RM

Rebuilding Manual
OK Multi Installation
3018827-0100
Tetra Pak A1
TechPub_2614345_0108 - RM_3122502_01_fro.fm

WARNING
Read and follow all safety precaution instructions throughout this
manual and on safety signs attached to this equipment.
Failure to follow all safety precaution instructions could result in death or
serious injury.

Doc. No. RM-3122502-0101

 TechPub_2614345_0108 - RM_3122502_01_fro.fm
Copyright © 2010 Tetra Pak Group
All rights reserved. No part of this document may be reproduced or copied in any form or by any means
without written permission from Tetra Pak Packaging Solutions AB.

and all Tetra Pak products are trademarks belonging to the Tetra Pak Group.
The content of this manual is in accordance with the design and construction of the machine or
equipment at the time of publishing. Tetra Pak reserves the right to introduce design modifications
without prior notice.
The English language version of this document contains the original instructions. All other language
versions are translations of the original instructions.
This document was produced by:
Tetra Pak Packaging Solutions AB
Ruben Rausings gata
SE-221 86 Lund
Sweden
Additional copies can be ordered from Tetra Pak. When ordering additional copies, always provide the
document number.
Doc. No. RM-3122502-0101
Issue 2010-09
 This manual is valid for: 1 Introduction

Series No./ Machine No. Sign.

2 Rebuilding Information

3 Rebuilding Instructions

RM
Rebuilding Manual
4 Enclosed
Documentation

UP Updates of Manuals

OK Multi Installation
3018827-0100
TechPub_2614345_0108 - RM_3122502_01_fro.fm

Machine or equipment configurations that

this manual is valid for are described on
the next page.

Doc. No. RM-3122502-0101

Issue 2010-09

Tetra Pak Packaging Solutions AB

Valid for:
Name Drawing Specification Additional Information
and Development Step
Tetra Pak A1 632051-0900 All volumes and package shapes

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 1 Introduction
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Doc. No. RM-3122502-0101 1 - 1 (8)

 1 Introduction

About the Introduction Chapter

The Introduction chapter contains basic information about this manual and
the corresponding Tetra Pak rebuilding kit.

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1 - 2 (8) Doc. No. RM-3122502-0101

 1 Introduction Table of Contents

Abbreviations and Terminology . . . . . . . . . . . . . 1 - 5

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . 1 - 6
Safety Messages Description . . . . . . . . . . . . . . . . 1 - 6

Information About this Manual. . . . . . . . . . . . . . 1 - 7

How to Use the Rebuilding Manual . . . . . . . . . . . 1 - 7
Layout and Numbering . . . . . . . . . . . . . . . . . . . . . 1 - 7

Information About the Rebuilding Kit . . . . . . . . 1 - 8

Intended Use of the Rebuilding Kit . . . . . . . . . . . 1 - 8
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 8
Support and Feedback . . . . . . . . . . . . . . . . . . . . . 1 - 8
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 1 Introduction

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 1 Introduction Abbreviations and Terminology

Abbreviations and Terminology

Abbreviation/ Meaning Translation
Terminology
IM Installation Manual
OK Optional Kit
SPC Spare Parts Catalogue
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Safety Precautions 1 Introduction

Safety Precautions
Before starting any work on the equipment, it is compulsory to read the
Safety Precautions chapter in any of the existing manuals of the equipment.

Safety Messages Description

A safety message is always accompanied by a safety alert symbol and a
signal word.
The safety alert symbol is used to alert about potential personal injury
hazards. To avoid hazards, obey all safety messages that follow this symbol.
The following safety alert symbols and signal words are used in this manual
to inform the user of hazards.

Danger indicates an imminently hazardous situation

DANGER which, if not avoided, will result in death or serious injury.

Warning indicates a potentially hazardous situation

which, if not avoided, could result in death or serious
WARNING
injury.

Caution indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate
CAUTION

TechPub_2614345_0108 - 3121452_01.fm
injury. It may also be used to alert against unsafe
practices.

CAUTION Caution without the safety alert symbol indicates a

potentially hazardous situation which, if not avoided,
may result in property damage.

1 - 6 (8) Doc. No. RM-3122502-0101

 1 Introduction Information About this Manual

Information About this Manual

Tetra Pak recommends reading all delivered manuals carefully. Make sure
that the delivered manuals are available to the personnel responsible for
installing the rebuilding kit onto the machine.
Tetra Pak will not be held responsible for any damage to the delivered
rebuilding kit or to the machine caused by not following the instructions in
this manual.
The Rebuilding Manual is used only for the installation of the rebuilding kit
and for updating the machine's existing delivered manuals. The Rebuilding
Manual is not intended to form part of the machine’s existing delivered
manuals.
If a Declaration of Incorporation is delivered with the rebuilding kit, the
Rebuilding Manual must be archived as part of the Technical File for the
machine.

How to Use the Rebuilding Manual

The content of the rebuilding manual is divided into the following chapters:
• The Rebuilding Information chapter provides information and
instructions necessary prior to the installation of the rebuilding kit.
• The Rebuilding Instructions chapter provides the instructions for
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installing the rebuilding kit and updating the machine manuals.

• The Enclosed Documentation chapter contains individual documents
needed during and after the installation of the rebuilding kit. Instructions
for these documents are described in the Rebuilding Instructions chapter.
• The Updates of Manuals chapter contains pages used to update the
manuals. Instructions for updating the machine manuals are described in
the Rebuilding Instructions chapter.

