Honda Forza 300
Honda Forza 300
Honda Forza 300
The vehicle pictured in this owner’s manual may not match your actual
vehicle.
Scooter Safety P. 2
Operation Guide P. 18
Maintenance P. 43
Troubleshooting P. 78
Information P. 95
Specifications P. 108
Index P. 111
Scooter Safety
This section contains important information for safe riding of your scooter.
Please read this section carefully.
Safety Guidelines that you and your passenger are both wearing
an approved motorcycle helmet and protective
Scooter Safety
Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding
● Perform all routine and regular inspections onto the grab rail or your waist, leaning with
specified in this manual. you in turns, and keeping their feet on the
● Stop the engine and keep sparks and flame footpegs, even when the scooter is stopped.
away before filling the fuel tank.
● Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust Take Time to Learn & Practice
gases is toxic and can kill you. Even if you have ridden other scooters, practice
riding in a safe area to become familiar with
how this scooter works and handles, and to
Always Wear a Helmet become accustomed to the scooter’s size and
It’s a proven fact: helmets and protective weight.
apparel significantly reduce the number and
severity of head and other injuries. So always
wear an approved motorcycle helmet and Ride Defensively
protective apparel. 2 P. 11 Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
Before Riding evasive maneuver.
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
continued 3
Safety Guidelines
Make yourself more visible, especially at night, It’s important to keep your scooter properly
by wearing bright reflective clothing, maintained and in safe riding condition.
positioning yourself so other drivers can see Inspect your scooter before every ride and
you, signaling before turning or changing lanes, perform all recommended maintenance. Never
and using your horn when necessary. exceed load limits (2 P. 17), and do not modify
your scooter or install accessories that would
make your scooter unsafe (2 P. 16).
Ride within Your Limits
Never ride beyond your personal abilities or
faster than conditions warrant. Fatigue and If You are Involved in a Crash
inattention can impair your ability to use good Personal safety is your first priority. If you or
judgement and ride safely. anyone else has been injured, take time to
assess the severity of the injuries and whether it
is safe to continue riding. Call for emergency
Don’t Drink and Ride assistance if needed. Also follow applicable
Alcohol and riding don’t mix. Even one laws and regulations if another person or
alcoholic drink can reduce your ability to vehicle is involved in the crash.
respond to changing conditions, and your
reaction time gets worse with every additional If you decide to continue riding, first turn the
drink. Don’t drink and ride, and don’t let your ignition switch to off, and evaluate the
friends drink and ride either. condition of your scooter. Inspect for fluid
4
Safety Guidelines
Scooter Safety
brakes, and wheels. Ride slowly and cautiously. Carbon monoxide gas is toxic.
Your scooter may have suffered damage that is Breathing it can cause
not immediately apparent. Have your scooter
unconsciousness and even kill you.
thoroughly checked at a qualified service facility
as soon as possible.
Avoid any areas or activities that
expose you to carbon monoxide.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide,
a colourless, odorless gas. Breathing carbon
monoxide can cause loss of consciousness and
may lead to death.
5
Image Labels
Except KO type
The following pages describe the label
meanings. Some labels warn you of Read instructions contained in Shop Manual
potential hazards that could cause serious carefully. In the interest of safety, take the
injury. Others provide important safety scooter to be serviced only by your dealer.
information. Read this information carefully DANGER (with RED background)
and don’t remove the labels. You WILL be KILLED or SERIOUSLY HURT if
you don’t follow instructions.
If a label comes off or becomes hard to read, WARNING (with ORANGE background)
contact your dealer for a replacement. You CAN be KILLED or SERIOUSLY HURT if
you don’t follow instructions.
There is a specific symbol on each label. CAUTION (with YELLOW background)
The meanings of each symbol and label are You CAN be HURT if you don’t follow
as follows. instructions.
6
Image Labels
BATTERY LABEL
DANGER
Scooter Safety
• Keep flame and spark away from the battery.
Battery produce explosive gas that can cause
explosion.
• Wear the eye protection and rubber gloves when
handling the battery, or you can get burned or
lose your eyesight by the battery electrolyte.
• Do not allow children and other people to touch
a battery unless they understand proper
handling and hazards of the battery very well.
• Handle the battery electrolyte with extreme care
as it contains dilute sulfuric acid. Contact with
your skin or eyes can burn you or cause loss of
your eyesight.
• Read this manual carefully and understand it
before handling the battery. Neglect of the
instructions can cause personal injury and
damage to the scooter.
• Do not use a battery with the electrolyte at or
below the lower level mark. It can explode
causing serious injury.
continued 7
Image Labels
8
Image Labels
Scooter Safety
[Driver only]
Front 175 kPa (1.75 kgf/cm2, 25 psi)
Rear 200 kPa (2.00 kgf/cm2, 29 psi)
[Driver and passenger]
Front 175 kPa (1.75 kgf/cm2, 25 psi)
Rear 225 kPa (2.25 kgf/cm2, 33 psi)
Tyre size:
Front 120/70-14M/C 55P
Rear 140/70-13M/C 61P
Tyre brand: DUNLOP
Front SCOOTSMART
Rear SCOOTSMART G
10
Safety Precautions
Scooter Safety
● Ride cautiously and keep your hands on the
handlebar and feet on the floor. 3 WARNING
● Keep passenger’s hands on the grab rail or Not wearing a helmet increases the
your waist, passenger’s feet on the footpegs chance of serious injury or death in a
while riding.
crash.
● Always consider the safety of your passenger,
as well as other drivers and riders.
Make sure that you and any passenger
always wear an approved helmet and
Protective Apparel protective apparel.
