151 G1 GS BC# PR Doc 0063 B1
151 G1 GS BC# PR Doc 0063 B1
151 G1 GS BC# PR Doc 0063 B1
N.I.S.O.C
E.Rahmani
B1 Issue for Comment S.Gholami GH.Rahmati 99/05/15
S.Hosseini
E.Rahmani
B0 Issue for Comment S.Gholami GH.Rahmati 99/04/23
S.Hosseini
Prepared by Check by Approved by Date Approved Date
REV. DESCRIPTION
CONSULTING
REV.: B1 PAGE: 1 of 8
Project No.:
Document Title: DATA SHEET For NEW VERTICAL CRUDE OIL PUMP
TABULATION OF REVISED PAGES
REVISION REVISION
SHEET REMARK SHEET REMARK
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36 OTHER: Min
37 UTILITY CONDITIONS : PRESS. bar g Max
38 ELECTRICITY : DRIVERS HEATING CONTROL SHUTDOWN Min
39 VOLTAGE 400V
40 PHASE 3PH N2: MAX bar g MIN bar g
41 HERTZ 50HZ
Rev.:B1
PROJECT : EQUIPPING GACHSARAN 1&2 WELLHEAD CLUSTERS TO SPARE
PUMP - CLUSTER 41 Page: 4 of 8
Document Title: DATA SHEET For NEW VERTICAL CRUDE OIL PUMP
1 Note CONSTRUCTION Rev
2 API PUMP TYPE: OH3 [Based on API 610 definitions] CASING MOUNTING: IN-LINE B1
Rev.:B1
PROJECT : EQUIPPING GACHSARAN 1&2 WELLHEAD CLUSTERS TO SPARE
PUMP - CLUSTER 41 Page: 5 of 8
Document Title: DATA SHEET For NEW VERTICAL CRUDE OIL PUMP
1 Note INSTRUMENTATION SEAL SUPPORT SYSTEM MOUNTING Rev
2 SEE ATTACHED API-670 DATA SHEET SEAL SUPPORT SYSTEM MOUNTED ON PUMP BASEPLATE
9 Mounting Location of Accelerometers SEE ATTACHED ISO 21049/API 682 DATA SHEET
10 ADDITIONAL CENTRAL FLUSH PORT (6.8.9)
11 FLAT SURFACE REQUIRED (6.10.2.11) HEATING JACKET REQ'D. (6.8.11)
12 Number of Accelerometers MECHANICAL SEAL AS PER API 682
13 Mounting Location of Accelerometers PLAN 31/53B
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15 HEATING AND COOLING (6.1.17)
