Vmoc 206 XX

SERVICE MANUAL
S11M327MOC206
MICROWAVE OVENS
VMOC206BK VMOC206LE
VMOC206WH VMOC206MJ
VMOC206IB VMOC206PM
VMOC206BT VMOC206VB
VMOC206SG VMOC206CB
MODELS VMOC206GG VMOC206RR
VMOC206BU VMOC206CW
VMOC206MS VMOC206OG
VMOC206TP VMOC206GM
VMOC206SA VMOC206SE
Above model is example only VMOC206AR VMOC206PL
VMOC206CH VMOC206SS
In the interest of user-safety the oven should be restored to its original condition and only parts identical to those specified should
be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and
current. Contact with the following parts may result in a severe, possibly fatal, electrical shock. (Inverter unit that includes
High Voltage Capacitor, High Voltage Power Transformer, High Voltage Rectifier and Heat sink etc., and Magnetron, High
Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY........................................................... 2
BEFORE SERVICING............................................................................................................................................. 2
WARNING TO SERVICE PERSONNEL.................................................................................................................. 4
MICROWAVE MEASUREMENT PROCEDURE (Canada)...................................................................................... 5
MICROWAVE MEASUREMENT PROCEDURE (USA)........................................................................................... 6
FOREWORD AND WARNING................................................................................................................................ 7
PRODUCT SPECIFICATIONS................................................................................................................................ 8
GENERAL INFORMATION.................................................................................................................................... 8
OPERATION.......................................................................................................................................................... 10
TROUBLESHOOTING GUIDE.............................................................................................................................. 16
TEST PROCEDURE............................................................................................................................................. 18
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE................................................................. 26
PICTORIAL DIAGRAM.......................................................................................................................................... 33
PARTS LIST ......................................................................................................................................................... 34
PACKING AND ACCESSORIES........................................................................................................................... 39
This document has been published to be used for after

sales service only.
Range Corporation
111 Front St., Greenwood, MS 38930
Tel: (888) 845-4641
1
PRECAUTIONS TO BE OBSERVED BEFORE AND DUR-
ING SERVICING TO AVOID POSSIBLE EXPOSURE TO
EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave
source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3) seal and sealing
surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of
dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating compart-
ments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and
connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and
transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before
the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be performed
on each oven prior to release to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave Measure-
ment Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact Viking Service immediately @
1-888-845-4641.
If the unit operates with the door open, service person should (1) tell the user not to operate the oven and
(2) contact VIKING, plus the Department Of Health, Canada and/or the Food and Drug Administration's
Center for Devices and Radiological Health immediately.
Service personnel should inform VIKING of any certified unit found with emissions in excess of 4mW/
cm2. The owner of the unit should be instructed not to use the unit until the oven has been brought into
compliance.
DANGER CAUTION
HIGH VOLTAGE
Do not energize a microwave oven with the outer case cabinet removed, because a microwave oven gener-
ates High Voltage in the circuit.
If you intend to operate the oven employing the high frequency switching power converter circuit, you should
take special precautions to avoid an electrical shock hazard.
The high voltage transformer, high voltage capacitor and high voltage diode have energized high voltage
potential approx. 8 KV.
The aluminium heat sink is connected to the switching power transistor Collector pole, and has an energized
high voltage potential approx. 650V peak.
DO NOT ACCESS THE high voltage transformer, high voltage capacitor, high volt-
age diode and HEAT SINK WHEN THE POWER SUPPLY IS CONNECTED TO AN ELECTRICAL
OUTLET.
2
Notes
3
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of pro-
ducing very high voltage and current, contact with
following parts may result in a severe, possibly
fatal, electrical shock.
(Example)
High Voltage Capacitor, High Voltage Power
Transformer, Magnetron, High Voltage Rectifier
Assembly, High Voltage Harness etc..
Read the Service Manual carefully and follow all
instructions.
Don't Touch !
Danger High Voltage
Before Servicing outer case.

2. Open the door and block it open.
3. Discharge high voltage capacitor.
1. Disconnect the power supply cord , and then 4. Reconnect the leads to the primary of the power
remove outer case. transformer.
2. Open the door and block it open. 5. Reinstall the outer case (cabinet).
3. Discharge high voltage capacitor. 6. Reconnect the power supply cord after the outer case
is installed.
WARNING: RISK OF ELECTRIC SHOCK. 7. Run the oven and check all functions.
DISCHARGE THE HIGH-VOLTAGE
After repairing
CAPACITOR BEFORE SERVICING.
1. Reconnect all leads removed from components during
The high-voltage capacitor remains charged about 60 testing.
seconds after the oven has been switched off. Wait for 2. Reinstall the outer case (cabinet).
60 seconds and then short-circuit the connection of the 3. Reconnect the power supply cord after the outer case
high-voltage capacitor (that is the connecting lead of the is installed.
high-voltage rectifier) against the chassis with the use of 4. Run the oven and check all functions.
an insulated screwdriver.
Microwave ovens should not be run empty. To test for the
Whenever troubleshooting is performed the power supply presence of microwave energy within a cavity, place a cup
must be disconnected. It may in, some cases, be necessary of cold water on the oven turntable, close the door and set
to connect the power supply after the outer case has been the power to HIGH and set the microwave timer for two (2)
removed, in this event, minutes. When the two minutes has elapsed (timer at zero)
1. Disconnect the power supply cord, and then remove carefully check that the water is now hot. If the water remains
outer case. cold carry out Before Servicing procedure and re-examine
2. Open the door and block it open. the connections to the component being tested.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power When all service work is completed and the oven is fully
transformer. assembled, the microwave power output should be checked
5. Ensure that the leads remain isolated from other and a microwave leakage test should be carried out.
components and oven chassis by using insulation
tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove
4
MICROWAVE MEASUREMENT PROCEDURE (CANADA)
After adjustment of the door switches are completed individually or collectively, switch test and microwave leakage test
must be performed with survey instrument and test result must be confirmed to meet the requirement of the performance
standard
for microwave ovens as undermentioned.
A. Requirements:
Every microwave oven shall function in such a manner that when the oven is fully assembled and operating with its
service
controls and user controls adjusted to yield the maximum output, the leakage radiation, at all points at least 5 cm. from
the
external surface of the oven, does not exceed:
1) 1.0mW/cm2 with the test load of 275 ± 15 ml of water at an initial temperature 20 ±5oC.
2) 5.0mW/cm2 when the outer enclosure is removed with a test load of 275 ± 15 ml of water at an initial temperature
20±5oC.
3) 5.0mW/cm2 without a test load.
B. Preparation for testing:

Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by CSA and NHW performance stand-
ard for microwave ovens must be used for testing recommended instruments are , NARDA 8100 and NARDA 8200.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml of tap water initially at 20±5oC in the center of the oven cavity.
The water container shall be a low form of 600 ml beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and made
of an electrically nonconductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage
is measured accurately.
4) Set the cooking control on Full Power Cooking Mode, Close the door and select a cook cycle of several minutes. If the
water begins to boil before the survey is completed, replace it with 275 ml of cool water.
C. Leakage test with enclosure installed :
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the
oven.
2) Move the probe slowly, not faster than 2.5 cm/sec. along the gap, watching for the maximum indication on the meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the
metal has been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the
closed latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2,
and that the secondary interlock switch does turn the oven OFF before any door movement.
C. Leakage test without enclosure:
1) Remove the enclosure (cabinet).

2) Grasp the probe of the survey instrument and hold it perpendicular to all mechanical and electric parts of the oven that
is accessible to the user of the oven including, but not limited to, the waveguide, cavity seams, magnetron gap between
the door and the body of the oven.
3) Move the probe slowly, not faster than 2.5 cm/sec. along the gap, watching for the maximum indication on the meter.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is under 5mW/cm2.
CAUTION: Special attention should be given to avoid electrical shock because HIGH VOLTAGE is generated during this
test
No Load test
1) Operate the oven without a load and measure the leakage by the same method as the above test procedure "
Leakage test with enclosure installed"
2. Make sure that the highest leakage should not exceed 5mW/cm2.
NOTE: After servicing, record data on service invoice and microwave leakage report.
5
MICROWAVE MEASUREMENT PROCEDURE (USA)
A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave
oven should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to
acquisition by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more
from the external surface of the oven.
2) Safety interlock switches:
Primary interlock relay switch shall prevent microwave radiation emission in excess of the requirement as above
mentioned. Secondary interlock relay and door sensing switch shall prevent microwave radiation emission in excess
of
5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing:

Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for
microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.

3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5O C (68OF) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.)
and made of an electrically nonconductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage
is measured accurately.
4) Set the cooking control on Full Power Cooking Mode.
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed,
replace it with 275 ml of cool water.
C. Leakage test:
Closed-door leakage test (microwave measurement):

1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the
oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on
the meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the
metal has been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the door, pull the door away from the front of the oven as far as is permitted by the
closed latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2,
and that the primary interlock switch/secondary interlock relay does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.
6
SERVICE MANUAL
VIKING RANGE CORPORATION
MICROWAVE OVENS
VMOC206BK VMOC206LE PRODUCT DESCRIPTION

VMOC206WH VMOC206MJ
VMOC206IB VMOC206PM
VMOC206BT VMOC206VB
VMOC206SG VMOC206CB
GENERAL INFORMATION
VMOC206GG VMOC206RR
VMOC206BU VMOC206CW
VMOC206MS VMOC206OG
VMOC206TP VMOC206GM
VMOC206SA VMOC206SE OPERATION
VMOC206AR VMOC206PL
VMOC206CH VMOC206SS
FOREWORD TROUBLESHOOTING GUIDE AND

TEST PROCEDURE
This Manual has been prepared to provide Viking Service Personnel with
Operation and Service Information for the Viking Microwave Ovens.
COMPONENT REPLACEMENT
It is recommended that service personnel carefully study the entire text of AND ADJUSTMENT PROCEDURE
this manual so that they will be qualified to render satisfactory customer
service.
Check the interlock switches and the door seal carefully. Special attention
WIRING DIAGRAM
should be given to avoid electrical shock and microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured:
PARTS LIST
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is no other visible damage with the oven.
Servicing and repair work must be carried out only by trained service
personnel.
DANGER
Certain initial parts are intentionally not grounded and present
a risk of electrical shock only during servicing. Service person-
nel - Do not contact the following parts while the appliance is
energized;
High Voltage Capacitor, Power Transformer, Magnetron, High Volt-
age Rectifier Assembly, High Voltage Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than
250V.
Removal of the outer wrap gives access to voltage above 250V.
All the parts marked “∆” on parts list may cause undue microwave
exposure, by themselves, or when they are damaged, loosened or
removed.

Tel: (888) 845-4641
7
SPECIFICATION
ITEM DESCRIPTION
Power Requirements 120 Volts (USA), 117 Volts (Canadian)
13.0 Amperes (Microwave) / 13.0 Amperes (Convection)
60 Hertz / Single phase, 3 wire grounded
Power Output 900 watts (IEC 705 Test Procedure)
Operating frequency of 2450MHz
Convection Power Output 1450 Watts
Case Dimensions Width 24-5/8" Height 14-7/8" Depth 19-1/8"
Cooking Cavity Dimensions
(1.5 Cubic Feet ) (Stainless Steel) Width 16-1/8" Height 9-5/8" Depth 16-1/8"
Control Complement Touch Control System
Timer (0 - 99 min. 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
P-HI............................................ Full power throughout the cooking time
P-90............................................................... approx. 90% of Full Power
P-40................................................................ approx. 40% of Full Power
P-30 .............................................................. approx. 30% of Full Power
P-10................................................................ approx. 10% of Full Power
P-0............................................... No power throughout the cooking time
Convection Temperature for Variable Cooking
CONVECTION................................................ 100 - 450οF Temp. control
LOW MIX. BAKE................................ 350οF with 10% microwave power
HIGH MIX. ROAST............................. 300οF with 30% microwave power
SLOW COOK........................................... 300οF for 4 hours (no preheat)
BROIL............................................................................. 450οF (preheat)
Help pad, Reheat pad, Add-A-Minute pad, Popcorn pad
Defrost pad, Sensor Cook pad, Convec Broil pad
Convec Roast pad, Convec Bake pad, Convec pad
Broil pad, Slow Cook pad, Preheat pad.
Number and temperature selection pads, Timer pad, Clock pad
Stop/Clear pad, Power Level pad, Start / Touch On pad
Oven Cavity Light Yes
Safety Standard UL Listed FCC Authorized
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J
Canadian Standards Association.
Health CANADA, Industry CANADA.
GENERAL INFORMATION
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed
and grounded.
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the
electric current.
WARNING: Improper use of the grounding plug can result in a risk of electric shock.
8
Electrical Requirements
The electrical requirements are a 115 -120 volt 60 Hz, AC only,
15 or more amp. fused electrical supply. It is recommended that a sepa- 3-Pronged Plug Grounded
Receptacle Box
rate circuit serving only this appliance be provided. When installing this
appliance, observe all applicable codes and ordinances.
A short power-supply cord is provided to reduce risks of becoming
entangled in or tripping over a longer cord.
Where a two-pronged wall-receptacle is encountered, it is the personal
responsibility and obligation of the customer to contact a qualified electri- Grounding Pin
cian and have it replaced with a properly grounded three-pronged wall
receptacle or have a grounding adapter properly grounded and polar-
ized. If an extension cord must be used, it should be a 3-wire, 15 amp. 3-Pronged Receptacle
or more cord. Do not drape over a countertop or table where it can be
pulled on by children or tripped over accidentally.
CAUTION: DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE ROUND GROUNDING PRONG FROM
THIS PLUG.
OVEN DIAGRAM
1 7 3
5
10
12
13 TOUCH CONTROL PANEL
8 4
11 14 6 15
2
6
1. Ventilation openings. (Rear side) 8. Door open button.