Make sure that you and any passenger are
wearing an approved motorcycle helmet, eye ❙ Gloves
protection, and high-visibility protective Full-finger leather gloves with high abrasion
clothing. Ride defensively in response to resistance.
weather and road conditions. ❙ Boots or Riding Shoes
Sturdy boots with non-slip soles and ankle
❙ Helmet protection.
Safety-standard certified, high-visibility, correct ❙ Jacket and Trousers
size for your head. Protective, highly visible, long-sleeved jacket
● Must fit comfortably but securely, with the and durable trousers for riding (or a protective
chin strap fastened. suit).
11
Riding Precautions
12
Riding Precautions
Scooter Safety
This model is also equipped with an Anti-lock brakes further reduce braking efficiency.
Brake System (ABS) designed to help prevent Exercise extra caution when braking in wet
the brakes from locking up during hard braking. conditions.
Always use the recommended tyres to ensure If the brakes get wet, apply the brakes while
correct ABS operation. riding at low speed to help them dry.
● ABS does not reduce braking distance. In
certain circumstances, ABS may result in a
longer stopping distance. Parking
● ABS does not function at speeds below 10 ● Park on a firm, level surface.
km/h (6 mph). ● If you must park on a slight incline or loose
● The brake lever and pedal may recoil slightly surface, park so that the scooter cannot
when applying the brakes. This is normal. move or fall over.
● Make sure that high-temperature parts
cannot come into contact with flammable
materials.
● Do not touch the engine, muffler, brakes and
other high-temperature parts until they cool
down.
continued 13
Riding Precautions
the handlebar, remove the key when leaving 2. Use the side stand
the scooter unattended. Use of an anti-theft Push the side stand down.
device is also recommended. Slowly lean the scooter to the left until its
● U, KO type weight rests on the side stand.
To reduce the likelihood of theft, always lock Use the centre stand
the handlebar, remove the key and close the Let down the centre stand, stand on the left
shutter when leaving the scooter side of the scooter. Hold the left handle grip
unattended. Use of an anti-theft device is and the left grab rail. Press down on the tip of
also recommended. the stand with your right foot and,
simultaneously, pull up and back.
14
Riding Precautions
4. Except U, KO type
Left handle grip Centre stand Turn the ignition switch to the LOCK position
Scooter Safety
Grab rail and remove the key. 2 P. 29, 30
U, KO type
Turn the ignition switch to the LOCK
position, remove the key, and close the
shutter. 2 P. 29, 30
15
Accessories & Modifications
16
Loading
Loading 3 WARNING
Scooter Safety
● Carrying extra weight affects your scooter’s Overloading or improper loading can
handling, braking and stability. Always ride at cause a crash and you can be seriously
a safe speed for the load you are carrying.
hurt or killed.
● Avoid carrying an excessive load and keep
within specified load limits.
Follow all load limits and other
2 Maximum weight capacity / Maximum
luggage weight P. 108 loading guidelines in this manual.
● Tie all luggage securely, evenly balanced and
close to the centre of the scooter.
● Do not place objects near the lights or the
muffler.
17
Operation Guide
Parts Location
Document bag (P40)
Luggage box (P40)
Throttle grip (P76)
Operation Guide
18
Rear brake fluid reservoir
(P73)
Operation Guide
Rear brake lever
Left fairing pocket (P41)
Seat (P38)
Helmet holder (P39)
19
Instruments
Speedometer Tachometer
Operation Guide
MODE RESET
button button Tachometer red zone
(excessive engine rpm range)
Fuel gauge NOTICE
Needle in the red (E) mark, remaining Do not operate the engine in the
fuel approximately 3.6 litres tachometer red zone.
(0.95 US gal, 0.79 Imp gal) Excessive engine speed can adversely
affect engine life.
20
Average fuel consumption meter (P22)
Odometer [TOTAL] & Tripmeter [TRIP A/B]
Operation Guide
MODE button switches between odometer &
tripmeters.
• Odometer: Total distance ridden.
• Tripmeter: Distance ridden since tripmeter
was reset (press and hold RESET button to
reset to 0.0 km).
Clock • When you reset the tripmeter, the average
To set the clock: (P25) fuel consumption meter is reset at the same
time.
Display Check
When the ignition switch is turned ON, all the meter and gauge needles swing to the
maximum scale on the dial once, all the mode and digital segments will show. If any part
of these displays does not come on when it should, have your dealer check for problems.
continued 21
Instruments (Continued)
Average fuel consumption meter
Except E, U, KO type
Shows average fuel consumption in km/ℓ or
SELECT
Operation Guide
22
E type only
Shows average fuel consumption in mile/gal, km/ℓ or ℓ/100km based on the tripmeter A.
Select the mile/gal, km/ℓ or ℓ/100km, press and hold the MODE button with the tripmeter.
Operation Guide
After you reset the tripmeter A, the average fuel consumption meter shows “ ”.
SELECT
SELECT SELECT
continued 23
Instruments (Continued)
U type only KO type only
Shows average fuel consumption in ℓ/100km Shows average fuel consumption in km/ℓ
based on the tripmeter A. based on the tripmeter A.
Operation Guide
After you reset the tripmeter A, the average After you reset the tripmeter A, the average
fuel consumption meter shows “ ”. fuel consumption meter shows “ ”.
RESET RESET
24
To set the clock: !e Press RESET button until the desired minute
!a Turn the ignition switch ON. is displayed.
u Press and hold to advance the minute
!b Press and hold MODE and RESET buttons
Operation Guide
fast.
until the hour digits start flashing.
25
Indicators
Low oil pressure indicator
Comes on when the ignition switch is turned ON.
Goes off when the engine starts.
Operation Guide
Operation Guide
Left turn signal indicator
• Except E type
Lights when the distance reaches
about 1,000 km (625 mile) for the
first time and every 12,000 km
(7,500 mile) after resetting the
indicator.
