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G120C GS4 0414 Eng en-US

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Fundamental safety

SINAMICS G120C converter ___________________


instructions 1

2
___________________
Product overview

3
___________________
Installing
SINAMICS
___________________
Commissioning 4
SINAMICS G120C
SINAMICS G120C converter ___________________
Fault rectification 5

Getting Started

Edition 04/2014, Firmware V4.7

04/2014, FW V4.7
A5E34264105B AA
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens AG A5E34264105B AA Copyright © Siemens AG 2011 - 2014.


Industry Sector Ⓟ 07/2014 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents

1 Fundamental safety instructions .............................................................................................................. 7


1.1 General safety instructions ............................................................................................................ 7
1.2 Safety instructions for electromagnetic fields (EMF) ...................................................................11
1.3 Handling electrostatic sensitive devices (ESD) ...........................................................................11
1.4 Industrial security .........................................................................................................................12
1.5 Residual risks of power drive systems .........................................................................................13
2 Product overview .................................................................................................................................. 15
2.1 Type plate and technical data ......................................................................................................15
2.2 Components, which you require depending on your application .................................................16
3 Installing ............................................................................................................................................... 17
3.1 Mounting ......................................................................................................................................17
3.2 Connecting ...................................................................................................................................19
3.2.1 Connecting the line supply, motor, and other components .........................................................19
3.2.2 Installing the converter in compliance with EMC rules ................................................................21
3.2.3 Overview of the interfaces ...........................................................................................................22
3.2.4 Terminal strips..............................................................................................................................23
3.2.5 Default settings of the terminals ...................................................................................................25
3.2.6 Wiring the terminal strip ...............................................................................................................28
3.2.7 Fieldbus interface assignment .....................................................................................................28
4 Commissioning ..................................................................................................................................... 29
4.1 Overview of the commissioning tool ............................................................................................29
4.2 Commissioning with BOP-2 operator panel .................................................................................30
4.2.1 Basic commissioning with BOP-2 ................................................................................................31
4.2.2 Selecting the control mode ..........................................................................................................35
4.2.3 Additional settings ........................................................................................................................36
4.2.3.1 Operating the inverter with the BOP-2 .........................................................................................36
4.2.3.2 Changing the function of individual terminals ..............................................................................39
4.2.3.3 Releasing the failsafe function "Safe Torque Off" (STO) .............................................................41
4.2.3.4 Parameter list ...............................................................................................................................42
5 Fault rectification ................................................................................................................................... 59
5.1 List of alarms and faults ...............................................................................................................59
5.2 Product support ............................................................................................................................65
5.3 Spare parts ...................................................................................................................................65

SINAMICS G120C converter


Getting Started, 04/2014, FW V4.7, A5E34264105B AA 5
Table of contents

This Getting Started Guide describes how you install and commission the SINAMICS G120C
converter.

What is the meaning of the symbols in the manual?


An operating instruction starts here.

This concludes the operating instruction.

Firmware upgrade and downgrade


Options for upgrading and downgrading the firmware can be found on the Internet at
http://support.automation.siemens.com/WW/view/de/67364620
(http://support.automation.siemens.com/WW/news/en/67364620).

Transferring license terms of the OSS code to a PC

Procedure
To transfer the OSS license terms from the inverter to a PC, proceed as follows:
1. Switch off the inverter power supply.
2. Insert an empty memory card into the card slot of the inverter. Also see Section:Overview
of the interfaces (Page 22)
3. Switch on the inverter power supply.
4. When you have switched on the power supply, wait 30 seconds.
During this time, the inverter writes the "Read_OSS.ZIP" file onto the memory card.
5. Switch off the inverter power supply.
6. Remove the card from the inverter.
7. Use a card reader and load the file to a PC.
You have then transferred the OSS license terms from the inverter to a PC.

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6 Getting Started, 04/2014, FW V4.7, A5E34264105B AA
Fundamental safety instructions 1
1.1 General safety instructions

DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
• Only work on electrical devices when you are qualified for this job.
• Always observe the country-specific safety rules.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
– Switch off the machine.
– Wait until the discharge time specified on the warning labels has elapsed.
– Check that it really is in a no-voltage condition, from phase conductor to phase
conductor and phase conductor to protective conductor.
– Check whether the existing auxiliary supply circuits are de-energized.
– Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or
short-circuiting or closing valves, for example.
5. Secure the energy sources against switching on again.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness in the inverse
sequence.

WARNING
Danger to life through a hazardous voltage when connecting an unsuitable power supply
Touching live components can result in death or severe injury.
• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

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Getting Started, 04/2014, FW V4.7, A5E34264105B AA 7
Fundamental safety instructions
1.1 General safety instructions

WARNING
Danger to life when live parts are touched on damaged devices
Improper handling of devices can cause damage.
For damaged devices, hazardous voltages can be present at the enclosure or at exposed
components; if touched, this can result in death or severe injury.
• Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
• Do not use any damaged devices.

WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
• As a minimum, connect cable shields and the conductors of power cables that are not
used (e.g. brake cores) at one end at the grounded housing potential.

WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
• Ground the device in compliance with the applicable regulations.

WARNING
Danger to life due to electric shock when opening plug connections in operation
When opening plug connections in operation, arcs can result in severe injury or death.
• Only open plug connections when the equipment is in a no-voltage state, unless it has
been explicitly stated that they can be opened in operation.

WARNING
Danger to life due to fire spreading if housing is inadequate
Fire and smoke development can cause severe personal injury or material damage.
• Install devices without a protective housing in a metal control cabinet (or protect the
device by another equivalent measure) in such a way that contact with fire is prevented.
• Ensure that smoke can only escape via controlled and monitored paths.

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8 Getting Started, 04/2014, FW V4.7, A5E34264105B AA
Fundamental safety instructions
1.1 General safety instructions

WARNING
Danger to life through unexpected movement of machines when using mobile wireless
devices or mobile phones
Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than
approx. 2 m to the components may cause the devices to malfunction, influence the
functional safety of machines therefore putting people at risk or causing material damage.
• Switch the wireless devices or mobile phones off in the immediate vicinity of the
components.

WARNING
Danger to life due to the motor catching fire in the event of insulation overload
There is higher stress on the motor insulation through a ground fault in an IT system. If the
insulation fails, it is possible that death or severe injury can occur as a result of smoke and
fire.
• Use a monitoring device that signals an insulation fault.
• Correct the fault as quickly as possible so the motor insulation is not overloaded.

WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause severe injury or even death. This can also result in
increased downtime and reduced service lives for devices/systems.
• Ensure compliance with the specified minimum clearance as ventilation clearance for
the respective component.

WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in accidents involving death or serious injury.
• Check that the warning labels are complete based on the documentation.
• Attach any missing warning labels to the components, in the national language if
necessary.
• Replace illegible warning labels.

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Getting Started, 04/2014, FW V4.7, A5E34264105B AA 9
Fundamental safety instructions
1.1 General safety instructions

NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
• Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.

WARNING
Danger to life when safety functions are inactive
Safety functions that are inactive or that have not been adjusted accordingly can cause
operational faults on machines that could lead to serious injury or death.
• Observe the information in the appropriate product documentation before
commissioning.
• Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
• Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
• Perform a function test.
• Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.

Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in the
Safety Integrated manuals.

WARNING
Danger to life or malfunctions of the machine as a result of incorrect or changed
parameterization
As a result of incorrect or changed parameterization, machines can malfunction, which in
turn can lead to injuries or death.
• Protect the parameterization (parameter assignments) against unauthorized access.
• Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY
STOP or EMERGENCY OFF).

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10 Getting Started, 04/2014, FW V4.7, A5E34264105B AA
Fundamental safety instructions
1.2 Safety instructions for electromagnetic fields (EMF)

1.2 Safety instructions for electromagnetic fields (EMF)

WARNING
Danger to life from electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment
such as transformers, converters or motors.
People with pacemakers or implants are at a special risk in the immediate vicinity of these
devices/systems.
• Ensure that the persons involved are the necessary distance away (minimum 2 m).

1.3 Handling electrostatic sensitive devices (ESD)


Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.

NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
• Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of
aluminum foil.
• Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
• Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

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Getting Started, 04/2014, FW V4.7, A5E34264105B AA 11
Fundamental safety instructions
1.4 Industrial security

1.4 Industrial security

Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens’
products and solutions undergo continuous development. Siemens recommends strongly that
you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into a holistic,
state-of-the-art industrial security concept. Third-party products that may be in use should
also be considered. For more information about industrial security, visit Hotspot-Text
(http://www.siemens.com/industrialsecurity).
To stay informed about product updates as they occur, sign up for a product-specific
newsletter. For more information, visit Hotspot-Text (http://support.automation.siemens.com).

WARNING
Danger as a result of unsafe operating states resulting from software manipulation
Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe
operating states to develop in your installation which can result in death, severe injuries
and/or material damage.
• Keep the software up to date.
You will find relevant information and newsletters at this address
(http://support.automation.siemens.com).
• Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
You will find further information at this address
(http://www.siemens.com/industrialsecurity).
• Make sure that you include all installed products into the holistic industrial security
concept.

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12 Getting Started, 04/2014, FW V4.7, A5E34264105B AA
Fundamental safety instructions
1.5 Residual risks of power drive systems

1.5 Residual risks of power drive systems


The control and drive components of a drive system are approved for industrial and
commercial use in industrial line supplies. Their use in public line supplies requires a
different configuration and/or additional measures.
These components may only be operated in closed housings or in higher-level control
cabinets with protective covers that are closed, and when all of the protective devices are
used.
These components may only be handled by qualified and trained technical personnel who
are knowledgeable and observe all of the safety instructions on the components and in the
associated technical user documentation.
When assessing the machine's risk in accordance with the respective local regulations (e.g.,
EC Machinery Directive), the machine manufacturer must take into account the following
residual risks emanating from the control and drive components of a drive system:
1. Unintentional movements of driven machine components during commissioning,
operation, maintenance, and repairs caused by, for example,
– Hardware and/or software errors in the sensors, control system, actuators, and cables
and connections
– Response times of the control system and of the drive
– Operation and/or environmental conditions outside the specification
– Condensation/conductive contamination
– Parameterization, programming, cabling, and installation errors
– Use of wireless devices/mobile phones in the immediate vicinity of the control system
– External influences/damage
2. In the event of a fault, exceptionally high temperatures, including an open fire, as well as
emissions of light, noise, particles, gases, etc. can occur inside and outside the inverter,
e.g.:
– Component failure
– Software errors
– Operation and/or environmental conditions outside the specification
– External influences/damage
Inverters of the Open Type/IP20 degree of protection must be installed in a metal control
cabinet (or protected by another equivalent measure) such that contact with fire inside
and outside the inverter is not possible.

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Getting Started, 04/2014, FW V4.7, A5E34264105B AA 13
Fundamental safety instructions
1.5 Residual risks of power drive systems

3. Hazardous shock voltages caused by, for example,


– Component failure
– Influence during electrostatic charging
– Induction of voltages in moving motors
– Operation and/or environmental conditions outside the specification
– Condensation/conductive contamination
– External influences/damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too
close
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly

Note
The components must be protected against conductive contamination (e.g. by installing them
in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12).
Assuming that conductive contamination at the installation site can definitely be excluded, a
lower degree of cabinet protection may be permitted.

For more information about residual risks of the components in a drive system, see the
relevant sections in the technical user documentation.

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14 Getting Started, 04/2014, FW V4.7, A5E34264105B AA
Product overview 2
2.1 Type plate and technical data
The inverter type plate contains the most important technical data and the order number. A
type plate is provided at the following locations of an inverter:
● At the front after removing the dummy cover for the operator panel.
● At the side of the heat sink.

Figure 2-1 Identifying the converter

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Product overview
2.2 Components, which you require depending on your application

Use for the intended purpose


The inverter described in this manual is a device for controlling an induction motor. The
inverter is designed for installation in electrical installations or machines.
It has been approved for industrial and commercial use on industrial networks. Additional
measures have to be taken when connected to public grids.
The technical specifications and information about connection conditions are indicated on
the rating plate and in the operating instructions.

2.2 Components, which you require depending on your application


Line reactor
A line reactor protects the converter from the rough characteristics of an industrial grid. A line
reactor supports the overvoltage protection, smoothes harmonics and bridges commutation
notches.

Note
If the relative short-circuit voltage uk of the line transformer is smaller than 1 %, you have to
install a line reactor in order to ensure the optimal lifetime of your converter.

Output reactor
An output reactor allows longer cables between converter and motor.

Braking resistor
The braking resistor enables loads with a large moment of inertia to be braked quickly.