2. Oven door with see-through window. 9. Auto-Touch control panel.
3. Oven lamp. 10. Lighted digital display.
4. Turntable support. 11. Convection air openings.
5. Removable turntable. 12. Removable low rack. (Broiling trivet)
The turntable will rotate clockwise or 13. Removable low rack. (Baking rack)
counterclockwise. 14. Turntable motor shaft.
6. Safety door latches. 15. Power supply cord.
The oven will not operate unless the door is
securely closed.
7. Wave guide cover.
9
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
The following is a description of component functions dur- door switch, monitor switch, door sensing switch, the
ing oven operation. secondary interlock relay and the primary interlock switch
are activated with the following results. The circuits to
OFF CONDITION the turntable motor, the cooling fan motor, and the high
Closing the door activates the door sensing switch and voltage components are de-energized, the oven lamp
secondary interlock switch. (In this condition, the monitor remains on, and the digital read-out displays the time
switch contacts are opened.) still remaining in the cook cycle when the door was
When oven is plugged in, 117 volts A.C. is supplied to the opened.
control unit. (Figure O-1). 7. The monitor switch is electrically monitoring the operation
of the relay (RY1) and the primary interlock switch and
1. The display will show "WELCOME, PRESS CLEAR".
is mechanically associated with the door so that it will
To set any program or set the clock, you must first touch
function in the following sequence.
the STOP/CLEAR pad. The display will clear, and " : "
(1) When the door opens from a closed position, the door
will appear.
sensing switch and the primary interlock switch open
NOTE: When the door is opened, the oven lamp comes
their contacts, and then the monitor switch contacts
on.
close and then the third door switch contacts open.
2. A signal is input to the control unit, energizing the coil (2) When the door is closed from the open position, the
of shut-off relay (RY-4). RY4 contacts close, completing monitor switch contacts open and the third door switch
a circuit to the damper motor. The damper motor now contacts close first, and then the contacts of the primary
operates moving the damper to the open position, thereby interlock switch and the door sensing switch close.
closing the contacts of the damper switch inputs a signal If the relay (RY1) and the primary interlock switch fail with
to the control unit. The coil of relay RY-4 is de-energized, their contacts closed when the door is opened, the closing of
opening its contacts, thereby turning off the damper the monitor switch contacts will form a short circuit through
motor. the C/T fuse, the relay (RY1) and the primary interlock switch,
causing the C/T fuse to blow.
COOKING CONDITION
Program desired cooking time Variable Cooking Control POWER LEVEL P-0 TO P-90 COOKING
by touching the NUMBER pads and the power level pad. When Variable Cooking Power is programmed, the 117
When the START pad is touched, the following operations volts A.C. is supplied to the power transformer intermittently
occur: through the contacts of relay (RY-2). RY-2 is operated by the
1. The contacts of relays are closed and components control unit within an varying time base. Microwave power
connected to the relays are turned on as follows. operation is as follows:
(For details, refer to Figure O-2)
VARI-MODE ON TIME OFF TIME
Power 10(P-HI) 32 sec. 0 sec.
RELAY CONNECTED COMPONENTS (100% power)
RY-1 Oven lamp/Turntable motor Power 9(P-90) 30 sec. 2 sec.
RY-2 Power transformer (approx. 90% power)
RY-3 Heating element Power 8(P-80) 26 sec. 6 sec.
RY-4 Damper motor (approx. 80% power)
Power 7(P-70) 24 sec. 8 sec.
RY-5 Convevtion motor
(approx. 70% power)
RY-6 Fan motor
(approx. 60% power)
2. 117 volts A.C. is supplied to the primary winding of the
power transformer and is converted to about 3 volts A.C.
(approx. 50% power)
output on the filament winding, and approximately 2360
volts A.C. on the high voltage winding. Power 4(P-40) 16 sec. 16 sec.
(approx. 40% power)
3. The filament winding voltage heats the magnetron
filament and the H.V. winding voltage is sent to a voltage Power 3(P-30) 12 sec. 20 sec.
doubler circuit. (approx. 30% power)
4. The microwave energy produced by the magnetron is Power 2(P-20) 8 sec. 24 sec.
channelled through the waveguide into the cavity feed- (approx. 20% power)
box, and then into the cavity where the food is placed Power 1(P-10) 6 sec. 26 sec.
to be cooked. (approx. 10% power)
5. Upon completion of the cooking time, the power Power 0(P-0) 0 sec. 32 sec.
transformer, oven lamp, etc. are turned off, and the (0% power)
generation of microwave energy is stopped. The oven
will revert to the OFF condition. Note: The ON/OFF time ratio does not correspond with the
6. When the door is opened during a cook cycle, third percentage of microwave power, because approx. 2
10
CONVECTION COOKING CONDITION first. And then program desired cooking time by touching
PREHEATING CONDITION the Number pads. The LOW MIX/BAKE pad is prepro-
Program desired convection temperature by touching the grammed for 350οF with 10% microwave power, while the
CONVECTION pad and the Temperature pad. HIGH MIX/ROAST pad is preprogrammed for 300οF with
When the START pad is touched, the following operations 30% microwave power. When the START pad is touched,
occur: the following operations occur:
1. The coil of shut-off relays (RY1, RY3,RY5 and RY6) are 1. The numbers on the digital read-out start to count down
energized, the oven lamp, cooling fan motor, turntable to zero.
motor and convection motor are turned on. 2. The shut-off relays (RY1,RY2,RY3,RY5 and RY6) are
2. The coil of relay (RY4) is energized by the control unit. energized, turning on the oven lamp, turntable motor,
The damper is moved to the closed position, opening cooling fan motor and convection fan motor.
the damper switch contacts. The opening of the damper 3. The shut-off relay (RY4) is energized.
switch contacts sends a signal to the LSI on the control The damper door is closed from the open position.
unit de-energizing the relay (RY4) and opening the circuit 4. The heater relay (RY3) is energized, applying the main
to the damper motor. supply voltage to the heating element.
3. The coil of heater relay (RY3) is energized by the control 5. Now, the oven is in the convection cooking condition.
unit and the main supply voltage is applied to the heating 6. When the oven temperature reaches the selected
element. temperature, the following operations occur:
4. When the oven temperature reaches the selected preheat 6-1. The power supply voltage is alternated to the heating
temperature, the following operations occur: element and power transformer.
4-1 The heater relay is de-energized by the control unit 6-2. The heating element operates through the heater
temperature circuit and thermistor, opening the circuit relay (RY3) contacts and the power transformer
to the heating element. operates through the primary interlock relay (RY2)
4-2. The oven will continue to function for 30 minutes, contacts.
turning the heater on and off, as needed to maintain 6-3. These are operated by the control unit to supply
the selected preheat temperature. The oven will alternately within a 32 second time base, convection
shut-down completely after 30 minutes heat and microwave energy.
The relationship between the convection and microwave
CONVECTION COOKING CONDITION power operations are as follows.
When the preheat temperature is reached, a beep signal
Note: The ON and OFF time ratio does not correspond
will sound indicating that the holding temperature has been
reached in the oven cavity. Open the door and place the with the percentage of microwave power, because
food to be cooked in the oven. approx. 2 seconds are needed for heating of the
Touch the CONVEC pad first and then touch the Tempera- magnetron filament.
ture pad. And program desired cooking time by touching 6 SEC. 26 SEC.
the Number pads. ON

When the START pad is touched, the following operations (MICRO.) MICROWAVE POWER
OFF = APPROX. 10%
occur:
1. The numbers on the digital read-out start to count down
to zero. (CONVEC.)
CONVECTION
TEMPERATUE
2. The oven lamp, turntable motor, cooling fan motor and = 350°F (180°C)
convection motor are energized. LOW MIX
BAKE
3. Heater relay (RY3) is energized (if the cavity temperature
is lower than the selected temperature) and the main 12 SEC. 20 SEC.
supply voltage is applied to the heating element to return ON
to the selected cooking temperature. MICROWAVE POWER
(MICRO.)
4. Upon completion of the cooking time, the audible signal OFF = APPROX. 30%
will sound, and oven lamp, turntable motor, cooling fan

ON
motor and convection motor are de-energized. At the
(CONVEC.)
end of the convection cycle, if the cavity air temperature OFF CONVECTION
is above 275οF, the circuit to RY6 will be maintained (by 32 SEC.

TEMPERATUE
= 300°F
the thermistor circuit) to continue operation of the cooling HIGH MIX
fan motor until the temperature drops below 245οF, at ROAST
which time the relay will be de-energized, turning off the Note: During alternate Microwave/Convection operation,
fan motor. Relay RY5 will however, open as soon as the the convection heater is energized only if the cavity
convection cycle has ended, turning off the convection temperature drops below the set temperature.
fan motor.
5. At the end of the convection cook cycle, shut-off relay SENSOR COOKING CONDITION
(RY4) is energized turning on the damper motor. The Using the SENSOR COOK function, the foods are cooked
damper is returned to the open position, closing the without figuring time, power level or quantity. When the oven
damper switch contacts which send a signal to the control senses enough steam from the food, it relays the informa-
unit, de-energizing shut-off relay (RY4). tion to its microprocessor which will calculate the remaining
cooking time and power level needed for best results.
AUTOMATIC MIX COOKING CONDITION When the food is cooked, water vapor is developed.
Touch the HIGH MIX/ROAST or the LOW MIX/BAKE pad The sensor “senses” the vapor and its resistance increases
11
gradually. When the resistance reaches the value set ac- 5. When the oven temperature has reached the programmed
cording to the menu, supplementary cooking is started. convection temperature, the oven goes into the
The time of supplementary cooking is determined by experi- programmed cooking mode.
ment with each food category and inputted into the LSI. 6. At the end of the COMPU BROIL/ ROAST/ BAKE cycle,
An example of how sensor works: the damper is returned to the open position and the oven
will go to the off condition. The cooling fan will remain
1. P o t a t o e s at room on until the oven has cooled.
temperature.
Vapor is emitted very slowly. COMPU DEFROST COOKING
The COMPU DEFROST key is a special function key to de-
2. Heat potatoes. Moisture and
MIC
RO
WA
VE
frost meats and poultry faster and better. COMPU DEFROST
humidity is emitted rapidly. automatically defrosts roast beef, etc.. When the COMPU
You can smell the aroma as DEFROST is selected and the food weight is entered by
it cooks. using the COMPU DEFROST pad, the oven will cook ac-
cording to the special cooking sequence.
3. Sensor detects moisture
and humidity and calculates AH SENSOR
MIC
RO
WA
VE
FIRE SENSING FEATURE (MICROWAVE MODE)
cooking time and variable This model incorporates a sensing feature which will stop
power. the oven's operation if there is a fire in the oven cavity dur-
ing microwave cooking.
Cooking Sequence. This is accomplished by the LSI repeatedly measuring
1. Touch SENSOR COOK pad. the voltage across the temperature measurement circuit
NOTE: The oven should not be operated on SENSOR (thermistor) during it's 32-seconds time base comparing the
COOK immediately after plugging in the unit. Wait obtained voltage measurements. If the most recent volt-
two minutes before cooking on SENSOR COOK. age measured is 300mV greater than the previous voltage
2. Select desired Sensor setting. measured, the LSI judges it as a fire in the oven cavity and
3. Touch START pad. switches off the relays to the power transformer, fan motor
The coil of shut-off relay (RY1, RY6) is energized, the and convection motor. The LSI also stops counting down
oven lamp and cooling fan motor are turned on, but the and closes the damper door so that no fresh air will enter
power transformer is not turned on. the oven cavity. Please refer to the following section for a
4. After about 16 seconds, the cook relay (RY-2) is energized. more detailed description.
The power transformer is turned on, microwave energy Operation
is produced and first stage is started. The 16 seconds Please refer to the timing diagrams below.
is the cooling time required to remove any vapor from 1. The thermistor operates within a 32-seconds time
the oven cavity and sensor. base and it is energized for three (3) seconds and off
NOTE: During this first stage, do not open the door or touch for 29 seconds. Two (2) seconds after the thermistor
STOP/CLEAR pad. is energized, the voltage across the temperature
5. When the sensor detects the vapor emitted from the measurement circuit is sampled by the LSI and twenty
food, the display switches over to the remaining cooking one (21) seconds after the thermistor is cut off the LSI
time and the timer counts down to zero. At this time, the turns on the cooling fan for six (6) seconds.
door may be opened to stir food, turn it or season, etc. 2. The above procedure is repeated. If the difference
6. When the timer reaches zero, an audible signal sounds. between the first voltage measured (in step 1) and the
The shut-off relay and cook relay are de-energized and voltage measured when the procedure is repeated (step
the power transformer, oven lamp, etc. are turned off. 2) is greater than 300mV the LSI makes the judgment
7. Opening the door or touching the STOP/CLEAR pad, the that there is a fire in the oven cavity and will switch
time of day will reappear on the display and the oven will off the relays to the power transformer, fan motor and
revert to an OFF condition. convection motor. The LSI also stops counting down and
COMPU BROIL/ COMPU ROAST/ COMPU BAKE closes the damper door so that no fresh air will enter the
oven cavity.
COMPU BROIL/ ROAST/ BAKE will automatically compute
3. Once the fire sensor feature has shut the unit down, the
the oven temperature, microwave power and cooking time
programmed cooking cycle may be resumed by pressing
for baking, roasting and broiling. Set the desired program
the "START" pad or the unit may be reset by pressing
by touching the COMPU BROIL/ ROAST/ BAKE pad, and
the "CLEAR" pad.
number pad. Enter the weight by touching the Number pads.
When the START pad is touched, the following operations IMPORTANT: 0 23 24 30 32 (sec.) 64 (sec.)
occur: 6 sec.
1. The COOK indicator will light and the Convection Fan CONVECTION
MOTOR ON
Symbol will rotate. OFF
2. The cooking time will appear on the display and start 3 sec.
counting down to zero. The cooking time is adjusted THERMISTOR ON

automatically according to the weight of the food.
OFF
3. The shut-off relays (RY1, RY5 and RY6) are energized,
turning on the oven lamp, turntable motor, cooling fan Sensing
ON
motor and convection motor. The power supply voltage Voltage OFF
is applied to the heating element. Sensing the voltage across temperature measurement circuit.
4. Now, the oven is in the convection cooking mode.
12
During sensor cooking operation, the fire sensing op- This is because the operation of the convection fan
eration sequence will not begin until the AH sensor has would interfere with the AH sensor's vapor detection.
detected vapors and initiated a sensor cooking cycle.
Schematic DIAGRAM
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED.
2. CLOCK APPEARS ON DISPLAY.
Figure O-1. Oven Schematic-OFF Condition
CONV. OVEN
THERMAL C/T THERMAL
NOISE FILTER CUT-OUT FUSE CUT-OUT
NOISE SUPPRESSION COIL
PRIMARY INTERLOCK SWITCH