E type only
Lights when the distance reaches
about 600 mile (960 km) for the first
time and every 8,000 mile (12,800
km) after resetting the indicator.
u The indicator does not go off until it
is reset.
To reset the indicator, press and
hold RESET button while turning the
High beam Right turn
ignition switch to the ON position,
indicator signal indicator
and keep hold RESET button for
more than 3 seconds.
27
Switches
Engine stop switch
Should normally remain in the
Operation Guide
RUN position.
u In an emergency, switch to the
OFF position (the starter
motor will not operate) to stop
the engine.
Start button
Headlight turns off when
Horn button operating the starter motor.
28
Ignition Switch
Switches the electrical system on/off, locks the steering, and operates the box opener switch,
fuel lid and seat opener switch.
Operation Guide
u Key can be removed when in the OFF or LOCK position.
continued 29
Switches (Continued)
Steering Lock ❙ Locking
Lock the steering when parking to help !a Turn the handlebar all the way to the left.
prevent theft. !b Push the key down, and turn the ignition
Operation Guide
!b Except U, KO type
❙ Unlocking
Insert the key, and turn the ignition switch to
Push the OFF position.
Turn
Ignition key
!b U, KO type
Push
Turn
30
U, KO type ❙ Close
Shutter !a Remove the ignition key from the ignition
The ignition switch for this scooter is equipped switch.
Operation Guide
with a shutter. After parking the scooter, close !b Align the projection of the shutter key with
the shutter for theft prevention. the slot of the shutter, and turn the shutter
key counterclockwise.
u You can also close the shutter by moving
Open
Knob the knob upward without the shutter
key.
Close !c Remove the key.
Close
❙ Open
Align the projection of the shutter key with
the slot of the shutter, and turn the shutter
Shutter key
key clockwise.
Ignition
key
Slot Projection
31
Starting
Starting the Engine !a Place the scooter on its centre stand.
Start your engine using the following !b Make sure the engine stop switch is in the
procedure, regardless of whether the engine Run position.
Operation Guide
Operation Guide
side stand is up.
!b With the throttle slightly open (about 3
!e Press the start button with the throttle mm), press the start button.
completely closed. Release the start button About 3 mm
as soon as the engine starts.
34
Braking
Close the throttle and apply the front and
rear brakes together.
Operation Guide
Rear brake lever Front brake lever
35
Refuelling
Fuel type: Unleaded petrol only Opening the Fuel Fill Cap
Fuel octane number: Your scooter is !a Insert the ignition key and turn it to the
designed to use Research Octane Number position of OPENER.
Operation Guide
(RON) 91 or higher. !b Push the FUEL side of the fuel lid and seat
Tank capacity: 11.5 litres (3.04 US gal, 2.53 opener switch.
Imp gal) u The fuel lid opens.
Except U, KO type
Fuel lid
OPENER U, KO type
Ignition key
FUEL
Fuel lid and seat
opener switch
36
!c Turn the fuel fill cap counterclockwise and Closing the Fuel Fill Cap
remove the cap. !a Install and tighten the fuel fill cap firmly by
turning it clockwise.
Fuel fill cap Arrow marks
Operation Guide
u Make sure that the arrow marks on the
cap and fuel tank are aligned.
!b Close the fuel lid until it locks.
u Make sure that the fuel lid is closed
securely.
3 WARNING
Petrol is highly flammable and
explosive. You can be burned or
seriously injured when handling fuel.
37
Storage Equipment
Seat Open
Seat Fuel lid and seat
opener switch !a Insert the ignition key and turn it to the
position of OPENER.
Operation Guide
38
Helmet Holder u Use the helmet holder only when parked.
The helmet holder is located under the seat. u Securely insert the helmet holder into the slot
A helmet set wire is in the tool kit. when closing the seat.
❙ Opening the seat. (P38)
Operation Guide
Helmet set
wire
3 WARNING
Riding with a helmet attached to the
Helmet holder can interfere with the rear
D-ring wheel or suspension and could cause a
Slot Helmet set crash in which you can be seriously
wire
hurt or killed.
Helmet
holder
Use the helmet holder only while
parked. Do not ride with a helmet
secured by the holder.
continued 39
Storage Equipment (Continued)
Two helmets can be stored in the luggage Tool Kit/Document Bag
box. Set the helmets as shown. The tool kit and document bag are in the
u Make sure to turn the rear side helmet to luggage box.
face the right side while the front side helmet
Operation Guide
Helmets
Luggage box
Luggage Box
Never exceed the maximum weight limit.
Maximum Weight: 10 kg (22 lb)
u Do not store any items that are flammable or
susceptible to heat damage.
u Do not store valuables or fragile articles.
40
Left Fairing Pocket Right Fairing Pocket
❙ Open
❙Open
!a Insert the ignition key and turn it to the Pull the knob up, then open the right fairing
Operation Guide
position of OPENER. pocket lid.
!b Push BOX side of the box opener switch.
❙Close
❙ Close Close the right fairing pocket lid.
