SMD24 3077asc SM

SMD3077ASC SMD2477ASC
SERVICE MANUAL
MICROWAVE DRAWER MODEL
S25M385SMD247CY
THIS SERVICE MANUAL IS FOR MODELS USING THE STANDBY POWER CIRCUIT.
MODELS NOT USING STANDBY POWER, PLEASE REFER TO SERVICE MANUAL:

(SMD2470ASC & SMD3070ASC) - S25M385SMD247C
In the interest of user-safety the unit should be restored to its original condition and only parts identical to those speci-
fied should be used.
WARNING TO SERVICE PERSONNEL:

This service manual is intended for use by persons having electrical and mechanical training and a level of knowledge
of these subjects generally considered acceptable in the appliance repair trade. Sharp Electronics Corporation cannot
be responsible, nor assume any liability, for injury or damage of any kind arising from the use of this manual.
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY...................... INSIDE FRONT COVER
BEFORE SERVICING........................................................................................................ INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL.................................................................................................................. 3
MICROWAVE MEASUREMENT PROCEDURE...................................................................................................... 4
FOREWORD AND WARNING................................................................................................................................ 5
PRODUCT SPECIFICATIONS................................................................................................................................ 6
SCHEMATICS....................................................................................................................................................... 10
TEST PROCEDURES........................................................................................................................................... 11
MICROWAVE DRAWER DISASSEMBLY.............................................................................................................. 25
WIRING DIAGRAMS............................................................................................................................................. 33
PARTS LIST.......................................................................................................................................................... 34
PACKING AND ACCESSORIES........................................................................................................................... 40
This document has been published to be used for after sales service only. The contents are subject to change without notice.
(IN CANADA): SHARP ELECTRONICS OF CANADA LTD.

Head Office: 335 Britannia Road East, Mississauga, Ontario L4Z 1W9
(905) 890-2100
(IN USA): SHARP ELECTRONICS CORPORATION
Service Headquarters: Sharp Plaza, Mahwah, New Jersey, 07430-2135
1
PRECAUTIONS TO BE OBSERVED BEFORE AND DUR-

ING SERVICING TO AVOID POSSIBLE EXPOSURE TO
EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave
source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3) seal and sealing
surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of
dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating compart-
ments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and
connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and
transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before
the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be performed
on each oven prior to release to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave Measure-
ment Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS OF
CANADA LTD. immediately.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven and
2) contact SHARP ELECTRONICS OF CANADA LTD. and NHW CANADA immediately.
Service personnel should inform SHARP ELECTRONICS OF CANADA LTD. of any certified unit found
with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit until
the oven has been brought into compliance.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave Measure-
ment Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS CORPO-
RATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's Center for
Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found with
emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit until the
oven has been brought into compliance.
2
WARNING TO SERVICE PERSONNEL

Microwave Oven units contain circuitry capable of producing very high voltage and current,
contact with following parts may result in a severe, possibly fatal, electrical shock.
(Example)
High Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier
Assembly, High Voltage Harness, Heating Elements, etc..
Read the Service Manual carefully and follow all instructions.
Before Servicing
When the testing is completed,
1. Disconnect the power supply cord , and then 1. Disconnect the power supply cord, and then remove
remove cabinet. covers.
2. Open the drawer and keep it open. 2. Open the drawer and keep it open.
3. Discharge high voltage capacitor. 3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power
transformer.
WARNING: RISK OF ELECTRIC SHOCK. 5. Reinstall the covers.
DISCHARGE THE HIGH-VOLTAGE 6. Reconnect the power supply cord.
CAPACITOR BEFORE SERVICING. 7. Run the unit and check all functions.
The high-voltage capacitor remains charged about 60 After repairing
seconds after the oven has been switched off. Wait for
60 seconds and then short-circuit the connection of the 1. Reconnect all leads removed from components during
high-voltage capacitor (that is the connecting lead of the testing.
high-voltage rectifier) against the chassis with the use of 2. Reinstall the covers.
an insulated screwdriver. 3. Reconnect the power supply cord.
4. Run the oven and check all functions.
Whenever troubleshooting is performed the power supply
Microwave ovens should not be operated empty. To test for
must be disconnected. It may, in some cases, be necessary
the presence of microwave energy within a cavity, place a
to connect the power supply after the outer case has been
cup of cold water on the oven tray, close the drawer and set
removed, in this event:
the power to HIGH and set the microwave timer for two (2)
1. Disconnect the power supply cord, and then remove
minutes. When the two minutes has elapsed (timer at zero)
neccessary covers.
carefully check that the water is now hot. If the water remains
2. Open the drawer and keep it open.
cold carry out Before Servicing procedure and re-examine
3. Discharge high voltage capacitor.
the connections to the component being tested.
4. Disconnect the leads to the primary of the power
transformer.
When all service work is completed and the oven is fully
5. Ensure that the leads remain isolated from other
assembled, the microwave power output should be checked
components and oven chassis by using insulation tape.
and a microwave leakage test should be carried out.
6. After that procedure, reconnect the power supply cord.
3
MICROWAVE MEASUREMENT PROCEDURE

A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave
oven should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to
acquisition by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more
from the external surface of the oven.
2) Safety interlock switches:
Primary interlock relay switch shall prevent microwave radiation emission in excess of the requirement as above
mentioned. Secondary interlock relay and door sensing switch shall prevent microwave radiation emission in excess
of 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing:

Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard
for microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
Survey instruments that comply with the requirement for instrumentation as prescribed by CSA and NHW performance
standard for microwave ovens must be used for testing recommended instruments are , NARDA 8100 and NARDA 8200.
2) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5O C (68OF) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2
in.) and made of an electrically non conductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any
leakage is measured accurately.
3) Set the cooking control on Full Power Cooking Mode.
4) Close the drawer and select a cook cycle of several minutes. If the water begins to boil before the survey is completed,
replace it with 275 ml of cool water.
C. Leakage test:
Closed-drawer leakage test (microwave measurement):

1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the drawer and the body of
the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication
on the meter.
3) Check for leakage at the drawer screen, sheet metal seams and other accessible positions where the continuity of
the metal has been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the drawer, pull the drawer away from the front of the oven as far as is permitted
by the closed latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2,
and that the primary interlock switch/secondary interlock relay does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.
4
SERVICE MANUAL
PRODUCT DESCRIPTION
MICROWAVE DRAWERS
SMD2477ASC & SMD3077ASC SCHEMATICS
FOREWORD
TEST PROCEDURE
This Manual has been prepared to provide Sharp Electronics Corp.
Service Personnel and Service Information for the MICROWAVE
DRAWERS using the Standby Power Circuit.
MICROWAVE DRAWER
DISSASSEMBLY AND
ADJUSTMENT PROCEDURE
It is recommended that service personnel carefully study the entire
text of this manual so that they will be qualified to render satisfactory
customer service.
WIRING DIAGRAM
Check the interlock switches and the door seal carefully. Special
attention should be given to avoid electrical shock and microwave
radiation hazard.
PARTS LIST
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service
personnel.
DANGER
Certain initial parts are intentionally not grounded and present
a risk of electrical shock only during servicing. Service
personnel - Do not contact the following parts while the ap-
pliance is energized;
High Voltage Capacitor, Power Transformer, Magnetron, High
Voltage Rectifier Assembly, High Voltage Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more
than 250V.
Removal of the outer wrap gives access to voltage above 250V.
All the parts marked “ ∆ ” on parts list may cause undue microwave
exposure, by themselves, or when they are damaged, loosened
or removed.
SHARP ELECTRONICS CORPORATION
5
MICROWAVE DRAWER SPECIFICATION
ITEM DESCRIPTION
Power Requirements Canada - 117 Volts / 13.0 Amperes / 1500 Kw / 60 Hz (CUL)
U.S.A. - 120 Volts / 13.6 Amperes / 1500 Kw / 60 Hz (UL)
Single phase, 3 wire grounded
Power Output 950 watts (IEC TEST PROCEDURE)

Operating frequency of 2450MHz
Cooking Cavity Dimensions Width 17-11/32

Height 7-7/8"
1.0 Cubic Feet Depth 16-37/64"
Outside Dimensions SMD2470ASC SMD3070ASC
Width 23-7/8" 30"
Height 15-3/4" 15-3/4"
Depth 23-1/16" 23-1/16"
Packing Case Dimensions SMD2470ASC SMD3070ASC
Width 27-11/16" 33-5/8"
Height 21-1/2" 21-1/2"
Depth 29-1/16" 29-1/16"
(Packed unit) 86 Lbs 91 Lbs
Control Complement Touch Control System

Clock ( 1:00 - 12:59 )
Timer (0 - 99 min. 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
P-HI................................................... Full power throughout the cooking time
P-90...................................................................... approx. 90% of Full Power
P-30 ..................................................................... approx. 30% of Full Power
P-0...................................................... No power throughout the cooking time
START/+30 Sec, Defrost, Number selection, Keep-warm, Power Level, Timer/

Clock, Stop/Clear, Sensor Reheat, Sensor Popcorn, Sensor Cook, Sensor
potatoes, Sensor Vegetables, Open/Close pad, Help/Settings, Melt/Soften,
Beverage pads
Oven Cavity Light Yes