0.0033µ/AC125V
COM.
A1 A3 A5 (RY1)
N.O.
TTM CM (RY1)
0.022µ/AC250V
RY6
RY4
RY5
RY1
CONVECTION MOTOR
TURNTABLE MOTOR
DUMMY
POWER
FUSE
TRANSFORMER
0.0033µ/AC125V
COM.
A-7 (RY3)
OL FM DM
MAGNETRON
MONITOR SWITCH
RY2 COM.
SECONDARY (RY2)
DAMPER MOTOR
FAN MOTOR
OVEN LAMP
A-9 RY3 INTERLOCK

CONTROL UNIT RERAY N.O.
(RY2) CAPACITOR
0.94µ
N.O.
HEATIMG ELEMENT
(RY3)
E-1 E-2 E-3 E-4 E-5 E-6 F-3 F-2 F-1
H.V. RECTIFIER
117V
60Hz
DOOR
SENSING THER- DAMPER
THIRD DOOR MISTOR AH SENSOR
SWITCH SWITCH
SWITCH
SCHEMATIC
1. DOOR CLOSED.
2. COOKING TIME PROGRAMMED.
3. “START” PAD TOUCHED.
Figure O-2. Oven Schematic-Microwave Cooking
CONV. OVEN
THERMAL C/T THERMAL
NOISE FILTER CUT-OUT FUSE CUT-OUT

0.0033µ/AC125V
COM.
A1 A3 A5 (RY1)
N.O.
TTM CM (RY1)
0.022µ/AC250V
RY6
RY4
RY5
RY1
CONVECTION MOTOR
TURNTABLE MOTOR
DUMMY
POWER
FUSE
TRANSFORMER
0.0033µ/AC125V
COM.
A-7 (RY3)
OL FM DM
MAGNETRON
MONITOR SWITCH
RY2 COM.
SECONDARY (RY2)
DAMPER MOTOR
FAN MOTOR
OVEN LAMP
A-9 RY3 INTERLOCK

(RY2) CAPACITOR
0.94µ
N.O.
HEATIMG ELEMENT
(RY3)
E-1 E-2 E-3 E-4 E-5 E-6 F-3 F-2 F-1
H.V. RECTIFIER
117V
60Hz
DOOR
SWITCH SWITCH
SWITCH
Condition
13
SCHEMATIC
1. DOOR CLOSED.
2. MIX COOKING PAD TOUCHED.
5. RY2 AND RY3 WILL ALTERNATELY CLOSE. DURING COOK CYCLE.
Figure O-3. Oven Schematic-Automatic Mix Cooking Condition
CONV. OVEN
THERMAL C/T THERMAL
NOISE FILTER CUT-OUT CUT-OUT
FUSE

0.0033µ/AC125V
COM.
A1 A3 A5 (RY1)
N.O.
TTM CM (RY1)
0.022µ/AC250V
RY6
RY4
RY5
RY1
CONVECTION MOTOR
TURNTABLE MOTOR
DUMMY
POWER
FUSE
TRANSFORMER
0.0033µ/AC125V
COM.
A-7 (RY3)
OL FM DM
MAGNETRON
MONITOR SWITCH
RY2 COM.
SECONDARY (RY2)
DAMPER MOTOR
FAN MOTOR
OVEN LAMP
A-9 RY3 INTERLOCK

(RY2) CAPACITOR
0.94µ
N.O.
HEATIMG ELEMENT
(RY3)
E-1 E-2 E-3 E-4 E-5 E-6 F-3 F-2 F-1
H.V. RECTIFIER
117V
60Hz
DOOR
SWITCH SWITCH
SWITCH
SCHEMATIC
1. DOOR CLOSED.
2. CONVECTION PAD TOUCHED.
3. DESIRED TEMP. TOUCHED.
Figure O-4. Oven Schematic-Convection Cooking Condition
CONV. OVEN
THERMAL C/T THERMAL
NOISE FILTER CUT-OUT CUT-OUT
FUSE

0.0033µ/AC125V
COM.
A1 A3 A5 (RY1)
N.O.
TTM CM (RY1)
0.022µ/AC250V
RY6
RY4
RY5
RY1
CONVECTION MOTOR
TURNTABLE MOTOR
DUMMY
POWER
FUSE
TRANSFORMER
0.0033µ/AC125V
COM.
A-7 (RY3)
OL FM DM
MAGNETRON
MONITOR SWITCH
RY2 COM.
SECONDARY (RY2)
DAMPER MOTOR
FAN MOTOR
OVEN LAMP
A-9 RY3 INTERLOCK

(RY2) CAPACITOR
0.94µ
N.O.
HEATIMG ELEMENT
(RY3)
E-1 E-2 E-3 E-4 E-5 E-6 F-3 F-2 F-1
H.V. RECTIFIER
117V
60Hz
DOOR
SWITCH SWITCH
SWITCH
14
DESCRIPTION AND FUNCTION OF COMPONENTS
DOOR SENSING AND PRIMARY INTERLOCK is closed. When the door is opened, the switch interrupt
SWITCHES the circuit to the power transformer. This switch prevents
power transformer engaging and microwave when the door
The door sensing switch in the secondary interlock system
opened.
is mounted in the upper position on the latch hook, the pri-
mary interlock switch is mounted in the lower position on THERMISTOR
the latch hook. They are activated by the latch heads on the
door. When the door is opened, the switches interrupt the The thermistor is a negative temperature coefficient type.
circuit to all components. A cook cycle cannot take place The temperature in the oven cavity is detected through the
until the door is firmly closed thereby activating both interlock resistance of the thermistor, and then the control unit causes
switches. The secondary interlock system consists of the the heater relay to operate, thus the current to the heating
door sensing switch and secondary interlock relay located element is turned ON/OFF.
on the control circuit board.
LATCH HOOK
C/T temperature fuse
THIRD DOOR SWITCH The C/T fuse located near the magnetron is designed to
prevent damage to the magnetron if an over heated condition
DOOR SENSING
SWITCH develops in the tube due to cooling fan failure, obstructed
air guide, dirty or blocked air intake, etc.
Under normal operation, the C/T fuse remains closed.
MONITOR SWITCH However, when abnormally high temperatures are reached
LATCH
HEADS PRIMARY within the magnetron, the C/T fuse will open at 266OF(130OC)
INTERLOCK SWITCH
causing the oven to shut down.
SWITCH LEVER 1. The C/T fuse blows when the contacts (COM-NO) of the
OPEN LEVER secondary interlock relay (RY2) and primary interlock
switch remain closed with the oven door open and when
DOOR OPEN the monitor switch closes.
BUTTON
2. If the wire harness or electrical components are short-
circuited, this C/T fuse blows to prevent an electric shock
Figure D-1. Door sensing switch, monitor switch, third
or fire hazard.
door switch and primary interlock switch
NOTE: This is fuse does not reset
MONITOR SWITCH
The monitor switch is mounted on the middle position of OVEN THERMAL CUT-OUT
latch hook. It is activated (the contacts opened) by the lower The thermal cut-out located on the side of the steam duct
latch head while the door is closed. The switch is intended is designed to prevent damage to the unit if the foods in the
to render the oven inoperative by means of blowing the C/T oven catch fire due to over heating produced by improper
fuse when the contacts of the relay RY1 and primary interlock setting of cooking time or failure of control unit.
switch fail to open when the door is opened. Under normal operation, the thermal cut-out remains closed.
Functions: However, when abnormally high temperatures are reached
1. When the door is opened, the monitor switch contact close within the oven cavity, the thermal cut-out will open at 302οF
(to the ON condition) due to their being normally closed. At (150οC) causing the oven to shut down.
this time the door sensing and primary interlock and third When the thermal cut-out has cooled, the thermal cut-out
door switches are in the OFF condition (contacts open) closes at 266οF (130οC)
due to their being normally open contact switches.
2. As the door goes to a closed position, the monitor switch CONV. THERMAL CUT-OUT
contacts are first opened and then the door sensing The thermal cut-out located on the left side of the thermal
switch, third door switch and the primary interlock switch protection plate (left) is designed to prevent damage to
contacts close. (On opening the door, each of these the heater unit if an over heated condition develops in the
switches operate inversely.) tube due to cooling fan failure, obstructed air ducts, dirty or
3. If the door is opened, and the relay RY1 and the primary blocked air intake, etc.
interlock switch contacts fail to open, the C/T fuse blows Under normal operation, the thermal cut-out remains closed.
simultaneously with closing of the monitor switch contacts. However, when abnormally high temperatures are reached
within the heater unit, the thermal cut-out will open at 302οF
CAUTION: BEFORE REPLACING A BLOWN C/T fuse (150οC) causing the oven to shut down.
TEST THE DOOR SENSING SWITCH, PRI- When the thermal cut-out has cooled, the thermal cut-out
MARY INTERLOCK SWITCH, RELAY(RY1) closes at 266οF (130οC)
AND MONITOR SWITCH FOR PROPER
OPERATION. (REFER TO CHAPTER “TEST HEATING ELEMENT
PROCEDURE”). The heating element is located at the left side of the oven
NOTE: C/T FUSE AND MONITOR SWITCH ARE cavity. It is intended to heat air driven by the convection fan.
REPLACED AS AN ASSEMBLY. The heated air is kept in the oven and force-circulated and
reheated by the heating element.
THIRD DOOR SWITCH
The switch is activated by the latch heads, while the door
15
CONVECTION COOKING SYSTEM Damper Operation
This oven is designed with a hot air heating system where 1. When power supply cord is plugged in:
food is not directly heated by the heating element, but is 1-1. When power supply cord is plugged in, a signal is
heated by forced circulation of the hot air produced by the sensed in the control unit, and operates shut-off
heating element. relay (RY4).
The air heated by the heating element is circulated through 1-2. Contacts of shut-off relay (RY4) close, the damper
the convection passage provided on the outer casing of the motor is energized, opening the damper door.
oven cavity by means of the convection fan which is driven 1-3. When the damper is moved to the open position by
by the convection motor. It then enters the inside of the the damper cam the damper switch is closed (ON
oven through the vent holes provided on the left side of the position).
oven. Next, the hot air heats the food on the turntable and 1-4. The signal from damper switch is re-sensed in the
leaves the oven cavity through the vent in the center of the control unit and shut-off relay (RY4) is turned off.
oven cavity left side wall. 1-5. The 120 volts A.C. to the damper motor is removed
Without leaving the oven, this hot air is reheated by the and the motor turns off.
heating element, passes through the convection passage 2. When oven is microwave cooking:
and enters the inside of the oven cavity again, in a continu- Damper is in the open position.
ing cycle. 3. When oven is convection cooking:
In this way, the hot air circulates inside the oven cavity to 3-1. Damper motor is energized by touching the
raise its temperature and, at the same time, comes into convection, temperature and START pads.
contact with the food being cooked. 3-2. When damper is in the closed position (damper
When the temperature inside the oven cavity reaches the switch is OFF), its signal is sensed by the control
selected temperature, the heating element is de-energized. unit, and shut-off relay (RY4) is de-energized.
When the temperature inside the oven cavity drops below 3-3. The damper is held in the closed position during the
the selected temperature, the heating element is energized convection cooking operation.
again. In this way, the inside of the oven cavity is maintained 3-4. At the end of the convection cooking, shut-off relay
at approximately the selected temperature. (RY4) is energized, and the damper is returned to
When the convection time reaches 0, the heating element
is de-energized and the convection fan stops operating and
the oven shuts off.
DAMPER OPEN-CLOSE MECHANISM
Usually, the damper is in the open position except during
convection cooking. Damper position is set automatically
by damper motor, damper switch, motor cam and damper
shaft. These components are operated by a signal that DAMPER SHAFT
judges if microwave cooking or convection cooking opera-
tion is selected by the control unit.
Microwave Cooking:
Damper is in the open position, because a portion of cooling
DAMPER DUCT
air is channelled through the cavity to remove steam and
vapors given off from the heating foods. DAMPER
It is then exhausted at the top of the oven cavity into a
condensation compartment. DAMPER CAM
Convection Cooking: DAMPER SWITCH
Damper is in the closed position, so that no hot air will be
allowed to leak out the oven cavity. DAMPER MOTOR
TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many
of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter
which will be found in the “Test Procedure”section.
IMPORTANT: If the oven becomes inoperative because of a blown C/T fuse, check the monitor switch, relay (RY1), door
sensing switch and primary interlock switch before replacing the C/T fuse. If C/T fuse is replaced, the mintor
switch must also be replaced at the same time. Use part FFS-BA019/KIT as an assembly.
16
I
J
L
F
T
E
B
A
K
E
P
D
C
U
R
R
R
R
R
R
O
G
Q
M
TEST PROCEDURE
Check
Check
Check
Check
Replace
Replace
Replace
Replace
C/T FUSE
KEY UNIT
RELAY RY-6
RELAY RY-5
RELAY RY-4
RELAY RY-3
RELAY RY-2
RELAY RY-1
FAN MOTOR
AH SENSOR
MAGNETRON
THERMISTOR
NOISE FILTER
LOW VOLTAGE
LOOSE WIRING
DAMPER MOTOR
AND
DAMPER SWITCH
MONITOR SWITCH
THERMAL CUT-OUT
TURNTABLE MOTOR
THIRD DOOR SWITCH
CONVECTION MOTOR
CONVECTION HEATER
FOIL PATERN ON PWB.
NO POWER AT OUTLET
POWER TRANSFORMER
OVEN LAMP OR SOCKET

