G120C KBA2 0116 Eng en-US
G120C KBA2 0116 Eng en-US
G120C KBA2 0116 Eng en-US
2
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Scope of delivery
SINAMICS
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Installing 3
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Commissioning 4
SINAMICS G120C
SINAMICS G120C inverter Troubleshooting and
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additional information 5
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
This manual describes how you install and commission the SINAMICS G120C converter.
WARNING
Risk of death if the safety instructions and remaining risks are not carefully observed
If the safety instructions and residual risks are not observed in the associated hardware
documentation, accidents involving severe injuries or death can occur.
• Observe the safety instructions given in the hardware documentation.
• Consider the residual risks for the risk evaluation.
WARNING
Danger to life or malfunctions of the machine as a result of incorrect or changed
parameterization
As a result of incorrect or changed parameterization, machines can malfunction, which in
turn can lead to injuries or death.
• Protect the parameterization (parameter assignments) against unauthorized access.
• Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY
STOP or EMERGENCY OFF).
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens’
products and solutions undergo continuous development. Siemens recommends strongly
that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into a holistic,
state-of-the-art industrial security concept. Third-party products that may be in use should
also be considered. For more information about industrial security, visit this address
(http://www.siemens.com/industrialsecurity).
To stay informed about product updates as they occur, sign up for a product-specific
newsletter. For more information, visit this address (http://support.automation.siemens.com).
WARNING
Danger as a result of unsafe operating states resulting from software manipulation
Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe
operating states to develop in your installation which can result in death, severe injuries
and/or material damage.
• Keep the software up to date.
You will find relevant information and newsletters at this address
(http://support.automation.siemens.com).
• Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
You will find further information at this address
(http://www.siemens.com/industrialsecurity).
• Make sure that you include all installed products into the holistic industrial security
concept.
Procedure
To transfer the OSS license terms from the inverter to a PC, proceed as follows:
1. Switch off the inverter power supply.
2. Insert an empty memory card into the card slot of the inverter.
Overview of the interfaces (Page 24)
3. Switch on the inverter power supply.
4. When you have switched on the power supply, wait 30 seconds.
During this time, the inverter writes the "Read_OSS.ZIP" file onto the memory card.
5. Switch off the inverter power supply.
6. Withdraw the memory card from the inverter.
7. Use a card reader and load the file to a PC.
You have then transferred the OSS license terms from the inverter to a PC, and you can now
read the license terms.
The rating plate contains the Article No. and the hardware and
firmware version of the inverter. You will find a rating plate at
the following locations on the inverter:
• At the front, after removing the blanking cover for the opera-
tor panel.
• At the side on the heat sink
Dimensions
Table 3- 1 Dimensions
Image 3-2 Mounting the shield plates using as example a frame size A inverter
Procedure
Proceed as follows to mount the inverter on a mounting rail:
1. Mount the inverter on the top edge of the mounting rail.
2. Using a screwdriver, actuate the release button on the upper side of the inverter.
3. Continue to actuate the release button until the inverter audibly snaps onto the mounting
rail.
3.2 Connecting
Braking resistor
The braking resistor allows the inverter to actively brake loads with high moments of inertia
Line reactor
The line reactor increases the level of protection for the inverter against overvoltages,
harmonics and commutation dips.
Note
In order that the inverter service life is not reduced, a line reactor is required for a relative
short-circuit voltage uk of the line transformer < 1 %.
Output choke
The output reactor increases the maximum permissible length of the motor cables.
Assignment of the inverter to braking resistor, line reactor and output reactor
6SL3210-… inverter Line filter as base component
Frame sizes AA, A 0.55 kW … 1.1 kW …1KE11-8☐☐☐, …1KE12-3☐☐☐, Class A: 6SE6400-2FA00-6AD0
…1KE13-2☐☐☐ Class B: 6SE6400-2FB00-6AD0
1.5 kW … 2.2 kW …1KE14-3☐☐☐, …1KE15-8☐☐☐ ---
Frame sizes A … C 3.0 kW … 18.5 kW …1KE17-5☐☐1, …1KE18-8☐☐1,
…1KE21-3☐☐1, …1KE21-7☐☐1,
…1KE22-6☐☐1, …1KE23-2☐☐1,
…1KE23-8☐☐1
3.2.2 Connecting the inverter and inverter components to the line supply
WARNING
Danger to life caused by high leakage currents for an interrupted protective conductor
The drive components conduct a high leakage current via the protective conductor.
Touching conductive parts when the protective conductor is interrupted can result in death
or serious injury.
• Dimension the protective conductor as specified.
① For the protective conductor of the line-system connection within a machine or system, the follow-
ing applies:
1. Observe the local regulations for protective conductors subject to an increased leakage cur-
rent at the site of operation.
2. Lay the protective conductor as follows:
– For permanent connection, the protective conductor must fulfill at least one of the follow-
ing conditions:
- The protective conductor is laid so that it is protected against mechanical damage over
its complete length.1)
- In a multi-core cable, the protective conductor core has a cross-section of ≥ 2.5 mm² Cu.