Close the left fairing pocket lid until it locks. Knob
Box opener switch
Except U, KO type
42
Maintenance
44
Maintenance Schedule
The maintenance schedule specifies the All scheduled maintenance is considered a
maintenance requirements necessary to normal owner operating cost and will be
ensure safe, dependable performance, and charged for by your dealer. Retain all
proper emission control. receipts. If you sell the scooter, these receipts
should be transferred with the scooter to the
Maintenance
Maintenance work should be performed in new owner.
accordance with Honda’s standards and
specifications by properly trained and Honda recommends that your dealer should
equipped technicians. Your dealer meets all road test your scooter after each periodic
of these requirements. Keep an accurate maintenance is carried out.
record of maintenance to help ensure that
your scooter is properly maintained. Make
sure that whomever performs the
maintenance completes this record.
continued 45
Maintenance Schedule
Pre-ride Frequency *1
Annual Regular Refer to
Items Check × 1,000 km 1 12 24 36 48
Check Replace page
2 P. 49 × 1,000 mi 0.6 8 16 24 32
Fuel Line I I I I I –
Fuel Level I –
Maintenance
Throttle Operation I I I I I I 76
Air Cleaner *2 R R –
Crankcase Breather *3 63
Spark Plug I R I R 64
Valve Clearance I I –
Engine Oil I R R R R R R 68
Engine Oil Filter R R R R R R 68
Engine Idle Speed I I I I I I –
Radiator Coolant *4 I I I I I I 3 years 71
Cooling System I I I I I –
Maintenance Level
: Intermediate. We recommend service by your dealer, unless Maintenance Legend
you have the necessary tools and are mechanically skilled. I : Inspect (clean, adjust, lubricate, or replace, if necessary)
Procedures are provided in an official Honda Shop Manual. R : Replace
: Technical. In the interest of safety, have your scooter serviced : Clean
by your dealer.
46
Maintenance Schedule
Pre-ride Frequency *1
Annual Regular Refer to
Items Check × 1,000 km 1 12 24 36 48
Check Replace page
2 P. 49 × 1,000 mi 0.6 8 16 24 32
Secondary Air Supply
System I I I I I –
Maintenance
Drive Belt I R I R –
Belt Case Air Cleaner –
Final Drive Oil 2 years –
Brake Fluid *4 I I I I I I 2 years 73
Brake Pads Wear I I I I I I 74
Brake System I I I I I I 49
Headlight Aim I I I I I 77
Lights/Horn I –
Engine Stop Switch I 28
Clutch Shoes Wear I I I I –
Side Stand I I I I I I 75
Notes:
*1 : At higher odometer readings, repeat at the frequency interval established here.
*2 : Service more frequently when riding in unusually wet or dusty areas.
*3 : Service more frequently when riding in rain or at full throttle.
*4 : Replacement requires mechanical skill.
continued 47
Maintenance Schedule
Pre-ride Frequency *1
Annual Regular Refer to
Items Check × 1,000 km 1 12 24 36 48
Check Replace page
2 P. 49 × 1,000 mi 0.6 8 16 24 32
Suspension I I I I I –
Nuts, Bolts, Fasteners I I I I I I –
Maintenance
Wheels/Tyres I I I I I I 55
Steering Head Bearings I I I I I I –
48
Maintenance Fundamentals
Maintenance
● Engine stop switch-Check for proper
but because having a breakdown, or even a
function.
flat tyre, can be a major inconvenience.
● Side stand ignition cut-off system-Check
for proper function. 2 P. 32, 75
Check the following items before you ride
● Wheels and tyres-Check condition, air
your scooter:
pressure and adjust if necessary. 2 P. 55
● Fuel level-Fill fuel tank when necessary.
2 P. 36
● Throttle-Check for smooth opening and
full closing in all steering positions. 2 P. 76
● Engine oil level-Add engine oil if necessary.
Check for leaks. 2 P. 67
● Coolant level-Add coolant if required.
Check for leaks. 2 P. 71
49
Maintenance Fundamentals
Replacing Parts
Always use Honda Genuine Parts or their
equivalents to ensure reliability and safety. Colour label
When ordering coloured components, specify
the model name, colour, and code mentioned
Maintenance
3 WARNING
Installing non-Honda parts may make
your scooter unsafe and cause a crash
in which you can be seriously hurt or
killed.
50
Maintenance Fundamentals
Battery 3 WARNING
Your scooter has a maintenance-free type
battery. You do not have to check the battery The battery gives off explosive
electrolyte level or add distilled water. Clean the hydrogen gas during normal
battery terminals if they become dirty or operation.
Maintenance
corroded.
Do not remove the battery cap seals. There is no A spark or flame can cause the battery
need to remove the cap when charging. to explode with enough force to kill or
NOTICE seriously hurt you.
Your battery is a maintenance-free type and can be
permanently damaged if the cap strip is removed. Wear protective clothing and a face
This symbol on the battery means that shield, or have a skilled mechanic do
this product must not be treated as the battery servicing.
household waste.
NOTICE
❙ Cleaning the Battery Terminals
1. Remove the battery. 2 P. 62
An improperly disposed of battery can be harmful to the
2. If the terminals are starting to corrode and
environment and human health.
are coated with a white substance, wash with
Always confirm local regulations for battery disposal.
warm water and wipe clean.
continued 51
Maintenance Fundamentals
52
Maintenance Fundamentals
If a fuse fails repeatedly, you likely have an *1. The JASO T 903 standard is an index for engine
electrical fault. Have your scooter inspected by oils for 4-stroke motorcycle engines. There are
your dealer. two classes: MA and MB. For example, the
following label shows the MB classification.
Maintenance
Engine oil consumption varies and oil quality
Oil classification
deteriorates according to riding conditions and
time elapsed.
Check the engine oil level regularly, and add the *2. The SAE standard grades oils by their viscosity.
recommended engine oil if necessary. Dirty oil *3. The API classification specifies the quality and
or old oil should be changed as soon as performance rating of engine oils. Use SG or
possible. higher oils, excluding oils marked as “Energy
Conserving” or “Resource Conserving” on the
❙ Selecting the Engine Oil circular API service symbol.
For recommended engine oil, see
“Specifications.” 2 P. 109
If you use non-Honda engine oil, check the label
to make sure that the oil satisfies all of the
following standards:
● JASO T 903 standard*1: MB Not recommended Recommended
● SAE standard*2: 10W-30
● API classification*3: SG or higher
53
Maintenance Fundamentals
Crankcase Breather
Service more frequently when riding in rain, at
full throttle, or after the scooter is washed or
overturned. Service if the deposit level can be
seen in the transparent section of the drain
tube.