Safety Standard Canadian Standards Association
Health Canada, Industry Canada
UL Listed FCC Authorized
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J
6
GENERAL INFORMATION
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be
plugged into a wall receptacle that is properly installed and grounded
in accordance with the National Electrical Code and local codes and
ordinances.
In the event of an electrical short circuit, grounding reduces the risk of Grounded
Receptacle Box
electric shock by providing an escape wire for the electric current.
WARNING: Improper use of the grounding plug can result
in a risk of electric shock. 3-Pronged
Plug
Electrical Requirements
The electrical requirements are a 120 volt 60 Hz (U.S.A.), 117 volt Grounding Pin
60 Hz (Canadian) AC only, 15 or 20 amp. fused electrical supply. It 3-Pronged Receptacle
is recommended that a separate circuit serving only this appliance
be provided. When installing this appliance, observe all applicable
codes and ordinances. CAUTION: DO NOT UNDER ANY CIRCUMSTANCES
CUT OR REMOVE THE ROUND GROUND-
Where a two-pronged wall-receptacle is encountered, it is the ING PRONG FROM THIS PLUG. Also, "Do
personal responsibility and obligation of the customer to contact a not use an Extension Cord".
qualified electrician and have it replaced with a properly grounded
three-pronged wall receptacle or have a grounding adapter prop-
erly grounded and polarized. If an extension cord must be used,
it should be a 3-wire, 15 amp. or higher rated cord. Do not drape
over a counter top or table where it can be pulled on by children or
tripped over accidentally.
OVEN DIAGRAM
1
3
2
4
1 Hidden control panel & keysheet 4 Drawer sealing surfaces

2 Waveguide cover DO NOT REMOVE 5 Drawer light
3 Name plate: open the Microwave Drawer 6 Microwave Drawer guides
fully. The label is beyond the back wall 7 Vent
of the microwave cavity facing up from
8 Menu label
9 Keysheet
KEY SHEET
NOTE:
The directed features (e.g. +30 sec) are disabled after 1 minute when the oven is not in use. These features are re-enabled
when the door is opened and closed or the STOP/CLEAR pad is pressed.
7
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
The following is a description of component functions dur- 7. The monitor switch electrically monitors the operation of
ing oven operation. the secondary interlock switch and secondary interlock
relay and is mechanically associated with the drawer so
OFF CONDITION that it will function in the following sequence.
Closing the drawer activates the door sensing switch and 8. When the drawer opens from the closed position, the
secondary interlock switch. (In this condition, the monitor primary interlock relay (RY2) and secondary interlock
switch contacts are opened.) switch open their contacts. And contacts of the relay
When oven is plugged in, 120 volts A.C. is supplied to the (RY1) remains closed. Then the monitor switch contacts
power unit. (Page 10). close.
1. The display will show flashing "Enjoy Your Drawer Touch 9. When the drawer is closed from the open position, the
Clear and Touch Clock". monitor switch contacts open first. Then the contacts of
To set any program or set the clock, you must first touch the secondary interlock switch and door sensing switch
the STOP/CLEAR pad. The display will clear, and " : " close. And contacts of the relay (RY1) open.
will appear. If the secondary interlock switch and primary interlock
relay (RY2) fail with the contacts closed when the drawer
COOKING CONDITION is opened, the closing of the monitor switch contacts will
form a short circuit through the fuse, secondary interlock
Program desired cooking time by touching the NUMBER
switch, relay (RY1) and secondary interlock relay (RY2),
pads. Program the power level by touching the POWER
causing the fuse to blow.
LEVEL pad and then a Number pad.
When the START pad is touched, the following operations
POWER LEVEL P-0 TO P-90 COOKING
occur:
When Variable Cooking Power is programmed, the 120
1. The contacts of relays are closed and components volts A.C. is supplied to the power transformer intermittently
connected to the relays are turned on as follows. through the contacts of relay (RY-2) which is operated by
(For details, refer to Page 10) the power unit within a 32 second time base. Microwave
power operation is as follows:
RELAY CONNECTED COMPONENTS
VARI-MODE ON TIME OFF TIME
RY-1 Oven lamp
Power 10(P-HI) 32 sec. 0 sec.
RY-2 Power transformer (100% power)
RY-3 Stirrer motor Power 9(P-90) 30 sec. 2 sec.
RY-4 Fan motor (approx. 90% power)
Power 8(P-80) 26 sec. 6 sec.
2. 120 volts A.C. is supplied to the primary winding of the (approx. 80% power)
power transformer and is converted to about 3.3 volts Power 7(P-70) 24 sec. 8 sec.
(approx. 70% power)
A.C. output on the filament winding, and approximately
2370 volts A.C. on the high voltage winding. Power 6(P-60) 22 sec. 10 sec.
(approx. 60% power)
3. The filament winding voltage heats the magnetron
filament and the H.V. winding voltage is sent to a voltage (approx. 50% power)
doubler circuit.
4. The microwave energy produced by the magnetron is (approx. 40% power)
channelled through the waveguide into the cavity feed- Power 3(P-30) 12 sec. 20 sec.
box, and then into the cavity where the food is placed (approx. 30% power)
to be cooked. Power 2(P-20) 8 sec. 24 sec.
5. Upon completion of the cooking time, the power (approx. 20% power)
transformer, oven lamp, etc. are turned off, and the Power 1(P-10) 6 sec. 26 sec.
generation of microwave energy is stopped. The oven (approx. 10% power)
will revert to the OFF condition. Power 0(P-0) 0 sec. 32 sec.
6. When the drawer is opened during a cook cycle, the (0% power)
monitor switch, door sensing switch, secondary interlock
switch, relay (RY1) and primary interlock relay are Note: The ON/OFF time ratio does not correspond with the
activated with the following results. The circuits to the stir percentage of microwave power, because approx. 2
fan motor, the cooling fan motor, and the high voltage seconds are needed for heating of the magnetron
components are de-energized, the oven lamp remains on, filament.
and the digital read-out displays the time still remaining
in the cook cycle when the door was opened.
8
SENSOR COOKING CONDITION

Using the SENSOR function, food is cooked without figur- 2. The coil of shut-off relay (RY-1) is energized, but the
ing time, power level or quantity. When the oven senses power transformer is not turned on.
enough steam from the food, it relays the information to its 3. After about 16 seconds, the cook relay (RY-2) is
microprocessor which will calculate the remaining cooking energized. The power transformer is turned on,
time and power level needed for best results. When the food microwave energy is produced and first stage is started.
is cooked, water vapor is developed. the sensor "senses" The 16 seconds is the cooling time required to remove
the vapor and its resistance increase gradually. When the any vapor from the oven cavity and sensor.
resistance reaches the value set according to the menu,
supplementary cooking is started. NOTE: During this first stage, do not open the drawer or
The time of supplementary cooking is determined by experi- touch STOP/CLEAR pad.
ment with each food category and inputted into the LSI. An 4. When the sensor detects the vapor emitted from the
example of how sensor works: (Potatoes) food, the display switches over to the remaining cooking
time and the timer counts down to zero.
At this time, the drawer may be opened to stir, turn or
season food.
5. When the timer reaches zero, an audible signal sounds.
The shut-off relay and cook relay are de-energized and
the power transformer, oven lamp, etc. are turned off.
6. Opening the drawer or touching the STOP/CLEAR pad,
the time of the day will reappear on the display and the
1. Potatoes at room temperature. Vapor is emitted very oven will revert to an OFF condition. When the timer
slowly. reaches zero, an audible signal sounds.
MIC
RO
WA
VE
2.Heat Potatoes. Moisture and humidity is emitted very

rapidly. You can smell the aroma as it cooks.
MIC
AH SENSOR RO
WA
VE
3.Sensor detects moisture and humidity and calculates

cooking time and variable power.
Cooking Sequence.
1. Touch one of the SENSOR pads.
NOTE: The oven should not be operated on sensor

immediately after plugging in the unit. Wait two
minutes before cooking on SENSOR.
9
SCHEMATIC (OFF CONDITION)
VRS1
FUSE 1
2
(COM)
RY1
(NO)
RY1
(NO)
RY2
(COM)
RY2
10
TROUBLESHOOTING GUIDE
Never touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many
of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter
(A ~ P) which will be found in the "Test Procedure "section (starting on Page 13).
IMPORTANT: If the oven becomes inoperative because of a blown monitor fuse, check the primary switch, and monitor
switch, before replacing the monitor fuse. If the monitor fuse is replaced, the monitor switch must also be
replaced.
IMPORTANT: Whenever troubleshooting is performed with the power supply cord disconnected. It may in, some cases,
be necessary to connect the power supply cord after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed
4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
11
TROUBLESHOOTING CHART
CK = Check / RE = Replace
TEST PROCEDURE REFERENCE LETTER Q
SECONDARY/THIRD INTERLOCK SWITCH
PRIMARY/THIRD OR STOP SWITCH
SWITCHING POWER SUPPLY