Converter 6SL3210-… Braking resistor Line reactor Output reactor


Frame 0.55 kW … 1.1 kW …1KE11-8⃞⃞1, 6SL3201- 6SL3203- 6SL3202-
Size A …1KE12-3⃞⃞1, 0BE14-3AA0 0CE13-2AA0 0AE16-1CA0
…1KE13-2⃞⃞1
1.5 kW …1KE14-3⃞⃞1 6SL3203-
2.2 kW …1KE15-8⃞⃞1 6SL3201- 0CE21-0AA0
3.0 kW … 4.0 kW …1KE17-5⃞⃞1, 0BE21-0AA0 6SL3202-
…1KE18-8⃞⃞1 0AE18-8CA0
Frame 5.5 kW … 7.5 kW …1KE21-3⃞⃞1, 6SL3201- 6SL3203- 6SL3202-
Size B …1KE21-7⃞⃞1 0BE21-8AA0 0CE21-8AA0 0AE21-8CA0
Frame 11.0 kW … 18.5 kW …1KE22-6⃞⃞1, 6SL3201- 6SL3203- 6SL3202-
Size C …1KE23-2⃞⃞1, 0BE23-8AA0 0CE23-8AA0 0AE23-8CA0
…1KE23-8⃞⃞1

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16 Getting Started, 04/2014, FW V4.7, A5E34264105B AA
Installing 3
3.1 Mounting

Dimensions

Figure 3-1 Dimensions and minimum spacing to other devices

Table 3- 1 Dimensions

Frame Size A Frame Size B Frame Size C


0.55 kW … 4.0 kW 5.5 kW … 7.5 kW 11 kW … 18.5 kW
Height 196 mm 196 mm 295 mm
Height including shield plate 276 mm 276 mm 375 mm
Width 73 mm 100 mm 140 mm
Depth of the inverter with 225.4 mm 225.4 mm 225.4 mm
PROFINET interface
Depth of the inverter with USS/MB, 203 mm 203 mm 203 mm
CANopen, or PROFIBUS interface
Additional depth when the Operator + 21 mm when Operator Panel IOP (Intelligent Operator Panel)
Panel is attached is attached
+ 6 mm when Operator Panel BOP-2 (Basic Operator Panel) is
attached

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Installing
3.1 Mounting

Mounting

Table 3- 2 Drilling patterns and mounting equipment

Frame Size A Frame Size B Frame Size C


0.55 kW … 4.0 kW 5.5 kW … 7.5 kW 11 kW … 18.5 kW
Drilling pattern

Fixing elements 3 x M4 studs, 4 x M4 studs, 4 x M5 studs,


3 x M4 nuts, 4 x M4 nuts, 4 x M5 nuts,
3 x M4 washers 4 x M4 washers 4 x M5 washers
Locked-rotor (starting) 2.5 Nm 2.5 Nm 2.5 Nm
torque

Mounting the shield plate


We recommend that you mount the shield plates provided. The shield plates make it simpler
to install the inverter in compliance with EMC regulations and to provide strength relief for
the connected cables.

① M3 - 0.8 Nm ② M4 - 2.5 Nm

Figure 3-2 Mounting a shield plate using as example a frame size A inverter

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18 Getting Started, 04/2014, FW V4.7, A5E34264105B AA
Installing
3.2 Connecting

3.2 Connecting

3.2.1 Connecting the line supply, motor, and other components

Procedure
To connect the inverter and its components, proceed as follows:

1. Install the appropriate fuses:

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Installing
3.2 Connecting

2. Connect the inverter and its components.


The plugs for connecting the line supply,
motor, and braking resistor can be found on
the lower side of the inverter.
3. If an EMC-compliant installation is required,
you must use shielded cables. See also
section: Installing the converter in compliance
with EMC rules (Page 21).

You have now connected the inverter and its components.

Components for United States / Canadian installations (UL/CSA)


This equipment is capable of providing internal motor overload protection according to
UL508C. Take the following actions In order to comply with UL508C:
● Use UL/CSA-certified J-type fuses, overload circuit-breakers or intrinsically safe motor
protection devices.
● For each frame size A to C use class 1 75° C copper wire only.
● Install the converter with any external recommended suppressor with the following
features:
– Surge-protective devices; device shall be a Listed Surge-protective device (Category
code VZCA and VZCA7).
– Rated nominal voltage 480/277 VAC, 50/60 Hz, 3-phase.
– Clamping voltage VPR = 2000 V, IN = 3 kA min, MCOV = 508 VAC, SCCR = 40 kA.
– Suitable for Type 1 or Type 2 SPD application.
– Clamping shall be provided between phases and also between phase and ground.
● Do not change the parameter p0610 (factory setting of p0610 = 12 means: the drive
reacts on a motor overtemperature with an immediate alarm and after a certain time with
a fault).

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Installing
3.2 Connecting

3.2.2 Installing the converter in compliance with EMC rules

Rules for EMC-compliant cable routing

Preconditions
● The inverter is mounted on a metal mounting plate. The mounting plate is unpainted and
has good electrical conductivity.
● Use shielded cables for the following connections:
– Motor and motor temperature sensor
– Braking resistor
– Fieldbus
– Inputs and outputs of the terminal strip

Procedure
To install the inverter cables in compliance with EMC rules, proceed as follows:

1. Expose the shields of the shielded cables.


2. Place the shields on the mounting plate or on the
inverter shield plate using EMC clamps.

You have wired the inverter in an EMC-compliant fashion.

EMC-compliant wiring shown using the


example of a frame size A inverter
① Unshielded line supply cable
② EMC clamps (serrated rails) on the
shield plate of the Power Module
③ Shielded cable to the braking resistor
④ EMC clamp for the cable to the
terminal strip on the shield plate of the
CU
⑤ Shielded cable to the terminal strip
⑥ Shielded motor cable

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Installing
3.2 Connecting

3.2.3 Overview of the interfaces

Interfaces at the front of the Control Unit


To access the interfaces at the front of the Control Unit, you must unplug the Operator Panel
(if one is being used) and open the front doors.

① Terminal strip
② Connection to the operator panel
③ Memory card slot
④ Switch for analog input
I 0/4 mA … 20 mA
U -10/0 V … 10 V

⑤ Selecting the fieldbus


address:
• PROFIBUS
• USS
• Modbus RTU
• CanOpen

⑥ USB interface for connection to a PC


⑦ Status
LED

⑧ Terminal strip
⑨ Depending on the fieldbus
• PROFIBUS, PROFINET:
No function
• USS, Modbus, CANopen:
Bus termination
⑩ Fieldbus interface

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Installing
3.2 Connecting

3.2.4 Terminal strips

Wiring variations of the terminal strips

① The analog input is supplied from the internal 10 V voltage.


② The analog input is supplied from an external 10 V source.
③ Wiring when using the internal power supplies. Connecting a contact that switches to P potential.
④ Wiring when using external power supplies. Connecting a contact that switches to P potential.
⑤ Wiring when using the internal power supplies. Connecting a contact that switches to M potential.
⑥ Wiring when using external power supplies. Connecting a contact that switches to M potential.

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Installing
3.2 Connecting

Factory setting of the terminals


The factory setting of the terminals depends on whether the inverter has a PROFIBUS /
PROFINET interface.

Factory setting of the terminals for G120C USS and Factory setting of the terminals for G120C DP and
G120C CAN G120C PN
Fieldbus interface is not active. The function of the fieldbus interface depends on DI 3.

Changing the function of terminals


The function of every color-coded terminal can be set.
In order that you do not have to successively change terminal for terminal, several terminals
can be jointly set using default settings.
The factory settings described above for USS and PROFIBUS/PROFINET terminals
correspond to default setting 12 (two-wire control using method 1) or default setting 7
(switchover between fieldbus and jog using DI 3).
See also: Default settings of the terminals (Page 25).

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Installing
3.2 Connecting

3.2.5 Default settings of the terminals

Available settings of the terminals


Default setting 1: Two fixed speeds Default setting 2: Two fixed speeds Default setting 3: Four fixed speeds
Selected with with safety function Selected with
Selected with
• STARTER: Conveyor technology • STARTER: Conveyor technology
with 2 fixed frequencies • STARTER: Conveyor systems with with 4 fixed frequencies
• BOP-2: coN 2 SP Basic Safety • BOP-2: coN 4 SP
• BOP-2: coN SAFE
Fieldbus interface is not active. Fieldbus interface is not active. Fieldbus interface is not active.

DI 4 and DI 5 = high: The inverter adds


both fixed speeds. DI 0 and DI 1 = high: The inverter adds Multiple DIs = high: The inverter adds
both fixed speeds. the corresponding fixed speeds.

Default setting 4: PROFIBUS or Default setting 5: PROFIBUS or


PROFINET PROFINET with safety function
Selected with Selected with
• STARTER: Conveyor systems with • STARTER: Conveyor systems with
fieldbus fieldbus and Basic Safety
• BOP2: coN Fb • BOP-2: coN Fb S
PROFIdrive telegram 352 PROFIdrive telegram 352

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Installing
3.2 Connecting

Default setting 7: Switch over between fieldbus and jogging using DI 3 Default setting 8: Motorized potentio-
Selected with meter (MOP) with safety function
Selected with
• STARTER: Fieldbus with data set switchover
• BOP-2: FB cdS • STARTER: MOP with Basic Safety
Factory setting for inverters with PROFIBUS interface • BOP-2: MoP SAFE
PROFIdrive telegram 1 Fieldbus interface is not active. Fieldbus interface is not active.

Default setting 9: Motorized Default setting 12: Two-wire control Default setting 13: Setpoint via analog
potentiometer (MOP) with method 1 input with safety function
Selected with Selected with Selected with
• STARTER: standard I/O with MOP • STARTER: Standard I/O with • STARTER: Standard I/O with
• BOP-2: Std MoP analog setpoint analog setpoint and safety
• BOP-2: Std ASP • BOP-2: ASPS
Factory setting for inverters with USS
interface
Fieldbus interface is not active. Fieldbus interface is not active. Fieldbus interface is not active.

Default setting 14: Switch over between fieldbus and motorized potentiometer
(MOP) using DI 3
Selected with
• STARTER: Process industry with fieldbus
• BOP-2: Proc Fb
PROFIdrive telegram 20 Fieldbus interface is not active.

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Default setting 15: Switch over between analog setpoint and motorized Default setting 17: Two-wire control
potentiometer (MOP) using DI 3 with method 2
Selected with Selected with
• STARTER: Process industry • STARTER: 2-wire
• BOP-2: Proc (forward/backward 1)
• BOP-2: 2-wIrE 1
Default setting 18: Two-wire control
with method 3
Selected with
• STARTER: 2-wire
(forward/backward 2)
• BOP-2: 2-wIrE 2
Fieldbus interface is not active. Fieldbus interface is not active. Fieldbus interface is not active.

Default setting 19: Three-wire control Default setting 20: Three-wire control Default setting 21: Fieldbus USS
with method 1 with method 2 Selected with
Selected with Selected with
• STARTER: USS fieldbus
• STARTER: 3-wire • STARTER: 3-wire • BOP-2: FB USS
(enable/forward/backward) (enable/on/reverse)
Default setting 22: Fieldbus CANopen
• BOP-2: 3-wIrE 1 • BOP-2: 3-wIrE 2 Selected with
• STARTER: CAN fieldbus
• BOP-2: FB CAN
Fieldbus interface is not active. Fieldbus interface is not active. USS setting: 38400 baud, 2 PZD, PKW
variable
CANopen setting: 20 kBaud

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3.2.6 Wiring the terminal strip


1. Use a cable with the recommended cross-section, which has been appropriately prepared
for use:

Solid or flexible cable

Flexible conductor with non-insulated end sleeve

Flexible conductor with partially-insulated end sleeve

Two flexible cables with the same cross-section with partially


insulated twin end sleeves

2. If you use shielded cables, then you must connect the shield to the mounting plate of the
control cabinet or with the shield support of the inverter through a good electrical
connection and a large surface area.
See also: EMC installation guideline
(http://support.automation.siemens.com/WW/view/en/60612658)
3. Use the shield connection plate of the inverter as strain relief.

3.2.7 Fieldbus interface assignment


The fieldbus interface is on the underside of the converter.

The description files contain the information required to configure and operate the inverter on
a fieldbus under a higher-level control.

Description file Download Alternative to download


GSD for PROFIBUS Internet: GSD and GSDML are saved in the inverter. The
(http://support.automation.siemens.com/WW/ inverter writes its GSD or GSDML to the
view/en/23450835) memory card once you insert this card in the
GSDML for PROFINET Internet: inverter and set p0804 to 12. You can then
(http://support.automation.siemens.com/WW/ transfer the file to your programming device or
view/en/26641490) PC using the memory card.

EDS for CANopen Internet: ---


(http://support.automation.siemens.com/WW/
view/en/48351511)
EDS for Ethernet/IP --- Further information can be found in the
operating instructions

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Commissioning
4.1 Overview of the commissioning tool

Commissioning 4
4.1 Overview of the commissioning tool
The following tools are used to commission, troubleshoot and control the inverter, as well as
to backup and transfer the inverter settings.

Operator panels Order number


BOP-2 (Basic Operator Panel) - Door mounting kit for BOP-2:
for snapping onto the inverter IOP/BOP-2 6SL3255-0AA00-4CA1
• Two-line display • For installation of the
• Guided basic BOP-2 or IOP in a IOP:
commissioning control cabinet door.
6SL3255-0AA00-4JA0
• Degree of protection
IOP (Intelligent Operator Panel)
- for snapping onto the inverter with IOP: IP54 or
Door mounting kit:
UL Type 12
• Plain text display 6SL3256-0AP00-0JA0
• Degree of protection
• Menu-based operation and
with BOP-2: IP55
application wizards
For mobile use of the IOP: 6SL3255-0AA00-4HA0
IOP handheld with power supply unit and rechargeable batteries as
well as RS232 connection cable
If you are using your own connection cable, carefully note the
maximum permissible length of 5 m.

PC tools
STARTER STARTER on DVD:
Connected to the inverter via USB port, PROFIBUS or 6SL3072-0AA00-0AG0
PROFINET
Download: STARTER
(http://support.automation.siemens.com/WW/view/en/1080498
5/130000)
Startdrive Startdrive on DVD:
Connected to the inverter via USB port, PROFIBUS or 6SL3072-4CA02-1XG0
PROFINET
Download: Startdrive
(http://support.automation.siemens.com/WW/view/en/6803456
8)
SINAMICS PC Inverter Connection Kit 2 6SL3255-0AA00-2CA0
Contains the correct USB cable (3 m) to connect a PC to the
inverter.

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If you intend to commission the converter with IOP operator panel


The IOP offers commissioning wizards and help texts for an intuitive commissioning. For
further information refer to the IOP operating instructions.

