Unit II
Unit II
Unit II
• Thermocouples are temperature measurement sensors that generate a voltage that changes
over temperature. Thermocouples are constructed from two wire leads made from different
metals.
• The wire Leads are welded together to create a junction.
• As the temperature changes from the junction to the ends Of the wire leads, a voltage develops
across the junction.
• Combinations of different metals create a variety of voltage responses. This leads to different
types of thermocouples used for different temperature ranges and accuracies.
• Choosing a thermocouple often is a function of the measurement temperature range required
in the application.
• Other considerations include the temperature accuracy, durability, conditions of use, and the
expected service life.
THERMOCOUPLE
• Thermocouples are temperature measurement sensors that generate a voltage that changes
over temperature. Thermocouples are constructed from two wire leads made from different
metals.
• The wire Leads are welded together to create a junction.
• As the temperature changes from the junction to the ends Of the wire leads, a voltage develops
across the junction.
• Combinations of different metals create a variety of voltage responses. This leads to different
types of thermocouples used for different temperature ranges and accuracies.
• Choosing a thermocouple often is a function of the measurement temperature range required
in the application.
• Other considerations include the temperature accuracy, durability, conditions of use, and the
expected service life.
THERMOCOUPLE
Seebeck Voltage
• In 1820, Thomas Johann Seebeck discovered that when a metal bar is heated on
one end, a voltage (known as the Seebeck voltage) develops across the length of
the bar.
• This voltage varies with temperature and is different depending on the type of
metal used in the bar. By joining dissimilar metals that have different Seebeck
voltages at a temperature sensing junction, a thermocouple voltage (VTC) is
generated.
• The dissimilar metals are joined at a temperature sensing junction (TTC) to create a
thermocouple.
• The voltage is measured at a reference temperature (TCJ) through the two metals.
The leads of the thermocouple are required to be at the same temperature.
THERMOCOUPLE AMPLIFIER
• Replace the input to our instrumentation
amplifier with a thermocouple to measure
temperature.
• Thermocouples use wires of dissimilar metals
to generate a small voltage when held at
different temperatures.
• A type J thermocouple which has an iron and
• constantan wire is used.
• Two thermocouples are used to measure a
temperature difference between the
• locations where the junction is made.
BRIDGE AMPLIFIER FOR TEMPERATURE
MEASUREMENT
• An opamp , four resistors and a transducer form the basic bridge amplifier,
BRIDGE AMPLIFIER FOR TEMPERATURE
MEASUREMENT
• An opamp , four resistors and a transducer form the basic bridge amplifier.
• A thermistor is used as a transducer whose resistance increases as its
temperature decreases. A transducer represented by a resistor R + change in
resistance ΔR.
• Rtransducer = Rreference+ ΔR
BRIDGE AMPLIFIER FOR TEMPERATURE
MEASUREMENT
• Current I is set by R1,Rref and E.
• I= E/(R1+Rref)
• Vo= 0 for Rtrans=Rref
• Vo= -E ( ΔR/ R1+Ref) =-I ΔR
Where ΔR = Rtrans- Rref
• Zero procedure:
1. Place the transducer in the reference environment eg 25º C
2. Adjust Rref until Vo= 0V
BRIDGE AMPLIFIER FOR TEMPERATURE
•
MEASUREMENT
Design a temperature to voltage converter for a thermistor that will measure temperature between 25º C and 50º C.
Rtransducer = Rreference+ ΔR
3603=10,000+ ΔR
ΔR = -6397 ohms
Where 𝜀 = ∆𝐿/𝐿
Note the presence of the 1/(1+GF•ε/2) term that indicates the nonlinearity of the quarter-
bridge output with respect to strain.
Strain Gauge Measurement
By using two strain gauges in the bridge, the effect of temperature can be avoided. For
example, Figure illustrates a strain gauge configuration where one gauge is active (RG +
∆R), and a second gauge is placed transverse to the applied strain. Therefore, the strain
has little effect on the second gauge, called the dummy gauge.
However, any changes in temperature will affect both gauges in the same way. Because
the temperature changes are identical in the two gauges, the ratio of their resistance
does not change, the voltage VO does not change, and the effects of the temperature
change are minimized.
Strain Gauge Measurement
We can double the sensitivity of the bridge to strain by making both gauges active,
although in different directions. For example, Figure 6 illustrates a bending beam
application with one bridge mounted in tension (RG + ∆R) and the other mounted in
compression (RG – ∆R). This half-bridge configuration, whose circuit diagram is also
illustrated in Figure , yields an output voltage that is linear and approximately doubles the
output of the quarter-bridge circuit.