16 COOLING REQ'D
17 VIBRATION PROBES (7.4.2.2) COOLING WATER PIPING PLAN
18 PROVISIONS FOR VIB. PROBES COOLING WATER PIPING
19 NUMBER PER RADIAL BEARING FITTINGS
20 NUMBER PER AXIAL BEARING COOLING WATER PIPING MATERIALS
21 COOLING WATER REQUIREMENTS:
22 MONITORS AND CABLES SUPPLIED BY (7.4.2.4) BEARING HOUSING
23 HEAT EXCHANGER
24 TEMPERATURE (7.4.2.3) TOTAL COOLING WATER
25 PROVISIONS FOR TEMP PROBES HEATING MEDIUM
26 RADIAL BEARING TEMP. YES OTHER
27 NUMBER PER RADIAL BEARING 1 HEATING PIPING
28 THRUST BEARING TEMP.
29 NUMBER PER THRUST BEARING ACTIVE SIDE PIPING & APPURTENANCES
30 NUMBER PER THRUST BEARING INACTIVE SIDE MANIFOLD PIPING FOR PURCHASER CONNECTION (7.5.1.6)
31 TEMP. GAUGES (WITH THERMOWELLS) (9.1.3.6) VENT
32 PRESSURE GAUGE TYPE DRAIN YES
33 Remarks COOLING WATER YES
34 For each bearing housing, one duplex temprature probe TAG ALL ORIFICES (7.5.2.4)
35 is required. SOCKET WELD CONN ON SEAL GLAND (7.5.2.8)
36 Related transmitters and JBs also is required to be supplied by
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Rev.:B1
PROJECT : EQUIPPING GACHSARAN 1&2 WELLHEAD CLUSTERS TO SPARE
PUMP - CLUSTER 41 Page: 6 of 8
Document Title: DATA SHEET For NEW VERTICAL CRUDE OIL PUMP
1 Note SURFACE PREPARATION AND PAINT TEST Rev
34 0 HYDROSTATIC WIT
35 HYDROSTATIC TEST OF BOWLS & COLUMN (9.3.13.2) NON-WIT
36 OTHER PURCHASER REQUIREMENTS PERFORMANCE TEST WIT
37 COORDINATION MEETING REQUIRED (10.1.3) YES TEST IN COMPLIANCE WITH (8.3.3.2)
38 MAXIMUM DISCHARGE PRESSURE TO INCLUDE TEST DATA POINTS TO (8.3.3.3)
39 MAX RELATIVE DENSITY YES TEST TOLERANCES TO (8.3.3.4)
40 OPERATION TO TRIP SPEED NPSH (8.3.4.3.1) (8.3.4.3.4) (If Required) WIT
41 MAX DIA. IMPELLERS AND/OR NO OF STAGES NPSH-1ST STG ONLY (8.3.4.3.2)
42 CONNECTION DESIGN APPROVAL
TORSIONAL ANALYSIS (9.2.1.4)
/ REPORT (6.9.2.10) NPSH TESTING
TEST NPSHA TO HI 1.6
LIMITED TO OR ISOSITE
110% 9906NPSHA
(8.3.4.3.3)
(8.3.3.6)
43 PROGRESS REPORTS YES RETEST ON SEAL LEAKAGE (8.3.3.2.d) OBSERVE
44 OUTLINE OF PROC FOR OPTIONAL TESTS (10.2.5) YES RETEST REQUIRED AFTER FINAL HEAD ADJ (8.3.3.7.b)
45 ADDITIONNAL DATA REQUIRING 20 YEARS RETENTION (8.2.1.1) COMPLETE UNIT TEST (8.3.4.4.1)
46 SOUND LEVEL TEST (8.3.4.5) OBSERVE
47 LATERAL ANALYSIS REQUIRED (9.1.3.4) (9.2.4.1.3) CLEANLINESS PRIOR TO FINAL ASSEMBLY (8.2.2.6)
48 MODAL ANALYSIS REQUIRED (9.3.9.2) LOCATION OF CLEANLINESS INSPECTION
49 DYNAMIC BALANCE ROTOR (6.9.4.4) YES NOZZLE LOAD TEST
50 INSTALLATION LIST IN PROPOSAL (10.2.3.l) YES CHECK FOR CO-PLANAR MOUNTING PAD SURFACES
51 VFD STEADY STATE DAMPED RESPONSE ANALYSIS (6.9.2.3) MECHANICAL RUN TEST UNTIL OIL TEMP STABLE
52 4 HR. MECH RUN AFTER OIL TEMP STABLE (8.3.4.2.1) WIT
53 TRANSIENT TORSIONAL RESPONSE (6.9.2.4) 4 HR. MECH RUN TEST (8.3.4.2.2)
54 BEARING LIFE CALCULATIONS REQUIRED (6.10.1.6) YES
55 IGNITION HAZARD ASSMT TO EN 13463-1 (7.2.13.e) BRG HSG RESONANCE TEST (8.3.4.7)
56 CASING RETIREMENT THICKNESS DRAWING (10.3.2.3) STRUCTURAL RESONANCE TEST (9.3.9.2)