If you intend to commission the converter with PC tool STARTER


Overviev of the most important steps:
1. Connect the PC to the converter via USB and start the STARTER tool.
2. Choose the project wizard (menu "Project / New with assistent").
– In the project wizard choose "Find drive units online".
– Select USB as interface (Access point of the application: "DEVICE …", interface
parameter assignment used: "S7USB").
– Finish the project wizard.
3. STARTER has now created your project and inserted a new drive.
– Select the drive in your project and go online .
– In your drive open the "Configuration" mask (double click).
– Start commissioning with the "Assistent" button.
For further information refer to converter operating instructions.

4.2 Commissioning with BOP-2 operator panel

Installing the basic operator panel BOP-2

Procedure
For installing the BOP-2 operator panel you have to proceed as follows:

1. Remove the blind cover from the converter.


2. Place the bottom edge of the BOP-2 casing into the lower
recess of the converter housing.
3. Push the BOP-2 towards the converter until the release-
catch clicks into place on the converter housing.

The BOP-2 is installed. When you supply the voltage to the converter, the operator panel
BOP-2 is ready to operate.

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4.2.1 Basic commissioning with BOP-2

Setting the basic commissioning data


Basic commissioning is the first step of the commissioning procedure. The BOP-2 Operator
Panel guides you through the basic commissioning process and prompts you to enter the
most important data for your inverter.

Precondition

You have inserted the BOP-2 Operator Panel on the inverter and connected
the inverter to a power supply.
The Operator Panel has powered up and displays setpoints and actual values.

Procedure
To enter the data for basic commissioning, proceed as follows:

1. Press the ESC key.

2. Press one of the arrow keys until the BOP-2 displays the "SETUP" menu.

3. In the "SETUP" menu, press the OK key to start basic commissioning.

4. If you wish to restore all of the parameters to the factory setting before
the basic commissioning:

4.1. Switch over the display using an arrow key: nO → YES


4.2. Press the OK key.
5. VF LIN V/f control with a linear characteristic for basic
applications, e.g. horizontal conveyors.
VF QUAD V/f control with a square-law characteristic for basic
pump and fan applications.
SPD N EN We recommend that you use vector control.
Further information on the control types can be found in Section
Selecting the control mode (Page 35)

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6. Transfer the data from the motor rating plate to the inverter:
6.1. Motor standard
KW 50HZ IEC
HP 60HZ NEMA
KW 60HZ IEC 60 Hz
6.2. Rated voltage

6.3. Rated current

6.4. IEC power (kW)


NEMA (HP)
6.5. Rated speed

7. Motor data identification


Select the method which the inverter uses to measure the data of the
connected motor:
OFF No measurement of motor data.
STIL ROT Recommended setting: Measure the motor data at
standstill and with the motor rotating.
STILL Measure the motor data at standstill.
Select this setting if one of the following cases is
applicable:
• You have selected the control mode "SPD N EN".
However, the motor cannot rotate freely – for example,
if the traversing range is mechanically limited.
• You have selected V/f control as a control mode, e.g.
"VF LIN" or "VF QUAD".
ROT Measuring the motor data while it is rotating.
8. Select the default setting for the interfaces of the inverter that is
suitable for your application. You will find the default settings in
Section: Default settings of the terminals (Page 25).
9. Set the minimum speed of the motor.

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10. Set the ramp-up time of


the motor.

11. Set the ramp-down time


of the motor.

12. Complete the basic commissioning:

12.1. Switch over the display using an arrow key: nO → YES


12.2. Press the OK key.
You have entered all of the data that is necessary for the basic commissioning of your
inverter.

Identifying the motor data and optimizing the closed-loop control


Following basic commissioning, the inverter generally has to measure other motor data and
optimize its current and speed controllers.
To start motor data identification, you must switch on the motor. It does not matter whether
you use the terminal strip, fieldbus, or operator panel to enter the ON command.

WARNING
Risk of fatal injury as a result of machine movements when switching on the motor
Switching on the motor for identification purposes may result in hazardous machine
movements.
Secure dangerous machine parts before starting motor data identification:
• Before switching on, check that no parts are loose on the machine or can be spun out.
• Before switching on, ensure that nobody is working on the machine or located within its
working area.
• Secure the machine's work area against unintended access.
• Lower hanging/suspended loads to the floor.

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Preconditions
● In the basic commissioning, you have selected the motor identification (MOT ID). In this
case, after the basic commissioning has been completed, the inverter issues the alarm
A07991.

You can recognize an active alarm from the corresponding symbol on the
BOP-2.

● The motor has cooled down to the ambient temperature.


If the motor is too hot, the motor data identification will provide incorrect values and the
vector control can become unstable.

Procedure
To initiate motor data identification and optimization of the vector control, proceed as follows:

1. Press the HAND/AUTO key. The BOP-2 displays the HAND


⇒ symbol.

2. Switch on the motor.

3. Wait until the inverter switches off the motor after completion of the
motor data identification. The measurement takes several seconds.

4. Save the measurements so that they are protected against power


failure.

If you have also selected a rotating measurement in addition to the


motor data identification, then the inverter again issues the alarm
A07991.
5. Switch the motor on again in order to optimize the vector control.

6. Wait until the inverter switches off the motor after completion of the
optimization. The optimization can take up to one minute.

7. Switch the inverter control from HAND to AUTO.

8. Save the measurements so that they are protected against power


failure.

You have now completed motor data identification and the vector control has been
optimized.

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4.2.2 Selecting the control mode

Criteria for selecting either V/f control or vector control

U/f control or FCC (flux current control) Vector control without an encoder
Application • Pumps, fans, and compressors with flow • Pumps and compressors with displacement
examples characteristic machines
• Wet or dry blasting technology • Rotary furnaces
• Mills, mixers, kneaders, crushers, agitators • Extruder
• Horizontal conveyor technology (conveyor • Centrifuge
belts, roller conveyors, chain conveyors)
• Basic spindles
Motors that can be The rated current of the motor must lie in the range of 13 % … 100 % of the rated current of the
operated inverter.
Properties of • The closed-loop control is insensitive to • The vector control makes highly efficient use of
closed-loop motor inaccurate motor data settings, e.g. the the power module, the motor and the
control motor temperature mechanical system (95% of the line voltage).
• Can be commissioned with just a few • The vector control responds to speed changes
settings. with a typical settling time of < 100 ms.
• Responds to speed changes with a typical • The vector control responds to load impulses
settling time of 100 ms … 200 ms with a typical settling time of 20 ms.
• Responds to load surges with a typical
settling time of 500 ms

• The vector control is required in the following


cases:
• U/f and FCC are suitable for the following – For power-up times 0 → rated speed < 2 s
cases: – For applications with fast and high load
– For power-up times 0 → rated speed > impulses
2s – For heavy duty starting using ≤ 90 % of the
– For applications with increasing load stall torque of the motor
torque without load impulses • Vector control typically achieves a torque
accuracy of ± 5 % for 10 % … 100 % of the
rated speed
Max. output 240 Hz 200 Hz
frequency

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4.2.3 Additional settings

4.2.3.1 Operating the inverter with the BOP-2

1) Status display once the power supply for the inverter has been switched on.
Figure 4-1 Menu of the BOP-2

Figure 4-2 Other keys and symbols of the BOP-2

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Changing settings using BOP-2


You can modify the settings of your inverter by changing the values of the its parameters.
The inverter only permits changes to "write" parameters. Write parameters begin with a "P",
e.g. P45.
The value of a read-only parameter cannot be changed. Read-only parameters begin with an
"r", for example: r2.

Procedure
To change write parameters using the BOP-2, proceed as follows:

1. Select the menu to display and change


parameters.
Press the OK key.
2. Select the parameter filter using the
arrow keys.
Press the OK key.
– STANDARD: The inverter only
displays the most important
parameters.
– EXPERT: The inverter displays all
of the parameters.
3. Select the required number of a write parameter using the arrow keys.
Press the OK key.
4. Select the value of the write parameter using the arrow keys.
Accept the value with the OK key.
You have now changed a write parameter using the BOP-2.
The converter saves all the changes made using the BOP-2 so that they are protected
against power failure.

Changing indexed parameters


For indexed parameters, several parameter values are assigned to a parameter number.
Each of the parameter values has its own index.

Procedure
To change an indexed parameter, proceed as follows:

1. Select the parameter number.


2. Press the OK key.
3. Set the parameter index.
4. Press the OK key.
5. Set the parameter value for the selected index.

You have now changed an indexed parameter.

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Directly select the parameter number


The BOP-2 offers the possibility of setting the parameter number digit by digit.
Precondition
The parameter number is flashing in the BOP-2 display.
Procedure
To select the parameter number directly, proceed as follows:

1. Press the OK button for longer than five seconds.


2. Change the parameter number digit-by-digit.
If you press the OK button then the BOP-2 jumps to the next digit.
3. If you have entered all of the digits of the parameter number, press the
OK button.
You have now entered the parameter number directly.

Entering the parameter value directly


The BOP-2 offers the option of setting the parameter value digit by digit.

Precondition
The parameter value flashes in the BOP-2 display.

Procedure
To select the parameter value directly, proceed as follows:

1. Press the OK button for longer than five seconds.


2. Change the parameter value digit-by-digit.
If you press the OK button then the BOP-2 jumps to the next digit.
3. If you have entered all of the digits of the parameter value, press the
OK button.

You have now entered the parameter value directly.

When must you not change a parameter?


The converter indicates why it currently does not permit a parameter to be changed:

You have attempted to change You must change to basic You must turn the motor
a read-only parameter. commissioning to set this off to set this parameter.
parameter.
The operating state in which you can change a parameter is provided in the List Manual for
each parameter.

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4.2.3.2 Changing the function of individual terminals


The function of the terminal is defined through a signal
interconnection in the inverter:
• The inverter writes every input signal into a readable
parameter. Parameter r0755 makes the signal of the
analog input available, for example.
To define the function of the input, the appropriate
parameter (connector CI or BI) must be set to the
parameter number of the input.
• Every inverter output is represented by a parameter
that can be written to. The value of parameter p0771
defines the analog output signal, for example.
To define the output function, you must set the
parameter number of the output to the parameter
number of the matching signal (binector CO or BO).
In the parameter list, the abbreviation CI, CO, BI or BO as
prefix indicates as to whether the parameter is available as
signal for the function of the terminal.

Defining the function of a digital input

Procedure
To define the function of a digital input, proceed as follows:
1. Select the function marked using a BI parameter.
2. Enter the parameter number of the required digital input 722.x into the BI parameter.
You have defined the digital input function.

Example: You want to switch on the motor using DI 2. Setting in BOP-2:

Advanced settings
When switching over the master control of the inverter (for example, if you select default
setting 7), you must select the correct index of the parameter:
● Index 0 (e.g., P840[00]) applies for the interface assignment on the left side of the macro
illustration.
● Index 1 (e.g., P840[01]) applies for the interface assignment on the right side of the
macro illustration.

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Defining the function of an analog input

Procedure
To define the function of an analog input, proceed as follows:
1. Select the function marked using a CI parameter.
2. Enter the parameter number of analog input 755[00] into the CI parameter.
3. Determine whether the analog input is a current or a voltage input:
– Set the I/U switch at the front of the inverter to the correct position.
– Set the p0756[00] parameter to the corresponding value.
You have now defined the analog input function.

Example: You want to enter the supplementary setpoint via AI 0. Setting in BOP-2:

Advanced settings
When switching over the master control of the inverter (for example, if you select default
setting 7), you must select the correct index of the parameter:
● Index 0 (e.g. p1075[00]) applies to the assignment for the interface on the left-hand side
of the macro representation.
● Index 1 (e.g. P1075[01]) applies to the assignment for the interface on the right-hand side
of the macro representation.

Defining the function of a digital output

Procedure
To define the function of a digital output, proceed as follows:
1. Select the function marked using a BO parameter.
2. Enter the number of the BO parameter into parameter p073x of the digital output.
You have defined the digital output function.

Example: You want to report a "fault" signal via the DO 1. Setting in BOP-2:

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Defining the function of an analog output

Procedure
To define the function of an analog output, proceed as follows:
1. Select the function marked using a CO parameter.
2. Enter the number of the CO parameter into parameter p0771 of the analog output.
3. Use p0776[0] to determine whether the analog output is a current or voltage input.
You have now defined the analog output function.

Example: You want to output the signal for the actual current via AO 0. Setting in BOP-2:

4.2.3.3 Releasing the failsafe function "Safe Torque Off" (STO)

Precondition

You selected an interface assignment with terminals reserved for a


failsafe function. See also Default settings of the terminals
(Page 25).

Procedure
For releasing the STO function you have to set the following parameters:
1. p0010 = 95 - Enter commissioning of fail-safe functions.
2. p9761 = … - Enter password for fail-safe function (factory setting = 0).
3. p9762 = … - Enter new password, if required (0 … FFFF FFFF).
4. p9763 = … - Confirm new password.
5. p9601.0 = 1 - Select STO via terminal strip.
6. p9659 = … - Set the forced checking procedure timer.
7. p9700 = D0 - Copy fail-safe parameters.
8. p9701 = DC - Confirm fail-safe parameters.
9. p0010 = 0 - Finish commissioning of fail-safe functions
10.p0971 = 1 - Save the parameters in a non-volatile memory
11.Wait until p0971 = 0
12.Bring the converter into a completely no-voltage condition (400V and 24V) and switch on
again.
You have released the STO function.