- The protective conductor consists of two conductors with the same cross-section.
– For the connection of a multi-core cable using an industrial plug connector according to
EN 60309, the protective conductor must have a cross-section of ≥ 2.5 mm² Cu.
1) Cables laid within control cabinets or closed machine housings are considered to be adequate-
ly protected against mechanical damage.
② The protective conductor must have at least the same cross-section as the line cable of the in-
verter.
For a cross-section of the line cable ≥ 6 mm², cross-section = 6 mm² suffices for the protective
conductor.
③ The protective conductor for the connection of the PE busbar to the control cabinet housing must
have at least the same cross-section as the line supply cable of the machine or system (①).
For a cross-section of the line supply cable ≥ 6 mm², cross-section = 6 mm² suffices for the pro-
tective conductor.
④ The protective conductor must have at least the same cross-section as the motor cable of the
inverter.
Overview
Frame Rated power Inverter article num- Article number Imax1) Control
size ber Fuse Circuit-breaker cabinet 2)
FSAA, 0.55 kW 6SL3210-1KE11-8… 3NA3803 3RV2011-1JA.. 10 A ≥ 0.03 m³
FSA 0.75 kW 6SL3210-1KE12-3… or
3RV2021-1JA..
1.1 kW 6SL3210-1KE13-2…
1.5 kW 6SL3210-1KE14-3…
2.2 kW 6SL3210-1KE15-8…
FSA 3 kW 6SL3210-1KE17-5… 3NA3805 3RV2011-4AA.. 16 A
4 kW 6SL3210-1KE18-8… or
3RV2021-4AA..
FSB 5.5 kW 6SL3210-1KE21-3… 3NA3812 3RV2021-4EA.. 32 A ≥ 0.06 m³
7.5 kW 6SL3210-1KE21-7…
FSC 11 kW 6SL3210-1KE22-6… 3NA3822 3RV1041-4JA.. 63 A ≥ 0.2 m³
15 kW 6SL3210-1KE23-2…
18.5 kW 6SL3210-1KE23-8…
1) Maximum rated current of the protection device. You may also use protective devices 3NA38.. and
3RV with a lower rated current.
2) Minimum volume of the control cabinet in which the inverter is installed. The restriction applies only
for a protection with a circuit-breaker.
In accordance with the following tables, you may operate the inverter on a branch circuit with
the specified short-circuit current rating provided the specified branch-circuit protection is
installed.
Frame Rated power Inverter article num- Article number Imax1) SCCR 2) Control
size ber cabinet 3)
FSAA, 0.55 kW 6SL3210-1KE11-8… 3RV1742, LGG or CED6 15 A 5 kA, 480 VAC ≥ 1830 in³
FSA 0.75 kW 6SL3210-1KE12-3… 3RV2711 15 A 5 kA, 480Y / 277 VAC ≥ 1830 in³
1.1 kW 6SL3210-1KE13-2…
1.5 kW 6SL3210-1KE14-3…
2.2 kW 6SL3210-1KE15-8…
Frame Rated power Inverter article num- Article number Imax1) SCCR 2) Control
size ber cabinet 3)
FSA 3 kW 6SL3210-1KE17-5… 3RV1742, LGG or CED6 15 A 65 kA, 480 VAC ≥ 1830 in³
4 kW 6SL3210-1KE18-8… 3RV2711 15 A 65 kA, 480Y / 277 VAC ≥ 1830 in³
FSB 5.5 kW 6SL3210-1KE21-3… NCGA 35 A 35 kA, 480 VAC ≥ 3660 in³
7.5 kW 6SL3210-1KE21-7… 3RV2721 35 A 50 kA, 480Y / 277 VAC ≥ 3660 in³
LGG, CED6 or HCGA 35 A 65 kA, 480 VAC ≥ 3660 in³
3RV1742 35 A 65 kA, 480Y / 277 VAC 4) ≥ 3660 in³
3RV2711 35 A 65 kA, 480Y / 277 VAC ≥ 3660 in³
FSC 11 kW 6SL3210-1KE22-6… NCGA 60 A 35 kA, 480 VAC ≥ 8780 in³
15 kW 6SL3210-1KE23-2… LGG, CED6 or HCGA 60 A 65 kA, 480 VAC ≥ 8780 in³
18.5 kW 6SL3210-1KE23-8… 3RV1742 60 A 65 kA, 480Y / 277 VAC 4) ≥ 8780 in³
1) Maximum rated current of the circuit-breaker
2) Short-circuit current rating of the branch circuit
3) Minimum volume of the control cabinet in which the inverter is installed. The restriction does not apply to inverters
FSA … FSC with fuses of the class AJT from Mersen (Ferraz Shawmut).
4) 65 kA, 480 VAC with rated current < 35 A
Frame Rated Inverter article num- Article number Imax1) PN 2) SCCR 3) Control
size power ber cabinet 4)
FSAA, 0.55 kW 6SL3210-1KE11-8… 3RV2011-1JA.. 10 A 5 HP 65 kA, 480Y / 277 VAC ≥ 1830 in³
FSA 0.75 kW 6SL3210-1KE12-3… or
3RV2021-1JA..