DM FUSE
DM FUSE
Display does not operate properly when
STOP/CLEAR key is touched.
(Buzzer should sound and ":" or time of
day should appear in display.)
Oven seems to be operating but little or

no heat is produced in oven load. (Food
incompletely cooked or not cooked at all
at end of cook cycle.)
AH sensor does not end during sensor

cooking condition. (Oven does not shut
off after a cup of water is boiling by
sensor cooking)
12
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
A TOUCH CONTROL PANEL ASSEMBLY TEST
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter
and ohmmeter.
In this service manual, the touch control panel assembly is divided into three units, Control Unit, Key-
board Unit, Switching Regulator and Switching Power Supply. Troubleshooting by unit replacement is
described according to the symptoms indicated.
Before testing,
1) Disconnect the power supply cord, and then disassemble as per "MICROWAVE DRAWER
DISASSEMBLY" page 25.
2) Open the drawer and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using
insulation tape.
1. Keyboard Unit.
NOTE ;
1) Check Keyboard unit connection before replacement.
2) Reconnect all leads removed from components during testing.
3) Re-install the covers.
4) Reconnect the power supply cord after the covers are installed.
5) Run the oven and check all functions.
The following symptoms indicate a defective keyboard unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
If the Keyboard unit is defective.
1) Disconnect the power supply cord, and then remove covers.
4) Replace the Hidden Control Panel Hinge Assembly which contains the Key Unit.
2. Control Unit
The following symptoms indicate a defective control unit. Before replacing the control unit, perform
the Keyboard unit test (Procedure B) to determine if control unit is faulty.
2-1 In connection with indicators
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
2-2 Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
3. Power Unit or Switching Power Supply
a) Fan motor, stirrer motor, oven lamp or electrical parts do not turn on or do not turn off.
b) Digital display on the control unit does not show anything.
When testing is completed,
1) Disconnect the power supply cord, and then disassemble as per "MICROWAVE DRAWER
13
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
B KEY UNIT TEST

2. Open the drawer and block it open.
4. If the display fails to clear when the STOP/CLEAR pad is depressed, CN-L
first verify the flat ribbon cable is making good contact, verify that L-12 9 0 POTATOES POPCORN
the door sensing switch (stop switch) operates properly; that is the TIMER
contacts are closed when the drawer is closed and open when the
L-11 7 CLOCK
VEGATABLES REHEAT
drawer is open. If the door sensing switch (stop switch) is good, L-10 6 POWER
LEVEL
COOK
HELP/
SETTINGS
disconnect the flat ribbon cable that connects the key unit to the
KEEP
power unit and make sure the drawer sensing switch is closed (either L-9 8 3 WARM
DEFROST
close the drawer or short the door sensing switch connecter). Use L-8 5 2 MELT/
SOFTEN
BEVERAGE
the Key unit matrix indicated on the control panel schematic and
place a jumper wire between the pins that correspond to the STOP/ L-7 4 1
CLEAR pad making momentary contact. If the power unit responds START STOP OPEN
L-6
by clearing with a beep the key unit is faulty and must be replaced. (+30 Sec) CLEAR CLOSE
If the power unit does not respond, it is faulty and must be replaced. L-5
If a specific pad does not respond, the above method may be used L-4
(after clearing the power unit) to determine if the power unit or key L-3
pad is at fault. L-2
5. Reconnect all leads removed from components during testing. L-1
6. Re-install the outer case (cabinet).

C RELAY TEST
5. Ensure that these leads remain isolated from other components and oven chassis by using insulation
tape.
6. After that procedure, re-connect the power supply cord.
7. Remove the outer case and check voltage between pins A1~A2 which should equal 120Vac with an
A.C. voltmeter , then pins C1-C5 which should be 24Vdc on the power unit with an D .C. voltmeter.
The meter should indicate both the 120 volts AC and 24 volts DC , if not check the switching power
supply voltages (and harness wires for break/ shorts). If it you have the voltages as stated above
and there is still no operation then check oven circuit RY1, RY2, RY3 and RY4 Relay Test
These relays are operated by D.C. voltage. Check voltage at the relay coil with a D.C. voltmeter
during the microwave cooking operation. DC. voltage indicated Defective relay.
DC. voltage not indicated Check diode which is connected to the relay coil. If diode is good, then
the power unit is defective.
RELAY SYMBOL OPERATIONAL VOLTAGE CONNECTED COMPONENTS

RY1 Approx. 26V D.C. Oven lamp / Common
RY2 Approx. 25V D.C. Power transformer
RY3 Approx. 26V D.C. Stirrer motor
RY4 Approx. 26V D.C. Fan motor
8.Disconnect the power supply cord, and then remove outer case.
9.Open the door and block it open.
10.Discharge high voltage capacitor.
11.Reconnect all leads removed from components during testing.
14
SMD3077ASC TEST PROCEDURES SMD2477ASC
PROCEDURE
COMPONENT TEST
LETTER
12.Re-install the outer case (cabinet).
13.Reconnect the power supply cord after the outer case is installed.
14.Run the oven and check all function.
D DEFROST TEST
WARNING : The oven should be fully assembled before following procedure.
(1) Place one cup of water in the center of the tray in the oven cavity.
(2) Close the drawer, touch the Defrost pad. Then select Steaks/Chops by touching the number pad
2. And touch the number pad 5. (Now, weight 0.5lb is set.) And then touch the start pad.
(3) The oven is in Defrost cooking condition.
(4) The oven will operate as follows
WEIGHT 1ST STAGE 2ND STAGE 3RD. STAGE
LEVEL TIME LEVEL TIME LEVEL TIME
0.5lb 60% 20sec. 40% 20sec. 30% 45sec.
(5) If improper operation is indicated, the control unit is probably defective and should be checked.
E PROCEDURES TO BE TAKEN WHEN THE FUSE IS OPEN

To protect the electronic circuits, this model is provided with a fuse added to the primary on the
Noise Filter Unit. In addition, there is a non-replaceable fuse on the Switching Power Supply.
1. Fuse check and repairs.

1) Disconnect the power supply cord.
2) Remove the outer case cabinet.
3) Open the door and block it open.
5) If the Fuse is blown, replace fuse. Also do filter test per procedure N.
6) Make a visual inspection of the varistors on Noise Unit as well as Switching Power Supply. Check for
burned damage. If the varistor on Switching Power Supply has burned damage, replace Switching
Power Supply. If the varistors on Noise Unit has burned damage replace Noise Filter Unit .
9) Re-install the outer case (cabinet).
10) Reconnect the power supply cord after the outer case is installed.
2. Follow the troubleshooting guide given below, if power is not restored after above check and
repairs are finished.
2) Remove the outer case cabinet.
5) Disconnect the leads to the primary of the power transformer.
6) Ensure that these leads remain isolated from other components and oven chassis by using
insulation tape.
7) After that procedure, re-connect the power supply cord.
8) Follow the troubleshooting guide given below for repair.
STEPS OCCURANCE CAUSE OR CORRECTION

1 The rated AC voltage is NOT present No power to Switching Power Supply. Check

across Switching Power Supply CN101 for wire breaks, open thermal cutouts.
(pins 1,3)
2 24Vdc is NOT present across Switching Power Supply not operating. Re-
Switching Power Supply CN201 place Switching Power Supply.
(pins 2,5)
3 24Vdc is present across Normal power is being received by Power
Power Unit CN-C (pins 1,5) /and/ Unit but Power Unit is not operating. Replace
The rated AC voltage is present across Power Unit.
Power Unit CN-A (pins 1,3)
15
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
9) Disconnect the power supply cord, and then remove outer case.
13) Re-install the outer case (cabinet).
14) Reconnect the power supply cord after the outer case is installed.
F AH SENSOR TEST
Checking the initial sensor cooking condition
(1) The oven should be plugged in at least two minutes before sensor cooking.
ο ο
(2) Room temperature should not exceed 95 F (35 C).
(3) The unit should not be installed in any area where heat and steam are generated. The unit should not be
installed, for example, next to a conventional surface unit. Refer to the “INSTALLATION INSTRUCTIONS”
of the operation manual.
(4) Exhaust vents are provided on the back of the unit for proper cooling and air flow in the cavity. To permit
adequate ventilation, be sure to install so as not to block these vents. There should be some space for
air circulation.
(5) Be sure the exterior of the cooking container and the interior of the oven are dry. Wipe off any moisture
with a dry cloth or paper towel.
(6) The Sensor works with food at normal storage temperature. For example, chicken pieces would be at
refrigerator temperature and canned soup at room temperature.
(7) Avoid using aerosol sprays or cleaning solvents near the oven while using Sensor settings. The sensor
will detect the vapor given of by the spray and turn off before food is properly cooked.
(8) If the sensor has not detected the vapor of the food, ERROR will appear and the oven will shut off.
Water load cooking test
Make sure the oven has been plugged in at least two minutes before checking sensor cook operation. The
cabinet should be installed and screws tightened.
(1) Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
(2) Place the container on the center of tray in the oven cavity.
(3) Close the drawer.
(4) Touch the TIMER/CLOCK pad once, the POWER LEVEL pad twice and the START pad once. And touch
the number pad 1 once and the number pad 4 once. Now, the oven is in the sensor cooking condition,
and "AH20" and "ON" will appear in the display.
(5) The oven will operate for the first 16 seconds, without generating microwave energy.
NOTE: ERROR will appear if the door is opened or STOP/CLEAR pad is touched during first stage of sensor
cooking.
(6) After approximately 16 seconds, microwave energy is produced.
If ERROR is displayed or the oven does not turn off, replace the AH sensor or check the control unit, refer to
explanation below. If the oven stops after 5 minutes and no ERROR code is displayed, then the AH sensor
is normal. Check other parts except the AH sensor.
TESTING METHOD FOR AH SENSOR AND/OR POWER UNIT
To determine if the sensor is defective, the simplest method is to replace it with a new replacement
sensor.
(1) Disconnect the power supply cord, and then disassemble as per "MICROWAVE DRAWER
(2) Open the drawer and block it open.
(3) Discharge high voltage capacitor.
(4) Remove the AH sensor.
(5) Install the new AH sensor.
(6) Reconnect all leads removed from components during testing.
(7) Re-install the covers.
(8) Reconnect the power supply cord after the covers are installed.
(9) Reconnect the oven to the power supply and check the sensor cook operation as follows:
9-1. Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
16
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
9-2. Place the container on the center of tray in the oven cavity.
9-3. Close the drawer.
9-4. Touch the TIMER/CLOCK pad once, the POWER LEVEL pad twice and the START pad once. And
touch the number pad 1 once and the number pad 4 once.
9-5. The control panel is in automatic Sensor operation.
9-6. The oven turns off automatically, and the time for detecting moisture will be displayed.
If new sensor does not operate properly, the problem is with the power unit, and refer to explanation below.
CHECKING POWER UNIT
(1) Disconnect the power supply cord, and then disassemble as per "MICROWAVE DRAWER
(4) Disconnect the sensor connector that is mounted to control panel.
(5) Then connect the dummy resistor circuit (see fig.) to the sensor connector of power unit.
(6) Disconnect the leads to the primary of the power transformer.
(7) Ensure that these leads remain isolated from other components and oven chassis by using insulation
tape.
(8) After that procedure, re-connect the power supply cord.
(9) Check the sensor cook operation proceed as follows:
9-1. Close the door. Touch the TIMER/CLOCK pad once, the POWER LEVEL pad twice and the START
pad once. And touch the number pads 1 once and the number pad 4 once.
9-2. The control panel is in the sensor cooking operation.
9-3. After approximately 25 seconds, push plunger of select switch for more than 3 seconds. This condition
is same as judgement by AH sensor.
9-4. After approximately 3 seconds, the display shows “ X X . X X “ which is the time for detecting
moisture.
If the above is not the case, the power unit is probably defective.
If the above is proper, the AH sensor is probably defective.
(10) Disconnect the power supply cord, and then remove covers.
(13) Disconnect the dummy resistor circuit from the sensor connector of power unit.
(14) Carry out necessary repair.
(15) Reconnect all leads removed from components during testing and repairing.
(16) Re-install the covers.
(17) Reconnect the power supply cord after the outer case is installed. Run the oven and check all
functions.
(18) Carry out "Water load cooking test" again and ensure that the oven works properly.
R1, R2 : 22Ω ± 1% 1/2W