Layout and Numbering

For information about page layout and numbering, consult the Introduction
chapter of the machine’s existing Maintenance Manual.
The Updates of Manuals chapter uses a special numbering system which
clearly identifies pages that have been inserted into an existing machine
manual.

Doc. No. RM-3122502-0101 1 - 7 (8)

Information About the Rebuilding Kit 1 Introduction

Information About the Rebuilding Kit

Intended Use of the Rebuilding Kit
The intended use of this Tetra Pak rebuilding kit is to connect together the
platforms of two or more filling machines.
All other use is prohibited. Tetra Pak will not be held responsible for injury
or damage if the rebuilding kit is used for any other purpose.

Manufacturer
This Tetra Pak rebuilding kit has been manufactured by:
Tetra Pak Packaging Solutions AB
Ruben Rausings gata
SE-221 86 Lund
Sweden

Support and Feedback

If you encounter problems when installing this rebuilding kit or have other
inquiries, comments, or suggestions for improvement, contact Tetra Pak.

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 2 Rebuilding Information
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 2 Rebuilding Information

Description
This chapter contains preparatory requirements and information necessary
prior to the installation of the rebuilding kit.

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2 - 2 (8) Doc. No. RM-3122502-0101

 2 Rebuilding Information Table of Contents

2.1 Functional Description . . . . . . . . . . . . . . . . . . . . 2 - 5

2.2 Installation Skills and Time. . . . . . . . . . . . . . . . . 2 - 6

2.3 Site Preparations . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 7
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 2 Rebuilding Information

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 2 Rebuilding Information 2.1 Functional Description

2.1 Functional Description

This Tetra Pak rebuilding kit connects together the platforms of two or more
filling machines.
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2.2 Installation Skills and Time 2 Rebuilding Information

2.2 Installation Skills and Time

The installation skills (types and levels) and installation time (in man hours)
are specified in the Technical Bulletin for this rebuilding kit.

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 2 Rebuilding Information 2.3 Site Preparations

2.3 Site Preparations

For space requirements and moving instructions, see the IM for the filling
machine.
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2.3 Site Preparations 2 Rebuilding Information

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 3 Rebuilding Instructions
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 3 Rebuilding Instructions

Description
This chapter contains information about the installation of the rebuilding kit
and updating of the manuals.

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 3 Rebuilding Instructions Table of Contents

3.1 Mechanical Installation . . . . . . . . . . . . . . . . . . . . 3 - 5

3.1-1 Multi Installation - Install Machines . . . . . . . . . . 3 - 5
3.1-2 Multi Installation - Assemble . . . . . . . . . . . . . . . . 3 - 6
3.1-3 Multi Installation - Store . . . . . . . . . . . . . . . . . . 3 - 12

3.2 Updating the Manuals . . . . . . . . . . . . . . . . . . . . 3 - 13

3.2.1 Spare Parts Catalogue . . . . . . . . . . . . . . . . . . . . . 3 - 13
3.2.2 Update Log Pages . . . . . . . . . . . . . . . . . . . . . . . . 3 - 13

3.3 Updating the Machine Documentation . . . . . . 3 - 14

3.3-1 Delivered Design Label - Update . . . . . . . . . . . . 3 - 14
3.3-2 Declaration - Store . . . . . . . . . . . . . . . . . . . . . . . 3 - 14
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 3 Rebuilding Instructions

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 3 Rebuilding Instructions 3.1 Mechanical Installation

3.1 Mechanical Installation

3.1-1 Multi Installation - Install Machines
Machine status Power supply disconnector OFF
SPC Reference 632051-0900

Install the two machines side by side according to the IM. Set distance between
the machines to distance A.

A
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Min. A = 8 mm
Max. A = 33 mm

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3.1 Mechanical Installation 3 Rebuilding Instructions

3.1-2 Multi Installation - Assemble

Machine status Power supply disconnector OFF
SPC reference 3018828-0100

a) Remove the railing and foot plates between the machines.

b) Attach the railing (1), the junction strip (2) the platforms.
Note! One of the two railings need to be adjusted with a hacksaw in order
for the railing to fit.
c) Fit the two checker plates (3) between the two platforms with the eight
brackets.

1
2

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3

1 Railing
2 Junction strip
3 3 Checker plate

(Cont'd)

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 3 Rebuilding Instructions 3.1 Mechanical Installation

(Cont'd)
d) If needed remove one of the two ladders.
Right ladder removed
e) Attach railing (4).
f) Attach foot plate (6).
g) Attach junction strip (5). Continue with item o).

6
4 Railing
4 5 Junction strip
6 Foot plate
5
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(Cont'd)

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3.1 Mechanical Installation 3 Rebuilding Instructions

(Cont'd)
Left ladder removed
h) Attach railing (7).
i) Attach junction strip (8).

7 Railing
8 Junction strip

7
8
(Cont'd)

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3 - 8 (14) Doc. No. RM-3122502-0101

 3 Rebuilding Instructions 3.1 Mechanical Installation

(Cont'd)
j) Remove railing (9)

WARNING
Risk of falling off the platform.
If work is performed on the platform before the railings are mounted, a
shoulder harness must be used.
k) Attach railing (10).
l) Attach foot plate (11).

9
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9 Railing
10 11 10 Railing
11 Foot plate

(Cont'd)

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3.1 Mechanical Installation 3 Rebuilding Instructions

(Cont'd)
m) Modify the railing (9) by sawing it at right distance A to fit.
n) Attach the railing (9).