1.1 kW 6SL3210-1KE13-2…
1.5 kW 6SL3210-1KE14-3…
2.2 kW 6SL3210-1KE15-8…
FSA 3 kW 6SL3210-1KE17-5… 3RV2011-4AA.. 16 A 10 HP 65 kA, 480Y / 277 VAC ≥ 1830 in³
4 kW 6SL3210-1KE18-8… or
3RV2011-4AA..
3RV1031-4AA.. 16 A 10 HP 65 kA, 480Y / 277 VAC ≥ 1830 in³
FSB 5.5 kW 6SL3210-1KE21-3… 3RV2021-4DA.. 25 A 15 HP 65 kA, 480Y / 277 VAC ≥ 3660 in³
7.5 kW 6SL3210-1KE21-7… 3RV2021-4EA.. 32 A 20 HP 50 kA, 480Y / 277 VAC ≥ 3660 in³
3RV1031-4EA.. 32 A 20 HP 65 kA, 480Y / 277 VAC ≥ 3660 in³
or
3RV1031-4EA..
FSC 11 kW 6SL3210-1KE22-6… 3RV1031-4HA.. 50 A 40 HP 65 kA, 480Y / 277 VAC ≥ 12200 in³
15 kW 6SL3210-1KE23-2… 3RV1041-4JA.. 63 A 50 HP 65 kA, 480Y / 277 VAC ≥ 12200 in³
18.5 kW 6SL3210-1KE23-8…
1) Maximum rated current of the circuit-breaker Consequently, you many use NKJH-listed SIEMENS circuit-breakers of the
same type with a rated voltage ≥ 480 VAC and with a lower rated current.
2) Rated power of the circuit-breaker at 460 VAC
3) Short-circuit current rating of the branch circuit
4) Minimum volume of the control cabinet in which the inverter is installed. The restriction does not apply to inverters
FSA … FSC with fuses of the class AJT from Mersen (Ferraz Shawmut).
Overview
Image 3-7 EMC-compliant wiring shown using the example of a frame size A inverter (frame size
AA)
① Terminal strip
② Connection to the operator panel
③ Memory card slot
④ Switch for analog input
I 0/4 mA … 20 mA
U -10/0 V … 10 V
⑧ Terminal strip
⑨ Depending on the fieldbus
• PROFIBUS, PROFINET:
No function
• USS, Modbus, CANopen:
Bus termination
⑩ Fieldbus interface
All terminals with the reference potential "GND" are connected to each other inside the inverter.
The reference potentials "DI COM1" and "DI COM2" are galvanically isolated from "GND."
→ If you use the 24-V power supply at terminal 9 to power the digital inputs, you must interconnect
"GND," "DI COM1," and "DI COM2."
Terminals 31, 32: When an optional 24-V power supply is connected to terminals 31, 32, the Control Unit remains in oper-
ation even after the Power Module has been disconnected from the line supply. The Control Unit thus
maintains fieldbus communication, for example.
→ Connect only power supplies that are SELV (Safety Extra Low Voltage) or PELV (Protective Extra
Low Voltage) to terminals 31, 32 .
→ If you also wish to use the power supply at terminals 31, 32 for the digital inputs, then you must con-
nect "DI COM1/2" and "GND IN" with one another.
Terminals 3, 4: For the analog input, you can use the internal 10-V power supply or an external voltage source. Typical
current consumption: 10 mA … 20 mA.
→ If you use the internal 10-V supply, you must connect AI 0- to GND.
Image 3-9 Example of wiring digital inputs with the inverter’s internal 24-V power supply
Image 3-10 Factory setting of the terminals for G120C USS and G120C CAN
Image 3-11 Factory setting of the terminals for G120C DP and G120C PN
Default setting 13: "Standard I/O with analog setpoint and safety"
Solid or finely stranded Flexible conductor with Flexible conductor with Two finely stranded ca-
cable non-insulated end non-insulated end bles with the same cross-
sleeve sleeve section with partially insu-
lated twin end sleeves
If you intend to commission the converter with PC tools STARTER and Startdrive
Overviev of the most important steps with STARTER:
1. Connect the PC to the converter via USB and start the PC tool.
2. Choose the project wizard (menu "Project / New with assistent").
– In the project wizard choose "Find drive units online".
– Select USB as interface (Access point of the application: "DEVICE …", interface
parameter assignment used: "S7USB").
– Finish the project wizard.
3. STARTER has now created your project and inserted a new drive.
– Select the drive in your project and go online .
– In your drive open the "Configuration" mask (double click).
– Start commissioning with the "Assistent" button.
For further information refer to converter operating instructions.