R3 : 4.3kΩ ± 5% 1/4W
R4 : 1MΩ ± 5% 1/4W
Plunger
NC
NO
To connector (F)
on Power Unit. COM
1
F-1 2 COM NO
F-2 R1
3
F-3 NC
R2 R3 R4
CONNECTOR
17
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
Refer to the disassembly instructions found on Page 25.

G MAGNETRON ASSEMBLY TEST
1. Disconnect the power supply cord.
3. To discharge high voltage capacitor, wait for 60 seconds.
4. To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check across
the magnetron filament leads should indicate less than 1 ohm.
5. To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads
and chassis ground. This test should indicate an infinite resistance. If there is little or no resistance the
magnetron is grounded and must be replaced.
6. Reconnect all leads removed from components during testing.
7. Reassemble the unit.
8. Reconnect the power supply cord.
MICROWAVE OUTPUT POWER
The following test procedure should be carried out with the microwave oven in a fully assembled condition.
HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD BE
OBSERVED.
Power output of the magnetron can be measured by performing a water temperature rise test. This test
should only be used if above tests do not indicate a faulty magnetron and there is no defect in the following
components or wiring: This test will require a 16 ounce (453cc) measuring cup and an accurate mercury
thermometer or thermocouple type temperature tester. For accurate results, the following procedure must
be followed carefully:
1. Fill the measuring cup with 16 oz. (453cc) of tap water and measure the temperature of the water with
a thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple through the
water until the temperature stabilizes. Record the temperature of the water.
2. Place the cup of water in the oven. Operate oven at POWER 10(HIGH) selecting more than 60 seconds
cook time. Allow the water to heat for 60 seconds, measuring with a stop watch, second hand of a watch
or the digital read-out countdown.
3. Remove the cup from the oven and again measure the temperature, making sure to stir the thermometer
or thermocouple through the water until the maximum temperature is recorded.
ο
4. Subtract the cold water temperature from the hot water temperature. The normal result should be 28 to
ο ο ο
54 F (16 to 30 C) rise in temperature. If the water temperatures are accurately measured and tested
for the required time period the test results will indicate if the magnetron tube has low power output (low
rise in water temperature) which would extend cooking time or high power output (high rise in water
temperature) which would reduce cooking time. Because cooking time can be adjusted to compensate
for power output, the magnetron tube assembly should be replaced only if the water temperature rise
test indicates a power output well beyond the normal limits. The test is only accurate if the power supply
line voltage is 117/120 volts and the oven cavity is clean.
H THERMAL CUTOUT TEST

4. A continuity check across the DM Fuse terminals should indicate a closed circuit unless the
ο ο
temperature of the thermal cut-out reaches approximately 293 F(145 C).
An open DM Fuse indicates overheating of the oven, exchange the oven DM Fuse and check inside
of oven cavity and for improper setting of cooking time or operation of power unit. Check for restricted
air flow through the vent holes of the oven cavity, especially the cooling fan and air guide.
8. Run the unit and check all functions.
CAUTION: IF THE DM FUSE INDICATES AN OPEN CIRCUIT AT ROOM TEMPERATURE, REPLACE
DM FUSE.
18
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
I SECONDARY INTERLOCK / THIRD DOOR SWITCH TEST
4. Isolate the switch and connect the ohmmeter to the common (COM.) and normally
open (NO) terminal of the switch. The meter should indicate an open circuit with
the drawer open and a closed circuit with the drawer closed. If improper operation
is indicated, replace the secondary interlock switch.
J STOP SWITCH TEST
STOP SWITCH
4. Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO)
terminal of the switch. The meter should indicate an open circuit with the drawer open and a closed
circuit with the drawer closed. If improper operation is indicated, replace the stop switch.
NOTE: If the stop switch contacts fail in the open position and the door is closed, the cooling fan motor,
stirrer motor and oven light will be activated by RY1.
K MONITOR SWITCH TEST
4. Before performing this test, make sure that the secondary interlock switch is operating, according to
the above Switch Test Procedure. Disconnect the wire lead from the monitor switch (COM) terminal.
Check the monitor switch operation by using the ohmmeter as follows. When the drawer is open,
the meter should indicate a closed circuit. When the monitor switch actuator is pushed by a screw
driver through the lower latch hole on the front plate of the oven cavity with the drawer opened (in
this condition the plunger of the monitor switch is pushed in), the meter should indicate an open
circuit. If improper operation is indicated, the switch may be defective and both the monitor switch,
plus fuse will need to be replaced. After testing the monitor switch, reconnect the wire lead to the
monitor switch (COM) terminal and check the continuity of the monitor circuit.
(WHT) (BLK)
To Ohmmeter
Screw Driver
(RED, BLK)
(ORG, BLK)
19
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
L BLOWN MONITOR FUSE TEST
4. If the monitor fuse is blown when the drawer is opened, check the primary interlock switch, secondary
interlock switch and monitor switch according to the "TEST PROCEDURE" for those switches before
replacing the blown monitor fuse.
CAUTION: BEFORE REPLACING A BLOWN MONITOR FUSE, TEST the SECONDARY interlock
SWITCH, sTOP switch and monitor switch FOR PROPER OPERATION.
If the monitor fuse is blown by improper switch operation, the monitor fuse and monitor switch must
be replaced with "monitor fuse and monitor switch assembly" part number FFS-BA018/KIT, even if
the monitor switch operates normally. The monitor fuse and monitor switch assembly is comprised
of a 20 ampere fuse and switch.
M POWER TRANSFORMER TEST

4. Disconnect the primary input terminals and measure the resistance of the transformer with an
ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance
of the primary coil should be less than 1 ohm and the resistance of the high voltage coil should
be approximately 82 ohms (+ or - 10%); the resistance of the filament coil should be less than 1
ohm.
CAUTION:
(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO
MEASURE THE FILAMENT AND HIGH VOLTAGE.)
20
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
N NOISE FILTER TEST
5. Using an ohm-meter, check between the terminals as described in the following table:
N “TO SOURCE” NOISE FILTER UNIT “TO SOURCE” H
MONITOR
RESISTOR 470 K Ω 1/2W FUSE
LINE CROSS CAPACITOR 1.0 µF 275V
NOISE SUPPRESSION COIL
LINE BYPASS CAPACITOR LINE BYPASS CAPACITOR
0.0022 µF/ 250v 0.0022 µF/ 250v
TO LOAD TO LOAD
MEASURING POINT INDICATION OF OHM-METER
Between N and H 275 - 415Ω
Between terminal N and LOAD Short Circuit
Between terminal H and LOAD Short Circuit
Fuse Short Circuit
If fuse is open, replace fuse

If incorrect readings are obtained, replace the noise filter.