A
9

(Cont'd)

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 3 Rebuilding Instructions 3.1 Mechanical Installation

(Cont'd)
o) Attach the two light fixtures (12) to brackets (13) under the new
platform.
p) Connect the light fixtures to external power supply.

13 12

13
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13 12

12 Light fixture
12 13 Bracket

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3.1 Mechanical Installation 3 Rebuilding Instructions

3.1-3 Multi Installation - Store

Pack the removed parts.
Make sure that the storage environment respects the following conditions:

Characteristics Value Notes

Temperature 5 - 40 °C (40 - 105 °F)
Max relative humidity 80% Non-condensing

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3 - 12 (14) Doc. No. RM-3122502-0101

 3 Rebuilding Instructions 3.2 Updating the Manuals

3.2 Updating the Manuals

3.2.1 Spare Parts Catalogue
Insert the optional kit SPC located in Chapter UP Updates of Manuals inside
the existing SPC. If possible, remove and discard SPC pages containing
obsolete parts. If pages containing obsolete parts can not be removed, use a
red permanent pen to cross out the obsolete parts and clearly mark the pages
with the words ‘No longer valid’.

3.2.2 Update Log Pages

Note! The Update Log pages are located after page 4 in a manual.
The Update Log pages must be updated for each of the affected machine
manuals. Use a black permanent pen to write the following information on
the Update Log page:
• the date that the optional kit was installed
• the name of the optional kit
• the document number of the added pages
• the page numbers of the pages that have been removed from the manual
• the signature of the technician responsible for the installation
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3.3 Updating the Machine
Documentation 3 Rebuilding Instructions

3.3 Updating the Machine Documentation

3.3-1 Delivered Design Label - Update
Update the delivered design label inside the electrical cabinet. Complete the
fields with the information about this rebuilding kit.
3.3-2 Declaration - Store
Store the declaration for this rebuilding kit together with the Declaration of
Conformity for the machine. The declaration is included in 4 Enclosed
Documentation.

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3 - 14 (14) Doc. No. RM-3122502-0101

 4 Enclosed Documentation
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 4 Enclosed Documentation

Description
This chapter contains all the separate documents related to this rebuilding kit.
For instructions explaining how to update the documentation for the
machine, see Section 3.3 Updating the Machine Documentation.

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4 - 2 (8) Doc. No. RM-3122502-0101

 4 Enclosed Documentation Table of Contents

4.1 Declaration of Machinery Parts . . . . . . . . . . . . . 4 - 5

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 4 Enclosed Documentation

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4 - 4 (8) Doc. No. RM-3122502-0101

 4 Enclosed Documentation 4.1 Declaration of Machinery Parts

4.1 Declaration of Machinery Parts

The Declaration of Machinery Part(s) for the rebuilding kit must be stored
together with the Declaration of Conformity for the machine.
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4.1 Declaration of Machinery Parts 4 Enclosed Documentation

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This page intentionally left blank
 UP Updates of Manuals
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Doc. No. RM-3122502-0101 UP - 1 (36)

 UP Updates of Manuals

Description
This chapter contains update pages that must be inserted into existing
manuals to the machine.

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UP - 2 (36) Doc. No. RM-3122502-0101

 UP Updates of Manuals Table of Contents

SPC Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . UP - 5
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Doc. No. RM-3122502-0101 UP - 3 (36)

 UP Updates of Manuals

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UP - 4 (36) Doc. No. RM-3122502-0101

 UP Updates of Manuals SPC Updates

SPC Updates
The following pages must be inserted at the back of the machine’s existing
Spare Parts Catalogue.
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Doc. No. RM-3122502-0101 UP - 5 (36)

SPC Updates UP Updates of Manuals

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UP - 6 (36) Doc. No. RM-3122502-0101

 SPC
Spare Parts Catalogue
Ok Multi Installation
RK No. 3018827-0100

Tetra Pak A1

Doc. No: SPC-RM 3122502-0101

The position numbers in the illustration correspond with the chapter numbers listed on the next page.

Copyright © 2010 Tetra Pak Group

All rights reserved. No part of this document may be reproduced or copied in any form or by any
means without written permission from Tetra Pak Packaging Solutions AB.

and all Tetra Pak products are trademarks belonging to the Tetra Pak Group.

The content of this manual is in accordance with the design and construction of the machine or
equipment at the time of publishing. Tetra Pak reserves the right to introduce design modifications
without prior notice.

This document was produced by:

Tetra Pak Packaging Solutions AB

Ruben Rausings gata
SE-221 86 Lund
SWEDEN

Additional copies can be ordered from Tetra Pak. When ordering additional copies, always provide
the document number.

Doc. No. SPC-RM 3122502-0101

Issue 2010-09
This document is valid for: i Introduction

Series No/Machine No Sign. 1 Ok Multi Installation

ii Part Number Index

SPC
Spare Parts Catalogue
iii Ref. Des. Parts Index

Doc. No: SPC-RM 3122502-0101

Issue 2010-09

Tetra Pak
Tetra Pak Packaging Solutions
Valid for:
Name Drawing Specification Additional Information
and Development Step
Tetra Pak A1 632051-0900 All package and volume shape
 
 



 
 10
 i Introduction

en About the Introduction Chapter

This chapter contains basic information about this catalogue and related Tetra Pak equipment.