Strain Gauge Measurement
We can further increase the sensitivity of the circuit by making all four of the arms of the
bridge active strain gauges, and mounting two gauges in tension and two gauges in
compression. The full-bridge circuit is shown in Figure
Strain Gauge Measurement
Strain Gauge Problem
The full bridge configuration is used to measure the strain resulting from deflection of a
steel bar . Vo is assumed to be 100 mV. Calculate (a) ΔR (b) ΔR/R (c) ΔL/L. Given gain =
1000. GF =2, RG= 120 ohm
Gain = V0/VEX
VEX= 100mV/1000 = 0.1mV
CIRCUIT DESCRIPTION OF LIGHT SENSOR
SWITCH CIRCUIT
SENSOR UNIT- LIGHT DEPENDENT RESISTOR:
CIRCUIT DESCRIPTION OF LIGHT SENSOR
SWITCH CIRCUIT
• The circuit of light sensor switch circuit is built
around very popular operational amplifier IC, light
dependent resistor (LDR), a general purpose PNP
transistor and few other components like resistor,
relay etc.
CIRCUIT DESCRIPTION OF LIGHT SENSOR
SWITCH CIRCUIT
• Main sections:
• Sensor unit
• Voltage comparator unit
• Switching circuit unit
CIRCUIT DESCRIPTION OF LIGHT SENSOR
SWITCH CIRCUIT
• SENSOR UNIT:
• The sensor is designed around a LDR and a variable resistor. We had used here GL5528 LDR photoresistor,
but you can use any module as per availability.
• LDR are made from cadmium sulphide containing no or very few free electrons when not illuminated then its
resistance is quite high. When it absorbed light, electron is liberated and the conductivity of the material
increases thus its resistance become low. The resistance rises to several mega-ohm under dark.
• LDR with variable resistance VR1 basically forms voltage divider network. The output of this network is given to
non-inverting input . The LDR is a variable resistor whose resistance change according to intensity of light
falling on it. Variable resistor VR1 is used to adjust the sensitivity of LDR i.e. On what intensity of light, circuit
triggers the load (bulb).
CIRCUIT DESCRIPTION OF LIGHT SENSOR
SWITCH CIRCUIT
• VOLTAGE COMPARATOR UNIT:
• There are various application of OP-amp out of which IC 741 is configured in voltage
comparator mode which compare input voltage level given to two input pins (Inverting and
non-inverting pins) and produce the output. Resistor R1 and R2 forms a voltage divider
network which divide Vcc into two parts thus ½ Vcc volt is available at inverting input.
• Another input voltage are taken from voltage divider network using LDR and variable resistor
(VR1). Op-amp 741 compares these two voltage and produce output. If voltage at pin 3 is
high, output of IC1 is also high and if voltage at pin 3 is low output of IC1 is low.
CIRCUIT DESCRIPTION OF LIGHT SENSOR
SWITCH CIRCUIT
• SWITCHING CIRCUIT:
• The switching circuit is designed using a general purpose PNP transistor BC557. When
output of IC1 is high, the transistor drives to off state. As a result, Relay become dc-
energized. When output of IC741 is low, the transistor starts to conduct and relay
become energized.
CIRCUIT DESCRIPTION OF LIGHT SENSOR
SWITCH CIRCUIT
WORKING OF THE CIRCUIT:
• The LDR is variable resistor whose resistance decrease with the
increases in light intensity. When light falling on an LDR has low
intensity (dependent upon adjustment of variable resistor VR1), its
resistor is large enough and the voltage across VR1 is less than ½
Vcc thus output if IC1 become low. This low output triggers the
transistor T1 and drive the relay, as a result bulb start to glow.
• However, when light falling on LDR is of large intensity, the
resistance of LDR falls and the voltage drop across VR1 is large
enough (more than ½ VCC). Thus, output of IC1 become high. This
high output drives the transistor in off state and as a result relay
become de-energized. Off state and as a result relay become de-
energized.
CIRCUIT DESCRIPTION OF LIGHT LEVEL
SENSING CIRCUIT
In this basic dark sensing circuit, the light dependent
resistor LDR1 and the potentiometer VR1 form one adjustable arm
of a simple resistance bridge network, also known commonly as
a wheatstone bridge, while the two fixed resistors R1 and R2 form
the other arm.
Both sides of the bridge form potential divider networks across the
supply voltage whose outputs V1 and V2 are connected to the
non-inverting and inverting voltage inputs respectively of the
operational amplifier.
CIRCUIT DESCRIPTION OF LIGHT LEVEL
SENSING CIRCUIT
The operational amplifier is configured as a Differential Amplifier
also known as a voltage comparator with feedback whose output
voltage condition is determined by the difference between the two
input signals or voltages, V1 and V2.
The resistor combination R1 and R2 form a fixed voltage
reference at input V2, set by the ratio of the two resistors.
The LDR – VR1 combination provides a variable voltage input V1
proportional to the light level being detected by the photoresistor.