54
Maintenance Fundamentals
Maintenance
tyres look low. Always check air pressure when
your tyres are cold.
continued 55
Maintenance Fundamentals
hurt or killed.
56
Maintenance Fundamentals
Maintenance
tyres.
which you can be seriously hurt or
● Use the recommended tyres or equivalents of
the same size, construction, speed rating, killed.
and load range.
● Have the wheel balanced with Honda Always use the size and type of tyres
Genuine balance weights or equivalent after recommended in this owner’s manual.
the tyre is installed.
● Do not install a tube inside a tubeless tyre on
this scooter. Excessive heat build-up can
cause the tube to burst.
● Use only tubeless tyres on this scooter. The
rims are designed for tubeless tyres, and
during hard acceleration or braking, a tube-
type tyre could slip on the rim and cause the
tyre to rapidly deflate.
57
Maintenance Fundamentals
Air Cleaner
This scooter is equipped with a viscous type air
cleaner element.
Compressed air cleaning or any other cleaning
can degrade the viscous element performance
Maintenance
58
Tool Kit
The tool kit is in the luggage box. 2 P. 40
Maintenance
● Spark plug wrench
● 10 × 14 mm Open end wrench
● 12 × 14 mm Open end wrench
● Standard/Phillips screwdriver
● Screwdriver grip
● Helmet set wire
● Fuse puller
● Pin spanner
● Eye wrench handle
59
Removing & Installing Body Components
❙ Removal
Maintenance
❙ Installation
Install the parts in the reverse order of
removal.
Battery cover
60
Removing & Installing Body Components u Clip
Clip ❙ Installation
The clip must be removed to remove the tool !a
box.
❙ Removal
Maintenance
!a !b !b !c
61
Removing & Installing Body Components u Battery
❙ Installation
Battery
Install the parts in the reverse order of
removal. Always connect the positive +
Battery terminal first. Make sure that bolts and nuts
strap are tight.
Readjust the clock after the battery is
❙ Removal reconnected since the clock goes wrong
once the battery is disconnected.
Make sure the ignition switch is off. For proper handling of the battery, see
1. Remove the battery cover. 2 P. 60 “Maintenance Fundamentals.” 2 P. 51
2. Disconnect the negative - terminal from Battery Goes Dead 2 P. 85
the battery.
62
Crankcase Breather
1. Place a drain pan under the crankcase
breather tube.
2. Remove the crankcase breather tube and
drain deposits.
3. Reinstall the crankcase breather tube.
Maintenance
Crankcase
breather
tube
63
Spark Plug
64
Spark Plug u Checking & Changing Spark Plug
Maintenance
u If adjustment is necessary, bend the
Spark plug cap
side electrode carefully.
The gap should be:
0.80 to 0.90 mm (0.031 to 0.035 in)
Side
electrode
continued 65
Spark Plug u Checking & Changing Spark Plug
10. Make sure the plug washer is in good 13. Reinstall the spark plug cap. Take care
condition. avoid pinching any cables or wires.
11. With the plug washer attached, thread 14. Install the parts in the reverse order of
the spark plug in by hand to prevent removal.
cross-threading.
Maintenance
66
Engine Oil
Maintenance
to 5 minutes.
3. Turn the ignition switch off, stop the
engine and wait for 2 to 3 minutes.
4. Remove the oil fill cap/dipstick and wipe it Lower level
clean.
5. Insert the oil fill cap/dipstick until it seats,
but don’t screw it in.
Check that the oil level is between the
upper and lower level marks in the oil fill
cap/dipstick.
6. Securely install the oil fill cap/dipstick.
67
Engine Oil u Adding Engine Oil
Adding Engine Oil For the recommended oil and oil selection
guidelines, see “Maintenance
If the engine oil is below or near the lower Fundamentals.” 2 P. 53
level mark, add the recommended engine oil.
2 P. 109
Changing Engine Oil & Filter
Maintenance
68
Engine Oil u Changing Engine Oil & Filter
Maintenance
6. Remove the oil filter with a filter wrench
and let the remaining oil drain out. Make
sure the prior seal is not stuck to the
engine. Drain bolt
u Discard the oil and oil filter at an
approved recycling centre.
7. Apply a thin coat of engine oil to the
rubber seal of a new oil filter.
8. Install a new oil filter and tighten.
Torque: 26 N·m (2.7 kgf·m, 19 lbf·ft)
Rubber
seal
Oil filter
continued 69
Engine Oil u Changing Engine Oil & Filter
70
Coolant
Maintenance
the UPPER and LOWER level marks in the
reserve tank. Adding Coolant
UPPER level mark If the coolant level is below the lower level,
add the recommended coolant (2 P. 54) until
the level reaches the UPPER level mark.
Add fluid only from the reserve tank cap and
do not remove radiator cap.
1. Pull the floor mat off.
2. Remove the reserve tank lid.
continued 71
Coolant u Changing Coolant
3 WARNING
Changing Coolant
Removing the radiator cap while the
engine is hot can cause the coolant to Have your dealer change the coolant unless
spray out, potentially scalding you. you have the proper tools and are
mechanically qualified.
Always let the engine and radiator
cool down before removing the
radiator cap.
72
Brakes
Maintenance
horizontal and that the fluid level is above your scooter inspected by your dealer.
the lower level mark.
Front Rear
Front brake fluid reservoir Rear brake fluid reservoir
73
Brakes u Inspecting the Brake Pads
Inspecting the Brake Pads 1. Front Inspect the brake pads from
below the brake caliper.
Check the condition of the brake pad groove 2. Rear Inspect the brake pads from below
wear indicators. the brake caliper.
