RA 10 042/03.

95

Gear Pump
Model G4, Series 2X RA
10 042/03.95
…3000 PSI …6.1 in3
Sizes 40 to 100
(210 bar) (100 cm3) Replaces: 01.91

– SAE connection flanges

– Sleeve bearings for long life
– Single block bearings
– ISO or SAE drive shaft and mounting flange
– Tandem pumps possible

Hydraulic pumps, model G4, are self-priming, external gear

pumps. Applicable to 3000 PSI (210 bar), these fixed
displacement pumps provide flow to operate hydraulic circuits.
Consisting of housing (1), mounting flange (2), drive shaft (3),
bearing blocks (4), sleeve bearings (5), and rear cover (6). G4
series gear pumps are designed to handle the rigors of
industrial use.
Rotation of the gears creates a void at the suction inlet (S). Fluid
trapped in the gear roots is transported to the pressure port (P).
This merging of fluid creates flow, which reflects a pressure R 7644/29
signal as a result of load forces. As evident by the cross-section, Model 1 PF 2 G4-2X/...E 07 MC
any void created at the suction inlet will immediately be replaced
by reservoir fluid. To enhance smooth performance, a small
volume of load-pressurized-fluid is needed to aid in internal
lubrication.
1
Symbol
6
P

S P

3
S

2
4 5

Technical data (For operation outside these parameters, please consult us!)

Fluid: Mineral oil to data sheet RE 07 075 Fluid cleanliness: Maximum permissible degree of
For use with HFC, HTG, HPG and HE fluids please consult us contamination of fluid to NAS 1638 Class 10.
Fluid temperature range: 5 to 176 °C (–15 °C to +80 °C) We therefore recommend a filter with a minimum efficiency of
Higher temperatures on enquiry ß20 ≥ 100.
Ambient temperature range: 5 to 140 °C (–15 °C to +60 °C) Drive type: Flexible coupling, for other types, please consult us
Viscosity range: 60 to 1400 SUS (10 to 300 mm /s) 2 Installation position: preferrably horizontal
(recommended viscosity range), Direction of rotation: Pumps may only rotate in the direction
4640 SUS (1000 mm2/s) permissible start viscosity specified by model code.

Size 40 50 63 70 80 100
Displacement in in3 (cm3) 2.44 (40) 3.05 (50) 3.84 (63) 4.27 (70) 4.88 (80) 6.10 (100)
Operating pressure range, (input): absolute pressure pabs min 10.3 PSIA (0.7 bar) to pabs max 43.5 PSIA (3.0 bar)
Max. continuous pressure p1 in PSI (bar) 3050 (210) 3050 (210) 3050 (210) 3050 (210) 2600 (180) 2175 (150)
Peak pressure p2 in PSI (bar) at 106 start-up pressure peaks 3625 (250) 3625 (250) 3625 (250) 3625 (250) 3050 (210) 2475 (170)
Max. speed at continuous pressure p1 in rpm 3000 2700 2700 2700 2700 2700
Min. speed at p = 2610 PSI (180 bar) in rpm 500 500 500 500 500 500
Min. speed at p1 in rpm 700 700 700 700 700 700

1
RA 10 042/03.95
Flow and performance data (average values)

Displacement Effective output flow (Qeff); required power (Pa)