POSSIBLE CAUSE
TOUCH CONTROL PANEL

DEFECTIVE PARTS
H.V. RECTIFIER ASSEMBLY

HIGH VOLTAGE CAPACITOR
SHORTED IN POWER CORD

PROBLEM
CONDITION
SECONDARY INTERLOCK SYSTEM

Home fuse blows when power cord is plugged into wall receptacle.
C/T fuse blows when power cord is plugged into wall receptacle
88:88 does not appear in display when power cord is first plugged
into wall receptacle.
Display does not operate properly when STOP/CLEAR pad is touched.
OFF CONDITION
(The time of day should appear on the display with beep sound.)
Oven lamp does not light with door opened.
Oven lamp does not light in cook cycle. (It light when door is
17
opened).
Cooking cycle runs 1 minute then shuts down.
Oven lamp light, but turntable motor does not operate.
Turntable motor operates normally but cooling fan motor does not
COOKING CONDITION
operate.
Oven does not go into a cook cycle, when START pad is touched.
Low or no power is produced during microwave cooking (The food is
heated incompletely or not heated at all)
Extremely uneven heating is produced in oven load (food).
(MICROWAVE)
Function of variable cooking does not operate properly except HIGH

power.
Function of COMPU DEFROST does not operate properly.
CONV indicator lights, but oven does not go into cook cycle when
START pad is touched.
CONV indicator lights, but heating element does not heat.
Temperature in the oven cavity is lower or higher than preset.
(CONVECTION)
Cooling fan motor runs intermittently or all the time.

Convection cycle runs 4 minutes and 15 seconds then shuts down.
Oven in the sensor cooking condition but AH sensor does not end or
(SENSOR
COOKING)
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
A MAGNETRON ASSEMBLY TEST
HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD
BE OBSERVED.
DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS
OR WIRING.
To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check
across the magnetron filament leads should indicate less than 1 ohm.
To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads
and chassis ground. This test should indicate an infinite resistance. If there is little or no resistance the
magnetron is grounded and must be replaced.
Power output of the magnetron can be measured by performing a water temperature rise test. This
test should only be used if above tests do not indicate a faulty magnetron and there is no defect in the
following components or wiring: silicon rectifier, high voltage capacitor and power transformer. This test
will require a 16 ounce (453cc) measuring cup and an accurate mercury thermometer or thermocouple
type temperature tester. For accurate results, the following procedure must be followed carefully:
1. Fill the measuring cup with 16 oz. (453cc) of tap water and measure the temperature of the water
with a thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple
through the water until the temperature stabilizes. Record the temperature of the water.
2. Place the cup of water in the oven. Operate oven at POWER HI(HIGH) selecting more than 60
seconds cook time. Allow the water to heat for 60 seconds, measuring with a stop watch, second
hand of a watch or the digital read-out countdown.
3. Remove the cup from the oven and again measure the temperature, making sure to stir the
thermometer or thermocouple through the water until the maximum temperature is recorded.
4. Subtract the cold water temperature from the hot water temperature. The normal result should be
22 to 43οF(12.2 to 23.8οC) rise in temperature. If the water temperatures are accurately measured
and tested for the required time period the test results will indicate if the magnetron tube has low
power output (low rise in water temperature) which would extend cooking time or high power output
(high rise in water temperature) which would reduce cooking time. Because cooking time can be
adjusted to compensate for power output, the magnetron tube assembly should be replaced only if
the water temperature rise test indicates a power output well beyond the normal limits. The test is
only accurate if the power supply line voltage is 117 volts and the oven cavity is clean.
B POWER TRANSFORMER TEST
OR WIRING.
Disconnect the primary input terminals and measure the resistance of the transformer with an ohmmeter.
Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of the primary
coil should be less than 1 ohm and the resistance of the high voltage coil should be approximately 84.4
ohms; the resistance of the filament coil should be less than 1 ohm.
(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO
MEASURE THE FILAMENT AND HIGH VOLTAGE.)
C HIGH VOLTAGE RECTIFIER TEST
OR WIRING.
Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance across
the terminals and observe, reverse the leads to the rectifier terminals and observe meter reading. If a
short is indicated in both directions, or if an infinite resistance is read in both directions, the rectifier is
probably defective and should be replaced.
D HIGH VOLTAGE CAPACITOR TEST
OR WIRING.
If the capacitor is open, no high voltage will be available to the magnetron. Disconnect input leads and
check for short or open between the terminals using an ohmmeter.
18
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
Checking with a high ohm scale, if the high voltage capacitor is normal, the meter will indicate conti-
nuity for a short time and should indicate approximately 10 MΩ once the capacitor is charged. If the
above is not the case, check the capacitor with an ohmmeter to see if it is shorted between either of
the terminals and case. If it is shorted, replace the capacitor.
E PRIMARY INTERLOCK SWITCH AND THIRD DOOR SWITCH TEST
Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal
of the switch. The meter should indicated an open circuit with the door open and a closed circuit with
the door closed. If improper operation is indicated, replace the switch.
F SECONDARY INTERLOCK SYSTEM TEST
DOOR SENSING SWITCH
Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal
of the switch. The meter should indicated an open circuit with the door open and a closed circuit with
the door closed. If improper operation is indicated, replace the door sensing switch.
SECONDARY INTERLOCK RELAY

Disconnect two (2) wire leads from the tab terminal of the secondary interlock relay (RY2). Check the
state of the relay contacts using a ohmmeter. The relay contacts should be open. If the relay contacts
are closed, replace the circuit board entirely or the relay itself.
G MONITOR SWITCH
Disconnect the oven from power supply.
Before performing this test, make sure that the primary interlock switch and the secondary interlock
relay are operating properly, according to the above Test Procedures. Disconnect the wire lead from the
monitor switch (NC) terminal. Check the monitor switch operation by using the ohmmeter as follows.
When the door is open, the meter should indicate a closed circuit. When the monitor switch actuator
is pushed by a screw driver through the lower latch hole on the front plate of the oven cavity with the
door opened (in this condition the plunger of the monitor switch is pushed in), the meter should indi-
cate an open circuit. If improper operation is indicated, the switch may be defective. After testing the
monitor switch, re-connect the wire lead to the monitor switch (NC) terminal and check for continuity
of monitor circuit.
N.C.
MONITOR SWITCH
COM.
SCREW DRIVER
PRIMARY
INTERLOCK OHMMETER
SWITCH
H C/T FUSE TEST

A continuity check across the C/T fuse terminals should indicate a closed circuit unless the temperature
of the C/T fuse reaches approximately 266OF(130OC). An open C/T fuse indicates overheating of the
magnetron. Check for restricted air flow to the magnetron, especially the cooling fan air guide.
CAUTION: IF THE TEMPERATURE FUSE INDICATES AN OPEN CIRCUIT AT ROOM
TEMPERATURE, REPLACE TEMPERATURE FUSE.
If the C/T fuse is blown when the door is opened, check the secondary interlock relay, primary interlock
switch and monitor switch according to the "TEST PROCEDURE" for those switches before replacing
the blown monitor fuse.
CAUTION: BEFORE REPLACING A BLOWN C/T FUSE, TEST the SECONDARY interlock RELAY,
PRIMARY interlock switch, DOOR SENSING SWITCH and monitor switch
FOR PROPER OPERATION.
If the C/T fuse is blown by improper switch operation, the C/T fuse and monitor switch must be replaced
with "C/T fuse and monitor switch assembly" part number FFS-BA019/KIT, even if the monitor switch
operates normally. The C/T fuse and monitor switch assembly is comprised of a 20 ampere fuse and
switch.
19
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
I OVEN THERMAL CUT-OUT (on the side of steam duct)
A continuity check across the thermal cut-out terminals should indicate a closed circuit unless the tem-
perature of the oven thermal cut-out reaches approximately 302οF (150οC). The thermal cut-out reset
automatically at approximately 266οF (130οC). If the thermal cut-out has operated under the normal
condition, replace the thermal cut-out. An open thermal cut-out indicates overheating of the oven cavity.
CONVECTION CUT-OUT (on side of the heater duct)

A continuity check across the thermal cut-out terminals should indicate a closed circuit unless the
temperature of thermal cut-out reaches 302οF (150οC). The thermal cut-out resets automatically at
approximately 266οF (130οC). If the thermal cut-out has operated under the normal condition, re-
place the thermal cut-out. An open thermal cut-out indicates overheating of heater unit, check for
restricted air flow to the heater unit through the vent hole of the oven cavity, especially the heater
duct and convection fan.
J HEATING ELEMENT TEST

Make sure the heating element is fully cooled and test as follows;
a. Disconnect wire leads and measure the resistance with an ohmmeter. On the R x 1 scale, the
resistance between the heating element terminals should be approximately 10.2Ω.
b. Disconnect wire leads and measure the insulation resistance with 500V - 100MΩ insulation resistance
meter. The insulation resistance between heating element terminal and cavity should be more than
0.5MΩ.
K THERMISTOR TEST
Disconnect connector-E from the control unit. Measure the resistance of the thermistor with an ohm-
meter. Connect the ohmmeter leads to Pin No’s E-3 and E-4.
Room Temperature Resistance
68οF(20οC) - 86οF(30οC) Approx. 350kΩ - 155KΩ
If the meter does not indicate above resistance, replace the thermistor
L DAMPER MOTOR TEST
When the power cord is plugged into the wall receptacle and 117 volts A.C. is supplied to the damper
motor, the motor operates until the damper is opened and the damper switch closes. Then the damper
motor stops operation.
If the damper motor does not operate, check for A.C. voltage with a voltmeter at the motor.
1. Disconnect the power cord from the wall receptacle.
2. Disconnect the wire leads of motor and connect the meter leads to the wire leads of main wire
harness.
3. Re-connect the power cord into the wall receptacle.
If 117 volts A.C. is indicated at the wire leads, replace the motor and if 117 volts A.C. is not indicated,
check the wire harness and control unit.
M DAMPER SWITCH TEST
Disconnect the wire leads from the switch terminals and connect ohmmeter leads to the common
(COM.) and normally open (N.O.) terminals of the switch.
1. When switch actuator is pushed by the damper motor cam, the meter should be indicated a closed
circuit.
2. When power cord is plugged into the wall receptacle, the damper motor operates and damper cam
will start to rotate. When the switch actuator is released, the meter should be indicated an open
circuit. If improper operation is indicated, replace the damper switch.
N CHECKING TEMPERATURE IN THE CONVECTION MODE
It is difficult to measure the exact temperature in the convection oven. An accurate thermocouple type
temperature tester must be used. A low priced bi-metal type thermometer is not reliable or accurate.
The temperature should be checked with outer case cabinet installed, approx. 5 minutes after preheat
20
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
temperature is reached (audible signal sounds four times). The temperature experienced may be ap-
prox. 30οF more or less than indicated on the display, however, in most cases the food cooking results
will be satisfactory.
Difference in power supply voltage will also affect the oven temperature. The Household power supply
voltage may sometimes become lower than the rated voltage (117 V) and cause under-cooking. If the
power supply voltage is 10% lower than the rated voltage, longer cooking time is required by 10% to
20%.
NOISE FILTER
O NOISE FILTER TEST N H
Disconnect the oven from power supply.
Disconnect the lead wires from the terminal the noise filter. DUMMY FUSE
Using an ohmmeter, check between the NOISE SUPPRESSION COIL
terminals as described in the following table.
LINE CROSS CAPACITOR

0.22µF / AC 250V
MEASURING POINT INDICATION OF OHMMETER
Between N and H Open circuit.
Between terminal N and GRAY Short circuit. LINE BYPASS LINE BYPASS
CAPACITOR CAPACITOR
Between terminal H and RED Short circuit. 0.0033µF / AC 125V 0.0033µF / AC 125V
If incorrect reading are obtained, replace the noise filter. GRY RED
P TOUCH CONTROL PANEL ASSEMBLY TEST

The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter
and ohmmeter.
In this service manual, the touch control panel assembly is divided into two units, Control Unit and Key
Unit and troubleshooting by unit replacement is described according to the symptoms indicated.
1. Key Unit. Note : Check key unit ribbon connection before replacement.
The following symptoms indicate a defective key unit. Replace the key unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
2. Control Unit
The following symptoms indicate a defective control unit. Replace the control unit.
2-1 In connection with pads.
a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2-2 In connection with indicators
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) All digits in the figure flicker.
2-3 Other possible troubles caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
d) Proper temperature measurement is not obtained.
Note: When defective components, the Control Unit or Key Unit are replaced, the defective part or
parts must be properly packed for return in the shipping carton, with its cushion material, in
which the new replacement part was shipped to you.
21
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
Q KEY UNIT TEST
If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable
is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the
contacts are closed when the door is closed and open when the door is open. If the door sensing switch
(stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control unit and
make sure the door sensing switch is closed (either close the door or short the door sensing switch
connecter). Use the key unit matrix indicated on the control panel schematic and place a jumper wire
between the pins that correspond to the STOP/CLEAR pad making momentary contact.
If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the
control unit does not respond, it is a faulty and must be replaced. If a specific pad does not respond,
the above method may be used (after clearing the control unit) to determine if the control unit or key
pad is at fault.
G5 G6 G7 G8 G9 G10 G11 G12
ADD-A- SENSOR CONVEC CONVEC CONVEC HIGH MIX