Overview of the manuals (Page 84)
Procedure
Proceed as follows to carry out quick commissioning:
2. Press one of the arrow keys until the BOP-2 displays the "SETUP" menu.
4. If you wish to restore all of the parameters to the factory setting before
the quick commissioning:
4.1. Switchover the display using an arrow key: nO → YES
4.2. Press the OK key.
5. When you select an application class, the inverter assigns suitable de-
fault settings to the motor control:
STANDARD Standard Drive Control (Page 41)
DYNAMIC Dynamic Drive Control (Page 43)
EXPERT This procedure is described in the operating instructions
Overview of the manuals (Page 84)
6. Motor standard
KW 50HZ IEC
HP 60HZ NEMA
KW 60HZ IEC 60 Hz
7. Supply voltage for the inverter
12.
6. Motor standard
KW 50HZ IEC
HP 60HZ NEMA
KW 60HZ IEC 60 Hz
7. Supply voltage for the inverter
12.
4.2.4 Identifying the motor data and optimizing the closed-loop control
The inverter has several techniques to automatically identify the motor data and optimize the
speed control.
To start the motor data identification routine, you must switch-on the motor via the terminal
strip, fieldbus or from the operator panel.
WARNING
Risk of death due to machine motion while motor data identification is active
For the stationary measurement, the motor can make several rotations. The rotating
measurement accelerates the motor up to its rated speed. Secure dangerous machine
parts before starting motor data identification:
• Before switching on, ensure that nobody is working on the machine or located within its
working area.
• Secure the machine's work area against unintended access.
• Lower hanging/suspended loads to the floor.
Preconditions
● You selected a method of motor data identification during quick commissioning, e.g.
measurement of the motor data while the motor is stationary.
When quick commissioning is complete, the inverter issues alarm A07991.
● The motor has cooled down to the ambient temperature.
An excessively high motor temperature falsifies the motor data identification results.
4. If the inverter again outputs alarm A07991, then it waits for a new ON com-
mand to start the rotating measurement.
If the inverter does not output alarm A07991, proceed to step 7.
5. Switch on the motor to start the rotating measurement.
1) Status display once the power supply for the inverter has been switched on.
Image 4-1 Menu of the BOP-2
Procedure
To change write parameters using the BOP-2, proceed as follows:
3. Select the required number of a write parameter using the arrow keys.
Press the OK key.
4. Select the value of the write parameter using the arrow keys.
Accept the value with the OK key.
You have now changed a write parameter using the BOP-2.
The inverter saves all the changes made using the BOP-2 so that they are protected against
power failure.
Procedure
To change an indexed parameter, proceed as follows:
Precondition
The parameter number is flashing in the BOP-2 display.
Procedure
To select the parameter number directly, proceed as follows:
Precondition
The parameter value flashes in the BOP-2 display.
Procedure
To select the parameter value directly, proceed as follows:
You have attempted to change You must change to quick You must turn the motor off to
a read-only parameter. commissioning to set this pa- set this parameter.
rameter.
The operating state in which you can change a parameter is provided in the List Manual for
each parameter.
Procedure
To define the function of a digital input, proceed as follows:
1. Select the function marked using a BI parameter.
2. Enter the parameter number of the required digital input 722.x into the BI parameter.
You have defined the digital input function.
Advanced settings
When switching over the master control of the inverter (for example, if you select default
setting 7), you must select the correct index of the parameter:
● Index 0 (e.g., P840[00]) applies for the interface assignment on the left side of the macro
illustration.
● Index 1 (e.g., P840[01]) applies for the interface assignment on the right side of the
macro illustration.
Procedure
To define the function of an analog input, proceed as follows:
1. Select the function marked using a CI parameter.
2. Enter the parameter number of analog input 755[00] into the CI parameter.
3. Determine whether the analog input is a current or a voltage input:
– Set the I/U switch at the front of the inverter to the correct position.
– Set the p0756[00] parameter to the corresponding value.
You have now defined the analog input function.
Example: You want to enter the supplementary setpoint via AI 0. Setting in BOP-2:
Advanced settings
When switching over the master control of the inverter (for example, if you select default
setting 7), you must select the correct index of the parameter:
● Index 0 (e.g. p1075[00]) applies to the assignment for the interface on the left-hand side
of the macro representation.
● Index 1 (e.g. P1075[01]) applies to the assignment for the interface on the right-hand side
of the macro representation.
Procedure
To define the function of a digital output, proceed as follows:
1. Select the function marked using a BO parameter.
2. Enter the number of the BO parameter into parameter p073x of the digital output.
You have defined the digital output function.
Example: You want to report a "fault" signal via the DO 1. Setting in BOP-2:
Procedure
To define the function of an analog output, proceed as follows:
1. Select the function marked using a CO parameter.
2. Enter the number of the CO parameter into parameter p0771 of the analog output.
3. Use p0776[0] to determine whether the analog output is a current or voltage input.
You have now defined the analog output function.
Example: You want to output the signal for the actual current via AO 0. Setting in BOP-2:
Precondition
Procedure
For releasing the STO function you have to set the following parameters:
1. p0010 = 95 - Enter commissioning of fail-safe functions.
2. p9761 = … - Enter password for fail-safe function (factory setting = 0).
3. p9762 = … - Enter new password, if required (0 … FFFF FFFF).