TechPub-2660371-0101

i - 2 (10) SPC Introduction

 i Introduction Table of Contents

Introduction
Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i - 5
English Text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i - 7
TechPub-2660371-0101

SPC Introduction i - 3 (10)

Table of Contents i Introduction

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i - 4 (10) SPC Introduction

 i Introduction

Used in group:
Tetra Pak 648506-0400 Pos. 070 WATER PANEL Drawing file: 1095608-1_1_AH.hpgl 2-82 (107)

2 - 82(107)
210

220

150
070
150
120
080
150 160
060 130 B2102

150
080
150
410

410
040
2 3 4
1 070

270
200
180
S-1095710-3
(POS 130)
.

ECM: 139816 - 20030923 W2220 410

150
Group number: 1095608-0100 175
110 110
Assembly Drawing: 1095608-1_1_AH This list covers pages from
2402-82 to 2-89
410
Pos Part No UN Qty Description Page No Pos165 Part No UN Qty Description Page No
200
A3/FLEX COMPRESSOR (See drawing on page: 2-86) TBA/21 ICE-WATER (See drawing on page: 2-84)
165 342901-0102 1 HOSE NIPPLE, 270EXT.THR. R1/4-7 MM 180250 315239-0111 1 NYLON WASHER G3/8
175 90330-0085 1 BUSHING, INT/EXT. 410
THR. R1/2-RP1/4 235 342920-0124 1 STRAIGHT COUPLING,EXT.THREADED 8/6-R1/2"
150
180 315239-0111 3 NYLON WASHER G3/8 320 90166-0118 MM 900 TUBE 8 MM PA BLACK
410 W2243
260 342921-0115 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 330 1255364-0000 1 WATER DIAGRAM
330 2550944-0000
100 1 WATER DIAGRAM
360 90140-0023 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8
Y2108 TBA/22 COMPRESSOR (See drawing on page: 2-82)
050
030370 90187-0089 1 BALL VALVE G3/8, NPBR
170
165 342901-0102 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM
380 342700-0111 1 NIPPLES,HEXAGON,EXT.G-THREAD G3/8"-G3/8"S-1095681 175 90330-0085 1 BUSHING, INT/EXT. THR. R1/2-RP1/4
240 (POS 20)180
390 90163-0041 1 HOSE NIPPLE, EXT.THR. 3/8-12 MM 315239-0111 .

1 NYLON WASHER G3/8

400 90140-0020 1 ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8 330 1484511-0000 1 WATER DIAGRAM

A3/FLEX ICE-WATER (See drawing on page: 2-88) Common Parts

180 315239-0111 3 NYLON WASHER G3/8 030 1041932-0000 1 PIPE
235 342920-0124 110 1 STRAIGHT COUPLING,EXT.THREADED 8/6-R1/2" 040 1041933-0000 1 PIPE
S-1095838-2
260 342921-0115 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 050 1037583-0000 1 HOLDER
(POS 110).

320 90166-0118 MM 900 TUBE 8 MM PA BLACK 060 90458-0921 2 FILTER SP 122-200

150
330 2550945-0000 1 WATER DIAGRAM 90458-2541 1 FILTER, CP23174-7-304SS
1095608-1
360 90140-0023 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8 070 90187-0029 4 BALL VALVE G1/2, NPBR
370 90187-0089 1 BALL VALVE G3/8, NPBR 080 479261-0000 ECM 4 NIPPLE
380 342700-0111 1 NIPPLES,HEXAGON,EXT.G-THREAD G3/8"-G3/8" 090 312105-0370 2 SCREW M6S ISO 4017 M6X20 A480
390 90163-0041 1 HOSE NIPPLE, EXT.THR. 3/8-12 MM 100 315125-0153 2 WASHER TBRSB 6,4X22X4 A4
400 90140-0020 1 ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8 110 342720-0114 6 CONN. STR. GA-15-G1/2
120 90043-0006 1 PRESSURE GAUGE, 2041 D=63 MM
A3/SPEED COMPRESSOR (See drawing on page: 2-86) 130 342701-0202 1 BUSHING,INT./EXT.G-THREAD G3/8"-G1/8"
165 342901-0102 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM 150 315239-0113 18 NYLON WASHER G1/2
175 90330-0085 1 BUSHING, INT/EXT. THR. R1/2-RP1/4 160 315239-0109 1 NYLON WASHER G1/8
180 315239-0111 3 NYLON WASHER G3/8 170 342901-0105 1 HOSE NIPPLE, EXT.THR. R1/2-12 MM
260 342921-0115 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 200 90110-0095 1 CONNECTOR 3 POLE + EARTH
330 2552013-0000 1 WATER DIAGRAM 210 273455-0000 1 LABEL (COLD WATER)
360 90140-0023 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8 220 312502-0120 2 DRIVE SCREW ROUND HEAD KDS 0X5
370 90187-0089 1 BALL VALVE G3/8, NPBR 240 90157-0016 1 LOCKING FLUID
380 342700-0111 1 NIPPLES,HEXAGON,EXT.G-THREAD G3/8"-G3/8" 250 342930-0133 1 ELBOW 90 COUPL.,EXT.THREAD 10/8-R3/8"
390 90163-0041 1 HOSE NIPPLE, EXT.THR. 3/8-12 MM 270 352103-0101 2 CABLE GLAND, ST 9, PR15,2/PG9
400 90140-0020 1 ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8 350 2547061-0000 1 HOLDER
410 342708-0109 7 REINFORCING RING VSH 15X1 MM
TBA/21 COMPRESSOR (See drawing on page: 2-82) B 2102 90274-0042 1 PRESSURE GUARD, 200 KPA
TechPub-2660371-0101