G4 DEFROST BROIL ROAST
MINUTE COOK BROIL ROAST BAKE
1 2 3 4 5
G3 POPCORN PREHEAT CONVEC
100°F 150°F 275°F 300°F 325°F
REHEAT
SLOW LOW MIX 6 7 8 9 0
G2 COOK BAKE 350°F 375°F 400°F 425°F 450°F
TIMER POWER START STOP

G1 HELP CLOCK
LEVEL TOUCH ON CLEAR
KEY UNIT
R RELAY TEST
Remove the outer case and check voltage between Pin Nos. 7 and 9 of the 9- pin connector (A) on the control unit an A.C.
voltmeter. The meter should indicate 120 volts, if not check the oven circuitry.
Shut-off, Cook and Heater Relay Test

These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation or convec-
tion cooking operation.
DC. voltage indicated ............. Defective relay.
DC. voltage not indicated ........ Check diode which is connected to the relay coil. If diode is good, control
unit is defective.
RELAY SYMBOL OPERATIONAL VOLTAGE CONNECTED COMPONENTS
RY1 Approx. 19.0V D.C. Oven lamp / Turntable motor
RY2(COOK) Approx. 18.0V D.C. Power transformer
RY3(HEATER) Approx. 18.0V D.C. Heating element
RY4 Approx. 19.0V D.C. Damper motor
RY5 Approx. 19.0V D.C. Convection motor
RY6 Approx. 19.0V D.C. Cooling fan motor
S COMPU DEFROST TEST
(1) Place one cup of water in the center of the turntable tray in the oven cavity.
(2) Close the door, touch the "DEFROST" pad twice and touch the Number pad "5". And then touch the
"START" pad.
(3) After 2 sec. Now the oven is in DEFROST cooking condition.
(4) The oven will operate as follows.
WEIGHT 1ST STAGE 2ND STAGE 3RD STAGE 4TH STAGE
LEVEL TIME LEVEL TIME LEVEL TIME LEVEL TIME
0.5lbs 70% 47sec. 0% 52sec. 50% 32sec. 30% 40sec.
(5) If improper operation is indicated, the control unit is probably defective and should be checked.
22
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
T PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD
(PWB) IS OPEN.
To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary
on the PWB, this foil pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide
given below for repair.
Problem: POWER ON, indicator does not light up.
STEPS OCCURRENCE CAUSE OR CORRECTION

1 The rated voltage is not applied to POWER Check supply voltage and oven power cord.
terminal of CPU connector (CN-A).
2 The rated voltage is applied to primary side Power transformer or secondary circuit defective.
of power transformer. Check and repair.
3 Only pattern at "a" is broken. *Insert jumper wire J1 and solder.

4 Pattern at "a" and "b" are broken. *Insert the coil RCILF2003YAZZ between "c" and "d".
NOTE: *At the time of making these repairs, make a visual inspection of the varistor. Check for burned dam-
age and examine the transformer with an ohmmeter for the presence of layer short-circuit (check the
CONV M FAN M
primary coil resistance which is approximately
VRS1
3
175Ω ± 10%). If any abnormal condition is d
detected, replace the defective parts.
P
b
5
a
7
(J1)
3
POWER
T1
CN - A
c
26
9
U AH SENSOR TEST
Checking the initial sensor cooking condition
(1) The oven should be plugged in at least two minutes before sensor cooking.
(2) Room temperature should not exceed 95οF (35οC).
(3) The unit should not be installed in any area where heat and steam are generated. The unit should
not be installed, for example, next to a conventional surface unit. Refer to the "INSTALLATION
Instructions".
(4) Exhaust vents are provided on the back of the unit for proper cooling and air flow in the cavity. To
permit adequate ventilation, be sure to install so as not to block these vents. There should be some
space for air circulation.
(5) Be sure the exterior of the cooking container and the interior of the oven are dry. Wipe off any mois-
ture with a dry cloth or paper towel.
(6) The Sensor works with food at normal storage temperature. For example, chicken pieces would be
at refrigerator temperature and canned soup at room temperature.
(7) Avoid using aerosol sprays or cleaning solvents near the oven while using Sensor settings. The
sensor will detect the vapour given of by the spray and turn off before food is properly cooked.
(8) After 30 minutes if the sensor has not detected the vapour of the food, ERROR will appear and the
oven will shut off.
Water load cooking test

Make sure the oven has been plugged in at least five minutes before checking sensor cook operation.
The cabinet should be installed and screws tightened.
(1) Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
(2) Place the container on the center of tray in the oven cavity.
(3) Close the door.
(4) Touch SENSOR COOK pad and number pad 1. Now, the oven is in the sensor cooking condition
and "BAKED POTATO" will appear in the display.
(5) Touch Start pad. The oven will operate for the first 16 seconds, without generating microwave en-
ergy.
23
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
When the AH sensor is defective (open or short), Error will appear in the display after 16 seconds
cleaning time.
If ERROR appears check sensor wire connections and/or AH sensor.
NOTE: ERROR will appear if the door is opened or STOP/CLEAR pad is touched during first stage of
sensor cooking.
(6) After approximately 16 seconds, microwave energy is produced, and the display should start to count
down the remaining cooking time and oven should turn off after water is boiling (bubbling).
If the oven does not turn off, replace the AH sensor or check the control unit, refer to explanation be-
low.
TESTING METHOD FOR AH SENSOR AND/OR CONTROL UNIT
To determine if the sensor is defective, the simplest method is to replace it with a new replacement
sensor.
(1) Disconnect oven from power supply and remove outer case.
(2) Discharge the high voltage capacitor.
(3) Remove the AH sensor.
(4) Install the new AH sensor.
(5) Re-install the outer case.
(6) Reconnect the oven to the power supply and check the sensor cook operation proceed as fol-
lows:
6-1. Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
6-2. Place the container on the center of tray in the oven cavity.
6-3. Close the door.
6-4. Touch SENSOR COOK pad and number 1 pad.
6-5. Touch Start pad. The control panel is in automatic Sensor operation.
6-6. The display will start to count down the remaining cooking time, and the oven will turn off au-
tomatically after the water is boiling (bubbling).
If new sensor dose not operate properly, the problem is with the control unit.
CHECKING CONTROL UNIT
(1) Disconnect oven from power supply and remove outer case.
(2) Discharge the high voltage capacitor.
(3) Disconnect the wire leads from the cook relay.
(4) Disconnect the sensor connector that is mounted to lower portion of control panel.
(5) Then connect the dummy resistor circuit (see fig.) to the sensor connector of control panel.
(6) Reconnect the oven to the power supply and check the sensor cook operation proceed as fol-
lows:
6-1. Touch SENSOR COOK pad and number 1 pad.
6-2. Touch Start pad. The control panel is in the sensor cooking operation.
6-3. After approximately 20 seconds, push plunger of select switch for more than 3 seconds. This
condition is same as judgement by AH sensor.
6-4. After approximately 3 seconds, the display shows " X X . X X " which is the remaining cooking
time, and the display count down.
If the above is not the case, the control unit is probably defective. Plunger
If the above is proper, the AH sensor is probably defective.
NC
NO
To connector (F) R1,R2 : 22Ω ± 1% 1/2W
on Control Unit. COM
R3 : 4.3kΩ ± 5% 1/4W
1
F-1 2 COM NO
F-2 R1
3
F-3 NC
R2 R3 R4
CONNECTOR
R4 : 1MΩ ± 5% 1/4W
24
ABSOLUTE HUMIDITY SENSOR CIRCUIT
(1) Structure of Absolute Humidity Sensor occurs than the detector circuit starts to function and
The absolute humidity sensor includes two thermistors the LSI observes the initial voltage available at its AN6
as shown in the illustration. One thermistor is housed in terminal.
the closed vessel filled with dry air while another in the With this voltage given, the switches SW1 to SW5 in
open vessel. Each sensor is provided with the protective the LSI are turned on in such a way as to change the
cover made of metal mesh to be protected from the resistance values in parallel with R50-1. Changing the
external airflow. resistance values results in that there is the same potential
Sensing part Sensing part at both F-3 terminal of the absolute humidity sensor and
Sensing part
(Open vessel) (Closed vessel) AN7 terminal of the LSI. The voltage of AN6 terminal
(Open vessel) Thermistor
Ventilation
Thermistor
element element will indicate about -2.5V. This initial balancing is set
openings Sensing part
(Closed vessel)
Sensor
case
up about 16 seconds after the unit is put in the Sensor
Cooking mode. As the sensor cooking proceeds, the food
View of sensor case removed
is heated to generate moisture by which the resistance
Cross section view
balance of the bridge circuit is deviated to increase the
voltage available at AN6 terminal of the LSI.
(2) Operational Principle of Absolute Humidity Sensor Then the LSI observes that voltage at AN6 terminal and
The figure below shows the basic structure of an compares it with its initial value, and when the comparison
absolute humidity sensor. A bridge circuit is formed by rate reaches the preset value (fixed for each menu to
two thermistors and two resistors (R1 and R2). be cooked), the LSI causes the unit to stop sensor
The output of the bridge circuit is to be amplified by the cooking; thereafter, the unit goes in the next operation
operational amplifier. automatically.
Each thermistor is supplied with a current to keep it heated When the LSI starts to detect the initial voltage at AN6
at about 150οC (302οF), the resultant heat is dissipated terminal 16 seconds after the unit has been put in the
in the air and if the two thermistors are placed in different Sensor Cooking mode, if it is not possible to balance, of
humidity conditions they show different degrees of heat the bridge circuit due to disconnection of the absolute
conductivity leading to a potential difference between humidity sensor, ERROR will appear on the display and
them causing an output voltage from the bridge circuit, the the cooking is stopped.
intensity of which is increased as the absolute humidity
of the air increases. Since the output is very minute, it IC2(IZA495DR)
is amplified by the operational amplifier. 4 64
P30
SW1
620k SW2
5 63
P31
300k 6 62 SW3
Absolute humidity vs, P32
Operational output voltage characterist 150k SW4
7 61
C R1 amplifier P33
Output voltage
Output 75k 8 60 SW5

C. Thermistor in P34
+ voltage closed vesssl 37.4k
- S. Thermistor in
open vessel 3 5
S R2 AN7
S : Thermistor 0.015µF
47k
0.01µF
open vessel
0.01µF
R3 C : Thermistor
F-1 11 LSI
closed vessel (IC1)
C
Absolute humidity (g/m 2 )
F-3 3.57k
(3) Detector Circuit of Absolute Humidity Sensor + 10k 2 6
0.1
µF
AN6
Circuit S
3.32k 1.8k
- 47k
This detector circuit is used to detect the output voltage F-2

10 360k
of the absolute humidity circuit to allow the LSI to 9
R51
control sensor cooking of the unit. When the unit is set 12 1

in the sensor cooking mode, 16 seconds clearing cycle VA : -15V VA : -15V VC : -5V
25
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
CAUTION: DISCONNECT OVEN FROM POWER SUPPLY BEFORE REMOVING OUTER CASE.
DISCHARGE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING
AFTER REMOVING OUTER CASE.
OUTER CASE REMOVAL

WARNING FOR WIRING
To prevent an electric shock, take the following manners.
1. Before wiring, Chassis support and other metallic plate.
1) Disconnect the power supply. 4) Movable parts (to prevent a fault)
2) Open the door and wedge the door open. Fan blade, Fan motor, Switch, Switch lever, Open
3) Discharge the high voltage capacitor and wait for button.
60 seconds. 3. Do not catch the wire leads in the outer case
2. Don’t let the wire leads touch to the followiong parts; cabinet.
1) High voltage parts: 4. Insert the positive lock connector certainly until its pin
Magnetron, High voltage transformer, High voltage is locked. And make sure that the wire leads should
capacitor and High voltage rectifier assembly. not come off even if the wire leads is pulled.
2) Hot parts: 5. To prevent an error function, connect the wire leads
Convection heater, Oven lamp, Magnetron, High correctly, referring to the Pictorial Diagram.
voltage transformer and Oven cavity.
3) Sharp edge:
Bottom plate, Oven cavity, Waveguide flange,
To remove the components, procedure as follows.

