NJP800 Operational Manual

ZHEJIANG CANAAN KAIXINLONG TECHNOLOGY CO.
,LTD
Your Reliable Partner -Pharmaceutical Machinery
Operational Manual
Model NJP-800C-2
Automatic Capsule Filling Machine
Address:No.199,Kaifa Road No.2,Ruian Economic Development Zone,Ruian City,Zhejiang,China

Tel.: 0086-577-58812028 E-mail: kaixinlong@kaixinlong.com http://www.kaixinlong.com
ZHEJIANG CANAAN KAIXINLONG TECHNOLOGY CO.,LTD
Contents
 Preface…………………………………………..……..3
 Main Technical Parameters…………………………….4
 Working Principle & Main Structure…………………..5
 Installation & Debugging………………………………6
 Adjustment of Machine…………………………………7
 The Start & Operation of Machine……………………..12
 Maintenance & Cleanness of Machine…………………14
 Replacing Parts………………………………………….16
 Shaft Bearing Contents………………………………….19
 Lubrication System Table………………………………..20
 List of Electrical Units…………………………………..21
 Structure Diagram
 Electric Chromatic Diagram

1.Preface
With the increasingly renewal of pharmaceutical machinery, how to improve the
automatic level and productivity of pharmaceutical equipments has been the urgent
demand of pharmaceutical enterprises. In order to suit the production and developing
needs of large-sized, and small-sized pharmaceutical factories, our factory has
successfully developed the Fully-automatic Sealing Hard Capsule Filling Machines
of NJP-800A, 500A,400A,200A-M structure on the base of producing series of NJP
Filling Machine. Its structure, power control system, vacuum and dust system , etc.
with creative improving design, Many technical indexes have achieved the leading
level in the international products of the same filed, it is a kind of high technical
product integrating machine, electricity with air. At present, it’s a most ideal and
perfect filling equipments of producing capsules at home.
The main parts:
 Totally close working-position turning table can solve the inconvenience of
cleaning the mode and the hard adjustment of the precision of reload mode.
 Working-position adopts the down can structure with excellent lubrication
performance. It can improve the using life of parts.
 Adopt the electronic program controller of pharmaceutical machine. It has a
strong anti-interference, steady features long life of span and lower troubles.
 Adopt stainless steel and high bright big square button. It has a beautiful
overall, long life of span, reliability and safety.
This machine can replace the parts such as mode, etc. it is suitable for all
assortments of specifications.(00”—4”)
The main contents of this operation manual: technical parameters, working

principle, installation & debugging, maintenance & upkeep and troubles shoot.
2.Main technical parameters

Production ability: 800/min 500/min
400/min 200/min
Power: 380V 50HZ three-phase four-wire system
Total power: 5KW
Overall dimensions: (L X W X H) 1000 x 820 x 1700mm
900 x 720 x 1700mm
Weight: 850kgs, 650kgs
Other equipments: series of SK Water-circulating Vacuum Pump, the duster with
bleeding rate of 45 m3/h.

3.Working Principle & Main Structure:

working principle
working procedures are as follows:
Sowing Separation of Filling Rejecting

capsules cap and body
Cleanness of Capsule Locking

model holes outlet capsule
3.2 Main structures
3.2.1 machinery part
This machinery is divided into up and down parts.
Up working part: it is composed of sowing capsules(see Fig 3),
working-position(see fig 6), filling (see fig 7), bin (see fig 14), rejecting capsule(see
fig 15), locking capsule(see fig 16), capsule outlet(see fig 17), suction(see fig 18) etc.
Down parts: it is composed of driving mechanism(see fig 16) and driving
chain(see fig 22),etc
3.2.2 Pneumatic parts( see fig 18, fig 23)
This machine utilizes vacuum pump to suck and to separate the cap and body

of capsules. It is also used in the industrial duster to clean the dust of abandoned
capsules.
3.2.3 Electrical part
This machine adopt(UART) special electronic program controller and
frequency infinitely speed regulation, etc
4.Installation & Debugging
4.1 Installation
4.1.1 Location of main machine
The shipment and placing of this machine should be light to avoid the damage
of the computer. When locating, pad the base with rubber board to avoid shaking. The
table level should not be waved.
4.1.2 Environment demands
Environment temperature: 21+/-3C
Relative humidity: 45-50%
4.1.3 Installation for auxiliary machine
Auxiliary machine-----vacuum pump, duster had better separate to install with main
machine in order to reduce the noise.
4.1.4 Connect vacuum pump, duster and main air pipe
4.1.5 Connect the power. Note that the voltage should meet the demand of the