4. p9763 = … - Confirm new password.
5. p9601.0 = 1 - Select STO via terminal strip.
6. p9659 = … - Set the forced checking procedure timer.
7. p9700 = D0 - Copy fail-safe parameters.
8. p9701 = DC - Confirm fail-safe parameters.
9. p0010 = 0 - Finish commissioning of fail-safe functions
10.p0971 = 1 - Save the parameters in a non-volatile memory
11.Wait until p0971 = 0
12.Bring the converter into a completely no-voltage condition (400V and 24V) and switch on
again.
You have released the STO function.
r0035 CO: Motor temperature [100°C ≙ p2006] .05 Continue ramp-function generator
r0036 CO: Power unit overload I2t [100 ≙ 100%] .06 Enable speed setpoint
[0] Energy balance (total) [1] Energy drawn .08 Jog bit 0
p0040 0→1 Reset the energy consumption display .10 Master control by PLC
[0] Energy balance (total) [1] Energy drawn .14 Motorized potentiometer, lower
108 1PH8 271 1FG1 277 1FK7 p0501 Technological application (Standard Drive Control)
r0333 Rated motor torque [Nm] p0544 Load gear unit gear ratio (absolute value) total,
numerator
p0335 Motor cooling type
1 Acknowledge all faults without restarting r1246 VDC_min controller switch-in level (kinetic buffering)
[100 % ≙ p2001]
4 Restart after line supply failure, without addi-
tional start attempts p1247 VDC_min controller dynamic factor (kinetic buffering)
[%]
6 Restart after fault with additional start at-
tempts p1249 VDC_max controller speed threshold [rpm]
14 Restart after line supply failure following man- p1250 VDC controller proportional gain
ual acknowledgement p1251 VDC controller integral time [ms]
16 Restart after fault following manual acknowl- p1252 VDC controller rate time [ms]
edgement p1254 VDC_max controller automatic ON level detection
26 Acknowledging all faults and restarting for an 0 Automatic detection inhibited
ON command
1 Automatic detection enabled
p1211 Automatic restart, start attempts
p1255 VDC_min controller time threshold [s]
p1212 Automatic restart, delay time start attempts [s]
p1256 VDC_min controller response (kinetic buffering)
p1213 Automatic restart, monitoring time [s]
0 Buffer VDC until undervoltage, n<p1257 →
[0] Restart [1] Reset start counter F07405
p1215 Motor holding brake configuration 1 Buffer VDC until undervoltage, n<p1257 →
0 No motor holding brake being used F07405, t>p1255 → F07406
3 Motor holding brake like sequential control, p1257 VDC_min controller speed threshold [rpm]
connection via BICO r1258 CO: VDC controller output
p1216 Motor holding brake, opening time [ms] p1271 Flying restart maximum frequency for the inhibited
p1217 Motor holding brake, closing time [ms] direction [Hz]
p1226 Standstill detection threshold [rpm] p1280 VDC controller or VDC monitoring configuration (V/f)
p1227 Standstill detection monitoring time [s] 0 Inhibit VDC controller
p1230 BI: DC braking activation 1 Enable VDC_max controller
p1231 DC braking configuration p1281 Vdc controller configuration
0 No function r1282 VDC_max controller switch-in level (V/f) [100 % ≙
4 DC braking p2001]
5 DC braking OFF1/OFF3 p1283 VDC_max controller dynamic factor (V/f) [%]
14 DC braking below starting speed p1284 VDC_max controller time threshold (U/f) [s]
p1232 DC braking, braking current [A] p1288 VDC_max controller ramp-function generator feed-
back factor (U/f)
p1233 DC braking time [s]
p1290 VDC controller proportional gain (U/f)
p1234 Speed at the start of DC braking [rpm]
p1291 VDC controller integral time (U/f) [ms]
r1239 CO/BO: DC braking status word
p1292 VDC controller rate time (U/f) [ms]
p1240 VDC controller or VDC monitoring configuration
(vector control) p1297 VDC_min controller speed threshold (U/f) [rpm]
12 Identify motor data (at standstill), operation 0 PKW 0 words 3 PKW 3 words
p1901 Test pulse evaluation configuration 4 PKW 4 words 127 PKW variable
p1909 Motor data identification control word p2024 Fieldbus interface times [ms]
0 Freeze setpoints and further process sign-of- [0] Receiving [1] Sending
life p2072 Response, receive value after PZD failure
1 Freeze setpoints and sign-of-life .00 Unconditionally open 1 = freeze value
2 Setpoints are not frozen holding brake (p0855) 0 = zero value
p2038 PROFIdrive STW/ZSW interface mode r2074 PROFIdrive diagnostics bus address PZD receive
0 SINAMICS [0] PZD 1 … [7] PZD 8
2 VIK-NAMUR r2075 PROFIdrive diagnostics telegram offset PZD re-
p2040 Fieldbus interface monitoring time [ms] ceive
[0] PZD 1 … [7] PZD 8
r2076 PROFIdrive diagnostics telegram offset PZD send
p2042 PROFIBUS ID Number [0] PZD 1 … [7] PZD 8
0 SINAMICS 2 VIK-NAMUR r2077 PROFIBUS diagnostics peer-to-peer data transfer
addresses
r2043 BO: PROFIdrive PZD state
p2079 PROFIdrive PZD telegram selection extended
.00 1 = setpoint failure .02 1 = fieldbus
running See p0922
p2044 PROFIdrive fault delay [s] p2080 BI: Binector-connector converter, status word 1
p2047 PROFIBUS additional monitoring time [ms] The individual bits are combined to form status
word 1.