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4.2.3.4 Parameter list No. Description


The following list contains the basic parameter .02 Operation enabled
information with access level 1 … 3. The complete .03 Fault active
parameter list is provided in the list manual, see .04 Coast down active (OFF2)
Product support (Page 65).
.05 Quick stop active (OFF3)
No. Description .06 Closing lockout active
.07 Alarm active
.08 Deviation, setpoint/actual speed
r0002 Drive operating display .09 Control requested
p0003 Access level .10 Maximum speed reached
p0010 Drive, commissioning parameter filter .11 I,M,P limit reached
p0015 Macro drive unit .12 Motor holding brake open
See also Default settings of the terminals .13 Alarm overtemperature motor
(Page 25)
.14 Motor rotates forwards
r0018 Control Unit firmware version
.15 Alarm inverter overload
r0020 Speed setpoint smoothed [100 % ≙ p2000]
r0053 CO/BO: Status word 2
r0021 CO: Actual speed smoothed [100 % ≙ p2000]
r0054 CO/BO: Control word 1
r0022 Speed actual value rpm smoothed [rpm]
.00 ON/OFF1
r0024 Output frequency smoothed [100 % ≙ p2000]
.01 OFF2
r0025 CO: Output voltage smoothed [100 % ≙ p2001]
.02 OFF3
r0026 CO: DC link voltage smoothed [100 % ≙ p2001]
.03 Enable ramp-function generator
r0027 CO: Absolute actual current smoothed
[100 % ≙ p2002] .04 Enable ramp-function generator
.05 Continue ramp-function generator
r0031 Actual torque smoothed [100 % ≙ p2003]
r0032 CO: Active power actual value smoothed .06 Enable speed setpoint
[100 % ≙ r2004] .07 Acknowledge fault
r0034 Motor utilization [100 ≙ 100%] .08 Jog bit 0
r0035 CO: Motor temperature [100°C ≙ p2006] .09 Jog bit 1
r0036 CO: Power unit overload I2t [100 ≙ 100%] .10 Master control by PLC
r0039 Energy consumption [kWh] .11 Direction reversal (setpoint)
[0] Energy balance [1] Energy drawn .13 Motorized potentiometer, raise
(total) .14 Motorized potentiometer, lower
[2] Energy fed back .15 CDS bit 0
p0040 0→1 Reset the energy consumption display r0055 CO/BO: Supplementary control word
r0041 Energy usage saved/energy saved .00 Fixed setpoint, bit 0
p0045 Smoothing time constant, display values [ms] .01 Fixed setpoint, bit 1
r0046 CO/BO: Missing enable signals .02 Fixed setpoint, bit 2
r0047 Motor data identification routine and speed .03 Fixed setpoint, bit 3
controller optimization
.04 DDS selection, bit 0
r0050 CO/BO: Command Data Set CDS effective
.05 DDS selection, bit 1
r0051 CO/BO: Drive Data Set DDS effective
.08 Technology controller enable
r0052 CO/BO: Status word 1
.09 DC braking enable
.00 Ready to start
.11 Droop enable
.01 Ready
.12 Closed-loop torque control active

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No. Description No. Description


.13 External fault 1 (F07860)
.15 CDS bit 1
r0056 CO/BO: Status word, closed-loop control p0201 Power unit code number

r0060 CO: Speed setpoint before setpoint filter r0204 Power unit, hardware properties
[100 % ≙ p2000] p0205 Power unit application
r0062 CO: Speed setpoint after filter [100 % ≙ p2000] 0 Load cycle with high overload
r0063 CO: Speed actual value unsmoothed 1 Load cycle with light overload
[100 % ≙ p2000] r0206 Rated power unit power [kw/hp]
r0064 CO: Speed controller system deviation r0207 Rated power unit current
[100 % ≙ p2000]
r0208 Rated power unit line supply voltage [V]
r0065 Slip frequency [100 % ≙ p2000]
r0209 Power unit, maximum current
r0066 CO: Output frequency [100 % ≙ p2000]
p0210 Drive unit line supply voltage [V]
r0067 CO: Output current, maximum [100 % ≙ p2002]
p0219 Braking resistor braking power [kW]
r0068 CO: Absolute current actual value unsmoothed
p0230 Drive filter type, motor side
[100 % ≙ p2002]
0 No filter
r0070 CO: Actual DC link voltage [100 % ≙ p2001]
1 Motor reactor
r0071 Maximum output voltage [100 % ≙ p2001]
2 dv/dt filter
r0072 CO: Output voltage [100 % ≙ p2001]
3 Siemens sine-wave filter
r0075 CO: Current setpoint field-generating
[100 % ≙ p2002] 4 Sine wave filter, third-party manufacturer
r0076 CO: Current actual value field-generating p0233 Power unit motor reactor [mH]
[100 % ≙ p2002] p0234 Power unit sine-wave filter capacitance [µF]
r0077 CO: Current setpoint torque-generating r0238 Internal power unit resistance
[100 % ≙ p2002]
p0287 Ground fault monitoring thresholds
r0078 CO: Current actual value torque-generating [100 % ≙ r0209]
[100 % ≙ p2002]
r0289 CO: Maximum power unit output current
r0079 CO: Torque setpoint, total [100 % ≙ p2003] [100 % ≙ p2002]
r0080 CO: Actual torque value p0290 Power unit overload response
[0] unsmoothed [1] smoothed 0 Reduce output current or output frequency
r0082 CO: Active power actual value 1 No reduction, shutdown when overload
[0] unsmoothed [1] smoothed with threshold is reached
p0045 2 Reduce I_output or f_output and f_pulse (not
[2] Electric power using I2t).
3 Reduce the pulse frequency (not using I2t)
12 I_output or f_output and automatic pulse
p0100 IEC/NEMA motor standard frequency reduction
0 IEC motor (50 Hz, SI units) 13 Automatic pulse frequency reduction
1 NEMA motor (60 Hz, US units) p0292 Power unit temperature alarm threshold [°C]
2 NEMA motor (60 Hz, SI units) p0295 Fan run-on time [s]
p0124 CU Identification via LED
p0133 Motor configuration
p0300 Motor type selection
.00 1: Delta .01 1: 87 Hz
0: Star 0: No 87 Hz 0 No motor
p0170 Number of Command Data Sets (CDS) 1 Induction motor
p0180 Number of Drive Data Sets (DDS) 2 Synchronous motor

SINAMICS G120C converter


Getting Started, 04/2014, FW V4.7, A5E34264105B AA 43
Commissioning
4.2 Commissioning with BOP-2 operator panel

No. Description No. Description


10 1LE1 standard induction motor 2 Referred system of units/SI
13 1LG6 standard induction motor 3 US system of units
17 1LA7 standard induction motor 4 System of units, referred/US
19 1LA9 standard induction motor p0573 Inhibit automatic reference value calculation
100 1LE1 standard induction motor p0595 Selecting technological units
p0301 Motor code number selection 1 % 2 1 referred, no dimensions
p0304 Rated motor voltage [V] 3 bar 4 °C 5 Pa
p0305 Rated motor current [A] 6 ltr/s 7 m³/s 8 ltr/min
p0306 Number of motors connected in parallel 9 m³/min 10 ltr/h 11 m³/h
p0307 Rated motor power [kW] 12 kg/s 13 kg/min 14 kg/h
p0308 Rated motor power factor 15 t/min 16 t/h 17 N
p0309 Rated motor efficiency [%] 18 kN 19 Nm 20 psi
p0310 Rated motor frequency [Hz] 21 °F 22 gallon/s 23 inch³/s
p0311 Rated motor speed [rpm] 24 gallon/min 25 inch³/min 26 gallon/h
p0312 Rated motor torque [Nm] 27 inch³/h 28 lb/s 29 lb/min
p0320 Motor rated magnetizing current/short-circuit 30 lb/h 31 lbf 32 lbf ft
current [A] 33 K 34 rpm 35 parts/min
p0322 Maximum motor speed [rpm] 36 m/s 37 ft³/s 38 ft³/min
p0323 Maximum motor current [A] 39 BTU/min 40 BTU/h 41 mbar
p0325 Motor pole position identification current 1st 42 inch wg 43 ft wg 44 m wg
phase [A]
45 % r.h. 46 g/kg
p0329 Motor pole position identification current [A]
p0596 Reference quantity, technological units
r0330 Rated motor slip
r0331 Actual motor magnetizing current/short-circuit
current
r0333 Rated motor torque [Nm] p0601 Motor temperature sensor type
p0335 Motor cooling type 0 No sensor
p0340 Automatic calculation of motor/control parameters 1 PTC warning & timer
p0341 Motor moment of inertia [kgm²] 2 KTY84
p0342 Ratio between the total and motor moment of 4 Bimetallic NC contact warning & timer
inertia [kgm²] p0604 Motor temperature alarm threshold [°C]
r0345 Nominal motor starting time p0605 Motor temperature fault threshold [°C]
p0346 Motor excitation build-up time [s] p0610 Motor overtemperature response
p0347 Motor de-excitation time [s] 0 No response, alarm only, no reduction of Imax
p0350 Motor stator resistance, cold [Ω] 1 Alarm with reduction of Imax and fault
p0352 Cable resistance [Ω] 2 Alarm and fault, no reduction of Imax
r0395 Actual stator resistance 12 Messages, no reduction of Imax, temperature
r0396 Actual rotor resistance is saved
p0611 I2t motor model thermal time constant [s]
p0612 Motor temperature model activation
p0500 Technology application 00 Activate motor 01 Activate motor
p0505 Selecting the system of units temperature temperature model
model 1 (I2t) 2
1 System of units SI

SINAMICS G120C converter


44 Getting Started, 04/2014, FW V4.7, A5E34264105B AA
Commissioning
4.2 Commissioning with BOP-2 operator panel

No. Description No. Description


09 Activate motor temperature model 2
expansions
p0614 Thermal resistor adaptation reduction factor
p0615 I2t motor model fault threshold [°C]
p0625 Motor ambient temperature [°C]
p0637 Q flux, flux gradient saturated [mH]
p0640 Current limit [A]

r0720 CU number of inputs and outputs p0757 CU analog input characteristic value x1
r0722 CO/BO: CU digital inputs, status p0758 CU analog input characteristic value y1 [%]
.00 DI 0 (terminal 5) p0759 CU analog input characteristic value x2
.01 DI 1 (terminal 6) p0760 CU analog input characteristic value y2 [%]
.02 DI 2 (terminal 7) p0761 CU analog input wire break monitoring response
.03 DI 3 (terminal 8) threshold
.04 DI 4 (terminal 16) p0764 CU analog inputs deadband [V]
.05 DI 5 (terminal 17) p0771 CI: CU analog output signal source, AO 0
(terminals 12, 13) [100 ≙ 100%]
.11 DI 11 (terminals 3, 4) AI 0
r0772 CU analog output, output value currently referred
r0723 CO/BO: CU digital inputs, status inverted
r0774 CU analog output, output voltage/current actual
p0730 BI: CU signal source for terminal DO 0
[100% ≙ p2001]
NO: Terminal 19 / NC: Terminal 18
p0775 CU analog output activate absolute value
p0731 BI: CU signal source for terminal DO 1 generation
NO: Terminal 21 p0776 CU analog output type
r0747 CU, digital outputs status 0 Current output (0 mA ... +20 mA)
p0748 CU, invert digital outputs 1 Voltage output (0 V... +10 V)
r0751 BO: CU analog inputs status word 2 Current output (+4 mA ... +20 mA)
r0752 CO: CU analog inputs input voltage/current actual
AI0 (terminals 3/4)
r0755 CO: CU analog inputs actual value in percent, AI0
(terminals 3/4) [100 ≙ 100%]
p0756 CU analog input type (terminals 3, 4)
0 Unipolar voltage input (0 V ... +10 V)
1 Unipolar voltage input monitored
(+2 V... +10 V)
2 Unipolar current input (0 mA … +20 mA) p0777 CU analog output characteristic value x1 [%]
3 Unipolar current input monitored (+4 mA … p0778 CU analog output characteristic value y1 [V]
+20 mA) p0779 CU analog output characteristic value x2 [%]
4 Bipolar voltage input (-10 V...+10 V) p0780 CU analog output characteristic value y2 [V]
8 No sensor connected p0782 BI: CU analog output invert signal source, AO 0
(terminals 12,13)
r0785 BO: CU analog outputs status word
.00 1 = AO 0 negative
p0795 CU digital inputs, simulation mode
p0796 CU digital inputs, simulation mode setpoint

SINAMICS G120C converter


Getting Started, 04/2014, FW V4.7, A5E34264105B AA 45
Commissioning
4.2 Commissioning with BOP-2 operator panel

No. Description
p0797 CU analog inputs, simulation mode
p0918 PROFIBUS address
p0798 CU analog inputs, simulation mode setpoint
p0922 PROFIdrive telegram selection
1 Standard telegram 1, PZD-2/2
p0802 Data transfer with memory card as source/target 20 Standard telegram 20, PZD-2/6
p0803 Data transfer with device memory as 352 SIEMENS telegram 352, PZD-6/6
source/target 353 SIEMENS telegram 353, PZD-2/2, PKW-
p0804 Data transfer start 4/4
12 Start transfer of the GSD for PROFIBUS 354 SIEMENS telegram 354, PZD-6/6, PKW-
master on the memory card 4/4
p0806 BI: Inhibit master control 999 Free telegram configuration with BICO
r0807 BO: Master control active
p0809 Copy Command Data Set CDS
r0944 CO: Counter for fault buffer changes
p0810 BI: Command data set selection CDS bit 0
r0945 Fault code
p0819 Copy drive data set DDS
r0946 Fault code list
p0820 BI: Drive data set selection DDS, bit 0
r0947 Fault number
p0826 Motor changeover, motor number
r0948 Fault time received in milliseconds [ms]
r0835 CO/BO: Data set changeover status word
r0949 Fault value
r0836 CO/BO: Command data set CDS selected
p0952 Fault cases, counter
r0837 CO/BO: Drive data set DDS selected
r0963 PROFIBUS baud rate
r0964 Device identification
p0840 BI: ON/OFF (OFF1) p0965 PROFIdrive profile number
p0844 BI: No coast down/coast down (OFF2) signal p0969 System runtime relative [ms]
source 1
p0845 BI: No coast down/coast down (OFF2) signal
source 2
p0970 Reset drive parameters
p0848 BI: No quick stop/quick stop (OFF3) signal
source 1 0 Inactive

p0849 BI: No quick stop/quick stop (OFF3) signal 1 Reset start parameters
source 1 5 Starts a safety parameter reset
p0852 BI: Enable operation 10 Starts to download setting 10
p0854 BI: Master control by PLC 11 Starts to download setting 11
p0855 BI: Unconditionally release holding brake 12 Starts to download setting 12
p0856 BI: Enable speed controller 100 Starts a BICO interconnection reset
p0858 BI: Unconditionally close holding brake p0971 Save parameters
p0867 Power unit main contactor hold time after OFF1 0 Inactive
[ms] 1 Save drive object
p0869 Configuration sequence control 10 Save in a non-volatile memory as setting 10
.00 1 = keep main contactor closed for STO 11 Save in a non-volatile memory as setting 11
r0898 CO/BO: Control word sequence control 12 Save in a non-volatile memory as setting 12
r0899 CO/BO: Status word sequence control p0972 Drive unit reset