main machine.
4.2Debugging
4.2.1 Examine the fasteners such as bolt, screw, nut and pin, etc in every part of
the whole machine to see if they are loose of not(it is caused by the shake in the
course of shipment)
4.2.2 Put the hand-wheel into the neck of the main motor tail. Rotate with hands to
make the working-position to rotate for 3-5 circles. Observe every part to see weather
they can coordinate normally or not.
4.2.3 Connect the power switch and see fig 6(the start and operation of machine)
to start the machine to dry run for 1-2 hours.
5.Adjustment of Machine
Before out of the factory, this machine has been debugged strictly and every part
has been debugged well. When discharge and clean(change the modules of the
capsule), the machine should be adjusted again. The main aspects are as
followings(rotate artificially the main motor no matter adjusting any mechanism)
5.1 Machinery adjustment
5.1.1 Adjustment of capsule filler door
The height of filling door is controlled by nut. Regulate the height to change the
discharging area, accumulation height of capsules. The height is the 1/2 of the height
of main outlet.

5.1.2 Adjustment of compressed spring slice(see fig 5)
Manually regulate the compressing depth of compressed spring slice to ensure
the rear capsule to be locked in the pipe by compressed spring slice when slowing
one capsule every time.
5.1.3 Adjustment of sowing capsules pipe(see fig 3, fig 4)
Many functions of sowing capsules pipe: capsules entering, capsules store,
capsules outlet, and capsules pushing, etc. move back and forth. The down pulling
rod of machine controls the gap of capsule and sowing capsules pipe. Regulate the
length of pulling rod(two-headed screw).the gap is 3-4mm.
5.1.4 Adjustment of vacuum separation set( see fig 18)
When it doesn’t work, the gap of sliding plate and down mode is
0.8-1mm.regulating the pulling rod can solve it.
5.1.5 Calibration of down mode(see fig.9)
The up mode of machine makes the circular motion and the down mode makes
the cross motion. The gap of up and down mode is 0.3-0.5mm. the calibrating
methods: adopt two calibrating sticks to calibrate the concentric degree of mode holes.
The range is 0.01-0.02mm. when cleaning the mode. Do not need to discharge. This
mechanism is the best part in the same kind of products after improving because the
working-position part is sealed combination.
5.1.6 Adjustment of gap of dose plate and sealing ring.
The gap of dose plate and pad plate is 0.03-0.08mm. the adjusting methods:

loose the nut. Rotate the regulating bolt, change the height of sealing ring and equip
with the feeler ruler to regulate the gap. After finishing, fasten the screw and nut.
After long time running, the gap face of machine should be discharged and cleaned.
The discharging method can see fig 7, fig 8, fig 11 and fig 12.
5.1.7 Adjust the gap of powder fending device(see fig 10)
The gap of powder fending device and dose plate is 0.05-0.1mm. adjusting
methods: loosen the screw, discharge the pad slice, and ensure the gap by the
thickness of pad slice. Fasten the screw after calibrating with the ruler.
5.1.8 adjustment of powder position bound detector
Condenser bound detector is used for controlling the height of powder position in
the powder case. Regulate the height properly against the powder flow. The biggest
height from level of dose plate is 50mm. loosen the fasten nut, there is 2-3mm from
the end face of detector to locate plate. There is a small screw in the rear of the
detector using for regulating the sensitivity.
5.1.9 the height adjustment of rod base and rod(see fig 8 and fig 10)
The density of dose and powder post: the depth of rod stretching into the dose
plate can be regulated. If the depth regulation is correct. The powder quantity is
correct too. Method: rotate the main shaft of main motor to make the parts of rod to
come down at the lowest position. Regulate the end face of rod and the dose plate and
record the zero point value(scale counting). Then put the rod orderly into the hole.
Regulate the depth against the table in the following.

Parameters value
stop 1 2 3 4 5
The inserting
depth
6 4 3 2 0.5
5.1.10Rejecting regulation of useless capsules
This machinery is composed of centre, handle, guidepost, locating block, and
pulling rod, etc. the function is to reject the useless capsules whose cap and body are
not separated. Then suck the useless capsules into the storage case with the suction
mouth. Method: regulate the pulling rod to make the gap of handle level and up and
down mode to keep in 1.5-2mm.
5.1.11Adjustment of locking capsules
After filling, lock the cap and body. Method: rotate the pulling rod to make
the distance between centre and up fending board is equal to the length after locking
the capsules.(put the unlocked capsules into the front holes and turn to the locking
position to observe and measure the length until calibration) then fasten the screw and
nut.
5.1.12regulation of capsules outlet(see fig 17)
After locking the front position, the capsules have become the finished
products. The products are pushed from this position. Method: (1) rotate the pulling

