clock twice → Press Start once → press
Micro Power once. Program unit for operation. H95, H97, H98, H99 appears in display window a short time after [Start] button
is pressed and there is no microwave oscillation.

Alternate way to troubleshoot oven with AC Ampere meter used

H95, H97, H98, H99 appears in display window a short time after [Start] button is pressed and no microwave oscillation with AC
Ampere meter used for troubleshooting.

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8.4. Trouble related to Digital Programmer Circuit

SYMPTOM STEP CHECK RESULT CAUSE/CORRECTIONS
No display when oven is first plugged 1 Fuse pattern of D.P.C., FUSE1 Normal →Step2
in
Open Replace D.P.C. or Fuse Pattern
or FUSE
2 Low voltage transforment (L.V.T.) Abnormal 0V L.V.T. (T10)
secondary voltage Normal →Step3
3 IC1 pin 13 voltage Abnormal IC10
Normal=5V IC1, Display
No key input 1 Touch switch continuity Abnormal Membrane switch
Normal IC1
No beep sound 1 IC1 pin 51 voltage Abnormal IC1
Normal=5V BZ210, Q210
No microwave oscillation at any power 1 IC1 pin 29 voltages while operation at high Abnormal IC1
power Normal=5V →Step2
2 Collector of Q220 voltage Abnormal Q227 and/or Q225, Q226
Normal 0.7V →Step3
3 Short circuit between collector of Q220 Still not turn on RL1
and emitter of Q226 RL1 turns on Q220 and/or Q225, Q226
Dark or unclear display 1 Replace display and check operation Normal Display
Abnormal IC1
Missing or lighting of unnecessary 1 Replace IC1 and check operation Normal IC1
segment Abnormal Display
H95/H97/H98 appears in window and 1 Unplug CN702 (2 pin) connector and Abnormal=0V 1. Interlock Switch
oven stops operation.Program High measure voltage between terminals 2. D.P.C. /Power Relay
power for 1 minute and conduct Normal=120V →Step2
following test quickly, unless 2 Unplug CN701 (3 pin) connector and Abnormal=0V D.P.C.
H95/H97/H98 appears and oven stops measure pin1 voltage Approx. AC 3V Magnetron

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8.5. SIMPLE WAY OF H.V. INVERTER/MAGNETRON TROUBLESHOOTING

Purpose:
Simple way (3/23 seconds rule) of identifying whether it’s Magnetron, Inverter or others.
Set-up:
The unit under question is connected through the Ammeter as shown below.

Procedure:
Follow the matrix table below to identify the problem source.
Note:
Do not replace both Inverter board and Magnetron simultaneously and automatically without going through this
procedure.
Power will: Ammeter reading is: To do: Remedy:
Shut off in 23 seconds 1. Between 0.5A and 1.0A. Check and repair open magnetron circuit Open magnetron wiring between Inverter
after “Start”. and magnetron terminal.
2. Between 1.0A and 2.0A. Check continuity of D702 in Inverter PCB.

1. D702 shorted Replace H.V.Inverter(F606Y9X90AP)

2. D702 is OK Replace magnetron
Shut off in 3 seconds 1. Less than 0.5A Check open circuit: Interlock Switch, Replace defective component(s), or
after “Start” DPC, Power Relay and CN701 correct switch, cables and connectors.

8.6. H.V.INVERTER BOARD MAIN PARTS LIST (F606Y9X90AP)

Ref. No. Part No. Part Name & Description Pcs/Set Remarks
DB701 B0FBCR000004 BRIDGE DIODE 1 20A,600V
L701 F5020W100AP CHOKE COIL 1
Q701 B1JAGV000017 TRANSISTOR SI 1 1150V
T701 F609A8X00AP H.V. TRANSFORMER 1 Including:C706,C707,D701,D702
C701 F0C2H284A020 CAPACITOR 1 0.28µF/600VDC
C702 F0C2E455A331 CAPACITOR 1 4.5µF/250VDC