Front The pads need to be replaced if a If necessary have the pads replaced by your
Maintenance
Wear
indicator
Wear
indicator Disc Disc
74
Side Stand
4. Sit on the scooter and raise the side stand.
5. Start the engine.
6. Lower the side stand all the way. The
engine should stop as you lower the side
stand. If the engine doesn’t stop, have
Maintenance
your scooter inspected by your dealer.
Side stand
spring
75
Throttle
Freeplay
Flange
76
Other Adjustments
Maintenance
Use the pin spanner to turn the adjuster. (2 P. 59) in or out as necessary.
Position 1 and 2 are is for a decrease spring Obey local laws and regulations.
preload (soft), or turn the position 4 and 5 to
increase spring preload (hard). The standard
position is 3.
Pin spanner
Adjuster Lower
Raise Pinion
1 2 3 4 5
NOTICE
Do not turn the adjuster beyond its limits.
77
Troubleshooting
Engine Will Not Start (HISS indicator stays on)... P. 79 Burned-out Light Bulb............................... P. 85
Overheating................................................P. 80 Blown Fuse ............................................... P. 91
Warning Indicators On...............................P. 81
Low Oil Pressure Indicator..........................P. 81
PGM-FI (Programmed Fuel Injection)
Malfunction Indicator Lamp (MIL) ............P. 81
ABS (Anti-lock Brake System) Indicator
(NSS300A only)........................................P. 82
Oil Change Indicator..................................P. 83
Tyre Puncture .............................................P. 84
Electrical Trouble........................................P. 85
Battery Goes Dead.....................................P. 85
Engine Will Not Start (HISS indicator stays on)
❙ Starter Motor Operates But Engine Check if there are no any metallic seals
Does Not Start or stickers on the key.
Check the following items: If the HISS indicator still stays on, have
● Check the correct engine starting
your scooter inspected by your dealer.
sequence. 2 P. 32
● Check that there is petrol in the fuel tank.
❙ Starter Motor Does Not Operate
Check the following items:
Troubleshooting
● Check if the PGM-FI malfunction indicator
● Make sure engine stop switch is Run
lamp (MIL) is on.
position.
u If the indicator light is on, contact your
● Make sure the side stand is raise.
dealer as soon as possible.
Except U, KO type ● Check for a blown fuse. 2 P. 91
● Check for a loose battery connection or
● Check if the HISS indicator stays on
battery terminal corrosion. 2 P. 51
u Turn the ignition switch to the OFF
● Check the condition of the battery. 2 P. 85
position and remove the key. Reinsert
the key and turn the ignition switch to If the problem continues, have your scooter
the ON position. If the indicator still inspected by your dealer.
stays on, check the following:
Check if there is no another HISS key
(including spare key) close to the
ignition switch.
79
Overheating
The engine is overheating when the If the fan is not operating:
following occurs: Suspect a fault. Do not start the engine.
● Coolant temperature gauge needle enter Transport your scooter to your dealer.
the H (Hot) range. If the fan is operating:
● Acceleration becomes sluggish. Allow the engine to cool with the ignition
If this occurs, pull safely to the side of the switch in the OFF position.
road and perform the following procedure. 3. After the engine has cooled, inspect the
Troubleshooting
Extended fast idling may cause overheating. radiator hose and check if there is a leak.
2 P. 71
NOTICE
Continuing to ride with an overheated engine can cause If there is a leak:
serious damage to the engine. Do not start the engine. Transport your
scooter to your dealer.
1. Stop the engine using the ignition switch, 4. Check the coolant level in the reserve
and then turn the ignition switch to the tank, and add coolant as necessary.
2 P. 71
ON position.
2. Check that the radiator fan is operating, 5. If 1–4 check normal, you may continue
and then turn the ignition switch to the riding, but closely monitor the high
OFF position. coolant temperature indicator.
80
Warning Indicators On
Low Oil Pressure Indicator If the engine oil level goes down rapidly, your
scooter may have a leak or another serious
If the low oil pressure indicator comes on, problem. Have your scooter inspected by
pull safely to the side of the road and stop your dealer.
the engine.
NOTICE PGM-FI (Programmed Fuel
Troubleshooting
Continuing to ride with low oil pressure can cause serious
damage to the engine. Injection) Malfunction Indicator
1. Check the engine oil level, and add oil as Lamp (MIL)
necessary. 2 P. 67
2. Start the engine. If the indicator comes on while riding, you
u Only continue riding if the low oil may have a serious problem with the PGM-FI
pressure indicator goes off. system. Reduce speed and have your scooter
Rapid acceleration may momentarily cause inspected by your dealer as soon as possible.
the low oil pressure indicator to come on,
especially if the oil is at or near the low level.
If the low oil pressure indicator stays on
when the oil level is at the proper level, stop
the engine and contact your dealer.
81
Warning Indicators On u ABS (Anti-lock Brake System) Indicator (NSS300A only)
ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will
continue to work as a conventional system,
Indicator (NSS300A only) but without the anti-locking function.
If the indicator operates in one of the
following ways, you may have a serious The ABS indicator may come on if you turn
problem with the brake system. Reduce your the rear wheel while your scooter is lifted off
the ground. In this case, turn the ignition
Troubleshooting
82
Warning Indicators On u Oil Change Indicator
Troubleshooting
resetting the indicator, to indicate the time Change the engine oil (2 P. 68) and reset the
for the engine oil to be changed. indicator after each oil change. 2 P. 27
Change the engine oil (2 P. 68) and reset the The indicator does not go off until it is reset.
indicator after each oil change. 2 P. 27
The indicator does not go off until it is reset. If the indicator is reset before the initial 600
mile (960 km) oil change indicator comes on,
If the indicator is reset before the initial 1,000 the initial 600 mile (960 km) oil change
km (625 mile) oil change indicator comes on, indicator does not come on.
the initial 1,000 km (625 mile) oil change
indicator does not come on.