r2050 CO: PROFIdrive PZD receive word
p2088 Binector-connector converter, invert status word
[0] PZD 1 … [7] PZD 8
r2089 CO: Send binector-connector converter status
p2051 CI: PROFIdrive PZD send word
word
[0] PZD 1 … [7] PZD 8
[0] Status word 1
r2053 PROFIdrive diagnostics send PZD word
[1] Status word 2
[0] PZD 1 … [7] PZD 8
[2] Free status word 3
r2054 PROFIBUS status
[3] Free status word 4
0 Off
[4] Free status word 5
1 No connection (search for baud rate)
r2090 BO: PROFIdrive PZD1 receive bit-serial
2 Connection OK (baud rate found)
r2091 BO: PROFIdrive PZD2 receive bit-serial
3 Cyclic connection with master (data ex-
r2092 BO: PROFIdrive PZD3 receive bit-serial
change)
r2093 BO: PROFIdrive PZD4 receive bit-serial
4 Cyclic data OK
p2098 Invert connector-binector converter binector output p2168 Load monitoring blocking monitoring torque
threshold [Nm]
p2099 CI: Connector-binector converter signal source
r2169 CO: Speed actual value smoothed signals [rpm]
p2170 Current threshold value [A]
p2171 Current threshold value reached delay time [ms]
p2100 Setting the fault number for fault response
p2172 DC-link voltage threshold [V]
p2101 Setting the fault response
p2174 Torque threshold value 1 [Nm]
0 None 1 OFF1
p2191 Load monitoring torque threshold without load
2 OFF2 3 OFF3
[Nm]
5 STOP2 6 DC braking
p2194 Torque threshold value 2 [%]
p2103 BI: 1. Acknowledge faults
p2195 Torque utilization switch-off delay [ms]
p2104 BI: 2. Acknowledge faults
r2197 CO/BO: Status word monitoring functions 1
p2106 BI: External fault 1
r2198 CO/BO: Status word monitoring 2
r2110 Alarm number
r2199 CO/BO: Status word monitoring 3
p2111 Alarm counter
p2112 BI: External alarm 1
p2118 Change message type, message number p2200 BI: Technology controller enable
p2119 Change message type, type p2201 CO: Techn. controller fixed value 1 [100 ≙ 100%]
1 Fault 2 Alarm p2202 CO: Techn. controller fixed value 2 [100 ≙ 100%]
3 No message … …
r2122 Alarm code p2215 CO: Techn. controller fixed value 15 [100 ≙ 100%]
r2123 Alarm time received [ms] p2216 Techn. controller fixed value selection method
r2124 Alarm value 0 Selection, direct 1 Selection, binary
r2125 Alarm time removed [ms] p2220 BI: Techn. controller fixed value selection bit 0
p2126 Setting fault number for acknowledge mode p2221 BI: Techn. controller fixed value selection bit 1
p2127 Sets acknowledgement mode p2222 BI: Techn. controller fixed value selection bit 2
p2128 Selecting fault/alarm code for trigger p2223 BI: Techn. controller fixed value selection bit 3
r2129 CO/BO: Trigger word for faults and alarms r2224 CO: Techn. controller fixed value active [100 ≙
r2130 Fault time received in days 100%]
r2131 CO: Actual fault code r2225 CO/BO: Techn. controller fixed value selection
r2132 CO: Actual alarm code status word
r2133 Fault value for float values r2229 Techn. controller number currently
r2134 Alarm value for float values p2230 Techn. controller motorized potentiometer configu-
ration
r2135 CO/BO: Status word faults / alarms 2
.00 Storage active
r2136 Fault time removed in days
.02 Initial rounding active
r2138 CO/BO: Control word, faults/alarms
.03 Non-volatile data save active for p2230.0 = 1
r2139 CO/BO: Status word, faults/alarms 1
.04 Ramp-function generator always active
p2141 Speed threshold value 1 [rpm]
r2231 Techn. controller motorized potentiometer setpoint
p2153 Speed actual value filter time constant [ms] memory
p2155 Speed threshold value 2 [rpm] p2235 BI: Techn. controller motorized potentiometer
p2156 Switch-on delay comparison value reached [ms] setpoint up
r2245 CO: Techn. controller motorized potentiometer 1 Inversion of the technology controller actual
setpoint before RFG [100 ≙ 100%] value signal
p2247 Techn. controller motorized potentiometer ramp-up r2272 CO: Techn. controller actual value scaled [100 ≙
time [s] 100%]
p2248 Techn. controller motorized potentiometer ramp- r2273 CO: Techn. controller error [100 ≙ 100%]