rod to lift the centre. The end face is 1-2mm higher than the up model level. When
return, note that the gap of end face of centre and down model level should be kept in
the range of 1.5-2mm. prevent collisions. (2) Adjust the guiding board. The air outlet
hole should aimed at the two sides of capsules. When push out of the capsules,
according to the suction direction to avoid the capsules in a mess.
5.1.13Adjustment of safe clutch
When the machine is overload, this mechanism can protect it. The clutch
should not skid around when the machine is running normally. Fasten the nut if it
works for a long time.
5.1.14adjustment of driving cam(see fig 19)
the position of cam is regulated well when the machine is equipped. So it
needn’t to adjust again to prevent interference in every part. Carefully adjust the
angle and position against the fig 21 if you need urgent adjustment.
5.1.15adjustment of driving chain(see fig 22)
the driving chain will become long and loose because of long time using. It
will affect the driving precision. You can change the position of tension wheel and
use the nut to fasten.(new added mechanism)
5.1.16Vacuity adjustment(see fig 23 and fig 17)
This machine adopts series of SK water-circulating vacuum pump. The
function of making the capsules in the correct position when putting them and
separate the cap and the body.

Vacuity adjustment is controlled by one water-entering valve under the lower
of the water container. The vacuum meter read the degree number. The range is
between 0.04 and 0.08Mpa. this can ensure the normal separation of cap and body
and will not damage the capsules.
5.1.17Duster adjustment
The function of duster: suck the dust and useless capsules in every
working-position into the storage case. The holes of filter screen and sweep-up pipe
are blocked because of long time working. So regularly discharge the filter screen and
clean it. Or the unusual sound will appear in sweep-up pipe.
2. The start and operation of Machine
6.1Connect the total power: before starting the machine, completely examine the
machine. Rotate the shaft wheel of main motor manually to make the machine rotate
for 1-3 circulations. Ensure that the machinery part is normal, and then turn the main
power switch.(QS) on the left of the controlling case at zero position to the one
position. The indicating lights of stopping key of main machine and vacuum pump
are on. The frequency speed regulators shows accordingly too.
6.2First start the vacuum pump motor M2, press the starting key (4QA) of vacuum
pump, the indicating light(4XD) is on and then the vacuum pump start to work. First
starting the machine should note the rotating direction of motor. Change the phase
order of power if the direction is wrong.

6.3Start the main machine M1, press the starting key(1QA) of main machine and
then the indicating light(1XD) is on. Accelerate the main motor from lower speed to
higher and steady speed. The accelerating time is 10 seconds when the machine is out
of the factory.
6.4Press the main machine-stopping key and vacuum pump stopping key make the
main machine and vacuum pump stop.
6.5Converter speed adjustment: the converter controls the rotating speed of main
motor. Press the keys ▲ or ▼ on the operating panel of converter to change the
rotating speed of main motor. The keys can make the rotating speed of main motor to
rise or decline. The running speed of main machine is fixed against the actual
demands of users. See the concrete technical data in the converter operational
manual.
6.6The start of feeding motor M3. please press the manual feeding key (2QA), the
indicating light is on. This key is only used for inching and generally used for
machine test. The feeding system is fully automatic controlled when the machine is
normally working.
6.7The fully automatic control of feeding: the medicine amount is automatically
controlled by feeding position sensor. When regulating the height of feed position
sensor. The feeding motor will automatically stop and start as well as control the
ration powder in the medicine room. When the material is run out, in 1-4 minutes if
no material is fed. The main motor will stop automatically. Users can adjust the

time-delaying rotary button and can also cat off the total power switch or press
the urgent switch.
6.8 The usage of urgent switch:Press the urgent switch button on left side of the
controlling case when the machine needs to stop at once.The main machine will
stop at once and self-lock.Please open the self-lock of urgent switch if you want
to start the machine again.Refer to according to the procedure6.1-6.3
6.9 The boby of machine should be grounded against the relevant demands to
ensure the safety of epuipment and person.
6.10 The electrical panel and principle diagram should see the Fig.25,Fig.26
and Fig.27.
7. Maintenance and cleanness of machine
7.1 Regularly clean all the parts which directly touch the powder feeding after a
long time working.If you want to change the products or stop using for a long
time,you need to clean them too .The parts showed in the table are powder
hopper,dose plate,powder case,powder cleaner,up and down mode and
centre,etc. Use the alcohol to clean these parts but cannot use the
etrol,kerosene,ether,and acetone etc to clean.
7.2 The dirty grease on the lower driving part of machine should be cleande and
renewed regularly to ensure the normal running of the machine.
7.3 The filter of vacuum system should be cleaned at regular intervals(See