SINAMICS G120C converter


46 Getting Started, 04/2014, FW V4.7, A5E34264105B AA
Commissioning
4.2 Commissioning with BOP-2 operator panel

p1047 Motorized potentiometer ramp-up time [s]


p1048 Motorized potentiometer ramp-down time [s]
p1000 Speed setpoint selection r1050 CO: Motorized potentiometer setpoint after the
p1001 CO: Fixed speed setpoint 1 [rpm] ramp-function generator [100 % ≙ p2000]
p1002 CO: Fixed speed setpoint 2 [rpm] p1055 BI: Jog bit 0
p1003 CO: Fixed speed setpoint 3 [rpm] p1056 BI: Jog bit 1
p1004 CO: Fixed speed setpoint 4 [rpm] p1058 Jog 1 speed setpoint [rpm]
p1005 CO: Fixed speed setpoint 5 [rpm] p1059 Jog 2 speed setpoint [rpm]
p1006 CO: Fixed speed setpoint 6 [rpm] p1070 CI: Main setpoint [100 % ≙ p2000]
p1007 CO: Fixed speed setpoint 7 [rpm] p1071 CI: Main setpoint scaling [100 ≙ 100%]
p1008 CO: Fixed speed setpoint 8 [rpm] r1073 CO: Main setpoint effective [100 % ≙ p2000]
p1009 CO: Fixed speed setpoint 9 [rpm] p1075 CI: Supplementary setpoint [100 % ≙ p2000]
p1010 CO: Fixed speed setpoint 10 [rpm] p1076 CI: Supplementary setpoint scaling [100 ≙ 100%]
p1011 CO: Fixed speed setpoint 11 [rpm] r1077 CO: Supplementary setpoint effective
p1012 CO: Fixed speed setpoint 12 [rpm] [100 % ≙ p2000]
p1013 CO: Fixed speed setpoint 13 [rpm] r1078 CO: Total setpoint effective [100 % ≙ p2000]
p1014 CO: Fixed speed setpoint 14 [rpm] p1080 Minimum speed [rpm]
p1015 CO: Fixed speed setpoint 15 [rpm] p1081 Maximum speed scaling [%]
p1016 Fixed speed setpoint mode p1082 Maximum speed [rpm]
1 Direct selection p1083 CO:Speed limit in positive direction of rotation
[rpm]
2 Selection, binary coded
r1084 CO: Speed limit positive effective [100 % ≙ p2000]
p1020 BI: Fixed speed setpoint selection bit 0
p1086 CO: Speed limit in negative direction of rotation
p1021 BI: Fixed speed setpoint selection bit 1
[rpm]
p1022 BI: Fixed speed setpoint selection bit 2
r1087 CO: Speed limit negative effective [100 % ≙
p1023 BI: Fixed speed setpoint selection bit 3 p2000]
r1024 CO: Fixed speed setpoint effective [100 % ≙ p1091 Skip speed 1 [rpm]
p2000]
p1092 Skip speed 2 [rpm]
r1025 BO: Fixed speed setpoint status
p1101 Skip speed bandwidth [rpm]
p1030 Motorized potentiometer configuration
p1106 CI: Minimum speed signal source
00 Storage active
p1110 BI: Inhibit negative direction
01 Automatic operation, ramp-function
p1111 BI: Inhibit positive direction
generator active
p1113 BI: Setpoint inversion
02 Initial rounding active
r1114 CO: Setpoint after the direction limiting [100 % ≙
03 Storage in NVRAM active
p2000]
p1035 BI: Motorized potentiometer setpoint raise
r1119 CO: Ramp-function generator setpoint at the input
p1036 BI: Motorized potentiometer setpoint lower [100 % ≙ p2000]
p1037 Motorized potentiometer maximum speed [rpm]
p1038 Motorized potentiometer minimum speed [rpm]
p1040 Motorized potentiometer start value [rpm]
p1043 BI: Motorized potentiometer, accept setting value
p1044 CI: Motorized potentiometer setting value [100 %
≙ p2000]
r1045 CO: Motorized potentiometer, setpoint in front of
the ramp-function generator [rpm]
p1120 Ramp-function generator ramp-up time [s]

SINAMICS G120C converter


Getting Started, 04/2014, FW V4.7, A5E34264105B AA 47
Commissioning
4.2 Commissioning with BOP-2 operator panel

p1121 Ramp-function generator ramp-down time [s] 26 Acknowledging all faults and restarting for an
p1130 Ramp-function generator initial rounding-off time ON command
[s] p1211 Automatic restart, start attempts
p1131 Ramp-function generator final rounding-off time p1212 Automatic restart, delay time start attempts [s]
[s] p1213 Automatic restart, monitoring time [s]
p1134 Ramp-function generator rounding-off type [0] Restart [1] Reset start counter
0 Continuous smoothing p1215 Motor holding brake configuration
1 Discontinuous smoothing 0 No motor holding brake being used
p1135 OFF3 ramp-down time [s] 3 Motor holding brake like sequential control,
p1136 OFF3 initial rounding-off time [s] connection via BICO
p1137 OFF3 final rounding-off time [s] p1216 Motor holding brake, opening time [ms]
p1138 CI: Acceleration ramp scaling [100 ≙ 100%] p1217 Motor holding brake, closing time [ms]
p1139 CI: Ramp down scaling [100 ≙ 100%] p1230 BI: DC braking activation
p1140 BI: Enable ramp-function generator p1231 DC braking configuration
p1141 BI: Continue ramp-function generator 0 No function
p1142 BI: Enable speed setpoint 4 DC braking
r1149 CO: Ramp-function generator acceleration [100 % 5 DC braking OFF1/OFF3
≙ p2007] 14 DC braking below starting speed
r1170 CO: Speed controller setpoint sum p1232 DC braking, braking current [A]
[100 % ≙ p2000]
p1233 DC braking time [s]
r1198 CO/BO: Control word, setpoint channel
p1234 Speed at the start of DC braking [rpm]
r1239 CO/BO: DC braking status word
p1200 Flying restart operating mode p1240 VDC controller or VDC monitoring configuration
(vector control)
0 Flying restart inactive
0 Inhibit VDC controller
1 Flying restart always active (start in setpoint
direction) 1 Enable VDC_max controller
4 Flying restart always active (start only in 2 Enable VDC_min controller (kinetic buffering)
setpoint direction) 3 Enable VDC_min controller and VDC_max
p1201 BI: Flying restart enable signal source controller
p1202 Flying restart search current [100 % ≙ r0331] r1242 VDC_max controller switch-in level [100 % ≙ p2001]
p1203 Flying restart search rate factor [%] p1243 VDC_max controller dynamic factor [%]
A higher value results in a longer search time. p1245 VDC_min controller switch-in level (kinetic buffering)
[%]
p1206 Set fault number without automatic restart
r1246 VDC_min controller switch-in level (kinetic buffering)
p1210 Automatic restart mode [100 % ≙ p2001]
0 Inhibit automatic restart p1247 VDC_min controller dynamic factor (kinetic buffering)
1 Acknowledge all faults without restarting [%]
4 Restart after line supply failure, without p1249 VDC_max controller speed threshold [rpm]
additional start attempts p1254 VDC_max controller automatic ON level detection
6 Restart after fault with additional start 0 Automatic detection inhibited
attempts
1 Automatic detection enabled
14 Restart after line supply failure following
manual acknowledgement p1255 VDC_min controller time threshold [s]
16 Restart after fault following manual p1256 VDC_min controller response (kinetic buffering)
acknowledgement 0 Buffer VDC until undervoltage, n<p1257 →
F07405

SINAMICS G120C converter


48 Getting Started, 04/2014, FW V4.7, A5E34264105B AA
Commissioning
4.2 Commissioning with BOP-2 operator panel

1 Buffer VDC until undervoltage, n<p1257 → r1315 Voltage boost, total [100 % ≙ p2001]
F07405, t>p1255 → F07406
p1257 VDC_min controller speed threshold [rpm]
p1271 Flying restart maximum frequency for the inhibited
direction [Hz]
p1280 VDC controller or VDC monitoring configuration (V/f)
0 Inhibit VDC controller
1 Enable VDC_max controller
r1282 VDC_max controller switch-in level (V/f) [100 % ≙
p2001]
p1283 VDC_max controller dynamic factor (V/f) [%]
p1284 VDC_max controller time threshold (U/f) [s]
p1320 V/f control programmable characteristic frequency
1 [Hz]
p1300 Open-loop/closed-loop control operating mode p1321 V/f control programmable characteristic voltage 1
0 V/f control with linear characteristic [V]
1 V/f control with linear characteristic and FCC p1322 Characteristic frequency 2 [Hz]
2 V/f control with parabolic characteristic p1323 Characteristic voltage 2 [V]
3 V/f control with parameterizable characteristic p1324 Characteristic frequency 3 [Hz]
4 V/f control with linear characteristic and ECO p1325 Characteristic voltage 3 [V]
5 V/f control for drive requiring a precise p1326 Characteristic frequency 4 [Hz]
frequency (e.g. textiles) p1327 Characteristic voltage 4 [V]
6 V/f control for drive requiring a precise p1330 CI: V/f control independent voltage setpoint
frequency and FCC [100 % ≙ p2001]
7 V/f control for parabolic characteristic and p1331 Voltage limiting [V]
ECO
p1334 V/f control slip compensation starting frequency
19 V/f control with independent voltage setpoint [Hz]
20 Speed control (without encoder) p1335 Slip compensation, scaling [100 % ≙ r0330]
p1336 Slip compensation limit value [100 % ≙ r0330]
r1337 CO: Actual slip compensation [100 ≙ 100%]
p1338 V/f mode resonance damping gain
p1340 Imax frequency controller proportional gain
r1343 CO: I_max controller frequency output
[100 % ≙ p2000]
p1349 U/f mode resonance damping maximum
frequency [Hz]
p1351 CO: Motor holding brake starting frequency
[100 ≙ 100%]
p1352 CI: Motor holding brake starting frequency
[100 ≙ 100%]
p1302 V/f control configuration
.03 Motor holding brake with constant stop
frequency
r1438 CO: Speed controller speed setpoint
p1310 Voltage boost permanent [100 % ≙ p0305] [100 % ≙ p2000]
p1311 Voltage boost when accelerating [%] p1452 Speed controller speed actual value smoothing
p1312 Voltage boost when starting [%] time (SLVC) [ms]

SINAMICS G120C converter


Getting Started, 04/2014, FW V4.7, A5E34264105B AA 49
Commissioning
4.2 Commissioning with BOP-2 operator panel

p1470 Speed controller encoderless operation P gain p1564 CO: Moment of inertia estimator load torque
p1472 Speed controller sensorless operation integral negative direction of rotation [Nm]
time [ms] p1570 CO: Flux setpoint [100 ≙ 100%]
p1475 CI: Speed controller torque setting value for motor p1580 Efficiency optimization [%]
holding brake [100 % ≙ p2003] r1598 CO: Flux setpoint total [100 ≙ 100%]
r1482 CO: Speed controller I torque output p1610 Torque setpoint static (SLVC) [100 % ≙ r0333]
[100 % ≙ p2003]
p1611 Supplementary accelerating torque (SLVC)
r1493 CO: Total moment of inertia [kgm2] [100 % ≙ r0333]
p1496 Acceleration pre-control scaling [%] r1732 CO: Direct-axis voltage setpoint [100 % ≙ p2001]
p1498 Load moment of inertia [kgm2] r1733 CO: Quadrature-axis voltage setpoint
p1502 BI: Freezing the moment of inertia estimator [100 % ≙ p2001]
0 Moment of inertia 1 Determined moment p1745 Motor model error threshold stall detection [%]
estimator active of inertia frozen p1780 Motor model adaptation configuration
p1511 CI: Supplementary torque 1 [100 % ≙ p2003]
r1516 CO: Supplementary torque and acceleration
torque [100 % ≙ p2003] p1800 Pulse frequency setpoint [kHz]
p1520 CO: Torque limit upper [Nm] r1801 CO: Pulse frequency [100 % ≙ p2000]
p1521 CO: Torque limit lower [Nm] p1806 Filter time constant VDC correction [ms]
p1522 CI: Torque limit upper [100 % ≙ p2003] p1820 Reverse the output phase sequence
p1523 CI: Torque limit lower [100 % ≙ p2003] 0 Off 1 On
p1524 CO: Torque limit upper/motoring scaling r1838 CO/BO: Gating unit status word 1
[100 ≙ 100%]
p1525 CO: Torque limit lower scaling [100 ≙ 100%]
r1526 CO: Torque limit upper without offset p1900 Motor data identification and rotating
[100 % ≙ p2003] measurement
r1527 CO: Torque limit lower without offset 0 Inhibited
[100 % ≙ p2003]
1 Identify the motor data at standstill and with
p1530 Power limit motoring [kW] the motor rotating
p1531 Power limit regenerative [kW] 2 Identify motor data at standstill
r1538 CO: Upper effective torque limit [100 % ≙ p2003] 3 Identify motor data with the motor rotating
r1539 CO: Lower effective torque limit [100 % ≙ p2003] p1901 Test pulse evaluation configuration
r1547 CO: Torque limit for speed controller output .00 Phase short-circuit test pulse active
[0] Upper limit [100 % ≙ p2003] .01 Ground fault detection test pulse active
[1] Lower limit [100 % ≙ p2003] .02 Test pulse for every pulse enable
p1552 CI: Torque limit upper scaling without offset p1909 Motor data identification control word
[100 ≙ 100%]
p1910 Motor data identification selection
p1554 CI: Torque limit lower scaling without offset
p1959 Rotating measurement configuration
[100 ≙ 100%]
p1960 Rotating measurement selection
p1560 Moment of inertia estimator, accelerating torque
threshold value [100% ≙ r0333] 0 Inhibited
p1561 Moment of inertia estimator change time inertia 1 Rotating measurement in encoderless
[ms] operation
p1562 Moment of inertia estimator change time load [ms] 3 Speed controller optimization in encoderless
operation
p1563 CO: Moment of inertia estimator load torque
positive direction of rotation [Nm] p1961 Saturation characteristic speed to determine [%]
p1965 Speed_ctrl_opt speed [100 % ≙ p0310]