165 342901-0102 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM W 2220 351150-0403 MM 2000 CABLE OLFLEX 3X0,75 MM2 LIGHT/GREY
175 90330-0085 1 BUSHING, INT/EXT. THR. R1/2-RP1/4 W 2243 351150-0403 MM 2000 CABLE OLFLEX 3X0,75 MM2 LIGHT/GREY
180 315239-0111 1 NYLON WASHER G3/8 Y 2108 90042-0249 1 SOLENOID VALVE OFFICINE DI ENSINO
330 1511629-0000 1 WATER DIAGRAM

Machine Type Group Description Used-In Group Number Page No

5
Tetra Pak 648506-0400 WATER PANEL 648506-0400 Pos. 070 1095608-0100 2-83 (107)
Doc No: SPC-2645000-0101

7 6 A

8 9
g g y

10 Machine Sign Data

MACHINE SPECIFICATION
Machine No. : 21070 / 83816
: TBA/22 - 200 B
11
Machine Type
Date of Issue : 10/23/2000
Drawing Spec. : 648571-0400
Machine Type : TBA/22 - 200 Baseline
Machine No. : 21070 / 83816
Issued by : Tetra Brik
Designed by : Tetra Brik Packaging Systems S.p.A. No. of Sheets : 1/1

12 Manufacturer
Via A. Delfini1
41100 Modena Italy
: Tetra Brik Packaging Systems S.p.A.
Via A. Delfini1
No of M. Dev. :1

41100 Modena Italy

Year of Manufacture : 2000

Basic Design Equipment Included

Machine Body B-648522 0400 1282762-0101 Trolley
Drive Unit B-648523 - 0500
Jaw System B-648524 - 0400
Final Folder B-648525 - 0400 527898-0101 Container H2O2
Service Unit B-648506 - 0300
Strip Applicator B-648507 - 0400
Regular Accessories B-648547 - 0100
Superstructure B-648521 - 0300

B Aut. Splicing Unit B-648513 - 0400

14 13 Electrical Cabinet BE-648538 - 0200

Variables Documentation Included

ECN No. EL 71390 SPC 81511-102 MM 82302-104
Frequency MM 82302-604 OM 82346-104
Hz - 50
OM 82346-604 IM 82358-103
Voltage 400/230
IM 82358-603 UM 82351-103
Machine Speed 20000/H UM 82351-603 UM 82197-102
TEM 27080-102 TEM 27085-602
EM 82318-104 EM 82318-604

2 Machine Body

SPC 3 Drive

4 Jaw System
Spare Parts Catalogue
5 Final Folder Module
TBA/22
648571-0400 6 Service Unit

7 Strip Applicator

8 Automatic Splicing Unit

D
15

SPC Introduction i - 5 (10)

 i Introduction

17 18
Used in group:
Tetra Pak Pos. 020 SERVICE UNIT Drawing file: 648506-2_1_AD.hpgl 2-2 (107)

19

20
16
ECM: 140330 - 20030923
Group number: 648506-0400
Assembly Drawing: 648506-2_1_AD This list covers pages from 2-2 to 2-5

Pos Part No UN Qty Description Page No Pos Part No UN Qty Description Page No
A3/FLEX DIMC/FLEX (See drawing on page: 2-4)
090 2623714-0100 1 PEROXIDE REDUCER ................................................... 2-7
100 2623718-0100 1 PEROXIDE REDUCER ................................................... 2-9

Common Parts
010 1095610-0300 1 MAIN SWITCH .............................................................. 2-11
020 1095612-0300 1 COOLING WATER SYSTEM ............................... 2-13, 2-15
030 1095627-0300 1 FOAM CLEANING UNIT ............................................... 2-35
040 2613034-0100 1 MACHINE BODY ........................................................... 2-59
050 1095607-0200 1 COVERING PANEL ...................................................... 2-61
060 1095630-0200 1 CONNECTION BOX ............................................. 2-79, 2-81
070 1095608-0100 1 WATER PANEL ................................. 2-83, 2-85, 2-87, 2-89
080 1095714-0300 1 SUPPLY SYSTEM ........................................................ 2-91

TechPub-2660371-0101
Machine Type Group Description Used-In Group Number Page No

Tetra Pak SERVICE UNIT 648506-0400 2-3 (107)

648506-0400 Pos. 020
Doc No: SPC-2645000-0101
E

22 23 25 26 27
21 Used in group:
Tetra Pak 648506-0400 Pos. 070 WATER PANEL Drawing file: 1095608-1_1_AH.hpgl 2-82 (107)

210

220
28
150
070

150
080
150
120
160
29
060 130 B2102
150
410 040
080
150 410

070 ECM: 139816 - 20030923

Group number: 1095608-0100 S-1095710-3
Assembly Drawing: 1095608-1_1_AH200 This list(POS
covers 130)
pages from 2-82 to 2-89

30
.