Fig.24).If the vacuum degree is not enough or the capsules cannot be
separated,please examine the vacuum pump and water container as well as pipe
to see if they are blocked.Change the water for 2-3 times one day if the
temperature lift is up above 50℃.
7.4 Lubrication of machine
a. The inner oil adding method of working-position:the oil pump is epupped on
the lower baseboard and is connected into the working-position with oil
pipe.Inner oil sprinkler should be added oil once every week.
b. Add oil between all the bdaring and rubbing parts once every day.The“★”in
the operational manual shows lubricating points.
c.Every bearing should be cleaned regularly or cleaned according to the using
situation.For example,the sealed bearing should be lubricated.
d. Examine the tension of delivery chain every week and add the lubricating oil
and grease.
e. Examine the oil amount of main speed reducer and feed speed reducer.If the
oil position is low,add the oil.Change the oil every 6 months.
8、Parts changing
Because of the producing needing of pharmaceutical factory,change
the capsule specs.(00〞～4〞). Only change the parts on the machine.
Note that when change and debug,only permit to rotate the main motor by

hands.
8.1 The changed parts:
Up and down mode,rod,dose plate,sowing capsule pipe and capsule comb,etc.
8.1.1 Up and down mode(See Fig,9 and Fig.24)
Loosen the screws of up mode and down mode,take down the mode and
rod,and keep the locating board.Use the two calibrating sticks calibrate the
down mode at the same tine on the base of front holes of locating
board.Calibrate them one by one.On the base of down mode,calibrate up mode
one by one in the working-position of lock,capsules outlet and sowing
capsules.Then fasten the screw.
8.1.2 Punching Rod(See Fig.7,Fig.13)
When changing the punching rod,discharge the two up fasten bolts on the
locating board and ratate the main shaft of motor by hands to make locating
board and rotate with hands to make the two-guide posts back.Take down the
rod,discharge the rod base and change another rod.Fasten the screws and equip
them into the locating board.(Note that the rod head of 36 rods of 800A-M,24
rods of 500A-M,18 rods of 400A-M,and 12 rods of 250A-M should repair in
the same level)
8.1.3 Dose plate(See Fig.7)
Discharge the rod part and then discharge the power holding board, powder
storage ring part.At last,discharge the dose plate and change the new sose

plate:with 5 calibrating sticks to calibrate on the base of locating board.After
concentricity,fasten the screw.First epuip the rod part and rotate with
hands,observe the rod and holes of dose plate is aimed or not and correct line by
line.The covering winping is not allowde.Idle for 3-5 circles ane then discharge
the rod part after correct calibration.Then equip the powder storage ring,powder
holding board and rod part orderly.After fastening,ratate it for 3-5 circles with
hands to set the normal working-position.
8.1.4 Capsule sowing pipe(See Fig.3)
a. Loosen two screws of hopper and take down the screw and hopper.
b. Rotate the main motor by hands to make the capsule pipe to lift to the
top.
c. Loosen two screws on the capsule pipe,take down two locating pins and
parts of capsule pipe:Loosen one screw on the capsules sending cumb
and take down the screw and comb.
d. Equip the changing part and capsule pipe parts:capsules sending
comb.Equip the screw,locating pin orderly.Equip every part well
according to the original position and calibrate the gap,then equip the
hopper.On the base of up mode, put two calibrating sticks and aim at
capsules sending comb.After calibrating, fasten three screws of sowing
capsules.

9. After replacing every prat,rotate the shaft of main motor and observe
the moving state of all parts. Wait the woking-position parts to ratate
continuously for 3-5 circles to see it is normal, and then operate the
machine(slowly).

Shaft Bearing Contents

Names Models & specs Producing area Quantity
Straight line rolling

Zxt10、19、29 Import 60
bearing
Roller pin bearing 524904 Made in China 2
(GB5801-86) 524905 Made in China 9
6254905 Made in China 1
4524911 Import 1
Continuous shaft roller CF 6 Import 10
CF 12 Import 5
CF 18 Import 1
Ball bearing
(GB278-82) C-180018 Made in China 8
180104 Made in China
C-180200 Import 10
1208 Made in China 2
Regulating ball bearing
(GB281-84) 62200 Import 2

Lubrication system table
Names Models Lubricating parts
Chain,Roller Post Bearing,