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8.7. How to check the semiconductors using an OHM meter

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9 EXPLODED VIEW AND PARTS LIST

9.1. EXPLODED VIEW

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9.2. PARTS LIST

NOTE:
1. When ordering replacement part(s), please use part number(s) shown in this part list.
Do not use description of the part.
2. Important safety notice:
Components identified by mark have special characteristics important for safety.
When replacing any of these components, use only manufacture’s specified parts.
Ref. No. Part No. Part Name & Description Pcs/Set Remarks
1 F00067600CP CAUTION LABEL 1
2 F00067C50CP CAUTION LABEL 1
3 F00338F00AP FUSE LABEL 1

6 F1001CD00BP BASE 1
7 F1008BC60XPS RUBBER FOOT 4
8 F1009CD00SBP CABINET BODY 1
9 F200ACD00BP OVEN 1
10 F2055CD00BP COVER 1

11 F2131BX20AP PULLY SHAFT 1

12 F290DCD00BP ROLLER RING (U) 1
13 F30206G30CP DOOR HOOK 1
15 F400A9Y30AP FAN MOTOR 1

16 F40084T00AP FAN BLADE 1

17 F4025CD00BP AIR GUIDE A 1
18 F4042CD00BP AIR GUIDE F 1
19 F612E-11N0 LAMP (U) 1 LED LAMP INSIDE
20 F6437-10A0 GLASS 1

21 F4144CD60AP ORIFICE 1
22 F31366G30CP HOOK LEVER A 1
23 F31376G30CP HOOK LEVER B 1
24 F31386G30CP HOOK LEVER C 1

26 J61415G10XN MICRO SWITCH 1 (PRIMARY INTERLOCK SWITCH)

27 F61415U30XN MICRO SWITCH 1 (SECONDARY INTERLOCK SWITCH)
28 F61785U30XN MICRO SWITCH 1 (INTERLOCK MONITOR SWITCH)
29 2M261-M36U16 MAGNETRON 1

31 F62308F20AP FUSE 1 (20A)

33 F607XCD60AP NOISE FILTER (U) 1
34 F6326CD60AP TURNTABLE MOTOR 1
35 F900CCD70CP AC CORD W/PLUG 1

36 F606Y9X90AP H.V.INVERTER (U) 1

37 F65856K50AP INVERTER BRACKET 1
38 F6662CD00BP GROUNDING PLATE 1
39 F6145CD60AP THERMAL CUTOUT 1 180~190°C ON,-20°C OFF

41 XTWFL4+12T SCREW 4 (FOR MAGNETRON)

44 XTT4+8RDN SCREW 6 (FOR CABINET BODY)
45 XTT4+8RDN SCREW 4 (FOR REAR COVER)

46 A601LCD00BP SENSOR U 1
47 F6649CD00BP SENSOR COVER 1

51 F630GCD60AP HEATER (AU) 2

53 F6460CD00BP HEATER MOUNTING PLATE 1
54 F6421CD00BP HEATER LINK 1

56 F2236CD00BP RIGHT HEATER PANEL 1

57 F2237CD00BP LEFT HEATER PANEL 1
58 F2278CD00BP UPPER HEATER PANEL 1
60 F3006CD00BP HINGE A 1

63 F01508G60HP NO TOUCHING LABEL 1

64 A40606660QP PULLEY BELT 1

66 F490SCD60AP CONVECTION FAN MOTOR 1

67 F40087X50BP PULLEY B 1
68 F402LCD00BP FAN CASE UNIT 1

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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
70 F22397X50BP CONVECTION FAN 1

71 F41327X50BP PULLEY A 1
72 F10537X50BP NUT 1
74 F4180CD00BP MOTOR BRACKET 1
75 F101VCD00BP REAR COVER 1

77 F6243-10A0 INSULATION SHEET 1

78 F6180CD00BP MICA PLATE 4
79 F0334CD70CP MENU LABEL 1
80 F0446CD70CP FUNCTION LABEL 1

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9.3. ESCUTCHEON BASE ASSEMBLY