7. Re-install the outer case (cabinet).
O HIGH VOLTAGE RECTIFIER TEST

4. Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance
across the terminals and observe, reverse the leads to the rectifier terminals and observe meter
reading. If a short is indicated in both directions, or if an infinite resistance is read in both directions,
the rectifier is probably defective and should be replaced.
NOTE: Be sure to use an ohmmeter that will supply a forward bias voltage of more than 6.3 volts.
21
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
P HIGH VOLTAGE CAPACITOR TEST
4. If the capacitor is open, no high voltage will be available to the magnetron. Disconnect input leads
and check for short or open between the terminals using an ohmmeter.
Checking with a high ohm scale, if the high voltage capacitor is normal, the meter will indicate
continuity for a short time and should indicate an open circuit once the capacitor is charged. If the
above is not the case, check the capacitor with an ohmmeter to see if it is shorted between either
of the terminals and case. If it is shorted, replace the capacitor.
Q SWITCHING POWER SUPPLY
1. Check AC power into CN101,

if none check Main Harness.
2. Check DC power across CN201 (DC24V),
if none replace Switching Power Supply Unit
3. Check for DC getting from Switching Power Supply Unit to PSU/ CPU,
if none check Main Harness.
CN
10
1
CN
20
1
22
HUMIDITY SENSOR CIRCUIT
(1) Structure of Humidity Sensor potential at both F-3 terminal of the absolute humidity
The humidity sensor includes two thermistors as shown sensor and AN6 terminal of the LSI. The voltage of AN7
in the illustration. One thermistor is housed in the closed terminal will indicate about +2.5V. This initial balancing is
vessel filled with dry air while another in the open vessel. set up about 16 seconds after the unit is put in the Sensor
Each sensor is provided with the protective cover made Cooking mode. As the sensor cooking proceeds, the food
of metal mesh to be protected from the external airflow. is heated to generate moisture by which the resistance
balance of the bridge circuit is deviated to increase the
ventilation opening for sensing voltage available at AN6 terminal of the LSI.
Then the LSI observes that voltage at AN7 terminal and
compares it with its initial value, and when the comparison
rate reaches the preset value (fixed for each menu to
be cooked), the LSI causes the unit to stop sensor
Thermistors cooking; thereafter, the unit goes in the next operation
automatically.
Sensing part Sensing part
(Open vessel) (Closed vessel) When the LSI starts to detect the initial voltage at AN7
terminal 16 seconds after the unit has been put in the
Sensor Cooking mode, if it is not possible to balance
the bridge circuit due to disconnection of the absolute
humidity sensor, ERROR will appear on the display and
the cooking is stopped.
(2) Operational Principle of Humidity Sensor

The figure below shows the basic structure of an
VA : +15V VC : +5V
absolute humidity sensor. A bridge circuit is formed by
two thermistors and two resistors (R1 and R2).
The output of the bridge circuit is to be amplified by the
R40
430
operational amplifier. C. Thermistor in

D40 D41
Each thermistor is supplied with a current to keep it heated closed vessel

S. Thermistor in
ο ο F2 open vessel
at about 150 C (302 F), the resultant heat is dissipated K
.32
13
S
R4
3 8
in the air and if the two thermistors are placed in different F3
+
IC5
1 39
AN5
C42 0.1µF
.5 7K - R50 10K R52 47K

C
humidity conditions they show different degrees of heat 23 2 4

R4
F1
LSI
conductivity leading to a potential difference between (IC1)
R43 1.8K R44 360K
them causing an output voltage from the bridge circuit, the
intensity of which is increased as the absolute humidity R51 47K 38
AN6
of the air increases. Since the output is varied every R45 620K 36
P70
SW1
SW2
minute, it is amplified by the operational amplifier. R46 300K 35
51
P71
P01
R47 150K SW3
34
P72
R3 R48 75K 33 SW4
Absolute humidity vs, P73
Operational output voltage characteristic R49 37.4K SW5
32
S R1 amplifier P74
Output voltage
Output
+ voltage
C R2
S : Thermistor
open vessel
C : Thermistor
closed vessel
Absolute humidity (g/m 2 )
(3) Detector Circuit of Humidity Sensor Circuit

This detector circuit is used to detect the output voltage
of the absolute humidity circuit to allow the LSI to control
sensor cooking of the unit. When the unit is set in the
sensor cooking mode, 16 seconds clearing cycle occurs
than the detector circuit starts to function and the LSI
observes the initial voltage available at its AN6 terminal.
With this voltage given, the switches SW1 to SW5 in
the LSI are turned on in such a way as to change the
resistance values in parallel with R45 ~ R49. Changing
the resistance values results in that there is the same
23
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
WARNING AGAINST HIGH VOLTAGE:

Microwave ovens contain circuitry capable of producing very high voltage and current. Contact with the following parts
may result in severe, possibly fatal, electric shock.
(Example)
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
WARNING: To Avoid possible exposure to microwave energy, please follow the instructions below
before servicing the oven.
1. Disconnect the power supply cord. 1. Drawer does not close firmly.
2. Make sure that a definite” click” can be heard when 2. Drawer latch hook is damaged.
the microwave oven drawer is unlatched. (Hold the 3. The drawer gasket or seal is damaged.
drawer in a closed position with one hand, then pull 4. The drawer is bent or warped.
the drawer open, this causes the latch leads to rise, it 5. There are defective parts in the drawer interlock
is then possible to hear a “click’ as the drawer switches system.
operate.) 6. There are de fective parts in the microwave generating
3. Visually check the drawer and cavity face plate for and transmission assembly.
damage (dents, cracks, signs of arcing etc.). 7. There is visible damage to the oven.
Carry out any remedial work that is necessary before Do not operate the oven:
operating the oven. 1. Without the RF gasket (Magnetron).
Do not operate the oven if any of the following conditions 2. If the wave guide or oven cavity are not intact.
exist: 3. If the drawer is not closed.
WARNING FOR WIRING

To prevent an electric shock, take the following precautions:
1. Before wiring:
2) Open the drawer.
3) Wait 60 seconds, then discharge the high voltage capacitor.
2. Don’t let the wire leads touch to the following parts:
1) High voltage parts:
Magnetron, High voltage transformer, High voltage capacitor and High voltage rectifier assembly.
2) Hot parts:
Oven lamp, Magnetron, High voltage transformer and Oven cavity.
24
MICROWAVE DRAWER DISASSEMBLY

WARNING: Follow all safety precautions as stated at the beginning of this Service
Manual before proceeding!
1. Open the Drawer to access the (4) mounting screws holding the
unit on to the wall or cabinet opening. (Fig 1).
2. Close Drawer and carefully pull the unit out from opening and
unplug the power supply cord. Place unit on a secured surface
to work on.
3. Remove the (2) screws holding AC Cord Mounting

Angle. Lift the mounting angle (with AC Cord attached)
and unplug AC Cord from molex. (Fig 2).
4. Remove the (18) screws holding the Control Panel Rear Cover, Outer
Case/Side Angles, then remove outer Case. (Fig 2).
5. Remove the (10) screws holding the Back Plate.
Schematic Diagram
Cord Bushing
AC Cord Knockout
for Oven lamp
Replacement
AC Cord
Mount Angle Side Angle
Outer Case C/P Rear Cover
Latch Cover Plates

Cavity
Side Angle Back Cover

Door Panel
Door
Frame
Assy
NOTE: You now have access to all components of the Drawer.
25
SMD2470ASC CONTROL PANEL (C/P) REMOVAL

1. Open Door (Fig 3)
2. Remove side angles (R & L)
3. Remove 6 C/P cover screws (remove cover).
4. Lift C/P Assy up and tilt down to remove.
5. Careful not to scratch Faceplate and/or C/P,
hold C/P facing down, open Hidden C/P, then
unplug Molex Harness from CPU.
CPU REMOVAL
6. With C/P laying on protected surface and Hiden C/P
open, remove 2 screws from CPU and remove board
(Fig 4).
C/P BREAK DOWN

7. Remove 5 screws from bottom of C/P Decoration (Fig 4).
Fig. 3
8. Carefully lift Hidden C/P Hinge Assy (with Bottom Mount
Insert) from C/P decoration.
AT THIS POINT, YOU ACCESS TO ALL HIDDEN C/P HINGE

ASSY COMPONENTS
TOP MOUNT ANGLE HIDDEN CONTROL PANEL HINGE ASSY
CPU-DRAWER
EPDM-CUSHION
CONTROL PANEL DECORATION
BOTTOM MOUNT INSERT
Fig. 4
26
NOISE FILTER BOARD REPLACEMENT

1. Un-hook the black and white AC terminals from the Noise Filter PWB, plus the Red and double White terminals
(Fig 4).
2. Remove the (1) screw holding the Noise Filter (Fig 4).
3. Reverse order to reinstall.
Red Wire
Fig. 4
Screw
Noise
Filter Black AC Wire
Unit
Double White Wire White AC Wire
27
STOP SWITCH, SECONDARY INTERLOCK, THIRD DOOR SWITCH AND MONITOR SWITCH REMOVAL
1. Follow the Microwave Drawer disassembly as previously Re-install
stated 1. Re-install each switch in its place.The secondary interlock
2. Open the drawer and keep it open. switch is in the lower position and the monitor switch is
3. To discharge the high voltage capacitor, wait for 60 in the top position, located on the right side of the unit.
seconds. The door sensing switch is in the bottom position and
4. Disconnect the wire leads of each switch. the third door switch is in the top position on the left side
5. Remove the screw holding the latch hook to the oven of the unit.
flange. 2. Re-connect wire leads to each switch. Refer to pictorial
6. Remove the latch hook from the oven flange. diagram.
7. Remove each switch from the latch hook by pushing the 3. Secure the latch hooks with mounting screws to oven
one (1) stopper tab holding each switch. flange.
8. Now, each switch is free. 4. Make sure that the monitor switch is operating properly
and check continuity of the monitor circuit. Refer to
chapter "Test Procedure" and "Adjustment procedure".
Latch Hook Left Latch Hook Right
STOP SWITCH, SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT

1. Follow the Microwave Drawer disassembly as previously After adjustment, check the following.
stated 1. In and out play of door remains less than 0.5mm when
2. Open the drawer and keep it open. in the latched position. First check upper position of latch
3. To discharge the high voltage capacitor, wait for 60 hook, pushing and pulling upper portion of drawer toward
seconds. the oven face. Then check lower portion of the latch hook,
4. If the door sensing/third door switch, secondary interlock pushing and pulling lower portion of the door toward the
switch and monitor switch do not operate properly due oven face. Both results (play in the door) should be less
to a misadjustment, the following adjustment should be than 0.5mm.
made. 2. The secondary interlock switch interrupts the circuit
6. Loosen the screw holding latch hook to the oven cavity before the door can be opened.
flange. 3. Monitor switch contacts close when door is opened.
7. With drawer closed, adjust latch hook by moving it back 4. Door sensing switch contacts open when door is
and forth, and up and down. In and out play of the door opened.
allowed by the upper and lower position of the latch hook 5. Reassemble the unit and check for microwave leakage
should be less than 0.5mm. The vertical position of the around door with an approved microwave survey meter.
latch hook should be adjusted so that the secondary (Refer to Microwave Measurement Procedure.
interlock switch is activated with the drawer closed. The
horizontal position of the latch hook should be adjusted
so that the monitor switch and drawer sensing switch
are activated with the drawer closed.
8. Secure the screws with washers firmly.
9. Check all of the switches operation.
28
DRAWER/SLIDE RAIL REMOVAL

DRAWER ASSEMBLY AND CHOKE REMOVAL
1. Open the drawer, remove Oven Tray and keep it open. Fig. D-1
2. Remove (2) Drawer Support Covers from Choke Cover as
shown in (Fig. D-1).
3. Remove (4) screws from both Door Support Angles A as
shown in (Fig. D-2). Door
Door
4. Unhook bottom Door Support Angle B from drawer by moving Support
Support
black inside lever to the side to release the drawer from the Cover
Cover
Slide rail by pulling it out (Fig. D-3).
5. The Drawer assembly is free and the Choke Cover can now
be removed.
DOOR SUPPORT ANGLE REMOVAL

1. Remove Drawer Assembly and Choke Cover as stated in
"DRAWER ASSEMBLY AND CHOKE REMOVAL".
2. Remove Outercase Cabinet to access the Door Stoppers on
the Door Support Angles A (Fig. D-5).
3. Unhook Door Support Angle A from drawer by moving black Door Support Angle A
inside lever to the side to release the drawer from the Slide
rail by pulling it out Fig. D-2
4. Remove (2) inside screws/nuts from right or left Door Support
Angle/Slide Rail, then remove Slide Rail (Fig. D-6).
5. To replace Rack Gear, remove Door Support Angle B from
Door panel, then remove (3) screws holding Rack Gear on
(Fig. D-4).
To reassemble, just reverse the above order.
After reassembly, do the following.
(A) Make sure that drawer sensing switch, secondary
interlock switch and monitor switch are operating Fig. D-3 Fig. D-4
properly (Fig. D-7).
(B) An approved microwave survey meter should be used
to assure compliance with proper microwave radiation
emission limitation standards.
After any servicing, make sure of the following :
1. Drawer latch heads smoothly catch latch hook through latch
holes and that latch head goes through center of latch hole .
2. Deviation of door alignment from horizontal line of cavity face
plate is to be less than 1.0mm.
3. Drawer is positioned with its face pressed toward cavity face
plate.
4. Reassemble the unit and check for microwave leakage around Rack Gear Door Support Angle B
drawer with an approved microwave survey meter. (Refer to
Microwave Measurement Procedure.)
Fig. D-7 Fig. D-5
Fig. D-6
29
DOOR LATCH REMOVAL

1. Follow "DRAWER ASSEMBLY AND CHOKE REMOVAL" (steps 4-9)
2. Lay the door panel & door frame assembly front down on a protective surface.
3. Remove the (11) screws holding door panel to door frame (Fig. L-1).
4. With the door frame removed, unhook latch/s spring, then remove screw.
5. Proceed in reverse to reinstall.
6. Adjust switches after assembled back to the cavity.
Fig. L-1
Door Panel Door Panel screws Latch head R

to door frame
Latch head screw
Latch spring
Door Panel screw

to door frame
Door Panel screw

to door frame
Latch head L
Latch head screw
Latch spring
Door Panel screw
to door frame
Door frame
Note: The drawer on a microwave oven is designed to act as an electronic seal preventing the leakage of
microwave energy from oven cavity during cook cycle. This function does not require that door be air-
tight, moisture (condensation)-tight or light-tight. Therefore, occasional appearance of moisture, light
or sensing of gentle warm air movement around oven drawer is not abnormal and do not of themselves
indicate a leakage of microwave energy from oven cavity.
30
AUTO DRAWER GEAR REMOVAL/INSTALLATION

(This procedure can be performed without removing the outercase)
1. If you are just replacing the Auto drawer Gear, it will not be necessary to follow the "Microwave Drawer Disassembly"
as previously stated.
2. Turn the Drawer up on its back and knockout the Auto Drawer Gear hole cover (Fig. G-1).
3. Unhook wiring connector to Auto Drawer Gear motor.
5. Remove the (4) screws holding the auto drawer gear to the bottom cavity angle (Fig. G-2).
6. Disengage (pull) Auto Drawer Gear motor from rack gear.
7. The Auto Drawer Gear motor is now free.
Installation:
1. Proceed in reverse to reinstall the Auto Drawer Gear motor taking care that the gear teeth are set into the cavity angle
correctly before tightening screws .
2. After Auto drawer Gear is reinstalled, insert the hole cover in reverse order so that it can be secured with a XOTS740P12000
common screw.
Fig. G-1 Fig. G-2
RACK GEAR / OIL DAMPER REMOVAL/INSTALLATION
1. Follow the Microwave Drawer disassembly as previously stated.

3. To discharge the high voltage capacitor, wait for 60 seconds.
4. Remove the Microwave Drawer by following steps under "DRAWER SUPPORT ANGLE REMOVAL".
5. Remove the (3) screws holding the Rack Gear to the bottom slide rail (Fig. G-3).
6. With the bottom slide rail off, locate tab holding Oil Damper and remove, then replace with new one (Fig. G-4).
7. Proceed in reverse to reinstall the new Rack Gear. and/or Oil Damper.
Tab
Fig. G-3
Oil Damper Fig. G-4
OIL DAMPER INFORMATION

The "Oil Damper" helps the drawer from closing too hard.
31
STIRRER MOTOR/FAN REMOVAL

When servicing the Stirrer Fan it is very important not to bend any of the blades. The stirrer fan is
used to circulate the microwaves from the top of the cavity. If the blade is bent, there is a
WARNING:
possibility of one of the blades touching the top of the cavity and/or waveguide cover resulting in
arcing or damaging the Magnetron.
STIRRER COVER/BLADE REMOVAL

1. Remove (4) Canoe Clips from Waveguide Cover. This can be
done by using a thin putty knife and/or knife, but being carefull Waveguide Cover
not to damage the Waveguide Cover (Fig. S-1). If the Canoe
Clips are too difficult to remove, you can remove the Outercase
and push the clips out.
2. To remove Stirrer fan, turn plastic Antenna Holder counter
clockwise (Fig. S-2).
NOTE: The Antenna Holder is locked into place and can
be difficult to remove. It can be done by turning the Plastic
Antenna Holder counter cloockwise by hand or using a
blunt object taking care not to damage the Antenna Holder
and/or Stirrer blade (Fig. S-3). Fig. S-1
3. Once the Stirrer fan is removed, proceed in installing the
replacement Stirrer fan.
Counter Clockwise
STIRRER MOTOR REMOVAL "Remove"
1. Remove Outercase as shown in the "MICROWAVE DRAWER
DISASSEMBLY".
2. Remove the wires connected to the Stirrer motor and the (2)
screws holding the Stirrer motor (Fig. S-5).
To reassemble, just reverse all the above order.