SINAMICS G120C converter


50 Getting Started, 04/2014, FW V4.7, A5E34264105B AA
Commissioning
4.2 Commissioning with BOP-2 operator panel

p1967 Speed_ctrl_opt dynamic factor [%] p2030 Fieldbus interface protocol selection
p1980 PolID procedure 0 No protocol
1 Voltage pulsing, 1st harmonic 1 USS
4 Voltage pulsing, 2-phase 2 MODBUS
6 Voltage pulsing, 2-phase inverse 3 PROFIBUS
8 Voltage pulsing, 2nd harmonic, inverse 4 CAN
10 Impressing DC current r2032 Master control, control word effective
.00 ON / OFF1
.01 OFF2 inactive
p2000 Reference speed reference frequency [rpm] .02 OFF3 inactive
p2001 Reference voltage [V] .03 Enable operation
p2002 Reference current [A] .04 Enable ramp-function generator
p2003 Reference torque [Nm] .05 Start ramp-function generator
r2004 Reference power .06 Enable speed setpoint
p2006 Reference temperature [°C] .07 Acknowledge fault
p2010 Commissioning interface baud rate .08 Jog bit 0
p2011 Commissioning interface address .09 Jog bit 1
p2016 CI: Comm IF USS PZD send word .10 Master control by PLC
p2037 PROFIdrive STW1.10 = 0 mode
0 Freeze setpoints and further process sign-of-
p2020 Fieldbus interface baud rate
life
4 2400 baud 5 4800 baud
1 Freeze setpoints and sign-of-life
6 9600 baud 7 19200 baud
2 Setpoints are not frozen
8 38400 baud 9 57600 baud
p2038 PROFIdrive STW/ZSW interface mode
10 76800 baud 11 93750 baud
0 SINAMICS
12 115200 baud 13 187500 baud
2 VIK-NAMUR
p2021 Fieldbus interface address
p2040 Fieldbus interface monitoring time [ms]
p2022 Fieldbus interface USS PZD number
p2023 Fieldbus interface USS PKW number
0 PKW 0 words 3 PKW 3 words p2042 PROFIBUS ID Number
4 PKW 4 words 127 PKW variable 0 SINAMICS
p2024 Fieldbus interface times [ms] 2 VIK-NAMUR
[0] Maximum processing time r2043 BO: PROFIdrive PZD state
[1] Character delay time .00 Setpoint failure
[2] Telegram pause time .02 Fieldbus operational
r2029 Fieldbus interface error statistics p2044 PROFIdrive fault delay [s]
[0] Number of error-free telegrams p2047 PROFIBUS additional monitoring time [ms]
[1] Number of rejected telegrams r2050 CO: PROFIdrive PZD receive word
[2] Number of framing errors [0] PZD 1 … [7] PZD 8
[3] Number of overrun errors p2051 CI: PROFIdrive PZD send word
[4] Number of parity errors [0] PZD 1 … [7] PZD 8
[5] Number of starting character errors
[6] Number of checksum errors
[7] Number of length errors

SINAMICS G120C converter


Getting Started, 04/2014, FW V4.7, A5E34264105B AA 51
Commissioning
4.2 Commissioning with BOP-2 operator panel

r2053 PROFIdrive diagnostics send PZD word r2089 CO: Send binector-connector converter status
[0] PZD 1 … [7] PZD 8 word

r2054 PROFIBUS status [0] Status word 1


0 Off [1] Status word 2

1 No connection (search for baud rate) [2] Free status word 3

2 Connection OK (baud rate found) [3] Free status word 4

3 Cyclic connection with master (data [4] Free status word 5


exchange) r2090 BO: PROFIdrive PZD1 receive bit-serial
4 Cyclic data OK r2091 BO: PROFIdrive PZD2 receive bit-serial
r2055 PROFIBUS diagnosis standard r2092 BO: PROFIdrive PZD3 receive bit-serial
[0] Master bus address r2093 BO: PROFIdrive PZD4 receive bit-serial
[1] Master input total length bytes r2094 BO: Connector-binector converter binector output
[2] Master output total length bytes r2095 BO: Connector-binector converter binector output
r2057 PROFIBUS address switch diagnostics p2098 Invert connector-binector converter binector
r2060 CO: IF1 PROFIdrive PZD receive double word output
[0] PZD 1 + 2 … [10] PZD 11 + 12 p2099 CI: Connector-binector converter signal source
r2061 CI: IF1 PROFIdrive PZD send double word
[0] PZD 1 + 2 … [10] PZD 11 + 12
p2100 Setting the fault number for fault response
r2063 IF1 PROFIdrive diagnostics PZD send double
word p2101 Setting the fault response

[0] PZD 1 + 2 … [10] PZD 11 + 12 0 None 1 OFF1

r2067 IF1 PZD maximum interconnected 2 OFF2 3 OFF3

[0] Receiving 5 STOP2 6 DC braking

[1] Sending p2103 BI: 1. Acknowledge faults

p2072 Response, receive value after PZD failure p2104 BI: 2. Acknowledge faults

.00 Unconditionally open 1 = freeze value p2106 BI: External fault 1


holding brake (p0855) 0 = zero value r2110 Alarm number

r2074 PROFIdrive diagnostics bus address PZD receive p2111 Alarm counter

[0] PZD 1 … [7] PZD 8 p2112 BI: External alarm 1

r2075 PROFIdrive diagnostics telegram offset PZD r2122 Alarm code


receive r2123 Alarm time received [ms]
[0] PZD 1 … [7] PZD 8 r2124 Alarm value
r2076 PROFIdrive diagnostics telegram offset PZD send r2125 Alarm time removed [ms]
[0] PZD 1 … [7] PZD 8 p2126 Setting fault number for acknowledge mode
r2077 PROFIBUS diagnostics peer-to-peer data transfer p2127 Sets acknowledgement mode
addresses p2128 Selecting fault/alarm code for trigger
p2079 PROFIdrive PZD telegram selection extended r2129 CO/BO: Trigger word for faults and alarms
See p0922 r2130 Fault time received in days
p2080 BI: Binector-connector converter, status word 1 r2131 CO: Actual fault code
The individual bits are combined to form status r2132 CO: Actual alarm code
word 1.
r2133 Fault value for float values
p2088 Binector-connector converter, invert status word
r2134 Alarm value for float values
r2135 CO/BO: Status word, faults/alarms 2
r2136 Fault time removed in days

SINAMICS G120C converter


52 Getting Started, 04/2014, FW V4.7, A5E34264105B AA
Commissioning
4.2 Commissioning with BOP-2 operator panel

r2138 CO/BO: Control word, faults/alarms p2230 Techn. controller motorized potentiometer
r2139 CO/BO: Status word, faults/alarms 1 configuration

p2141 Speed threshold value 1 [rpm] .00 Storage active


p2153 Speed actual value filter time constant [ms] .02 Initial rounding active

p2156 Switch-on delay comparison value reached [ms] .03 Non-volatile data save active for
p2230.0 = 1
r2169 CO: Speed actual value smoothed signals [rpm]
.04 Ramp-function generator always active
p2170 Current threshold value [A]
r2231 Techn. controller motorized potentiometer setpoint
p2171 Current threshold value reached delay time [ms] memory
p2174 Torque threshold value 1 [Nm] p2235 BI: Techn. controller motorized potentiometer
p2194 Torque threshold value 2 [%] setpoint up
p2195 Torque utilization switch-off delay [ms] p2236 BI: Techn. controller motorized potentiometer
r2197 CO/BO: Status word monitoring functions 1 setpoint down
r2198 CO/BO: Status word monitoring 2 p2237 Techn. controller motorized potentiometer
maximum value [%]
r2199 CO/BO: Status word monitoring 3
p2238 Techn. controller motorized potentiometer
minimum value [%]
p2240 Techn. controller motorized potentiometer start
p2200 BI: Technology controller enable
value [%]
p2201 CO: Techn. controller fixed value 1 [100 ≙ 100%]
r2245 CO: Techn. controller motorized potentiometer
p2202 CO: Techn. controller fixed value 2 [100 ≙ 100%] setpoint before RFG [100 ≙ 100%]
p2203 CO: Techn. controller fixed value 3 [100 ≙ 100%] p2247 Techn. controller motorized potentiometer ramp-
p2204 CO: Techn. controller fixed value 4 [100 ≙ 100%] up time [s]
p2205 CO: Techn. controller fixed value 5 [100 ≙ 100%] p2248 Techn. controller motorized potentiometer ramp-
down time [s]
p2206 CO: Techn. controller fixed value 6 [100 ≙ 100%]
r2250 CO: Techn. controller motorized potentiometer
p2207 CO: Techn. controller fixed value 7 [100 ≙ 100%]
setpoint after RFG [100 ≙ 100%]
p2208 CO: Techn. controller fixed value 8 [100 ≙ 100%]
p2251 Techn. controller mode
p2209 CO: Techn. controller fixed value 9 [100 ≙ 100%]
0 Techn. controller as main speed setpoint
p2210 CO: Techn. controller fixed value 10 [100 ≙ 100%]
1 Techn. controller as additional speed setpoint
p2211 CO: Techn. controller fixed value 11 [100 ≙ 100%]
p2253 CI: Techn. controller setpoint 1 [100 ≙ 100%]
p2212 CO: Techn. controller fixed value 12 [100 ≙ 100%]
p2254 CI: Techn. controller setpoint 2 [100 ≙ 100%]
p2213 CO: Techn. controller fixed value 13 [100 ≙ 100%]
p2255 Techn. controller setpoint 1 scaling [100 ≙ 100%]
p2214 CO: Techn. controller fixed value 14 [100 ≙ 100%]
p2256 Techn. controller setpoint 2 scaling [100 ≙ 100%]
p2215 CO: Techn. controller fixed value 15 [100 ≙ 100%]
p2257 Techn. controller ramp-up time [s]
p2216 Techn. controller fixed value selection method
p2258 Techn. controller ramp-down time [s]
0 Fixed value selection direct
r2260 CO: Techn. controller setpoint after ramp function
1 Fixed value selection binary generator [100 ≙ 100%]
p2220 BI: Techn. controller fixed value selection bit 0 p2261 Techn. controller setpoint filter time constant [s]
p2221 BI: Techn. controller fixed value selection bit 1 p2263 Techn. controller type
p2222 BI: Techn. controller fixed value selection bit 2 0 D component in the actual value signal
p2223 BI: Techn. controller fixed value selection bit 3 1 D component in the fault signal
r2224 CO: Techn. controller fixed value active [100 ≙ p2264 CI: Techn. controller actual value [100 ≙ 100%]
100%]
p2265 Techn. controller actual value filter time constant
r2225 CO/BO: Techn. controller fixed value selection [s]
status word
r2266 CO: Techn. controller actual value after filter [100
r2229 Techn. controller number currently ≙ 100%]