down time [s] p2274 Techn. controller actual differentiation time con-
r2250 CO: Techn. controller motorized potentiometer stant [s]
setpoint after RFG [100 ≙ 100%] p2280 Techn. controller proportional gain
p2251 Techn. controller mode p2285 Techn. controller integral time [s]
0 Techn. controller as main speed setpoint p2286 BI: Hold techn. controller integrator
1 Techn. controller as additional speed setpoint p2289 CI: Techn. controller pre-control signal [100 ≙
p2252 Technology controller configuration 100%]
.04 1 = ramp function generator (up/down) by- p2290 BI: Technology controller limitation enable
pass deactivated 1 = enable technology controller output
.05 1 = integrator for skip speeds active p2291 CO: Techn. controller maximum limit [100 ≙ 100%]
.06 1 = do not display internal controller limitation p2292 CO: Techn. controller minimum limit [100 ≙ 100%]
p2253 CI: Techn. controller setpoint 1 [100 ≙ 100%] p2293 Techn. controller ramp-up/ramp-down time [s]
p2254 CI: Techn. controller setpoint 2 [100 ≙ 100%] r2294 CO: Techn. controller output signal [100 ≙ 100%]
p2255 Techn. controller setpoint 1 scaling [100 ≙ 100%] p2295 CO: Techn. controller output scaling [100 ≙ 100%]
p2256 Techn. controller setpoint 2 scaling [100 ≙ 100%] p2296 CI: Techn. controller output scaling [100 ≙ 100%]
p2257 Techn. controller ramp-up time [s] p2297 CI: Techn. controller maximum limit signal source
p2258 Techn. controller ramp-down time [s] [100 ≙ 100%]
r2260 CO: Techn. controller setpoint after ramp function p2298 CI: Techn. controller minimum limit signal source
generator [100 ≙ 100%] [100 ≙ 100%]
p2261 Techn. controller setpoint filter time constant [s] p2299 CI: Techn. controller limit offset [100 ≙ 100%]
p2263 Techn. controller type p2302 Techn. controller output signal start value [%]
0 D component in the actual value signal p2306 Techn. controller fault signal inversion
p2264 CI: Techn. controller actual value [100 ≙ 100%] p2339 Techn. controller threshold value for I action stop
at skip speed [%]
p2265 Techn. controller actual value filter time constant
[s] r2344 CO: Techn. controller last speed setpoint
(smoothed) [100 ≙ 100%]
r2266 CO: Techn. controller actual value after filter [100
≙ 100%] p2345 Techn. controller fault response
p2267 Techn. controller upper limit actual value [100 ≙ 0 Function inhibited
100%] 1 For a fault: change over to r2344 (or p2302)
p2268 Techn. controller lower limit actual value [100 ≙ 2 For a fault: Change over to p2215
100%] r2349 CO/BO: Techn. controller status word
p9801 SI enable, functions integrated in the drive (pro- r20051 BO: OR 1 output Q
cessor 2) p20052 OR 1 runtime group → same as p20032
p9810 SI PROFIsafe address (processor 2) p20053 OR 1 run sequence
p9850 SI F-DI changeover, tolerance time (processor 2) p20054 BI: OR 2 inputs → same as p20030
p9851 SI STO debounce time (processor 2) [μs] r20055 BO: OR 2 output Q
r9871 SI common functions (processor 2) p20056 OR 2 runtime group → same as p20032
r9872 CO/BO: SI status (Power Module) p20057 OR 2 run sequence
r9898 SI actual checksum SI parameters (processor 2) p20058 BI: OR 3 inputs → same as p20030
p9899 SI reference checksum SI parameters (processor r20059 BO: OR 3 output Q
2) p20060 OR 3 runtime group → same as p20032
p20061 OR 3 run sequence
p20062 BI: XOR 0 inputs → same as p20030
r9976 System utilization [%] r20063 BO: XOR 0 output Q
[1] Computation time utili- [5] Highest gross p20064 XOR 0 runtime group → same as p20032
zation utilization
p20065 XOR 0 run sequence
p20066 BI: XOR 1 inputs → same as p20030
r20067 BO: XOR 1 output Q
r20001 Runtime group sampling time [ms]
p20068 XOR 1 runtime group → same as p20032
[0] Runtime group 0 ... [9] Runtime group 9
p20069 XOR 1 run sequence
p20030 BI: AND 0 inputs
p20070 BI: XOR 2 inputs → same as p20030
[0] Input I0 … [3] Input I3
r20071 BO: XOR 2 output Q
r20031 BO: AND 0 output Q
p20072 XOR 2 runtime group → same as p20032
p20032 AND 0 runtime group