CIRCUIT DESCRIPTION OF LIGHT LEVEL
SENSING CIRCUIT
The output from the operational amplifier is used to control a
relay, which is protected by a free wheel diode, D1. When the light
level sensed by the LDR and its output voltage falls below the
reference voltage set at V2 the output from the op-amp changes
state activating the relay and switching the connected load.
CIRCUIT DESCRIPTION OF LIGHT LEVEL
SENSING CIRCUIT
• PHOTOJUNCTION DEVICES
• Photojunction devices are basically pn-junction light sensors or detectors made from
silicon semiconductor pn-junctions which are sensitive to light and which can detect
both visible light and infra-red light levels. Photo-junction devices are specifically made
for sensing light and this class of photoelectric light sensors include the photodiode and
the phototransistor.
PHOTO-DIODE CONSTRUCTION AND
CHARACTERISTICS
When used as a light sensor, a photodiodes dark current (0 lux) is
about 10uA for geranium and 1uA for silicon type diodes. When
light falls upon the junction more hole/electron pairs are formed
and the leakage current increases. This leakage current increases
as the illumination of the junction increases.
Thus, the photodiodes current is directly proportional to light
intensity falling onto the PN-junction. One main advantage of
photodiodes when used as light sensors is their fast response to
changes in the light levels, but one disadvantage of this type of
photo device is the relatively small current flow even when fully lit.
PHOTO-DIODE CIRCUIT
Fig shows a photo-current-to-voltage converter circuit using an
operational amplifier as the amplifying device.
WORKING PRINCIPLE :
When an electrically heated wire is placed in a flowing gas stream, heat is transferred
from the wire to the gas and hence the temperature of the wire reduces, and due to this,
the resistance of the wire also changes. This change in resistance of the wire becomes a
measure of flow rate.
HOT WIRE ANEMOMETER
HOT WIRE ANEMOMETER
Hot Wire Anemometer Principle
The main parts of the arrangement are
as follows:
•Conducting wires placed in a ceramic
body.
•Leads are taken from the conducting
wires and they are connected to one of
the limbs of the wheat stone bridge to
enable the measurement of change in
resistance of the wire.
HOT WIRE ANEMOMETER
Types of Hot wire Anemometer
Due to the gas flow, heat transfer takes place from the sensing
wire to the flowing gas and hence the temperature of the
sensing wire reduces causing a change in the resistance of the
sensing wire.
This change in resistance becomes a measure of flow rate.
Due to this, the galvanometer which was initially at zero
position deflects and this deflection of the galvanometer
becomes a measure of flow rate of the gas when calibrated.
HOT WIRE ANEMOMETER
A current is initially passed through the wire.
Due to the gas flow, heat transfer takes place from the sensing
wire to the flowing gas and this tends to change the
temperature and hence the resistance of the wire.
This also allows the Hall effect sensor to operate over a wider range of power
supplies and magnetic field conditions.
HALL EFFECT SENSOR
Hall Effect Sensors are available with either linear or
digital outputs. The output signal for linear (analogue)
sensors is taken directly from the output of the
operational amplifier with the output voltage being
directly proportional to the magnetic field passing
through the Hall sensor. This output Hall voltage is
given as:
This built-in hysteresis eliminates any oscillation of the output signal as the sensor
moves in and out of the magnetic field. Then digital output sensors have just two
states, “ON” and “OFF”.
HALL EFFECT SENSOR
Digital output sensors on the other hand have a Schmitt-trigger with built in hysteresis
connected to the op-amp. When the magnetic flux passing through the Hall sensor
exceeds a pre-set value the output from the device switches quickly between its “OFF”
condition to an “ON” condition without any type of contact bounce.
This built-in hysteresis eliminates any oscillation of the output signal as the sensor
moves in and out of the magnetic field. Then digital output sensors have just two
states, “ON” and “OFF”.
HALL EFFECT SENSOR
• Most hall effect devices can not directly switch large electrical loads as their output drive capabilities
are very small around 10 to 20mA. For large current loads an open-collector (current sinking) NPN
transistor is added to the output.
• This transistor operates in its saturated region as a npn sink switch which shorts the output terminal to
ground whenever the applied flux density is higher than that of the “on” pre-set point.
• The output switching transistor can be either an open emitter transistor, open collector transistor
configuration or both providing a push-pull output type configuration that can sink enough current to
directly drive many loads, including relays, motors, LEDs, and lamps.
HALL EFFECT SENSOR
Circuit diagram using hall effect sensor
• The hall effect sensor explained above can be quickly
configured through a few external parts for converting
magnetic field into electrical toggling pulses for controlling
a load. The simple circuit diagram can be seen below:
In this configuration, the hall effect sensor will convert a
magnetic field within a specified proximity and will convert it
into a linear analogue signal across its "out" pin.