57 FLANGES RQD IN PLACE OF SKT WELD UNIONS (7.5.2.8) REMOVE / INSPECT HYDRODYNAMIC BEARINGS AFTER TEST
58 INCLUDE PLOTTED VIBRATION SPECTRA (6.9.3.3) (9.2.7.5)
59 CONNECTION BOLTING (7.5.1.7) AUXILIARY EQUIPMENT TEST (8.3.4.6) NON-WIT
60 CADMIUM PLATED BOLTS PROHIBITED YES EQUIPMENT TO BE INCLUDED IN AUXILLIARY TESTS
61 VENDOR TO KEEP REPAIR AND HT RCDS (8.2.1.1.c) YES
62 VENDOR SUBMIT TEST PROCEDURES (8.3.1.1) YES LOCATION OF AUXILIARY EQUIPENT TEST
63 SUBMIT INSPECTION CHECK LIST (8.1.5) YES
64 IMPACT TEST (6.12.4.3) PER EN 13445
Rev.:B1
PROJECT : EQUIPPING GACHSARAN 1&2 WELLHEAD CLUSTERS TO SPARE
PUMP - CLUSTER 41 Page: 7 of 8
Document Title: DATA SHEET For NEW VERTICAL CRUDE OIL PUMP
1 Note PRESSURE VESSEL DESIGN CODE REFERENCES Rev
7 THESE REFERENCES MUST BE LISTED BY THE PURCHASER. (DEFAULT TO TABLE 10 IF NO PURCHASER PREFERENCE IS STATED)
8 ALTERNATE WELDING CODES AND STANDARDS
9 WELDING REQUIREMENT (APPLICABLE CODE OR STANDARD) DEFAULT PER TABLE 11
10 WELDER/OPERATOR QUALIFICATION DEFAULT PER TABLE 11
11 WELDING PROCEDURE QUALIFICATION DEFAULT PER TABLE 11
12 NON-PRESSURE RETAINING STRUCTURAL WELDING SUCH AS BASEPLATES OR SUPPORTS DEFAULT PER TABLE 11
13 MAGNETIC PARTICLE OR LIQUID PENETRANT EXAMINATION OF PLATE EDGES DEFAULT PER TABLE 11
14 POSTWELD HEAT TREATMENT DEFAULT PER TABLE 11
15 POSTWELD HEAT TREATMENT OF CASING FABRICATION WELDS DEFAULT PER TABLE 11
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17 MATERIAL INSPECTION
21 RADIOGRAPHY
22 ULTRASONIC INSPECTION
23 MAGNETIC PARTICLE INSPECTION
24 LIQUID PENETRANT INSPECTION
25 VISUAL INSPECTION (all surfaces)
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Rev.:B1
PROJECT : EQUIPPING GACHSARAN 1&2 WELLHEAD CLUSTERS TO SPARE
PUMP - CLUSTER 41 Page: 8 of 8
Document Title: DATA SHEET For NEW VERTICAL CRUDE OIL PUMP
1 Note Rev
2 REMARKS :
3 Note 1: Valves are required on all vent and drain connections.
4 Note 2: The margin between NPSH available and NPSH required shall be at least 1m.
5 Note 3: NACE MR0175 shall be considered for material selection.
6 Note 4: Wear rings shall be face-hardened.
7 Note 5: Hydraulically mounted coupling hubs may be provided for shafts 50 mm or larger in diameter.
8 Note 6: Two years operating spare parts shall be supplied by vendor.
9 Note 7: Raw test data immediately after test completion shall be submitted to purchaser (or his representative).
10 Processed data shall be furnished within 24 hours if test completed.
11 Note 8: Water contents of oil will be in emulsion form.
12 Note 9: Estimated NPSHA is calculated based on distance between low low liquid level of vessel and pump suction nozzle and will be finalized on detail design
13 Note 10 : Deleted.
14 Note 11 :Deleted.
15 Note 12 : Mechanical Seal:
16 -Double Mechanical Seal
17 -Plan 31 + 53B (vendor to confirm)
18 -Cartridge design
19 -Acc. To API 682 3rd
20 Note 13: Estimate for BHP is 15.1 Kw.
21 Note 14: Selected pump shall be able to transfer maximum capacity.
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