Important details:
(A)After Stirrer Motor is reinstalled and you proceed to
reinstall Stirrer Fan, the Stirrer Fan Shaft has to properly
insert into the Stirrer Motor stem so that you can lock the Fig. S-2
Stirrer Fan into place. (Fig. S-3).
(B)Assure that the Stirrer Fan blades are not bent.
Clockwise
"Install"
Fig. S-3
Fig. S-5 Fig. S-4
32
1 2 3 4 5 6
A A
RED
H
BLK 3 BLK
WHT 2 WHT
N 1 GRN Power Supply
cord 120V 60Hz
WHT
NOISE FILTER
BOARD WHT
2 BLK
CN201
1 RED RED
B B
ORG
(SWITCHING POWER SUPPLY) ORG ORG
CN101
3 GRY GRN ORG
CN101 2 OVEN
1
THERMAL MAGNETRON
1 BRN CUTOUT THERMAL
CUTOUT
1 ORG
2
CNA 3 GRY
4
5 WHT ORG
WHT BRN
6
N.C.
N.O.
C 7 WHT RED C
BLK
MONITOR
SWITCH
COM.
COM.
THIRD BLK
DOOR
RY1 SWITCH BRN
N.O. GRY RED
2
1
CN201
BLK
RY1 WHT COOLING
WHT N.O.
COM. FAN
MOTOR
(POWER SUPPLY)
COM. STIRRER
BLK WHT
COM.
CN-A
N.O.
RY2 MOTOR
WHT SECONDARY
D N.O.
RY4
INTERLOCK D
RY3
RY1
ORG
SWITCH
RY2
RY2 WHT
BLK
COM. BRN
GRY
N.O.
COM.
CN-F BLK
CN-C
BLK 8 OVEN LAMP GRY
10 WHT
BRN 7
9 WHT
CN-H YLW 6
8 WHT
7 WHT 5
CN-N WHT
CNH ORG 4 TO DC
6 WHT MOTOR
BLU 3
5 WHT
4 GRN 2
(CONTROL UNIT) WHT
3 RED 1 DC MOTOR
WHT
E E
2 WHT
1 WHT
CNK
5 BLK
CNL 4 GRN
CNC 3
2 WHT HIGH VOLTAGE COMPONENTS
MAGNETRON
1 RED
CNM
8 BLK
7 BRN POWER
HIGH VOLTAGE
6 YLW CAPACITOR TRANSFORMER
F 5 WHT ORANGE UPPER F

4 ORG WHITE LOWER
CNN 3 BLU
2 GRN
1 RED
8 WHT
7 WHT
WHT STOP SWITCH
8
GRN
7 WHT N.O.
GRN GRN
6 WHT
CNK 5 WHT COM. WHT
4 WHT
G 3 WHT G
2 WHT
1 WHT
H H
1 2 3 4 5 6
33
PARTS LIST
REF. NO. PART NO. DESCRIPTION QTY CODE
ELECTRICAL PARTS
1-1 FC-QZA653WRKZ HVC ASSY 1 AM
1-2 DPWBFB235MRU0 PSU- Drawer 1 BB
1-3 DPWB-B383DRKZ SW PSU 1 BE
1-4 FACCDB021MRE0 POWER SUPPLY CORD 1 AP
1-5 FDTCTA240WRKZ SENSOR ASSY 1 AQ
1-6 FMOTEB062MRK0 FAN MOTOR ASSY 1 AD
1-7 FPWBFA512WRKZ Noise Filter Unit 1 AN
1-8 FFS-BA018/KIT MONITOR FUSE (V-5220Q) WITH FUSE (20A) ASSEMBLY 1 AF
1-9 RLMPTA099WRZZ OVEN LAMP WITH SOCKET 1 AE
1-10 RMOTDA283WRZZ STIRRER MOTOR 1 AM
1-11 QFS-TA013WRE0 Oven/MG DM FUSE 2 AH
1-12 RTRN-B101MRE0 TRANSFORMER 1 BD
1-13 RV-MZA365WRZZ MAGNETRON 1 AZ
1-14 FW-VZC444WREZ DRAWER HARNESS 1 AY
1-15 QSW-MA168WRZZ SECONDARY/THIRD/STOP SWITCH 3 AE
1-16 FANGTB020MRK1 AUTO DRAWER GEAR ASSY 1 BL
1-17 FW-VZC425WREZ CPU HARNESS 1 AX

CABINET PARTS
2-1 GCABUB314WRPZ OUTER CASE CABINET 1 AM
2-2 LANGQA830WRPZ AC CORD MOUNT ANGLE 1 AM
2-3 LANGTB363MRT0 SIDE ANGLE L (SMD2477ASC) 1 AM
2-3 LANGTB346MRT0 SIDE ANGLE L (SMD3077ASC) 1 AR
2-4 LANGTB364MRT0 SIDE ANGLE R (SMD2477ASC) 1 AM
2-4 LANGTB347MRT0 SIDE ANGLE R (SMD3077ASC) 1 AR
2-5 LBSHCA014WRE0 CORD BUSHING 1 AB
2-6 PCOVPA670WRPZ LATCH COVER 2 AB

CONTROL PANEL PARTS
3-1 DPWBFB240MRU0 CPU- Drawer 1 BA
3-2 DPNLCB208MRK1 HIDDEN CONTROL PANEL HINGE ASSY (SMD2477ASC) 1 BS
3-2 DPNLCB212MRK1 HIDDEN CONTROL PANEL HINGE ASSY (SMD3077ASC) 1 BS
3-3 PMAG-B002MRE0A MAGNETIC STRIP 1 AD
3-4 PMAG-B003MRE0A ROUND MAGNET 2 AK
3-5 XEPS730P10XS0 M3 X 10 SCREW - STEEL P-TIGHT 2 AC
3-6 LX-CZB065MRE0 Screw- #4 x 1/3# Flathead SS 2 AA
3-7 LX-WZB040MRE0 O-Ring- 4mmID Rubber 2 AA
3-8 PCUSGB116MRP0 CUSHIONS 2 AB
3-9 FHNG-B058MRY0 CP HINGE ASSY LEFT 1 AH
3-10 FHNG-B057MRY0 CP HINGE ASSY RIGHT 1 AH
3-11 LX-CZB060MRE0 Screw- #8-18 3/8" PHILLIPS PAN 12 AA
3-12 LHLD-B053MRF0A C/P BTM MOUNT INSERT 1 AK
3-13 LANGTB379MRP0 C/P TOP MOUNT ANGLE 1 AH
3-14 HDECAB980MRP0 C/P DECORATION (SMD2477ASC) 1 AV
3-14 HDECAB981MRP0 C/P DECORATION (SMD3077ASC) 1 AX
3-15 LX-BZB073MRE0 M4 FLAT HEAD SCREW 2 AA
3-16 PCUSUB130MRP0 EPDM CUSHION 1 AB
OVEN PARTS
4-1 LSTPPA332WRFZ DOOR STOPPER 2 AK
4-2 FGLSPB005MRY0 OVEN TRAY ASSY 1 BH
4-3 ************* CAVITY ASSEMBLY (not replaceable parts) 1 -
4-4 FPLT-B002MRY0A ANTENNA ASSY 1 AS
4-5 GCABDA205WRWZ BACKPLATE 1 AP
4-6 GCOVHB066MRF0 DOOR SUPPORT COVER 2 AM
4-7 GDAI-A474WRWZ BASE PLATE 1 AX
4-8 LANGTA584WRTZ DOOR SUPPORT ANGLE A 2 AN
4-9 LANGTA585WRTZ DOOR SUPPORT ANGLE B 1 AN
4-10 LBNDKA186WRPZ HVC BAND 1 AB
4-11 LHLD-A352WRFZ PSU HOLDER 1 AH
4-12 LHLD-A387WRFZ SW PSU HOLDER 1 AD
4-13 MSLIFB006MRE0 SLIDE RAIL 3 AY
4-14 NGERRB006MRF0 RACK GEAR 1 AP
4-15 PCLICA044WREZ CANOE CLIP 4 AV
4-16 LANGTB380MRP0 C/P REAR COVER 1 AG
4-17 PCOVPA597WREZ ANTENNA COVER 1 AB
4-18 PCOVPA590WRPZ OVEN LAMP COVER 1 AM
4-19 PCUSGA807WRPZ INLET CUSHION 2 AB
34
REF. NO. PART NO. DESCRIPTION QTY CODE

4-20 PCUSGA808WRPZ HVT CUSHION 1 AC
4-21 PCUSGA809WRPZ EXHAUST DUCT CUSHION 1 AR
4-22 PCUSGA851WRPZ FAN MOTOR SUPPORT CUSHION 1 AC
4-23 PCUSGA810WRPZ AIR FLOW CUSHION 1 AT
4-24 PCUSUA687WRPZ CUSHION 1 AD
4-25 PDMP-B003MRE0 OIL DAMPER 1 AC
4-26 PDUC-B141MRP0A MAG DUCT 1 AE
4-27 PDUC-B191WRFZ SENSOR DUCT 1 AR
4-28 PDUC-B192WRFZ EXHAUST DUCT 1 AR
4-29 PFILWA066WRPZ LAMP FILTER 1 AB
4-30 PSKR-A516WRPZ PARTITION AG BOTTOM 1 AM
4-31 PSKR-A517WRWZ PARTRITION AG REAR 1 AM
4-32 PHOK-A178WRFZ LATCH HOOK R 1 AG
4-33 PHOK-A174WRFZ LATCH HOOK L 1 AG
4-34 PCOVPA667WRPZ FACEPLATE OUTERCASE COVER 1 AR
DOOR PARTS
5-1 FCOV-B533MRK0A DOOR FRAME ASSY (SMD2477ASC) 1 BR
5-1 FCOV-B541MRK0 DOOR FRAME ASSY (SMD3077ASC) 1 BR
5-2 FDORFA531WRYZ DOOR PANEL ASSY 1 BK
5-3 LSTPPB072MRF0 LATCH HEAD R 1 AD
5-4 LSTPPB073MRF0 LATCH HEAD L 1 AD
5-5 MSPRTB035MRE0 LATCH SPRING 2 AD
5-6 PSHEPB255MRE0 SEALER FILM 1 AM
5-7 LX-HZB001MRE0 SPECIAL SCREW 2 AA
5-8 XCPS740P08000 M4 X 8 SCREW - TAP PAN HEAD 11 AA
5-9 GCOVHB067MRF0 CHOKE COVER (SMD2477ASC) 1 AY
5-9 GCOVHB068MRF0 CHOKE COVER (SMD3077ASC) 1 AP
MISCELLANEOUS
6-1 TINSKB201MRR0 OP MANUAL ASSY 1 AE
6-2 TINSKB202MRR1 INSTALLATION INSTRUCTIONS 1 AA
6-3 LX-CZB055MRE0 WOOD SCREW (M4 X 20, PANHEAD) 4 AA
6-4 TCAUAA387WRRZ DHHS/GRD/CAUTION LABEL 1 AD
6-5 TCAUAB050MRR0 MONITOR CAUTION LABEL 2 AD
6-6 TCAUAB059MRR0 CONSUMER WARNING LABEL 1 AA
6-7 TCAUHA412WRRZ USER CAUTION LABEL 1 AA
6-8 TCAUAA392WRRZ WAVEGUIDE COVER CLEANING LABEL 1 AA
6-9 TLAB-B105MRR0 MENU LABEL 1 AB
6-10 TMAPCA826WRRZ SCHEMATIC DIAGRAM 1 AC
6-11 TCAUHA426WRRZ USER CAUTION FRENCH LABEL 1 AC
6-12 TCAUAB075MRR0 NHW CAUTION LABEL 1 AB
6-13 PREF-B019MRP0 Air deflector (SMD2477ASC) 1 AW
6-13 PREF-B020MRP0 Air deflector (SMD3077ASC) 1 AX