Machinery oil N4B GB443-84
Guiding Parts
NO.2 Grease ZL2 SY1412-75 Cam,Roller Pots Bearing,Chain
NO.0 Grease ZLD SY1412-75 Distribution Box,Speed Reducer

List of Electrical Units

Code
Symbo 1 Names Detailed specs. Unit Quantity Remark
number
Frepuency
1 U N2-202-M Piece 1
speed egulator
2 M1 Main machine Y90-4-1.5W Table 1
Medicine
3 M2 JW6314-0.18 Table 1
ofering motor
4 M3 Vacuum motor Y90S-4-1.1 Table 1
Dust sucking
5 M4 Y90S-4-2.2 Table 1
mator
6 QS Unit switch HZ5-20A Piece 1
7 UART-1 Controller Piece 1
For special
8 M4 Exhaust blower Piece 1
purpose
9 KM1 AC contactor 3TB41 Piece 1
10 KM2 AC contactor 3TB41 Piece 1 Coil 220v
Lights,Green3, Specially
11 1-5QA Button switch Piece 5
Red2 made
QDB210A-38
12 QDB Solid relay Piece 3
Or/10A
Feed position
13 LP LJC30A3-N Piece 1 DC10-30V
detector
Control
14 TC 220V/17V Piece 4
transformer
15 TA Urgent switch LAY3 Piece 1 Self-lock
16
17


























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ZHEJIANG CANAAN KAIXINLONG TECHNOLOGY CO.

Your Reliable Partner -Pharmaceutical Machinery

Address:No.199,Kaifa Road No.2,Ruian Economic Development Zone,Ruian City,Zhejiang,China

 Main Technical Parameters…………………………….4

 Working Principle & Main Structure…………………..5

 Installation & Debugging………………………………6

 The Start & Operation of Machine……………………..12

 Maintenance & Cleanness of Machine…………………14

 Shaft Bearing Contents………………………………….19

 Lubrication System Table………………………………..20

 List of Electrical Units…………………………………..21

 Electric Chromatic Diagram

Address:No.199,Kaifa Road No.2,Ruian Economic Development Zone,Ruian City,Zhejiang,China

Address:No.199,Kaifa Road No.2,Ruian Economic Development Zone,Ruian City,Zhejiang,China

2.Main technical parameters

Address:No.199,Kaifa Road No.2,Ruian Economic Development Zone,Ruian City,Zhejiang,China

3.Working Principle & Main Structure:

Sowing Separation of Filling Rejecting

Cleanness of Capsule Locking

3.2 Main structures

3.2.1 machinery part

This machinery is divided into up and down parts.

Up working part: it is composed of sowing capsules(see Fig 3),

Down parts: it is composed of driving mechanism(see fig 16) and driving

chain(see fig 22),etc

3.2.2 Pneumatic parts( see fig 18, fig 23)

Address:No.199,Kaifa Road No.2,Ruian Economic Development Zone,Ruian City,Zhejiang,China

3.2.3 Electrical part

This machine adopt(UART) special electronic program controller and

frequency infinitely speed regulation, etc

4.Installation & Debugging

4.1.1 Location of main machine

table level should not be waved.

4.1.2 Environment demands

Environment temperature: 21+/-3C

Relative humidity: 45-50%

4.1.3 Installation for auxiliary machine

machine in order to reduce the noise.

4.1.4 Connect vacuum pump, duster and main air pipe

Address:No.199,Kaifa Road No.2,Ruian Economic Development Zone,Ruian City,Zhejiang,China

they can coordinate normally or not.

to start the machine to dry run for 1-2 hours.

followings(rotate artificially the main motor no matter adjusting any mechanism)

5.1 Machinery adjustment

5.1.1 Adjustment of capsule filler door

Address:No.199,Kaifa Road No.2,Ruian Economic Development Zone,Ruian City,Zhejiang,China

5.1.2 Adjustment of compressed spring slice(see fig 5)

Manually regulate the compressing depth of compressed spring slice to ensure

one capsule every time.

5.1.3 Adjustment of sowing capsules pipe(see fig 3, fig 4)

Many functions of sowing capsules pipe: capsules entering, capsules store,

length of pulling rod(two-headed screw).the gap is 3-4mm.

5.1.4 Adjustment of vacuum separation set( see fig 18)

0.8-1mm.regulating the pulling rod can solve it.

5.1.5 Calibration of down mode(see fig.9)

working-position part is sealed combination.

5.1.6 Adjustment of gap of dose plate and sealing ring.

Address:No.199,Kaifa Road No.2,Ruian Economic Development Zone,Ruian City,Zhejiang,China