270
180
Pos Part No UN Qty Description Page No Pos Part No UN Qty Description Page No
A3/FLEX COMPRESSOR (See W2220 4102-86)
drawing on page: TBA/21 ICE-WATER (See drawing on page: 2-84)
150
110 165 342901-0102 1
110 HOSE NIPPLE, EXT.THR. R1/4-7175
MM 180 315239-0111 1 NYLON WASHER G3/8
175 90330-0085 1 240
BUSHING, INT/EXT. THR. R1/2-RP1/4 235 342920-0124 1 STRAIGHT COUPLING,EXT.THREADED 8/6-R1/2"
410 180 315239-0111 3 NYLON WASHER G3/8 320 90166-0118 MM 900 TUBE 8 MM PA BLACK
165
260 342921-0115 200 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 330 1255364-0000 1 WATER DIAGRAM
330 2550944-0000 1 WATER DIAGRAM 250
270
360 90140-0023 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8 TBA/22 COMPRESSOR (See drawing on page: 2-82)
410
370 350 90187-0089 150 1 BALL VALVE G3/8, NPBR 165 342901-0102 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM
410 380 342700-0111 W2243 1 NIPPLES,HEXAGON,EXT.G-THREAD G3/8"-G3/8" 175 90330-0085 1 BUSHING, INT/EXT. THR. R1/2-RP1/4
090
390 90163-0041 1 HOSE NIPPLE, EXT.THR. 3/8-12 MM 180 315239-0111 1 NYLON WASHER G3/8
400 90140-0020
100 1 ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8 330 1484511-0000 1 WATER DIAGRAM
Y2108
050
030 A3/FLEX ICE-WATER (See drawing on page:
170 2-88) S-1095681 Common Parts
180 315239-0111 240 3 NYLON WASHER G3/8(POS 20) .
030 1041932-0000 1 PIPE
235 342920-0124 1 STRAIGHT COUPLING,EXT.THREADED 8/6-R1/2" 040 1041933-0000 1 PIPE
260 342921-0115
410 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 050 1037583-0000 1 HOLDER
320 90166-0118 MM 900 TUBE 8 MM PA BLACK 060 90458-0921 2 FILTER SP 122-200
330 2550945-0000 1 WATER DIAGRAM 90458-2541 1 FILTER, CP23174-7-304SS
360 90140-0023
110 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8 070 90187-0029 4 BALL VALVE G1/2, NPBR
370 90187-0089 1 BALLS-1095838-2
VALVE G3/8, NPBR 080 479261-0000 4 NIPPLE

34 380
390
400
342700-0111
90163-0041
150
90140-0020
1
1
1
NIPPLES,HEXAGON,EXT.G-THREAD
(POS 110).

HOSE NIPPLE, EXT.THR. 3/8-12 MM

G3/8"-G3/8"

ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8

090
100
110
1095608-1
120
312105-0370
315125-0153
342720-0114
90043-0006
2
2
6
1
SCREW M6S ISO 4017 M6X20 A480
WASHER TBRSB 6,4X22X4 A4
CONN. STR. GA-15-G1/2
PRESSURE GAUGE, 2041 D=63 MM
ECM 139813
A3/SPEED COMPRESSOR (See drawing on page: 2-86) 130 342701-0202 1 BUSHING,INT./EXT.G-THREAD G3/8"-G1/8"
165 342901-0102 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM 150 315239-0113 18 NYLON WASHER G1/2
175 90330-0085 1 BUSHING, INT/EXT. THR. R1/2-RP1/4 160 315239-0109 1 NYLON WASHER G1/8
180 315239-0111 3 NYLON WASHER G3/8 170 342901-0105 1 HOSE NIPPLE, EXT.THR. R1/2-12 MM
260 342921-0115 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 200 90110-0095 1 CONNECTOR 3 POLE + EARTH
330 2552013-0000 1 WATER DIAGRAM 210 273455-0000 1 LABEL (COLD WATER)
360 90140-0023 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8 220 312502-0120 2 DRIVE SCREW ROUND HEAD KDS 0X5
370 90187-0089 1 BALL VALVE G3/8, NPBR 240 90157-0016 1 LOCKING FLUID
380 342700-0111 1 NIPPLES,HEXAGON,EXT.G-THREAD G3/8"-G3/8" 250 342930-0133 1 ELBOW 90 COUPL.,EXT.THREAD 10/8-R3/8"
390 90163-0041 1 HOSE NIPPLE, EXT.THR. 3/8-12 MM 270 352103-0101 2 CABLE GLAND, ST 9, PR15,2/PG9
400 90140-0020 1 ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8 350 2547061-0000 1 HOLDER
410 342708-0109 7 REINFORCING RING VSH 15X1 MM
TBA/21 COMPRESSOR (See drawing on page: 2-82) B 2102 90274-0042 1 PRESSURE GUARD, 200 KPA
165 342901-0102 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM W 2220 351150-0403 MM 2000 CABLE OLFLEX 3X0,75 MM2 LIGHT/GREY

33
175 90330-0085 1 BUSHING, INT/EXT. THR. R1/2-RP1/4 W 2243 351150-0403 MM 2000 CABLE OLFLEX 3X0,75 MM2 LIGHT/GREY
180 315239-0111 1 NYLON WASHER G3/8 Y 2108 90042-0249 1 SOLENOID VALVE OFFICINE DI ENSINO
330 1511629-0000 1 WATER DIAGRAM

Machine Type Group Description Used-In Group Number Page No

Tetra Pak 648506-0400 WATER PANEL 648506-0400 Pos. 070 1095608-0100 2-83 (107)
Doc No: SPC-2645000-0101

32 23 22 31 F

i - 6 (10) SPC Introduction

 i Introduction Introduction

Introduction
Manual Information
Tetra Pak recommends reading all delivered manuals carefully. Make sure
that the delivered manuals are available to personnel who operate or
maintain the equipment.
It is important to keep this catalogue for the lifetime of the equipment and
to pass the catalogue on to any subsequent holder or user.
Tetra Pak will not be held responsible for any damage to the equipment
caused by not following the instructions given in the manuals that
accompany this equipment.
Delivered Manuals
Manuals delivered with this equipment may include
• CM
The Conversion Manual provides technicians with information on
converting the equipment between different production modes.
TechPub-2660371-0101

• EM
The Electrical Manual provides technicians with information about the
equipment’s electrical system.
• IM
The Installation Manual provides technicians with information required
to safely install the equipment.
• MM
The Maintenance Manual provides technicians with information on
maintaining the equipment.
• OM
The Operation Manual manual provides the operator with information
on handling and operating the equipment before, during, and after
production.
• SPC
The Spare Parts Catalogue provides the information necessary to order
spare parts from Tetra Pak
• TeM
The Technical Manual
– provides technicians with information required to safely install the
equipment
– provides technicians with information on maintaining the equipment
– provides technicians with information about the machine’s/
equipment’s electrical system
– provides the information necessary to order spare parts from
Tetra Pak.