p20073 XOR 2 run sequence
1 Runtime group 1 ... 6 Runtime group 6
p20074 BI: XOR 3 inputs → same as p20030
9999 Not calculated
r20075 BO: XOR 3 output Q
p20033 AND 0 run sequence
p20076 XOR 3 runtime group → same as p20032
p20034 BI: AND 1 inputs → same as p20030
p20077 XOR 3 run sequence
r20035 BO: AND 1 output Q
p20078 BI: NOT 0 input I
p20036 AND 1 runtime group → same as p20032
r20079 BO: NOT 0 inverted output
p20037 AND 1 run sequence
p20327 RSR 2 runtime group → same as p20032 p20375 PLI 0 Y coordinate B transition point
p20328 RSR 2 run sequence [0] Transition point 0 … [19] Transition point
19
p20329 BI: DFR 2 inputs → same as p20198
p20376 PLI 0 runtime group → same as p20096
r20330 BO: DFR 2 output Q
p20377 PLI 0 run sequence
r20331 BO: DFR 2 inverted output QN
p20378 CI: PLI 1 input X
p20332 DFR 2 runtime group → same as p20032
r20379 CO: PLI 1 output Y
p20333 DFR 2 run sequence
p20380 PLI 1 X coordinate A transition point → same as p
p20334 BI: PDE 2 input pulse I 20374
p20335 PDE 2 pulse delay time [ms] p20381 PLI 1 Y coordinate B transition point → same as p
r20336 BO: PDE 2 output Q 20375
p20337 PDE 2 runtime group → same as p20096 p20382 PLI 1 runtime group → same as p20096
p20338 PDE 2 run sequence p20383 PLI 1 run sequence
p20339 BI: PDE 3 input pulse I p60022 Selecting a PROFIsafe telegram
p20340 PDE 3 pulse delay time [ms] r61000 PROFINET Name of Station
r20341 BO: PDE 3 output Q r61001 PROFINET IP of Station
p20342 PDE 3 runtime group → same as p20096
p20343 PDE 3 run sequence
p20344 BI: PDF 2 input pulse I
p20345 PDF 2 pulse delay time [ms]
r20346 BO: PDF 2 output Q
p20347 PDF 2 runtime group → same as p20096
p20348 PDF 2 run sequence
p20349 BI: PDF 3 input pulse I
p20350 PDF 3 pulse delay time [ms]
r20351 BO: PDF 3 output Q
p20352 PDF 3 runtime group → same as p20096
p20353 PDF 3 run sequence
p20354 BI: MFP 2 input pulse
p20355 MFP 2 pulse duration [ms]
r20356 BO: MFP 2 output Q
p20357 MFP 2 runtime group → same as p20096
p20358 MFP 2 run sequence
p20359 BI: MFP 3 input pulse
p20360 MFP 3 pulse duration [ms]
r20361 BO: MFP 3 output Q
p20362 MFP 3 runtime group → same as p20096
p20363 MFP 3 run sequence
p20372 CI: PLI 0 input X
r20373 CO: PLI 0 output Y
p20374 PLI 0 X coordinate A transition point
Table 5- 1 The most important alarms and faults of the safety functions
Functions
BOP-2, 47
A Fuse, 19
Agitators, 40
Analog input, 26
G
Analog output, 26
Getting Started, 84
GSD (Generic Station Description), 36
B GSDML (Generic Station Description Markup
Language), 36
BOP-2
Menu, 47
Symbols, 47
H
Braking resistor, 15
Bus termination, 24 Hardware Installation Manual, 84
Harmonics, 15
C
I
Cable protection, 19
Centrifuge, 40 Interfaces, 24
Chain conveyors, 40
Commutation notches, 15
Compressor, 40 K
Control terminals, 26
Kneaders, 40
Conveyor belt, 40
Crushers, 40
cUL-compliant installation, 22
L
Line reactor, 15
D List Manual, 84
Locked-rotor (starting) torque, 12
Digital input, 26
Digital output, 26
Dimensioned drawings, 11
M
Drilling pattern, 12
Menu
BOP-2, 47
E Operator panel, 47
Mills, 40
EDS (electronic data sheet), 36
Minimum spacing
Extruder, 40
Above, 11
Below, 11
Front, 11
F
Side by side, 11
Factory assignment, 26 Mixers, 40
Fans, 40 MotID (motor data identification), 42, 45
Fieldbus interfaces, 24 Motor data
Identify, 45
Identifying, 42 U
measure, 45
UL-compliant installation, 22
Measuring, 42
User interfaces, 24
Motor temperature sensor, 26
O
Operating instruction, 6
Operating Instructions, 84
Operator panel
BOP-2, 47
Menu, 47
Output choke, 15
Overvoltage protection, 15
P
Parameter number, 49
Parameter value, 49
Power Modules
Dimensioned drawings, 11
Procedure, 6
Pump, 40
R
Roller conveyors, 40
Rotary furnace, 40
S
Settling time, 40
Shield plate, 12
Speed
change with BOP-2, 47
Spindle, 40
STARTER
Download, 38, 38
Switching-on a motor with BOP-2, 47
Symbols, 6
T
Temperature sensor, 26
Terminal strip
Factory setting, 26
Torque accuracy, 40