SINAMICS G120C converter


Getting Started, 04/2014, FW V4.7, A5E34264105B AA 53
Commissioning
4.2 Commissioning with BOP-2 operator panel

p2267 Techn. controller upper limit actual value [100 ≙ p2900 CO: Fixed value 1 [100 ≙ 100%]
100%] p2901 CO: Fixed value 2 [100 ≙ 100%]
p2268 Techn. controller lower limit actual value [100 ≙ r2902 CO: Fixed values [100 ≙ 100%]
100%]
p2930 CO: Fixed value M [Nm]
p2269 Techn. controller gain actual value [%]
r2969 Direct axis flux model display
p2270 Techn. controller actual value function selection
0 No function 1 √x
2 x² 3 x³ r3113 CO/BO: NAMUR message bit bar
p2271 Techn. controller actual value inversion (sensor p3117 Change safety message type
type)
0 Safety messages are not reparameterized
0 No inversion
1 Safety messages are reparameterized
1 Inversion of the technology controller actual
r3120 Component fault
value signal
0 No assignment 1 Control Unit
r2272 CO: Techn. controller actual value scaled [100 ≙
100%] 2 Power Module 3 Motor
r2273 CO: Techn. controller error [100 ≙ 100%] r3121 Component alarm
p2274 Techn. controller actual differentiation time 0 No assignment 1 Control Unit
constant [s] 2 Power Module 3 Motor
p2280 Techn. controller proportional gain r3122 Diagnostic attribute fault
p2285 Techn. controller integral time [s] r3123 Diagnostic attribute alarm
p2286 BI: Hold techn. controller integrator p3233 Torque actual value filter time constant [ms]
p2289 CI: Techn. controller pre-control signal [100 ≙
100%]
p2291 CO: Techn. controller maximum limit [100 ≙ p3320 Fluid flow machine P = f(n), Y coordinate: P flow
100%] 1%, point 1
p2292 CO: Techn. controller minimum limit [100 ≙ 100%] p3321 Fluid flow machine P = f(n), X coordinate: n flow
p2293 Techn. controller ramp-up/ramp-down time [s] 1%, point 1
r2294 CO: Techn. controller output signal [100 ≙ 100%] p3322 P = f(n), Y coordinate: P flow 2%, point 2
p2295 CO: Techn. controller output scaling [100 ≙ 100%] p3323 P = f(n), X coordinate: n flow 2%, point 2
p2296 CI: Techn. controller output scaling [100 ≙ 100%] p3324 P = f(n), Y coordinate: P flow 3%, point 3
p2297 CI: Techn. controller maximum limit signal source p3325 P = f(n), X coordinate: n flow 3%, point 3
[100 ≙ 100%] p3326 P = f(n), Y coordinate: P flow 4%, point 4
p2298 CI: Techn. controller minimum limit signal source p3327 P = f(n), X coordinate: n flow 4%, point 4
[100 ≙ 100%]
p3328 P = f(n), Y coordinate: P flow 5%, point 5
p2299 CI: Techn. controller limit offset [100 ≙ 100%]
p3329 P = f(n), X coordinate: n flow 5%, point 5
p2302 Techn. controller output signal start value [%]
p2306 Techn. controller fault signal inversion
0 No inversion p3330 BI: 2-3 wire control 1
1 Inversion of the techn. controller fault signal p3331 BI: 2-3 wire control 2
r2344 CO: Techn. controller last speed setpoint p3332 BI: 2-3 wire control 3
(smoothed) [100 ≙ 100%]
r3333 CO/BO: 2-3 wire output
p2345 Techn. controller fault response
.00 2-3 wire ON
0 Function inhibited
.01 2-3 wire reverse
1 For a fault: change over to r2344 (or p2302)
.02 2-3 wire ON / invert
2 For a fault: Change over to p2215
.03 2-3 wire reverse/invert
r2349 CO/BO: Techn. controller status word

SINAMICS G120C converter


54 Getting Started, 04/2014, FW V4.7, A5E34264105B AA
Commissioning
4.2 Commissioning with BOP-2 operator panel

.06 1 = trace and measuring functions for


diagnostic purposes active
p3856 Compound braking current [100 ≙ 100%] p7761 Write protection
r3859 CO/BO: Compound braking status word 0 Deactivate write protection
1 Activate write protection
p7762 Write access for control using multi-master third-
p3900 Completion of quick commissioning party bus system
r3925 Identification final display 0 Free write access independent of p7761
p3950 Service parameters 1 No free write access (p7761 is active)
p3981 Faults, acknowledge drive object p7763 Know-how protection OEM exception list number
p3985 Master control mode selection of parameters
r3996 Parameter write inhibit status p7764 Know-how protection OEM exception list
r5398 Motor temperature model 3 alarm threshold image p7765 Know-how protection memory card copy
[°C] protection
r5399 Motor temperature model 3 fault threshold image 0 Memory card deactivate copy protection
[°C] 1 Memory card activate copy protection
r5600 Pe hibernation ID p7766 Know-how protection password input
0: POWER OFF 2: Hibernation 2 p7767 Know-how protection password new
255: Ready p7768 Know-how protection password confirmation
p5602 Pe hibernation pause time, minimum [s] p7769 Know-how protection memory card setpoint serial
[0] Reserved [1] Mode 2 number
p5606 Pe hibernation duration, maximum [ms] p7775 NVRAM data action
[0] Reserved [1] Mode 2 r7843 Memory card serial number
p5611 Pe energy-saving properties, general r8570 Macro Drive object
Display of the macro files stored in the inverter.
.00 Inhibit .01 Drive triggers OFF1
See also p0015.
PROFIenergy
.02 Transition to hibernation from PROFIdrive
state 4 possible
r8600 CAN Device Type
p5612 Pe energy-saving properties, mode-dependent
r8601 CAN Error Register
[0] Reserved [1] Mode 2
p8602 CAN SYNC-Object
r5613 CO/BO: Pe energy-saving active/inactive
p8603 CAN COB-ID Emergency Message [hex]
.00 Pe active .01 Pe inactive
p8604 CAN Node Guarding
p5614 BI: Set Pe Switching On Inhibited signal source
p8606 CAN Producer Heartbeat Time [ms]
r7758 Know-how protection Control Unit serial number
r8607 CAN Identity Object
r7759 Know-how protection Control Unit reference serial
number p8608 CAN Clear Bus Off Error
p7760 Write protection/know-how protection status p8609 CAN Error Behavior
.00 1 = Write protection active r8610 CAN First Server SDO
.01 1 = Know-how protection active p8611 CAN Pre-defined Error Field [hex]
.02 1 = Know-how protection temporarily p8620 CAN Node-ID
unlocked r8621 CAN Node-ID effective
.03 1 = Know-how protection cannot be p8622 CAN bit rate [kBit/s]
deactivated 0 1000 1 800 2 500
.04 1 = Memory card copy protection active 3 250 4 125 5 50
.05 1 = basis copy protection active 6 20 7 10

SINAMICS G120C converter


Getting Started, 04/2014, FW V4.7, A5E34264105B AA 55
Commissioning
4.2 Commissioning with BOP-2 operator panel

p8623 CAN Bit Timing selection [hex] 2: Free PDO mapping


p8630 CAN virtual objects r8745 CO: CAN free PZD receive objects 16 bit
p8641 CAN Abort Connection Option Code p8746 CI: CAN free PZD send objects 16 bit
0 No response 1 OFF1 r8747 CO: CAN free PZD receive objects 32 bit
2 OFF2 3 OFF3 p8748 CI: CAN free PZD send objects 32 bit
r8680 CAN Diagnosis Hardware r8750 CAN mapped receive objects 16 bit
p8684 CAN NMT state after booting r8751 CAN mapped receive objects 16 bit
p8685 CAN NMT state r8760 CAN mapped receive objects 32 bit
p8699 CAN RPDO monitoring time [ms] r8761 CAN mapped transmit objects 32 bit
p8700 CAN Receive PDO 1 [hex] r8762 CO: CAN operating mode display
p8701 CAN Receive PDO 2 [hex] r8784 CO: CAN status word
p8702 CAN Receive PDO 3 [hex] p8785 BI: CAN status word bit 8
p8703 CAN Receive PDO 4 [hex] p8786 BI: CAN status word bit 14
p8704 CAN Receive PDO 5 [hex] p8787 BI: CAN status word bit 15
p8705 CAN Receive PDO 6 [hex] p8790 CAN control word - auto interconnection
p8706 CAN Receive PDO 7 [hex] p8791 CAN holding option code
p8707 CAN Receive PDO 8 [hex] r8792 CO: CAN Velocity Mode I16 setpoint
p8710 CAN Receive Mapping for RPDO 1 [hex] r8795 CAN control word
p8711 CAN Receive Mapping for RPDO 2 [hex] r8796 CO: CAN Profile Velocity Mode I32 setpoints
p8712 CAN Receive Mapping for RPDO 3 [hex] r8797 CAN Target Torque
p8713 CAN Receive Mapping for RPDO 4 [hex] p8798 CAN speed conversion factor
p8714 CAN Receive Mapping for RPDO 5 [hex] [0] Counters [1] Denominator
p8715 CAN Receive Mapping for RPDO 6 [hex]
p8716 CAN Receive Mapping for RPDO 7 [hex]
p8717 CAN Receive Mapping for RPDO 8 [hex] p8805 Identification and Maintenance 4 configuration

p8720 CAN Transmit PDO 1 [hex] 0: Standard value for I&M 4 (p8809)

p8721 CAN Transmit PDO 2 [hex] 1: User value for I&M 4 (p8809)

p8722 CAN Transmit PDO 3 [hex] p8806 Identification and Maintenance 1

p8723 CAN Transmit PDO 4 [hex] [0…31] Plant ID (PID)

p8724 CAN Transmit PDO 5 [hex] [32…53] Location ID (LID)

p8725 CAN Transmit PDO 6 [hex] p8807 Identification and Maintenance 2

p8726 CAN Transmit PDO 7 [hex] [0…15] YYY-MM-DD hh.mm

p8727 CAN Transmit PDO 8 [hex] p8808 Identification and Maintenance 3

p8730 CAN Transmit Mapping for TPDO 1 [hex] [0…53] Arbitrary supplementary information
and remarks (ASCII)
p8731 CAN Transmit Mapping for TPDO 2 [hex]
p8809 Identification and Maintenance 4 (signature)
p8732 CAN Transmit Mapping for TPDO 3 [hex]
p8733 CAN Transmit Mapping for TPDO 4 [hex]
p8734 CAN Transmit Mapping for TPDO 5 [hex] r8859 PROFINET identification data
p8735 CAN Transmit Mapping for TPDO 6 [hex] r8909 PN Device ID
p8736 CAN Transmit Mapping for TPDO 7 [hex] p8920 PN Name of station
p8737 CAN Transmit Mapping for TPDO 8 [hex] p8921 PN IP Address of Station
p8744 CAN PDO Mapping Configuration p8922 PN Default Gateway of Station
1: Predefined connection set p8923 PN Subnet Mask of Station

SINAMICS G120C converter


56 Getting Started, 04/2014, FW V4.7, A5E34264105B AA
Commissioning
4.2 Commissioning with BOP-2 operator panel

p8924 PN DHCP mode r9485 BICO interconnections, search signal source


p8925 PN interfaces configuration number

0: No function r9486 BICO interconnections, search signal source first


index
1: Activate the configuration
2: Activate the configuration and save
3: Delete configuration p9601 SI enable, functions integrated in the drive
p8929 PN Remote Controller number (processor 1)
0: Automation or Safety p9610 SI PROFIsafe address (processor 1)
1: Automation and Safety p9650 SI F-DI changeover, tolerance time (processor 1)
r8930 PN Name of Station active [ms]

r8931 PN IP Address of Station active p9651 SI STO debounce time (processor 1) [ms]

r8932 PN Default Gateway of Station active p9659 SI forced checking procedure timer [h]

r8933 PN Subnet Mask of Station active r9660 SI forced checking procedure remaining time [h]

r8934 PN DHCP mode active r9670 SI module identifier, Control Unit

r8935 PN MAC Address of Station r9672 SI module identifier, Power Module

r8939 PN DAP ID p9700 SI copy function

r8960 PN Subslot assignment p9701 Acknowledge SI data change

r8961 PN IP Addr Remote Controller 1 p9761 SI password input [hex]

r8962 PN IP Addr Remote Controller 2 p9762 SI password new [hex]

p8980 Ethernet/IP profile p9763 SI password acknowledgment [hex]

0: SINAMICS 1: ODVA / AC/DC r9768 SI PROFIsafe control words received (processor


1)
p8981 Ethernet/IP ODVA STOP mode
[0] PZD 1 … [7] PZD 8
0: OFF1 1: OFF2
r9769 SI PROFIsafe status words send (processor 1)
p8982 Ethernet/IP ODVA speed (p8982) or torque
(p8983) scaling [0] PZD 1 … [7] PZD 8
p8983
123: 32 124: 16 r9770 SI version, safety functions integrated in the drive
(processor 1)
125: 8 126: 4
r9771 SI common functions (processor 1)
127: 2 128: 1
r9772 CO/BO: SI status (processor 1)
129: 0,5 130: 0,25
r9773 CO/BO: SI status (processor 1 + processor 2)
131: 0,125 132: 0,0625
r9776 SI diagnostics
133: 0,03128
.00 1 = safety parameters changed, POWER
p8991 USB memory access ON required
.01 1 = safety functions enabled
.02 1 = safety components exchanged and
p9400 Safely remove memory card save necessary
0 No memory card inserted r9780 SI monitoring clock cycle (processor 1) [ms]
1 Memory card inserted r9781 SI checksum to check changes (processor 1)
2 Request "safe removal" of the memory r9782 SI time stamp to check changes (processor 1) [h]
card
r9794 SI crosswise comparison list (processor 1)
3 "Safe removal" possible
r9795 SI diagnostics, STOP F (processor 1)
100 "Safe removal" not possible due to access
r9798 SI actual checksum SI parameters (processor 1)
r9401 Safely remove memory card status
p9799 SI reference checksum SI parameters (processor
r9463 Set valid macro 1)
p9484 BICO interconnections, search signal source

SINAMICS G120C converter


Getting Started, 04/2014, FW V4.7, A5E34264105B AA 57
Commissioning
4.2 Commissioning with BOP-2 operator panel

p9801 SI enable, functions integrated in the drive


(processor 2)
p9810 SI PROFIsafe address (processor 2) r9976 System utilization [%]
p9850 SI F-DI changeover, tolerance time (processor 2) [1] Computation time utilization
p9851 SI STO debounce time (processor 2) [μs] [5] Highest gross utilization
r9871 SI common functions (processor 2) p60022 Selecting a PROFIsafe telegram
r9872 CO/BO: SI status (Power Module) r61000 PROFINET Name of Station
r9898 SI actual checksum SI parameters (processor 2) r61001 PROFINET IP of Station
p9899 SI reference checksum SI parameters (processor
2)

SINAMICS G120C converter


58 Getting Started, 04/2014, FW V4.7, A5E34264105B AA
Fault rectification 5
5.1 List of alarms and faults
Axxxxx Alarm
Fyyyyy: Fault

Table 5- 1 The most important alarms and faults of the safety functions

Number Cause Remedy


F01600 STOP A Triggered STO Select and then deselect again.
F01650 Acceptance test required Carry out acceptance test and create test certificate.
Switch the Control Unit off and then on again.
F01659 Write task for parameter rejected Cause: The converter should be reset to the factory setting. The resetting of
the safety functions is, however, not allowed, because the safety functions
are currently enabled.
Remedy with operator panel:
p0010 = 30 Parameter reset
p9761 = … Enter password for the safety functions.
p0970 = 5 Reset Start Safety Parameter.
The converter sets p0970 = 5 if it has reset the parameters.
Then reset the converter to the factory setting again.
A01666 Static 1 signal atF-DI for safe F-DI to a logical 0 signal.
acknowledgment
A01698 Commissioning mode active for This message is withdrawn after the Safety commissioning has ended.
safety functions
A01699 Shutdown path test required After the next time that the "STO" function is deselected, the message is
withdrawn and the monitoring time is reset.
F30600 STOP A Triggered STO Select and then deselect again.