83
Tyre Puncture
Repairing a puncture or removing a wheel
requires special tools and technical expertise.
3 WARNING
We recommend you have this type of service Riding your scooter with a temporary
performed by your dealer. tyre repair can be risky. If the
After an emergency repair, always have the temporary repair fails, you can crash
tyre inspected/replaced by your dealer. and be seriously injured or killed.
Troubleshooting
84
Electrical Trouble
Troubleshooting
charger, as these can overheat a scooter Do not use bulbs other than those specified.
battery and cause permanent damage. Check the replacement bulb for correct
If the battery does not recover after operation before riding.
recharging, contact your dealer.
NOTICE For the light bulb wattage, see
Jump starting using an automobile battery is not “Specifications.” 2 P. 110
recommended, as this can damage your scooter’s
electrical system.
continued 85
Electrical Trouble u Burned-out Light Bulb
Pin Bulb
Dust cover
86
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
6. Pull out the bulb without turning it.
Brake
7. Install a new bulb and parts in the reverse
light order of removal.
bulb Rear Turn Signal Bulb
5. Turn the socket counterclockwise and pull
Tool box Sockets it out.
Clips 6. Slightly press the bulb in and turn it
counterclockwise.
7. Install a new bulb and parts in the reverse
order of removal.
Document u Use only the amber bulb for the rear
compartment turn signal bulb.
continued 87
Electrical Trouble u Burned-out Light Bulb
❙ Tail Light Bulb 5. Pull out the bulb without turning it.
6. Install a new bulb and parts in the reverse
Bulb order of removal.
Rear body
lower cover
Tab B
Troubleshooting
Socket
Tab A
Hook A
Screw Tab A Screw
Troubleshooting
6. Install a new bulb and parts in the reverse
Bulb order of removal.
Socket
Screws
Right
Bulb
Screws Socket
continued 89
Electrical Trouble u Burned-out Light Bulb
90
Electrical Trouble u Blown Fuse
Troubleshooting
fuses
Fuse box 1
Fuse box cover
Main fuse 1
continued 91
Electrical Trouble u Blown Fuse
4. Install the parts in the reverse order of ❙ Fuse Box 2 & 3 Fuses
removal. (NSS300A)
5. Close the seat.
Fuse box cover
Troubleshooting
92
Electrical Trouble u Blown Fuse
Troubleshooting
Spare fuses
Fuse box 2
Fuse box 2 Spare fuses Fuse box 3
continued 93
Electrical Trouble u Blown Fuse
switch
Spare fuse
94
Information
Keys.............................................................P. 96
Instruments, Controls, & Other Features..P. 97
Fuels Containing Alcohol.........................P. 100
Catalytic Converter ..................................P. 101
Caring for Your Scooter...........................P. 102
Storing Your Scooter ...............................P. 104
Transporting Your Scooter ......................P. 105
You & the Environment ...........................P. 106
Serial Numbers .........................................P. 107
Keys
components.
● Do not bend keys or subject them to undue
stress.
● Avoid prolonged exposure to sunlight or high
temperatures.
● Do not grind, drill or in any way alter their
shape.
● Do not expose to strong magnetic objects.
If you lose all keys and the key number plate,
the PGM-FI unit/ignition control module must
be replaced by your dealer. To avoid this, keep
a duplicate key.
If you lose a key, make another duplicate key
immediately.
96
Instruments, Controls, & Other Features
U, KO type
Instruments, Controls, &
Be sure to record the key number provided with
the key number plate and record it in this manual. Other Features
Store the key number plate in a safe location.
To make a duplicate, take the spare key or the Ignition Switch
key number plate to your dealer. The headlight is always on when the ignition
If you lose all keys and the key number plate, switch is on. Leaving the ignition switch on with
the ignition switch assembly will probably have the engine stopped will drain the battery.
to be removed by your dealer to determine the
Information
key number. Do not turn the key while riding.
A metal key holder may cause damage to the Engine Stop Switch
area surrounding the ignition switch. Do not use the engine stop switch except in an
emergency. Doing so when riding will cause the
engine to suddenly turn off, making riding
unsafe.
continued 97
Instruments, Controls, & Other Features
98
Instruments, Controls, & Other Features
Information
falls over. To reset the sensor, you must turn the
ignition switch to OFF and back to the ON
position before the engine can be restarted.
Morocco only
99
Fuels Containing Alcohol
Fuels Containing Alcohol The use of petrol containing more than 10%
ethanol may:
Some conventional fuels blended with alcohol ● Damage the painting of the fuel tank.
are available in some locales to help reduce ● Damage the rubber tubes of the fuel line.
emissions to meet clean air standards. If you ● Cause corrosion of the fuel tank.
plan to use blended fuel, check that it is ● Cause poor drivability.
unleaded and meets the minimum octane NOTICE
rating requirement. Use of blended fuels containing higher than approved
percentages can damage metal, rubber, plastic parts of
Information
The following fuel blends can be used in your your fuel system.
scooter:
● Petrol containing ethanol (ethyl alcohol) up to
If you notice any undesirable operating
10% by volume. symptoms or performance problems, try a
u Petrol containing ethanol may be different brand of petrol.
marketed under the name Gasohol.
100
Catalytic Converter
Information
A defective catalytic converter contributes to air
pollution and can impair your engine’s
performance. A replacement unit must be an
original Honda part or equivalent.
101
Caring for Your Scooter
Information
● Dry the brakes: scratches:
u Water adversely affects braking ● Do not use stiff brushes, steel wool, or
effectiveness. After washing, apply the cleaners containing abrasives.
brakes intermittently at low speed to help ● Avoid riding over or scraping against curbs.
dry them.