1. Disconnect oven from power supply.
2. Remove screws from rear and along the side edge of CAUTION: Disconnect oven from power supply
case. before removing outer case.
3. Slide the entire case back out about 1 inch (3 cm) to free
it from retaining clips on the cavity face plate.
4. Lift entire case from the unit.
POWER TRANSFORMER REMOVAL

1. Disconnect oven from power supply and remove outer 3. Make sure the transformer is mounted correctly to the
case. corners underneath those tabs.
2. Discharge high voltage capacitor. 4. After re-installing the transformer, secure the transformer
3. Disconnect filament leads of transformer from the with two screws to the base cabinet, one is with outer tooth
magnetron and capacitor. washer and the other is without outer-tooth washer.
4. Disconnect high voltage lead of capacitor from the 5. Re-connect the wire leads (primary and high voltage)
transformer. and high voltage lead to the transformer and filament
5. Disconnect wire leads from the transformer. leads of transformer to the magnetron and capacitor,
6. Remove two (2) screws holding the transformer to the referring to the “Pictorial Diagram”.
base cabinet. 6. Re-install the outer case and check that the oven is
Re-install operating properly.
1. Rest the transformer on the base cabinet with its primary NOTE HOT (ORANGE) WIRE MUST BE CONNECTED
terminals toward rear cabinet. TO THE POWER TRANSFORMER TERMINAL
2. Insert the two edges of the transformer into two metal NEAREST TO THE TRANSFORMER MOUNTING
tabs of the base cabinet.
SCREW.
MAGNETRON REMOVAL
1. Disconnect oven from power supply and remove outer case.
2. Discharge the high voltage capacitor. Disconnect filament CAUTION: WHEN REPLACING THE MAGNETRON, BE
lead of transformer from magnetron. Disconnect high SURE THE R.F. GASKET IS IN PLACE AND
voltage wire lead from magnetron. THE MAGNETRON MOUNTING SCREWS
3. Carefully remove four (4) mounting screws hold the ARE TIGHTENED SECURELY.
magnetron to waveguide, when removing the screws
holding the magnetron to prevent it from falling.
4. Remove the magnetron from the unit with care so the
magnetron tube should not hit by any metal object around
the tube.
26
HIGH VOLTAGE RECTIFIER ASSEMBLY REMOVAL
1. Disconnect oven from power supply and remove outer magnetron.
case. CAUTION: WHEN REPLACING THE SILICON RECTI-
2. Discharge the high voltage capacitor. FIER ASSEMBLY, THE GROUND SIDE TER-
3. Remove one (1) screw holding the rectifier assembly to MINAL MUST BE SECURED FIRMLY WITH A
the capacitor holder. GROUNDING SCREW.
4. Disconnect the rectifier assembly from the capacitor and
HIGH VOLTAGE CAPACITOR REMOVAL
1. Disconnect oven from power supply and remove outer case.
2. Discharge the high voltage capacitor.
5. Disconnect high voltage wire lead of capacitor from
3. Disconnect the high voltage wire leads and rectifier transformer.
assembly from high voltage capacitor and magnetron. 6. Remove one (1) screw and washer holding the rectifier
4. Disconnect filament lead of transformer from high voltage from the capacitor holder.
capacitor. 7. Remove one (1) screw holding the capacitor holder to
the rear cabinet.
8. Remove the capacitor from the holder.
POSITIVE LOCK® CONNECTOR (NO-CASE TYPE) REMOVAL Terminal
Positive lock®
connector
1
Push the lever of positive lock® connector. Pull down on the Push
positive lock® connector.
Lever
CAUTION: When you connecting the positive
lock® connectors to the terminals,
install the positive lock® so that the 2
lever faces you. Pull down
Figure C-1. Positive lock®connector
CONVECTION MOTOR REMOVAL

1. Disconnect oven from power supply and remove outer case. The convection motor assembly is now free.
2. Discharge the high voltage capacitor. 6. Remove two (2) screws and nuts holding the motor to
3. Disconnect wire leads from the convection motor. Remove mounting angle.
the convection fan belt. 7. Remove pulley (M) from the motor shaft. Convection
4. Remove two (2) screws holding the convection motor motor is now free.
mounting angle to the heater duct and base cabinet.
5. Take out the convection motor assembly from the unit.
TURNTABLE MOTOR REMOVAL

1. Disconnect the oven from power supply. and coupling mounting plate to the oven cavity bottom.
Remove the turntable tray, and the turntable support out 5. Turntable motor, Coupling mounting plate and Thermal
of the oven cavity. protection plate bottom will be free.
2. Turn the oven upside down and remove one (1) screw
holding the turntable motor cover to the base plate and
take off the turntable motor cover.
3. Disconnect wire lead from the turntable motor.
4. Remove the two (2) screws holding the turntable motor
DAMPER ASSEMBLY REMOVAL

1. Disconnect oven from power supply and remove outer
case. angle to thermal protection plate (right).
2. Discharge the high voltage capacitor. 5. Damper assembly is free.
3. Disconnect wire leads from damper motor and damper 6. Remove one (1) screw holding damper motor to damper
switch. motor angle and one (1) screw holding damper switch
4. Remove two (2) oven side screws holding damper motor to damper motor angle.
7. Damper motor and switch are free.
27
HEATER UNIT ASSEMBLY REMOVAL
(HEATING ELEMENT/CONVECTION FAN/CONVECTION MOTOR/THERMISTOR)
THERMISTOR REMOVAL HEATING ELEMENT REMOVAL

1. Remove two (2) screws holding heating element to heater
case cabinet.
duct.
2. Discharge the high voltage capacitor.
2. Loosen two (2) screws holding holders to heater duct and
Disconnect wire leads from H.V. capacitor and remove
take heating element out of heating element holders.
four (4) screws holding rear cabinet to bottom plate
3. Heating element is free.
and three (3) screws holding to heater unit assembly
and two (2) screws holding steam duct to top of oven NOTE: After installed the heating element completely,
cavity. Disconnect wire leads from power supply cord bent top of the heating element holder to inside
terminals. using by long nose pliers as shown following
3. Disconnect wire leads from thermistor. Remove two (2) illustration.
screws from thremistor.
Long nose plier
4. Disconnect wire leads from convection motor, thermal
cut-out and heater element. Heating
5. Remove nine (9) screws holding heater duct to the oven element
cavity.
6. Remove two (2) screws holding heater duct to base
cabinet. Release two (2) snap bands holding wire harness
to the thermal cover (convection).
7. The heater unit is now free.
Heating element
holder
OVEN LAMP AND LAMP SOCKET REMOVAL Oven lamp

socket
case.
2. Discharge high voltage capacitor. Terminal
3. Bend the tab of the air guide holding the lamp socket. Wire lead
4. Lift up the oven lamp socket.
5. Pull the wire leads from the oven lamp socket by pushing
Terminal hole
the terminal hole of the oven lamp socket with the small
flat type screw driver. Flat type small
6. Now, the oven lamp socket is free. screw driver
Figure C-2. Oven lamp socket
FAN MOTOR REMOVAL

1. Disconnect oven from power supply and remove outer (Right).
case. 14.Remove the fan duct assembly from the oven.
2. Discharge high voltage capacitor. 15.Remove the fan blade from the fan motor shaft according
3. Disconnect the wire leads from the fan motor. the following procedure.
4. Remove one (1) screw holding the fan motor grounding 1) Hold the edge of the rotor of the fan motor by using a
wire to the air guide (Right). pair of grove joint pliers.
5. Remove three (3) screws holding the chassis support CAUTION:
to the rear cabinet, waveguide and control panel back * Make sure that any pieces do not enter the gap
plate. between the rotor and the stator of the fan motor
6. Remove the chassis support from the oven. because the rotor is easily shaven by pliers and
7. Remove one (1) screw holding the magnetron air guide metal pieces may be produced.
to the waveguide. * Do not touch the pliers to the coil of the fan motor
8. Remove the magnetron air guide from the waveguide. because the coil may be cut or injured.
9. Disconnect wire leads from the fan motor. * Do not disfigure the bracket by touching with the
10. Release the main harness from the hole of the fan pliers.
duct. 2) Remove the fan blade from the shaft of the fan motor by
11. Release the thermistor harness from the hole of the fan pulling and rotating the fan blade with your hand.
duct. 3) Now, the fan blade will be free.
12. Release one (1) tab holding the fan duct to the rear CAUTION:
cabinet. * Do not use this removed fan blade again because
13. Release one (1) tab holding the fan duct to the air guide the hole (for shaft) of it may become bigger than a
28
standard one. * Do not hit the fan blade strongly when installed
16.Remove the two (2) screws and nuts holding the fan because the bracket may be disfigured.
motor to the fan duct. * Make sure that the fan blade rotates smooth after
17.Now, the fan motor is free. installation.
* Make sure that the axis of the shaft is not slanted.
INSTALLATION
3. Reset the fan duct assembly to its place.
1. Install the fan motor to the fan duct with the two (2) screws
4. Install the tabs of fan duct to the rear cabinet and air
and nuts.
guide.
2. Install the fan blade to the fan motor shaft according the
5. Install the magnetron air guide with the one (1) screw.
following procedure.
6. Reinstall the main harness and thermistor harness to
1) Hold the center of the bracket which supports the shaft
each hole of the fan duct.
of the fan motor on the flat table.
7. Reinstall the chassis support to the control panel back
2) Apply the screw lock tight into the hole (for shaft) of the
plate, waveguide and rear cabinet with the three (3)
fan blade.
screws.
3) Install the fan blade to the shaft of fan motor by pushing
8. Re-connect the wire leads to the fan motor, referring to
the fan blade with a small, light weight, ball peen hammer
the pictorial diagram.
or rubber mallet.
9. Re-install the fan motor grounding wire to the air guide
CAUTION:
Coil Shaft
Groove joint pliers
Stator Shaft
These are the positions Table Center of
Gap
Axis that should be pinched bracket
Stator with pliers.
Bracket Rotor
Rotor
Rear View Side View
POWER SUPPLY CORD REPLACEMENT

Removal
case.
2. Discharge high voltage capacitor. Noise filter
3. Disconnect the white and black wires of the power supply GRY RED Power
cord from the noise filter. White wire supply cord
4. Remove the one (1) screw holding the earth wire of the N
power supply cord to the base cabinet. H

5. Remove the power supply cord from the rear cabinet. Black wire
Re-install Rear Cabinet
1. Insert the power supply cord into the rear cabinet.
2. Connect the white and black wires of the power supply Green wire Base Cabinet
cord into the terminal of noise filter, referring to the
Pictorial Diagram.
3. Re-install the earth wire of the power supply cord to the
base cabinet with the one (1) screw.
Figure C-3. Power supply cord replacement
CONTROL PANEL ASSEMBLY AND CONTROL UNIT REMOVAL

To remove the control panel, procedure as follows: cavity flange.
1. Disconnect oven from power supply and remove outer 8. Lift up and pull the control panel assembly forward.
case. Replacement of individual component is as follows;
2. Discharge high voltage capacitor. CONTROL UNIT AND KEY UNIT
3. Disconnect connector CN-A, CN-E and CN-F from the 1. Disconnect the wire connector from the control unit.
control unit. 2. Remove the four (4) screws holding the panel frame to
4. Disconnect the wire leads from the relays RY1, RY2 and
the back plate.
RY3.
3. Separate the panel frame and back plate.
5. Remove one (1) screw holding the control panel back
4. Remove the three (3) screws holding the control unit to
plate to the chassis support.
the panel frame.
6. Remove two (2) screws holding the bottom edge of the
5. Lift up the control unit and disconnect the key connector
back plate to the cabinet base.
from the control unit.
7. Remove one (1) screw holding the back plate to the oven
29
2. When a attaching the key unit to the control panel
6. Now, the control unit and frame assembly are
frame, adjust the lower edge and right edge of
separated.
the key unit to the correct position of the control
NOTE; 1. Before attaching a new key unit, remove remaining
panel frame.
adhesive on the control panel frame surfaces
3. Stick the key unit firmly to the control panel frame
completely with alcohol and so on.
THIRD DOOR SWITCH, DOOR SENSING SWITCH, PRIMARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL
1. Disconnect oven from power supply and remove outer At this time switch lever will be free, do not lose it.
case. Re-install
2. Discharge high voltage capacitor. 1. Re-install switch lever and each interlock switch in its
3. Remove the control panel assembly, refer to "Control place. The primary interlock switch is in the lower position
Panel Removal". and the door sensing switch and thir door switch are in
the upper position and the monitor switch is in the middle
4. Disconnect wire leads from each of the switches and
position.
fuse holder. 2. Re-connect wire leads to each switches and fuse
5. Remove two (2) screws holding latch hook to oven holder.
flange. Refer to pictorial diagram.
6. Remove latch hook assembly from oven flange. 3. Secure latch hook (with two (2) mounting screws) to
7. Push outward on the one (1) stopper tabs holding each oven flange.
of switches place. 4. Make sure that the monitor switch is operating properly
8. Switch is now free. and check continuity of the monitor circuit. Refer to
chapter "Test Procedure" and Adjustment procedure.
THIRD DOOR SWITCH, DOOR SENSING SWITCH, PRIMARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT
If the door sensing switch, third door switch, primary interlock opened.
switch and monitor switch do not operate properly due to a 5. Re-install outer case and check for microwave leakage
misadjustment, the following adjustment should be made. around door with an approved microwave survey meter.
1. Loosen the two (2) screws holding latch hook to the oven (Refer to Microwave Measurement Procedure.)
cavity front flange.
2. With door closed, adjust latch hook by moving it back Figure C-4. Latch Switch Adjustments
and forth, and up and down. In and out play of the door LATCH HOOK
allowed by the latch hook should be less than 0.5mm.
THIRD DOOR SWITCH
The vertical position of the latch hook should be adjusted
so that the door sensing switch and primary interlock
DOOR SENSING
switch are activated with the door closed. The horizontal SWITCH
position of the latch hook should be adjusted so that the
plungers of the monitor switch and the third door switch
are pressed with the door closed.
3. Secure the screws with washers firmly. MONITOR SWITCH
4. Check the all switches operation. If each switch has not LATCH
HEADS PRIMARY
activated with the door closed, loosen the screw and INTERLOCK SWITCH
adjust it.
SWITCH LEVER
After adjustment, check the following.
1. In and out play of door remains less than 0.5mm at the OPEN LEVER
latched position.
2. The door sensing switch and primary interlock switch
DOOR OPEN
interrupt the circuit before the door can be opened. BUTTON
3. Monitor switch contacts close when door is opened.
4. The third door switch contacts open when the door is
DOOR REPLACEMENT AND ADJUSTMENT