Table 5- 2 The most important alarms and faults

Number Cause Remedy


F01018 Power-up aborted more than 1. Switch off the converter power supply and switch it on again.
once 2. After this fault, the converter powers up with the factory settings.
3. Recommission the converter.
A01028 Configuration error Explanation: Parameterization on the memory card has been created with a
different type of module (order number, MLFB)
Check the module parameters and recommission if necessary.
F01033 Unit switchover: Reference Set the value of the reference parameter to a value other than 0.0 (p0304,
parameter value invalid p0305, p0310, p0596, p2000, p2001, p2002, p2003, r2004).

SINAMICS G120C converter


Getting Started, 04/2014, FW V4.7, A5E34264105B AA 59
Fault rectification
5.1 List of alarms and faults

Number Cause Remedy


F01034 Unit switchover: Calculation of Select the value of the reference parameter so that the parameters involved
the parameter values after can be calculated in the per unit notation (p0304, p0305, p0310, p0596,
reference value change p2000, p2001, p2002, p2003, r2004).
unsuccessful
F01122 Frequency at the probe input too Reduce the frequency of the pulses at the probe input.
high
A01590 Motor maintenance interval Carry out the maintenance.
lapsed
A01900 PROFIBUS: Configuration Explanation: A PROFIBUS master is attempting to establish a connection
telegram faulty with a faulty configuration telegram.
Check the bus configuration on the master and slave side.
A01910 Fieldbus SS setpoint timeout The alarm is generated when p2040 ≠ 0 ms and one of the following causes
F01910 is present:
• The bus connection is interrupted
• The MODBUS master is switched off
• Communications error (CRC, parity bit, logical error)
An excessively low value for the fieldbus monitoring time (p2040)
A01920 PROFIBUS: Cyclic connection Explanation: The cyclic connection to PROFIBUS master is interrupted.
interrupt Establish the PROFIBUS connection and activate the PROFIBUS master
with cyclic operation.
F03505 Analog input, wire break Check the connection to the signal source for interrupts.
Check the level of the signal supplied.
The input current measured by the analog input can be read out in r0752.
A03520 Temperature sensor fault Check that the sensor is connected correctly.
A05000 Power Module overtemperature Check the following:
A05001 - Is the ambient temperature within the defined limit values?
A05002 - Are the load conditions and duty cycle configured accordingly?
A05004 - Has the cooling failed?
A05006
F06310 Supply voltage (p0210) Check the parameterized supply voltage and if required change (p0210).
incorrectly parameterized Check the line voltage.
F07011 Motor overtemperature Reduce the motor load.
Check ambient temperature.
Check sensor's wiring and connection.
A07012 I2t Motor Module Check and if necessary reduce the motor load.
overtemperature Check the motor's ambient temperature.
Check thermal time constant p0611.
Check overtemperature fault threshold p0605.
A07015 Motor temperature sensor alarm Check that the sensor is connected correctly.
Check the parameter assignment (p0601).
F07016 Motor temperature sensor fault Make sure that the sensor is connected correctly.
Check the parameterization (p0601).
F07086 Unit switchover: Parameter limit Check the adapted parameter values and if required correct.
F07088 violation

SINAMICS G120C converter


60 Getting Started, 04/2014, FW V4.7, A5E34264105B AA
Fault rectification
5.1 List of alarms and faults

Number Cause Remedy


F07320 Automatic restart aborted Increase the number of restart attempts (p1211). The current number of
start attempts is shown in r1214.
Increase the wait time in p1212 and/or monitoring time in p1213.
Create ON command (p0840).
Increase the monitoring time of the power unit or switch off (p0857).
Reduce the wait time for resetting the fault counter p1213[1] so that fewer
faults are registered in the time interval.
A07321 Automatic restart active Explanation: The automatic restart (AR) is active. During voltage recovery
and/or when remedying the causes of pending faults, the drive is
automatically switched back on.
F07330 Search current measured too Increase search current (P1202), check motor connection.
low
A07400 VDC_max controller active If the controller is not to intervene:
• Increase the ramp-down times.
• Deactivate the VDC_max controller (p1240 = 0 for vector control, p1280 = 0
for V/f control).
A07409 V/f control current limiting The alarm automatically disappears after one of the following measures:
controller active
• Increase the current limit (p0640).
• Reduce load.
• Increase the ramp-up time to the speed setpoint.
F07426 Technology controller actual • Adapt the limits to the signal level (p2267, p2268).
value limited
• Check the actual value scaling (p2264).
F07801 Motor overcurrent Check current limits (p0640).
U/f control: Check the current limiting controller (p1340 … p1346).
Increase acceleration ramp (p1120) or reduce load.
Check motor and motor cables for short circuit and ground fault.
Check motor for star-delta connection and rating plate parameterization.
Check power unit / motor combination.
Select flying restart function (p1200) if switched to rotating motor.
A07805 Drive: Power unit overload I2t • Reduce the continuous load.
• Adapt the load cycle.
• Check the assignment of rated currents of the motor and power unit.
F07807 Short circuit detected • Check the converter connection on the motor side for any phase-phase
short-circuit.
• Rule out that line and motor cables have been interchanged.
A07850 External alarm 1 The signal for "external alarm 1" has been triggered.
Parameter p2112 defines the signal source of the external alarm.
Remedy: Rectify the cause of this alarm.
F07860 External fault 1 Remove the external causes for this fault.
F07900 Motor blocked • Make sure that the motor can rotate freely.
• Check the torque limit: r1538 for a positive direction of rotation; r1539 for
a negative direction of rotation.

SINAMICS G120C converter


Getting Started, 04/2014, FW V4.7, A5E34264105B AA 61
Fault rectification
5.1 List of alarms and faults

Number Cause Remedy


F07901 Motor overspeed Activate precontrol of the speed limiting controller (p1401 bit 7 = 1).
F07902 Motor stalled Check whether the motor data has been parameterized correctly and
perform motor identification.
Check the current limits (p0640, r0067, r0289). If the current limits are too
low, the drive cannot be magnetized.
Check whether motor cables are disconnected during operation.
A07903 Motor speed deviation Increase p2163 and/or p2166.
Increase the torque, current and power limits.
A07910 Motor overtemperature Check the motor load.
Check the motor's ambient temperature.
Check the KTY84 sensor.
A07920 Torque/speed too low The torque deviates from the torque/speed envelope curve.
A07921 Torque/speed too high • Check the connection between the motor and the load.
A07922 Torque/speed out of tolerance • Adapt the parameterization corresponding to the load.
F07923 Torque/speed too low • Check the connection between the motor and the load.
F07924 Torque/speed too high • Adapt the parameterization corresponding to the load.
A07927 DC braking active Not required
A07980 Rotary measurement activated Not required
A07981 No enabling for rotary Acknowledge pending faults.
measurement Establish missing enables (see r00002, r0046).
A07991 Motor data identification Switch on the motor and identify the motor data.
activated
F08501 Setpoint timeout • Check the PROFINET connection.
• Set the controller to RUN mode.
• If the error occurs repeatedly, check the monitoring time set (p2044).
F08502 Monitoring time, sign-of-life • Check the PROFINET connection.
expired
F08510 Send configuration data not valid • Check the PROFINET configuration
A08511 Receive configuration data not
valid
A08526 No cyclic connection • Activate the controller with cyclic operation.
• Check the parameters "Name of Station" and "IP of Station" (r61000,
r61001).
A08565 Consistency error affecting Check the following:
adjustable parameters
• IP address, subnet mask or default gateway is not correct.
• IP address or station name used twice in the network.
• Station name contains invalid characters.

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Fault rectification
5.1 List of alarms and faults

Number Cause Remedy


F08700 Communications error A CAN communications error has occurred. Check the following:
• Bus cable
• Baud rate (p8622)
• Bit timing (p8623)
• Master
Start the CAN controller manually with p8608 = 1 after the cause of the fault
has been resolved!
F13100 Know-how protection: Copy The know-how protection and the copy protection for the memory card are
protection error active. An error occurred during checking of the memory card.
• Insert a suitable memory card and switch the converter supply voltage
temporarily off and then on again (POWER ON).
• Deactivate the copy protection (p7765).
F13101 Know-how protection: Copy Insert a valid memory card.
protection cannot be activated
F30001 Overcurrent Check the following:
• Motor data, if required, carry out commissioning
• Motor's connection method (Υ / Δ)
• U/f operation: Assignment of rated currents of motor and Power Module
• Line quality
• Make sure that the line commutating reactor is connected properly
• Power cable connections
• Power cables for short-circuit or ground fault
• Power cable length
• Line phases
If this doesn't help:
• U/f operation: Increase the acceleration ramp
• Reduce the load
• Replace the power unit
F30002 DC-link voltage overvoltage Increase the ramp-down time (p1121).
Set the rounding times (p1130, p1136).
Activate the DC link voltage controller (p1240, p1280).
Check the line voltage (p0210).
Check the line phases.
F30003 DC-link voltage undervoltage Check the line voltage (p0210).
F30004 Converter overtemperature Check whether the converter fan is running.
Check whether the ambient temperature is in the permissible range.
Check whether the motor is overloaded.
Reduce the pulse frequency.
F30005 I2t converter overload Check the rated currents of the motor and Power Module.
Reduce current limit p0640.
When operating with U/f characteristic: Reduce p1341.

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Fault rectification
5.2 Product support

Number Cause Remedy


F30011 Line phase failure Check the converter's input fuses.
Check the motor cables.
F30015 Motor cable phase failure Check the motor cables.
Increase the ramp-up or ramp-down time (p1120).
F30021 Ground fault • Check the power cable connections.
• Check the motor.
• Check the current transformer.
• Check the cables and contacts of the brake connection (a wire might be
broken).
F30027 Time monitoring for DC link pre- Check the line voltage.
charging Check the line voltage setting (p0210).
F30035 Overtemperature, intake air • Check whether the fan is running.
F30036 Overtemperature, inside area • Check the fan filter elements.
• Check whether the ambient temperature is in the permissible range.
F30037 Rectifier overtemperature See F30035 and, in addition:
• Check the motor load.
• Check the line phases
A30049 Internal fan defective Check the internal fan and if required replace.
F30059 Internal fan defective Check the internal fan and if required replace.
F30074 Communications fault between The 24V voltage supply of the converter (terminals 31 and 32) was
Control Unit and Power Module interrupted briefly.
Please check the voltage supply and the wiring.
A30502 DC link overvoltage • Check the device supply voltage (p0210).
• Check the line reactor dimensioning
A30920 Temperature sensor fault Check that the sensor is connected correctly.
A50001 PROFINET configuration error A PROFINET controller is attempting to establish a connection with a faulty
configuration telegram. Check to see whether "Shared Device" is activated
(p8929 = 2).
A50010 PROFINET name of station Correct name of station (p8920) and activate (p8925 = 2).
invalid
A50020 PROFINET: Second controller "Shared Device" is activated (p8929 = 2). However, only the connection to a
missing PROFINET controller is present.

For further information, please refer to the List Manual.

SINAMICS G120C converter


64 Getting Started, 04/2014, FW V4.7, A5E34264105B AA
Fault rectification
5.2 Product support

5.2 Product support

Table 5- 3 Technical Support

France Germany Italy Spain United Kingdom


+33 (0) 821 801 122 +49 (0)911 895 7222 +39 (02) 24362000 +34 902 237 238 +44 161 446 5545
Further service telephone numbers: Product support (http://www.siemens.com/automation/service&support)

Table 5- 4 Manuals with further information

Information Manual Content Available Download or order number


level languages
+ Getting Started (this manual) English, Download manuals
++ Operating instructions - Installing, commissioning and German, (http://support.automation.sie
converter operating the converter. Italian, mens.com/WW/view/en/3056
Description of converter functions. French, 3628/133300)
Technical data. Spanish, SINAMICS Manual Collection
Chinese Documentation on DVD
+++ Function Manual Safety Configuring PROFIsafe. English, Order number:
Integrated Installing, commissioning and German 6SL3097-4CA00-0YG0
operating the integrated fail-safe
function.
+++ List manual Complete list of parameters, alarms English,
and faults. German,
Graphic function block diagrams. Chinese
+++ Operating instructions - Description of operator panel English,
BOP-2, IOP German

5.3 Spare parts


Order number
Spare part kit including 5 sets I/O terminals, 2 door sets and 1 blind cover 6SL3200-0SK41-0AA0
Screening plates Frame size A 6SL3266-1EA00-0KA0
Frame size B 6SL3266-1EB00-0KA0
Frame size C 6SL3266-1EC00-0KA0
1 set of connector plugs (mains, motor and breaking resistor) Frame size A 6SL3200-0ST05-0AA0
Frame size B 6SL3200-0ST06-0AA0
Frame size C 6SL3200-0ST07-0AA0
Fan units Frame size A 6SL3200-0SF12-0AA0
Frame size B 6SL3200-0SF13-0AA0
Frame size C 6SL3200-0SF14-0AA0
Top cover with built in fan Frame size A 6SL3200-0SF40-0AA0
Frame size B 6SL3200-0SF41-0AA0
Frame size C 6SL3200-0SF42-0AA0

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Fault rectification
5.3 Spare parts

SINAMICS G120C converter


66 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

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