SCREWS, NUTS, AND WASHERS
7-1 LX-BZA041WRE0 M4-POINTED-8 11 AA
7-2 LX-CZ0052WRE0 SCREW WITH WASHER 2 AA
7-3 LX-CZA084WREZ SCREW 3 AA
7-4 LX-CZA107WREZ SCREW WITH WASHER 2 AA
7-5 LX-NZB006MRE0 CAP NUT 2 AA
7-6 LX-NZB012MRE0 CAP NUT 4 AA
7-7 XCBS730P08000 M3 X 8 SCREW - TAP BINDING HEA 4 AB
7-8 XOTS740P12RV0 M4 X 12 SCREW - COMMON (RoHS) 8 AB
7-9 XEPS730P10XS0 M3 X 10 SCREW - STEEL P-TIGHT 7 AC
7-10 XHPS740P08K00 SCREW: 4MM X 8MM 5 AB
7-11 XHTS740P06000 4x6mm SCREW 2 AC
7-12 XHTS740P08000 M4 X 8 SCREW - T TAP TRUSS (Ro 5 AD
7-13 XOTS740P12000 CABINET SCREW/ CLEAR (RoHS) 58 AB
35
1 2 3 4 5 6
DRAWER CONTROL PANEL
A A
3-11
B B
3-2
3-13
3-15 3-11
3-8 3-6
3-10
3-4
3-11
C C
3-7
3-5
3-8
3-1
3-3
3-11
D D
3-6 3-5
3-4 3-16
3-7
3-9
3-14
E E
3-12
3-8
F F
3-11
3-8
G G
3-11
H H
1 2 3 4 5 6
36
1 2 3 4 5 6
DRAWER CAVITY
A 4-5 A
7-13
6-12 4-13
7-13
4-1
7-13
7-6
6-11 4-8
7-8
X2
B B
7-12
7-13
7-13 4-31
7-7
6-4 7-13 4-34
1-11 7-10
x2
7-13 1-10
7-9 7-7 7-13
7-13 1-11
1-3 4-12 7-1
C 7-9 7-13 C
1-6 1-9
4-18
7-13
7-13
7-13
1-7
7-10
4-26 7-10 1-8
7-12 7-4
1-15
1-8
4-22 7-2
4-19
4-32
D 7-7 D
1-13 4-29
1-5 6-5
4-13 1-4
7-7 4-30
1-15 7-4 6-9
4-27 4-33
7-13
4-24 7-2 4-4
4-8
E 7-7 4-21 4-23 E
4-1
6-8
7-12 4-28
4-17
7-13
7-6 7-9 4-13
1-2 4-25
6-5 7-13
7-6
4-14 4-9
4-11 4-15
F 1-1 1-16 4-15 F
7-1
7-11
4-20 4-10 7-3
1-12
7-8
7-10 7-1 X4
7-5
7-13
4-7 7-3 7-5

6-7
G G
1-14
7-13
7-13 Actual wire harness may be different from illustration.
7-13
1-17
Knockout
for Auto Drawer Gear
Replacement
H H
MICROWAVE DRAWER HARNESSES
1 2 3 4 5 6
37
1 2 3 4 5 6
DOOR
A A
4-2
B B
4-6
C C
5-9
4-6 5-2
5-3
5-6 *5-8
5-7
D D
5-5
*5-8
6-6
5-1
*5-8
E E
5-4
5-7 *5-8
5-5
F F
G G
H H
*NOTE: Screws 5-8 not included with 5-2 MICROWAVE DRAWER HARNESSES
1 2 3 4 5 6
38
1 2 3 4 5 6
DRAWER CABINET
A A
7-13
B B
4-16
7-13
6-10
C C
1-4 2-1
7-13 Knockout
for Oven lamp
Replacement
2-5
7-13 7-8
7-13
D D
2-2
7-13
7-8
6-3
7-13 2-4
SMD3077ASC
7-13
E 7-13 SMD2477ASC 2-4 E
2-6 6-13
7-13
7-13
F F
6-3
7-8
2-3 6-3
7-8
SMD2477ASC
G G
2-3
SMD3077ASC
H H
1 2 3 4 5 6
39
PACKING PARTS
6-13 AIR DEFLECTOR
Non-replaceable items
6-1 OPERATION MANUAL
6-2 INSTALLION SHEET
6-3 WOOD SCREWS
SUPPORT CORNERS
CROSS SUPPORTS
SUPPORT CORNERS
TOP FOAM
TOP FOAM
SUPPORT CORNERS
DRAWER SUPPORTS
SUPPORT CORNERS
BOTTOM FOAM
PACKING CASE
COPYRIGHT © 2016 BY SHARP CORPORATION
ALL RIGHTS RESERVED.
No part of this publication may be reproduced,

stored in retrieval systems, or transmitted
in any form or by any means, electronic,
mechanical, photocopying, recording, or
otherwise, without prior written permission
of the publisher.
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MODELS NOT USING STANDBY POWER, PLEASE REFER TO SERVICE MANUAL:

WARNING TO SERVICE PERSONNEL:

(IN CANADA): SHARP ELECTRONICS OF CANADA LTD.

PRECAUTIONS TO BE OBSERVED BEFORE AND DUR-

WARNING TO SERVICE PERSONNEL

MICROWAVE MEASUREMENT PROCEDURE

B. Preparation for testing:

Closed-drawer leakage test (microwave measurement):

SMD2477ASC & SMD3077ASC SCHEMATICS

Removal of the outer wrap gives access to voltage above 250V.

SHARP ELECTRONICS CORPORATION

MICROWAVE DRAWER SPECIFICATION

Single phase, 3 wire grounded

Power Output 950 watts (IEC TEST PROCEDURE)

Cooking Cavity Dimensions Width 17-11/32

Control Complement Touch Control System

START/+30 Sec, Defrost, Number selection, Keep-warm, Power Level, Timer/

Oven Cavity Light Yes

1 Hidden control panel & keysheet 4 Drawer sealing surfaces

SENSOR COOKING CONDITION

2.Heat Potatoes. Moisture and humidity is emitted very

3.Sensor detects moisture and humidity and calculates

NOTE: The oven should not be operated on sensor

SECONDARY/THIRD INTERLOCK SWITCH

PRIMARY/THIRD OR STOP SWITCH

SWITCHING POWER SUPPLY

Oven seems to be operating but little or

AH sensor does not end during sensor

B KEY UNIT TEST

5. Reconnect all leads removed from components during testing. L-1

6. Re-install the outer case (cabinet).

RELAY SYMBOL OPERATIONAL VOLTAGE CONNECTED COMPONENTS

E PROCEDURES TO BE TAKEN WHEN THE FUSE IS OPEN

1. Fuse check and repairs.

STEPS OCCURANCE CAUSE OR CORRECTION

R1, R2 : 22Ω ± 1% 1/2W

Refer to the disassembly instructions found on Page 25.

H THERMAL CUTOUT TEST

J STOP SWITCH TEST

M POWER TRANSFORMER TEST

1. Disconnect the power supply cord.

LINE CROSS CAPACITOR 1.0 µF 275V

NOISE SUPPRESSION COIL

LINE BYPASS CAPACITOR LINE BYPASS CAPACITOR

0.0022 µF/ 250v 0.0022 µF/ 250v

MEASURING POINT INDICATION OF OHM-METER

Between N and H 275 - 415Ω

Between terminal N and LOAD Short Circuit

Between terminal H and LOAD Short Circuit

Fuse Short Circuit

If fuse is open, replace fuse

6. Reconnect all leads removed from components during testing.

O HIGH VOLTAGE RECTIFIER TEST

Q SWITCHING POWER SUPPLY

1. Check AC power into CN101,

HUMIDITY SENSOR CIRCUIT

(2) Operational Principle of Humidity Sensor

operational amplifier. C. Thermistor in