Ref. No. Part No. Part Name & Description Pcs/Set Remarks
E1 F603LCD70CP D.P.CIRCUIT (AU) 1
E2 F605QCD00BP D.P.CIRCUIT (FU) 1
E3 F800LCD60SAP ESCUTCHEON BASE (U) 1
E4 F804NCD60SAP START BUTTON (U) 1

E6 F891PCD00SBP DOOR OPENING BUTTON (U) 1

E7 F80375K00AP COOK BUTTON SPRING 1
E8 F8256CD00BP DOOR OPENING LEVER 1
E9 F8039CD00SBP DIAL 1
E10 F66164W20AP FLAT CABLE 1

E12 F90098N00AP GROUND PANEL 1

E15 F0007CD70SCP NAME PLATE 1

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9.4. DOOR ASSEMBLY

Ref. No. Part No. Part Name & Description Pcs/Set Remarks
D1 F30186P40CP DOOR KEY A 1
D2 F302ACD00SBP DOOR A (U) 1
D3 F301PCD00BP DOOR E (U) 1
D4 F30216P40AG DOOR KEY SPRING 1
D5 F3085CD00BP DOOR C 1

D6 F3144CD00BP DOOR SCREEN C 1

D7 F3002CD00BP DOOR B 1
D10 F04114180CP HC LABEL 1

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9.5. WIRING MATERIALS

Ref. No. Part No. Part Name & Description Pcs/Set Remarks
W1 F030ACD60AP LEAD WIRE HARNESS 1
W2 F030ECD70CP H.V.LEAD WIRE 1

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9.6. PACKING AND ACCESSORIES

Ref. No. Part No. Part Name & Description Pcs/Set Remarks
P1 F0003CD70CP USER MANUAL 1
P2 F0102CD70SCP PACKING CASE,PAPER 1
P3 F0104CD00BP UPPER FILLER 1
P4 F0105CD00BP LOWER FILLER 1
P5 F01067C50AP P.E.BAG 1

P6 F01075H00AP DOOR SHEET 1

P7 F0601CD00BP COOKING TRAY 1
P8 F290DCD00BP ROLLER RING (U) 1

P12 F060VCD60AP WIRE RACK 1

P13 F0601BG60BP METAL TRAY 1
P14 F0113CD60AP METAL TRAY FOAM 1
P15 F04317D00CP INSTALLATION INSTRUCTION 1

P17 F0603CD60AP BASKET 1

P18 F04317D00CP INSTALLATION NOTICE 1
P19 F0445CD70CP OVERLAY 1

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10 DIGITAL PROGRAMMER CIRCUIT

10.1. SCHEMATIC DIAGRAM

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10.2. PARTS LIST

Ref. No. Part No. Part Name & Description Pcs/Set Remarks
BZ210 L0DDEA000014 BUZZER 1 2.0KHz
LCD110 L5AYAYY00441 LCD 1
DB30 B0EDKR000014 BRIDGE DIODE 1
VA1 D4EAY2710001 VARISTOR 1 270V
IC1 MNCD6F50ACM L.S.I. 1
IC2 C0HBA0000414 IC 1 LCD DRIVER
IC3,IC6 B3PAC0000060 IC 2 SSR
IC10 C0DBGYY03746 IC 1 VOLTAGE-STABILIZED
IC25 C0DAZYY00046 IC 1
IC501 C0ABBA000230 IC 1
PC25,PC26 B3PAA0000302 IC 2
RL1,RL4 K6B1AYY00129 POWER RELAY 2
T10 G4DYA0000894 LOW VOLTAGE TRANSFORMER 1
RE80 EVEJ1HF2224M REVOLVING ENCODER 1
SW1~SW5,SW7,SW8 K0H1BA000691 SWITCH 7
FUSE1 K5G402YA0159 FUSE 1 4A,250V

01/20
S-CD7
35 Printed in China