REMOVAL 4. Remove door assembly from upper oven hinge on the
1. Disconnect oven from power supply and remove the oven.
outer case. 5. Door assembly is now free.
Remove turntable tray and turntable support from oven
cavity. Note: When the individual parts are replaced, refer to
2. Remove three (3) screws holding lower oven hinge. "Door Disassembly".
3. Remove the lower oven hinge from oven cavity bottom 6. On re-installing door, insert the upper oven hinge into
flange. the door hinge pin. Then while holding door in place.
30
7. Make sure the door is parallel with oven face lines (left Therefore, occasional appearance of moisture, light
and upper side lines) and door latch heads pass through or sensing of gentle warm air movement around
latch holes correctly. oven door is not abnormal and do not of themselves
8. Insert the lower oven hinge into oven cavity bottom flange
indicate a leakage of microwave energy from oven
and then engaged the door hinge pin. Then secure the
lower oven hinge firmly with tree (3) mounting screws. cavity. If such were the case, your oven could not be
Note: After any service to the door; equipped with a vent, the very purpose of which is to
(A) Make sure that door sensing switch and secondary exhaust the vapor-laden air from the oven cavity.
interlock switch are operating properly. (Refer to
chapter "Test Procedures".). Figure C-5. Door Replacement and adjustment
(B) An approved microwave survey meter should be
used to assure compliance with proper microwave
radiation emission limitation standards.
DOOR ADJUSTMENT UPPER OVEN HINGE
The door can be adjusted by keeping screws of each hinge

loose.
RE-INSTALL
After adjustment, make sure of the following :

DOOR ASSEMBLY
1. Door latch heads smoothly catch latch hook through
latch holes and that latch head goes through center of
latch hole.
2. Deviation of door alignment from horizontal line of cavity
face plate is to be less than 1.0mm. LATCH
3. Door is positioned with its face pressed toward cavity HEADS
face plate.
4. Re-install outer case and check for microwave leakage LOWER OVEN HINGE
around door with an approved microwave survey meter.
(Refer to Microwave Measurement Procedure.)
Note: The door on a microwave oven is designed to act
RE-INSTALL
as an electronic seal preventing the leakage of
microwave energy from oven cavity during cook
cycle. This function does not require that door be
airtight, moisture (condensation)-tight or light-tight.
DOOR DISASSEMBLY
2 LIFT UP
Remove door assembly, refer to "Door Replacement".

PUTTY KNIFE
Replacement of door components are as follows: 1 BENT
1. Place door assembly on a soft cloth with latches facing
up. CHOKE COVER
Note: As the engaging part of choke cover and door panel Door Bent INSIDE Choke
are provided at several places, do not force any particular Panel cover
part. Upper Lower
2. Insert an putty knife (thickness of about 0.5mm) into the
gap between the choke cover and corner portion of door FRONT
panel as shown Figure C-6 to free engaging parts.
3. Lift up choke cover.
4. Now choke cover is free from door panel.
Figure C-6. Door Disassembly
31
MICROWAVE MEASUREMENT PROCEDURE
After adjustment of the door, interlock and monitor switches Leakage test:
are completed individual or collectively, interlock switch test
and microwave leakage test must be performed with survey Leakage Test with Enclosure Installed.
instrument and test results must be confirmed to meet the 1. Grasp the probe of the survey instrument and hold it
requirement of the performance standard for microwave perpendicular to the gap between the door and the body
ovens as undermentioned. of the oven.
Requirement 2. Move the probe slowly, not faster than 2.5cm/sec. along
the gap, watching for the maximum indication on the
Every microwave oven shall function in such a manner
meter.
that when the oven is fully assembled and operating with
it’s service controls and user controls adjusted to yield 3. Check for leakage at the door screen, sheet metal seams
the maximum output, the leakage radiation, at all points and other accessible positions where the continuity of
at least 5 cm. from the external surface of the oven, does the metal has been breached (eg., around the switches,
not exceed: indicator, and vents).
4. Measure carefully at the point of highest leakage and
1. 1.0mW/cm2 with the test load, 275±15ml of water at an
make sure that the highest leakage is no greater than
initial temperature of 20±5οC.
4mW/cm2, and that the primary interlock switch does
2. 5.0mW/cm2 when the outer enclosure is removed with turn the oven OFF before any door movement.
a test load of 275±15ml water at an initial temperature
of 20±5οC. Leakage Test without Enclosure.
1. Remove the enclosure (cabinet).
3. 5.0mW/cm2 without a test load.
2. Grasp the probe of the survey meter and hold it
Preparation For Testing: perpendicular to all mechanical and eleeectronic parts
Before beginning the actual measurement of leakage, of the oven that is accessible to the user of the oven
proceed as follows: including, but not limited to, the waveguide, cavity,
cavity seams, magnetron and magnetron to waveguide
1. Make sure that the actual instrument is operating normally connection.
as specified in its instruction booklet. 3. Move the probe slowly (not faster than 2.5cm/sec.),
Note: Survey instruments that comply with the requirement watching for the maximum indication on the meter.
for instrumentation as prescribed by CSA and NHW 4. Measure carefully at the point of highest leakage and
performance standard for microwave ovens must be make sure that the highest reading is under the required
used for testing. limit as mentioned above.
Recommended instruments are:

NARDA 8100
CAUTION !
NARDA 8200
Special attention should be given to avoid electrical
2. Place the oven tray in the oven cavity. shock because HIGH VOLTAGE is generated during
this test.
3. Place the load of 275±15 ml of tap water initially at
20±5οC in the center of the oven cavity.
No Load Test
The water container shall be a low form of 600 ml beaker
with an inside diameter of approx. 8.5 cm and made of 1. Operate the oven without a load and mesure the leakage
an electrically nonconductive material such as glass or by the same method as the above test procedure “A. Test
plastic. Enclosure Installed”.
The placing of this standard load in the oven is important 2. Make sure that the highest leakage should not exceed
not only to protect the oven, but also to insure that any 5mW/cm2.
leakage is measured accurately. Note: Do not perform this test for extended periods.
4. Close the door and set the time cooking for several
minutes. And start the oven. If the water load is depleted
replace it.
32
F
E
D
C
H
B
A
1
HIGH VOLTAGE COMPONENTS
1
RED
OVEN LAMP MAGNETRON

& SOCKET BLK BLK BLK PNK
THIRD GRY OVEN C/T FUSE
DOOR BLK
THERMAL
SWITCH GRY CUT-OUT
N.O. RED
WHT WHT GRY
GRY
CN-F PNK
1 BLK AH SENSOR
BLUE MARK PNK
2 RED COM
NOTE:
Hot (YLW & PNK) wire HIGH VOLTAGE
3 WHT GRN CAPACITOR
must be connected to the
2
2
GRN terminal with blue mark

on the oven light socket. POWER TRANSFORMER
DOOR
SENSING N.O. O G G
CONTROL PANEL SWITCH ORG R R R
G Y Y NOTE:
CN-G COM GRN Hot (ORG) wire must be connected to the
power transformer terminal nearest to the
transformer mounting screw.
N.O. DAMPER
IC-1
PNK SWITCH
COOLING
PNK COM FAN
MOTOR
3
3
WHT ORG CONV.

CN-E THERMAL
3 DAMPER CUT-OUT
6 PNK MOTOR
WHT
1 5 PNK PNK
W P
4 RED N.C. ORG H P
CN-F RED
CN-E T L
3 RED
33
MONITOR
6 2 GRN SWITCH
COM. 5 1 ORG COM
4
RY3 HEATING CONVECTION MOTOR
3 ELEMENT
N.O. 2 RY3 (COM.) BRN
GRY
COM. 1 RY3 (N.O.) RED
4
4
RY2 BRN
N.O. RY2 (COM.) BRN
COM.
RY2 (N.O.) ORG R G G
RY1 E R R
N.O. RY1 (COM.) BLK D Y Y
RED
RY5 RY1 (N.O.)
PNK
RY4
1
3 CN-A
5
5
5 T1 1 ORG
7 2
9 3 BRN GRY RED
GRY
CN-A 4 N.O.
RY6 5 PPL PNK
BRN N
WHT WHT
6 TURNTABLE
COM
7 RED MOTOR H BLK BLK
8 PRIMARY
INTERLOCK THERMISTOR GRN
POWER SUPPLY CORD
9 WHT SWITCH
RED 2 RED
RED 1 RED NOISE FILTER
AND DUMMY FUSE
6
6
Figure S-1. Pictorial Diagram

F
E
D
C
H
B
A
G
PARTS LIST
Refer to "IMPORTANT" described at end of parts list.
REF. NO. PART NO. DESCRIPTION Q'TY
ELECTRICAL PARTS
1- 1 FACCDA074WRE0 Power supply cord 1
1- 2 FFS-BA019/KIT C/T fuse and monitor switch (V-5220D-070) assembly 1
1- 3 FPWBFA389WRKZ Noise filter 1
1- 4 QSW-MA085WRE0 Primary interlock switch/Thirdoor switch/Door sensing switch 3
1- 5 FH-HZA041WRE0 Thermistor 1
1- 6 QSW-MA085WRE0 Damper switch 1
1- 7 QFS-TA055WRZZ C/T fuse 1
ο
1- 8 RTHM-A121WRE0 Oven & Convection thermal cut-out 150 C 2
1- 9 RMOTDA192WRE0 Damper motor 1
1-10 RLMPTA093WRZZ Oven lamp 1
1-11 FDTCTA183WRK0 AH sensor assembly 1
1-12 QSOCLA021WRE0 Oven lamp socket 1
1-13 RMOTDA222WRE0 Turntable motor 1
1-14 RMOTEA300WRE0 Fan motor 1
1-15 RV-MZA377WRZZ Magnetron 1
1-16 RTRN-A799WRZZ Power transformer 1
1-17 RC-QZA331WRZZ H.V.capacitor 1
1-18 FH-DZA1S2WRKZ H.V.rectifier assembly 1
1-19 QFS-BB008MRE0 Dummy fuse 1
CABINET PARTS
2- 1 GCABUB033WRPZ Outer case cabinet 1
2- 2 PCOVPA171WRP0 CSA barrier 1
2- 3 FDAI-A199WRY0 Base cabinet (Not Replaceable) 1
2- 4 GLEGPA019WRE0 Foot 4
2- 5 GCABDA088WRW0 Rear cabinet (Not Replaceable) 1
2- 6 LHLDKA009WRF0 Cord holder 1
2- 7 LBNDKA036WRP0 Capacitor holder 1
2- 8 FHNG-A320WRMZ Oven hinge (Lower) 1
2- 9 PHOK-A137WRFZ Latch hook 1
2-10 MLEVPA231WRF0 Switch lever 1
2-11 GCOVHA347WRP0 Turntable motor cover 1