SPC Introduction i - 7 (10)

Introduction i Introduction

Page Layout
Refer to the illustration (A) on page i-5: The main pages in a Spare Parts
Catalogue consist of an illustration page (1) and a corresponding list
page (7). The page number (5) is shown in the header of an illustration page
and in the footer of a list page. The document number (6) is shown in the
footer of a list page.
Page Numbering
Refer to the illustration (A) on page i-5: A page number (5) has three parts:
• chapter number (2)
• consecutive page number within the chapter (3)
• total number of pages in the chapter (4)

Machine Introduction

TechPub-2660371-0101
Manufacturer
For the manufacturer’s name and address, see the second page of this
catalogue.
Service
To order spare parts for this machine, or to report problems associated with
operating this machine, contact the nearest Tetra Pak office.
Contact the Liaison with other inquiries, comments, or suggestions for
improvement regarding the equipment and its documentation.

Identification
CE Classification
This equipment complies with the basic health and safety regulations of
the European Economic Area (EEA).

i - 8 (10) SPC Introduction

 i Introduction Introduction

Machine Plate
The illustration (B) on page i-5 shows an example of a machine plate.
An illustration of the valid machine plate and its location on the equipment
is shown in the Introduction chapter of the manuals delivered with this
equipment. The machine plate contains the data listed below, needed when
contacting Tetra Pak concerning this specific equipment.
• Machine type (8)
• Volume (9)
• Drawing specifications (10)
• Machine serial number (11)
• Manufacturer (12)
• CE mark (13)
• Year of manufacture (14)

The illustration (C) on page i-5 shows an example of a machine

specification. Make sure that the equipment data listed in the front pages of
TechPub-2660371-0101

this manual corresponds to the machine plate data and the machine
specification.

How to Use This Spare Parts Catalogue

Locate a Spare Part Number
a) Refer to the illustration (D) on page i-5: Go to the chapter number (15)
indicated beside the main group that contains the part you want to locate.

Items b) and c) refer to the illustration (E) on page i-6.

b) On the main group illustration, look for the machine subgroup (17) that
contains the part or subgroup you are looking for. Note the position
number (18) and go to the list page that follows the illustration.
c) Look for the position number/reference designation (16) or the subgroup
name (19). Go to the corresponding page number (20) listed in the
right-hand column. Tetra Pak has chosen to always use the function
oriented structure for reference designation. The prefix indicating
function oriented structure (=) is not shown in the reference designation.
Items d) and e) refer to the illustration (F) on page i-6.
d) Locate the part (21) that you are looking for on the subgroup illustration
and note the part’s position number.
e) The part number (29) and part description (30) are listed beside the
position number on the list page.

SPC Introduction i - 9 (10)

Introduction i Introduction

Information Listed in a Spare Parts Catalogue

The list below refers to the illustration (F) on page i-6. A Spare Parts
Catalogue contains the following information about groups, subgroups, and
spare parts for the equipment:
• Group structure reference (22). Indicates the next higher group in the
equipment list structure.
• Group name (23)
• Unit of measure (25)
• Quantity (26)
• Assembly drawing number (27)
• List page range (28). Included if there are multiple pages in the group
illustration or list.
• Part or subgroup number (29)

TechPub-2660371-0101
• Subgroup name or part description (30)
• Group number (31)
• Equipment number (32)
• Group information heading (33). Indicates if the section below the
heading is for a specific machine variant or if it is a list of common parts.
If a list has more than one variant and each variant has its own assembly
drawing, a page reference to the variant’s assembly drawing is shown.
• Internal information (34)

i - 10 (10) SPC Introduction

 SPC
Spare Parts Catalogue

Machine Type Group Description Used-In Page No

Tetra Pak RK No. 3018827-0100 OK MULTI INSTALLATION Pos. 010

1-1 (6)
Doc No: SPC-RM 3122502-0101
 Used in group:
Tetra Pak Pos. 010 OK MULTI INSTALLATION Drawing file:
1-2 (6)

This page is intentionally left blank.