● Do not direct water under the seat: Panels
u Water in the under seat compartment can Follow these guidelines to prevent scratches
damage your documents and other and blemishes:
belongings. ● Wash gently using a soft sponge and plenty
● Do not direct water at the air cleaner: of water.
u Water in the air cleaner can prevent the ● To remove stubborn stains, use diluted
engine from starting. detergent and rinse thoroughly with plenty of
● Do not direct water near the headlights: water.
continued 103
Storing Your Scooter
exhaust pipe and muffler. If you are not sure if ● Place your scooter on its centre stand and
your exhaust pipe and muffler are painted, position a block so that both tyres are off the
contact your dealer. ground.
● After rain, remove the body cover and allow
the scooter to dry.
● Remove the battery (2 P. 62) to prevent
discharge.
Charge the battery in a shaded, well-
ventilated area.
u If you leave the battery in place,
disconnect the negative - terminal to
prevent discharge.
104
Transporting Your Scooter
Information
Towing your scooter can cause serious damage to the
transmission.
105
You & the Environment
You & the Environment drain or on the ground. Used oil, petrol,
coolant, and cleaning solvents contain poisons
Owning and riding a scooter can be enjoyable, that can hurt refuse workers and contaminate
but you must do your part to protect the drinking water, lakes, rivers, and oceans.
environment.
Recycle Wastes
Put oil and other toxic wastes in approved
containers and take them to a recycling centre.
Call your local or state office of public works or
environmental services to find a recycling centre
in your area, and to get instructions on how to
dispose of non-recyclable wastes. Do not place
used engine oil in the trash, or pour it down a
106
Serial Numbers
Information
of the crankcase.
Frame number
You should record these numbers and keep
them in a safe place.
❙ Frame number
1. Open the seat. 2 P. 38
2. Remove the document compartment.
3. Remove the clips. 2 P. 61
4. Remove the tool box.
5. Install the parts in the reverse order of
removal.
Engine number
107
Specifications
Specifications
108
Specifications
Specifications
depth brake fluid
Rear 2.0 mm (0.08 in)
Cooling system
Spark plug (standard) LMAR8A-9 (NGK) 1.35 litres (1.43 US qt, 1.19 Imp qt)
capacity
0.80 to 0.90 mm (0.031 to
Spark plug gap Recommended
0.035 in) Pro Honda HP Coolant
coolant
Idle speed 1,500 ± 100 rpm
Honda 4-stroke motorcycle oil API Service
Classification SG or higher, excluding oils
Recommended
marked as “Energy Conserving” or “Resource
engine oil
Conserving,”
SAE 10W-30, JASO T 903 standard MB
109
Specifications
■ Fuses
Main fuse 1 30A
Main fuse 2 30A
Specifications
NSS300
15A, 10A, 5A
Other fuses
NSS300A
30A, 15A, 10A, 5A
110
Index
Index
A Compartment
ABS (Anti-lock Brake System) Indicator... 82 Document Bag ................................... 40, 99
Accessories................................................. 16 Owner’s Manual................................. 40, 99
Tool Kit .............................................. 40, 59
B Coolant ................................................ 54, 71
Battery ................................................. 51, 62 Crankcase Breather ................................... 63
Brake/Rear Turn Signal ............................. 87
Brakes D
Fluid................................................... 54, 73 Document Bag..................................... 40, 99
Pad Wear ................................................. 74
Braking ...................................................... 12 E
Bulb Electrical Trouble....................................... 85
Index
Brake/Rear Turn Signal Light..................... 87 Engine
Front Turn Signal...................................... 89 Number.................................................. 107
Headlight ................................................. 86 Oil ...................................................... 53, 67
License Plate Light.................................... 90 Oil Filter.................................................... 68
Tail Light .................................................. 88 Overheats................................................. 80
Starting .................................................... 32
C Engine Stop Switch ................................... 28
Caring for Your Scooter ......................... 102 Environment ............................................ 106
Catalytic Converter ................................. 101
Colour Label .............................................. 50 F
Flooded Engine ......................................... 33
111
Frame Number......................................... 107 Instruments ................................................20
Fuel
Recommended ......................................... 36 L
Tank Capacity........................................... 36 Labels............................................................6
Fuels Containing Alcohol........................ 100 Left Fairing Pocket.....................................41
Fuses..................................................... 52, 91 Load Limits .................................................17
Loading Guidelines....................................17
H Low Oil Pressure Indicator ..................26, 81
Headlight Aim ........................................... 77 Luggage Box ..............................................40
Headlight Dimmer Switch......................... 28
Helmet Holder ........................................... 39 M
High Beam Indicator ................................. 27 Maintenance
Index
Index
R Starting the Scooter .................................. 34
Recommended Steering Lock ............................................. 30
Coolant.................................................... 54 Storage
Fuel.......................................................... 36 Equipment................................................ 38
Oil............................................................ 53 Left Fairing Pocket .................................... 41
Refuelling .................................................. 36 Luggage Box ............................................ 40
Removal Owner’s Manual................................. 40, 99
Battery Cover ........................................... 60 Right Fairing Pocket.................................. 41
Clip.......................................................... 61 Storing Your Scooter............................... 104
Repair Kit................................................... 84 Switches ..................................................... 28
Riding Precautions .................................... 12
113
T
Throttle ...................................................... 76
Tool Kit ................................................ 40, 59
Transporting Your Scooter ..................... 105
Tripmeter ................................................... 98
Troubleshooting........................................ 78
Turn Signal Indicators ............................... 27
Tyres
Air Pressure ...................................... 55, 109
Puncture................................................... 84
Replacing ........................................... 55, 84
Index
W
Warning Indicator On ............................... 81
Washing Your Scooter ............................ 102
Weight Limit.............................................. 17
114