CONTROL PANEL PARTS
3- 1 DPWB-A450DRKZ Control unit 1
3- 2 FPNLCB555MRK0A Control panel frame with key unit (VMOC206BK) 1
3- 2 FPNLCB556MRK0A Control panel frame with key unit (VMOC206WH) 1
3- 2 FPNLCB459MRK0A Control panel frame with key unit (VMOC206SS) 1
3- 2 FPNLCB558MRK0A Control panel frame with key unit (VMOC206BT) 1
3- 2 FPNLCB559MRK0A Control panel frame with key unit (VMOC206SG) 1
3- 2 FPNLCB560MRK0A Control panel frame with key unit (VMOC206GG) 1
3- 2 FPNLCB561MRK0A Control panel frame with key unit (VMOC206BU) 1
3- 2 FPNLCB562MRK0A Control panel frame with key unit (VMOC206LE) 1
3- 2 FPNLCB563MRK0A Control panel frame with key unit (VMOC206MJ) 1
3- 2 FPNLCB592MRK0A Control panel frame with key unit (VMOC206MS) 1
3- 2 FPNLCB565MRK0A Control panel frame with key unit (VMOC206VB) 1
3- 2 FPNLCB566MRK0A Control panel frame with key unit (VMOC206CB) 1
3- 2 FPNLCB593MRK0 Control panel frame with key unit (VMOC206TP) 1
3- 2 FPNLCB595MRK0 Control panel frame with key unit (VMOC206OG) 1
3- 2 FPNLCB594MRK0 Control panel frame with key unit (VMOC206CW) 1
3- 2 FPNLCB596MRK0 Control panel frame with key unit (VMOC206GM) 1
3- 2 FPNLCB597MRK0 Control panel frame with key unit (VMOC206SA) 1
3- 2 FPNLCB598MRK0 Control panel frame with key unit (VMOC206SE) 1
3- 2 FPNLCB599MRK0 Control panel frame with key unit (VMOC206IB) 1
3- 2 FPNLCB600MRK0 Control panel frame with key unit (VMOC206PM) 1
3- 2 FPNLCB601MRK0 Control panel frame with key unit (VMOC206RR) 1
3- 2 FPNLCB602MRK0 Control panel frame with key unit (VMOC206AR) 1
3- 2 FPNLCB603MRK0 Control panel frame with key unit (VMOC206PL) 1
3- 2 FPNLCB604MRK0 Control panel frame with key unit (VMOC206CH) 1
3- 2-1 JBTN-B165MRF0A Open button 1
3- 2-2 MSPRCA045WRE0 Open button spring 1
3- 3 LANGTA340WRW0 Control panel back plate 1
3- 4 MLEVFA057WRW0 Open lever 1
3- 5 NSFTTA042WRE0 Open shaft 1
3- 6 XEPS730P08XS0 Screw ; control unit mtg. 3
3- 7 XOTS740P12000 Screw ; control panel back plate mtg. 3
3- 8 LX-CZB019MRE0 Screw ; control panel mtg. 1
3- 9 XOTS740P12RV0 Screw ; power unit assy 1
34
REF. NO. PART NO. DESCRIPTION Q'TY CODE
OVEN PARTS
4- 1 FOVN-A314WRY0 Oven cavity assembly (Not Replaceable) 1
4- 2 FROLPA072WRK0 Turntable support 1
4- 3 NTNT-A128WRHZ Turntable tray 1
4- 4 DHET-A138WRKZ Heater unit assembly 1
4- 5 LANGKA723WRP0 Glass mounting plate 1
4- 6 PCUSUA167WRP0 Cushion 2
4- 7 PCUSUA424WRP0 Cushion 1
4- 8 FDUC-A323WRW0 Steam duct assembly 1 AY
4- 9 MCAMPA030WRF0 Damper cam 1 AC
4-10 NSFTTA114WRE0 Damper shaft 1 AB
4-11 FFTA-A034WRK0 Damper door ass’y 1 AM
4-12 PDUC-A269WRW0 Damper duct 1 AK
4-13 PCUSGA398WRP0 Cushion 1 AC
4-14 NCPL-A058WRFZ Turntable coupling 1 AE
4-15 PCOVPA301WRE0 Waveguide cover 1 AE
4-16 PCUSUA197WRP0 Cushion 2 AD
4-17 PGLSPA455WRE0 Light glass 1 AD
4-18 PFPF-A139WRE0 Thermal protection sheet (Right) 1 AF
4-19 PREFHA053WRW0 Thermal protection plate (Right) 1 AP
4-20 PSKR-A153WRW0 Air guide (Bottom) 1 AK
4-21 PSKR-A323WRW0 Air guide (Right) 1 AF
4-22 NFANJA020WRE0 Fan blade 1 AE
4-23 PDUC-A270WRF0 Cooling fan duct 1 AL
4-24 LANGFA089WRW0 Chassis support 1 AE
4-25 MHNG-A520WRMZ Oven hinge (Upper) 1 AE
4-26 LANGQA474WRP0 Noise unit angle 1 AG
4-27 PCUSUA196WRP0 Cushion 2 AD
4-28 PCUSUA425WRP0 Damper duct cushion 1 AG
4-29 PCUSGA353WRP0 Cushion 1 AH
4-30 PSKR-A171WRW0 Magnetron air guide 1 AE
4-31 PFPF-A064WRE0 Thermal protection sheet 1 AF
4-32 PCOVPA304WRP0 Thermo cover 1 AF
DOOR PARTS
5 FCOV-B425/KIT Door frame assembly (VMOC206BK) 1 BT
5 FCOV-B426/KIT Door frame assembly (VMOC206WH) 1 BT
5 FCOV-B411/KIT Door frame assembly (VMOC206SS) 1 BT
5 FCOV-B428/KIT Door frame assembly (VMOC206BT) 1 BT
5 FCOV-B429/KIT Door frame assembly (VMOC206SG) 1 BT
5 FCOV-B430/KIT Door frame assembly (VMOC206GG) 1 BT
5 FCOV-B431/KIT Door frame assembly (VMOC206BU) 1 BT
5 FCOV-B432/KIT Door frame assembly (VMOC206LE) 1 BT
5 FCOV-B433/KIT Door frame assembly (VMOC206MJ) 1 BT
5 FCOV-B438/KIT Door frame assembly (VMOC206MS) 1 BT
5 FCOV-B435/KIT Door frame assembly (VMOC206VB) 1 BT
5 FCOV-B436/KIT Door frame assembly (VMOC206CB) 1 BT
5 FCOV-B439/KIT Door frame assembly (VMOC206TP) 1 BT
5 FCOV-B441/KIT Door frame assembly (VMOC206OG) 1 BT
5 FCOV-B440/KIT Door frame assembly (VMOC206CW) 1 BT
5 FCOV-B442/KIT Door frame assembly (VMOC206GM) 1 BT
5 FCOV-B443/KIT Door frame assembly (VMOC206SA) 1 BT
5 FCOV-B444/KIT Door frame assembly (VMOC206SE) 1 BT
5 FCOV-B445/KIT Door frame assembly (VMOC206IB) 1 BT
5 FCOV-B446/KIT Door frame assembly (VMOC206PM) 1 BT
5 FCOV-B447/KIT Door frame assembly (VMOC206RR) 1 BT
5 FCOV-B448/KIT Door frame assembly (VMOC206PM) 1 BT
5 FCOV-B449/KIT Door frame assembly (VMOC206PL) 1 BT
5 FCOV-B450/KIT Door frame assembly (VMOC206CH) 1 BT
5- 1 DDORFA820WRY0 Door panel 1 BD
5- 2 GCOVHA155WRF0 Choke cover 1 AP
5- 3 LANGKA851WRT0 Latch angle 1 AF
5- 4 LSTPPA244WRFZ Latch head 1 AH
5- 5 MSPRTA192WRE0 Latch head spring 1 AA
5- 6 LANGKA918WRW0 Thermal plate U 1 AA
5- 7 LANGKA919WRW0 Thermal plate R 1 AA
5- 8 XCPS740P08000 Screw; 4mm x 8mm 6 AA
5- 9 XEPS730P08000 Screw; 3mm x 8mm 12
5-10 PCUSGA424WRP0 Cushion 1
5-11 LX-CZB019MRE0 Screw 3
35
REF. NO. PART NO. DESCRIPTION Q'TY CODE
MISCELLANEOUS
6- 1 FAMI-A088WRM0 Low rack (Broiling trivet) 1 AW
6- 2 FAMI-A087WRM0 High rack (Baking rack) 1 AW
6- 3 FW-VZB342WRE0 Thermistor harness 1 AN
6- 4 FW-VZB880WREZ Main wire harness 1 BB
6- 5 QW-QZA198WRE0 High voltage wire B 1 AN
6 -6 QW-VZA108WRE0 Grounding wire (Cooling fan motor) 1 AF
6- 7 TCAUHB011MRR0 Monitor caution label 1 AB
6- 8 TCAUAB075MRR0 NHW caution label 1 AD
6- 9 UDSKDB002MRK2 Viking CD (Installation, Operation, Cookbook, etc.) 1 AQ
6-10 LHLDKA009WRF0 Cord holder 1 AC
6-11 TCAUHB008MRR0 User caution 1 AH
6-12 TCAUSB012MRR0 BIK label 1 AH
6-13 TCAUAB048MRR0 GND caution label 1 AH
6-14 TCAUAB033MRR0 UL screw label 1
SCREWS NUTS AND WASHERS
7- 1 XOTWW40P10000 Screw; 4mm x 10mm 14 AA
7- 2 XOTS740P12000 Screw; 4mm x 12mm 4 AA
7- 3 XCTWW40P08000 Screw; 4mm x 8mm 2 AA
7- 4 XHTS740P08RV0 Screw; 4mm x 8mm 4 AA
7- 5 LX-CZ0052WRE0 Special screw 2 AA
7- 6 XWVS760-07000 Washer; 6mm x 0.7 mm 1 AA
7- 7 LX-WZA004WRE0 Washer 1 AA
7- 8 LX-CZA074WRE0 Special screw 6 AA
7- 9 XBPS730P14K00 Screw; 3mm x 14mm 1 AA
7-10 XBPS740P25000 Screw; 4mm x 25mm 2 AA
7-11 XBTWW40P06000 Screw; 4mm x 6mm 3 AA
7-12 XCTS740P08000 Screw; 4mm x 8mm 7 AA
7-13 LX-NZ0082MRE0 Special nut 1 AA
7-14 LX-CZA070WRE0 Screw; UL 2 AA
7-15 XNES740-32000 Nut; 4mm x 3.2mm 2 AB
7-16 LX-BZ0531FCZZ Screw; 4mm x 8mm 6 AA
7-17 XCPS730P06000 Screw; 3mm x 6mm 3 AA
7-18 LX-CZA038WRE0 Special screw 1 AA
7-19 XFPS740P08K00 Screw; 4mm x 8mm 3 AA
7-20 XBPS740P06000 Screw; 4mm x 6mm 1 AB
7-21 XCBWW30P06000 Screw; 3mm x 6mm 4 AA
7-22 XFPS740P08000 Screw; 4mm x 8mm 6 AA
7-23 XFPS760P14JS0 Screw; 6mm x 14mm 2 AB
7-24 XOTS740P12000 Screw; 4mm x 12mm 21 AA
7-25 XFPS730P08000 Screw; 3mm x 8mm 2 AA
36
F
E
D
C
H
B
A
G
7-14
1
1
2-1
4-32
7-24
4-24 7-24
1-8
1-12 7-14
1-10
4-4 7-25
4-5
4-17
4-16
7-24 7-2
7-13 x2
2
2
x3 7-18
OVEN AND CABINET PARTS
4-31
1-11 7-16 7-12 x4
2-2
7-22
6-6 2-6
4-8 6-13
1-18
4-24 6-4 7-2
4-25 7-16
7-17 7-8 7-24
1-8 7-19 6-8 7-2
x3
4-21 1-7
7-24 1-1
7-4 4-22
3
2-7 6-12
3
7-21
1-17
7-16 7-22 7-15
x3 6-14
A
1-5 7-19
6-6
37
2-5 4-23
TO OVEN 4-1 7-10

BASE PLATE 1-14
A
1-15
4
4
4-14 7-1 1-4 4-30

4-15 1-4 4-18 4-19
2-9 4-10 4-7
7-13 1-2
7-1 7-5 4-12
4-27 4-20 1-4 7-9
7-11 2-10
6-7 7-19
2-2 7-16
7-7
4-13
4-3 1-1
5
5
1-6
4-9 4-28
2-3
7-23 7-16
1-19
2-8 7-6
7-4 1-9 7-17 4-11
7-4
1-13 4-6
4-2 1-16
1-3
7-22
4-26 4-29
7-8 4-27
x3 2-11
6
6
7-24 x4
7-20
7-24 2-4
7-4 7-24 x4
F
E
D
C
H
B
A
G
1 2 3 4 5 6
CONTROL PANEL PARTS
3-7
6-11
A 3-3 A
3-1
3-6
3-4
3-2
3-9 7-24
B B
3-5
3-7
3-2-1
7-24
3-2-3
C C
3-2-2
5-9
5-2
3-8 5-1
D D
5-10
5 5-6 5-8
DOOR PARTS
E 5-8 E
5-8 5-3
5-4
5-8
5-7
5-5
F F
5-11
MISCELLANEOUS
G G
6-1
6-4
6-2 6-3
6-10
Actual wire harness may be different than illustration.

H H
6-5
6-6
1 2 3 4 5 6
38
1 2 3 4 5 6
PACKING AND ACCESSORIES

A A
B B
TRAY HOLDER
TOP PAD ASSEMBLY
C DOOR PROTECTION SHEET

C
4-3 TURNTABLE TRAY
PLASTIC BAG
6-9 VIKING CD
D MICROWAVE OVEN D
4-2 TURNTABLE SUPPORT
BOTTOM PAD ASSEMBLY
E E
TRAY PACKING FOAM

PACKING CASE
Not replaceable items.
F F
G G
H H
1 2 3 4 5 6
39
COPYRIGHT © 2011 BY VIKING
ALL RIGHTS RESERVED

No part of this publication may be reproduced,
stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without
prior written permission of the publisher.

Tel: (888) 845-4641
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SERVICE MANUAL

This document has been published to be used for after

Before Servicing outer case.

B. Preparation for testing:

C. Leakage test with enclosure installed :

C. Leakage test without enclosure:

1) Remove the enclosure (cabinet).

B. Preparation for testing:

2) Place the oven tray in the oven cavity.

Closed-door leakage test (microwave measurement):

VMOC206BK VMOC206LE PRODUCT DESCRIPTION

FOREWORD TROUBLESHOOTING GUIDE AND

Removal of the outer wrap gives access to voltage above 250V.

VIKING RANGE CORPORATION

13 TOUCH CONTROL PANEL

1. Ventilation openings. (Rear side) 8. Door open button.

the Number pads. ON

will sound, and oven lamp, turntable motor, cooling fan

is above 275οF, the circuit to RY6 will be maintained (by 32 SEC.

counting down to zero. The cooking time is adjusted THERMISTOR ON

PRIMARY INTERLOCK SWITCH

A-9 RY3 INTERLOCK

PRIMARY INTERLOCK SWITCH

A-9 RY3 INTERLOCK

PRIMARY INTERLOCK SWITCH

A-9 RY3 INTERLOCK

PRIMARY INTERLOCK SWITCH

A-9 RY3 INTERLOCK

FOIL PATERN ON PWB.

OVEN LAMP OR SOCKET

TOUCH CONTROL PANEL

H.V. RECTIFIER ASSEMBLY

SHORTED IN POWER CORD

SECONDARY INTERLOCK SYSTEM

Function of variable cooking does not operate properly except HIGH

Cooling fan motor runs intermittently or all the time.

D HIGH VOLTAGE CAPACITOR TEST

SECONDARY INTERLOCK RELAY

H C/T FUSE TEST

CONVECTION CUT-OUT (on side of the heater duct)

J HEATING ELEMENT TEST

LINE CROSS CAPACITOR

P TOUCH CONTROL PANEL ASSEMBLY TEST

ADD-A- SENSOR CONVEC CONVEC CONVEC HIGH MIX

TIMER POWER START STOP

Shut-off, Cook and Heater Relay Test

S COMPU DEFROST TEST

STEPS OCCURRENCE CAUSE OR CORRECTION

Water load cooking test

TESTING METHOD FOR AH SENSOR AND/OR CONTROL UNIT

CHECKING CONTROL UNIT

Output 75k 8 60 SW5

This detector circuit is used to detect the output voltage F-2

control sensor cooking of the unit. When the unit is set 12 1

OUTER CASE REMOVAL

To remove the components, procedure as follows.

POWER TRANSFORMER REMOVAL

POSITIVE LOCK® CONNECTOR (NO-CASE TYPE) REMOVAL Terminal

Figure C-1. Positive lock®connector