ECM: 465499 - 20100830
Group number: 3018827-0100
Assembly Drawing:

Pos Part No UN Qty Description Page No Pos Part No UN Qty Description Page No
-
3122502-0101 2 REBUILDING MANUAL
010 3018828-0100 1 MULTI INSTALLATION ....................................................................... 1-5

Machine Type Group Description Used-In Group Number Page No

Tetra Pak RK No. 3018827-0100 OK MULTI INSTALLATION Pos. 010 3018827-0100 1-3 (6)
Doc No: SPC-RM 3122502-0101
 Used in group:
Tetra Pak 3018827-0100 Pos. 010 MULTI INSTALLATION Drawing file: 3018828-1_1_AC.hpgl
1-4 (6)
ECM: 416984 - 20091014
Group number: 3018828-0100
Assembly Drawing: 3018828-1_1_AC

Pos Part No UN Qty Description Page No Pos Part No UN Qty Description Page No
-
010 1338911-0000 4 JUNCTION STRIP
020 2716554-0000 2 RAILING
030 2894928-0000 8 BRACKET
040 2894929-0000 1 CHECKER PLATE
050 2894930-0000 1 CHECKER PLATE
060 2716558-0000 1 RAILING
070 2716559-0000 1 FOOT PLATE
080 2716562-0000 1 RAILING
090 985328-0000 4 CONNECTION
100 2654752-0000 2 BRACKET
110 2712268-0000 2 RAILING
480 90600-3325 6 LIGHT FIXTURE, BRACKET 190 015 719
490 90600-0520 2 PLUG, BLIND, PLASTIC, GPN 320 GL 38
500 312105-0364 12 SCREW M6S ISO 4017 M6X10 A480
510 312605-0318 8 HEXAGON NUT, M6M M8 A280
520 315106-0153 12 WASHER ISO 7089-6-200 HV A4
530 312105-0447 2 SCREW M6S ISO 4017 M8X12 A480
540 90287-0264 8 SCREW
550 312318-0453 8 SCREW ISO4029 M8X25 A4
01E025 90459-2679 1 LIGHT FIXTURE, RL70V-118D/230V 50HZ
90164-0302 1 LIGHT FIXTURE, BRACKET 70MM
90164-0303 1 LIGHT FIXTURE, BRACKET 70MM
90297-0002 1 FLUORESCENT TUBE, TLD 18/33
01E026 90459-2679 1 LIGHT FIXTURE, RL70V-118D/230V 50HZ
90164-0302 1 LIGHT FIXTURE, BRACKET 70MM
90164-0303 1 LIGHT FIXTURE, BRACKET 70MM
90297-0002 1 FLUORESCENT TUBE, TLD 18/33

Machine Type Group Description Used-In Group Number Page No

Tetra Pak RK No. 3018827-0100 MULTI INSTALLATION 3018827-0100 Pos. 010 3018828-0100 1-5 (6)
Doc No: SPC-RM 3122502-0101
Tetra Pak
 SPC
Spare Parts Catalogue

Machine Type Group Description Page No

Tetra Pak RK No. 3018827-0100 Part Number Index ii-1 (4)

Doc No: SPC-RM 3122502-0101
 ii-2 (4)
Tetra Pak Doc No: SPC-RM 3122502-0101

Part No Description Page No Part No Description Page No

90287-0264 .... SCREW .................................................................................................................................. 1-5
90459-2679 .... LIGHT FIXTURE, RL70V-118D/230V 50HZ ............................................................................ 1-5
90600-0520 .... PLUG, BLIND, PLASTIC, GPN 320 GL 38 ............................................................................. 1-5
90600-3325 .... LIGHT FIXTURE, BRACKET 190 015 719 ............................................................................. 1-5
312105-0364 .. SCREW M6S ISO 4017 M6X10 A480 .................................................................................... 1-5
312105-0447 .. SCREW M6S ISO 4017 M8X12 A480 .................................................................................... 1-5
312318-0453 .. SCREW ISO4029 M8X25 A4 .................................................................................................. 1-5
312605-0318 .. HEXAGON NUT, M6M M8 A280 ............................................................................................ 1-5
315106-0153 .. WASHER ISO 7089-6-200 HV A4 .......................................................................................... 1-5
985328-0000 .. CONNECTION ....................................................................................................................... 1-5
1338911-0000 .JUNCTION STRIP .................................................................................................................. 1-5
2654752-0000 .BRACKET .............................................................................................................................. 1-5
2712268-0000 .RAILING ................................................................................................................................. 1-5
2716554-0000 .RAILING ................................................................................................................................. 1-5
2716558-0000 .RAILING ................................................................................................................................. 1-5
2716559-0000 .FOOT PLATE ......................................................................................................................... 1-5
2716562-0000 .RAILING ................................................................................................................................. 1-5
2894928-0000 .BRACKET .............................................................................................................................. 1-5
2894929-0000 .CHECKER PLATE .................................................................................................................. 1-5
2894930-0000 .CHECKER PLATE .................................................................................................................. 1-5
3018828-0100 .MULTI INSTALLATION .......................................................................................................... 1-3
3122502-0101 .REBUILDING MANUAL .......................................................................................................... 1-3
Part No Description Page No Part No Description Page No

Machine Type Group Description Page No

Tetra Pak RK No. 3018827-0100 Part Number Index ii-3 (4)

Doc No: SPC-RM 3122502-0101
Tetra Pak
 SPC
Spare Parts Catalogue

Machine Type Group Description Page No

Tetra Pak RK No. 3018827-0100 Reference Designation Parts Index iii-1 (4)
Doc No: SPC-RM 3122502-0101
 iii-2 (4)
Tetra Pak Doc No: SPC-RM 3122502-0101

Pos Part No Description Page No Pos Part No Description Page No

E
01E025 ...........90459-2679 ...... LIGHT FIXTURE, RL70V-118D/230V 50HZ ................................................... 1-5
Pos Part No Description Page No Pos Part No Description Page No

Machine Type Group Description Page No

Tetra Pak RK No. 3018827-0100 Reference Designation Parts Index iii-3 (4)
Doc No: SPC-RM 3122502-0101
Tetra Pak
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