Size in3/rev. at 1750 rpm, v = 190 SUS (41 mm2/s) and t = 122 °F (50 °C)
(cm3/rev) Pressure PSI (bar) 145 (10) 725 (50) 1450 (100) 2175 (150) 2550 (175) 2900 (200) 3050 (210)
GPM 18.3 18.0 17.4 16.8 16.0 16.0 15.9
Qeff
2.44 (L/min) (69.4) (68.2) (65.9) (63.6) (61.8) (60.7) (60.2)
40
(40) HP 1.7 8.2 15.9 23.9 26.8 31.9 33.9
Pa
(kW) (1.3) (6.1) (11.9) (17.8) (20.8) (23.8) (25.3)
GPM 23.1 22.8 22.2 21.6 21.3 20.9 20.8
Qeff
3.05 (L/min) (87.5) (86.3) (84.0) (81.6) (80.5) (79.3) (78.8)
50
(50) HP 3.1 10.9 20.5 30.3 35.4 40.4 50.3
Pa
(kW) (2.3) (8.1) (15.3) (22.6) (26.4) (30.1) (37.5)
GPM 29.3 28.8 28.2 27.4 26.8 26.3 26.2
Qeff
3.84 (L/min) (110.8) (109.1) (106.7) (103.8) (101.5) (99.7) (99.1)
63
(63) HP 3.6 13.9 26.9 39.7 46.1 52.17 54.9
Pa
(kW) (2.7) (10.4) (20.1) (29.6) (34.4) (38.9) (41.0)
Qeff GPM 32.36 31.7 31.1 30.8 29.9 29.1 28.8
4.27 (L/min) (122.5) (120.1) (117.8) (116.6) (113.1) (110.2) (109.1)
70
(70) HP 4.7 16.1 30.3 44.7 43.7 58.9 61.6
Pa
(kW) (3.5) (12.0) (22.6) (33.3) (32.6) (43.9) (45.9)
GPM 36.9 36.7 35.9 35.1 34.6
Qeff
4.88 (L/min) (140) (138.8) (135.9) (133) (130.9)
80
(80) HP 5.0 18.1 34.2 50.2 58.5
Pa
(kW) (3.7) (13.5) (25.5) (37.4) (43.6)
GPM 46.1 45.6 45.0 44.1
Qeff
6.10 (L/min) (174.4) (172.6) (170.3) (166.8)
100
(100) HP 6.0 21.9 41.7 61.3
Pa
(kW) (4.5) (16.3) (31.1) (45.7)

Size 100 Size 80 Size 70

(300) Size 63
200
(250) Permissible torques at shaft end
Drive torque T lb-ft (Nm)

Size 50
160 A = Metric parallel keyed shaft 25 mm dia.
(200) Tmax = 185 lb-ft (250 Nm)
Size 40
120 D = Splined shaft SAE-B 7/8"
(150) Tmax = 222 lb-ft (300 Nm)
(100) 80 E = Splined shaft SAE-C 1-1/4"
Tmax = 370 lb-ft (500 Nm)
(50) 40

1000 2000 3000

(50) (100) (150) (200) (250)

Pressure p PSI (bar)

Indicative noise level: measured in an anechoic chamber ν = 190 SUS (41 mm2/s) t = 122 °F (50 °C)

Measured at a distance from microphone to pump 3.28 FT (1 m)

P n = 950 rpm n = 1450 rpm
PSI (bar) Size Size
40 50 63 70 80 100 40 50 63 70 80 100
75 (5) 65 67 73 74 70 73.5 70.5 70 71.5 69.5 71.5 78
725 (50) 67 67.5 71.5 69.5 70.5 73.5 71 71.5 73 70 73.5 75
1450 (100) 67 68 72 68.5 71.5 73.5 73 74 74.5 71.5 76 75.5
2175 (150) 67.5 71 72.5 69.5 73.5 73 73 74 76 75 78.5 77.5
2900 (200) 68 73 74 72.5 73.5 73.5 77 77.5 78.5 80
3050 (210) 67.5 74 73.5 74 74 78 78 80
Note: Noise levels are a function of pressure and drive speed.

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 RA 10 042/03.95
Ordering Code

1 PF 2 G4* – 2X / 07 M *
Series 20 to 29 = 2X Futher details
(20 to 29, in clear text
externally interchangeable)
No Code = Single pump
Size (displacement) F= Roller bearing in mounting flange,
2.44 in3/rev (40 cm3) = 040 obligatory with SAE-C-2 hole flange
3.05 in3/rev (50 cm3) = 050 R= Front pump for combination
3.84 in3/rev (63 cm3) = 063 with G4 + G3 or G4 + G2
4.27 in3/rev (70 cm3) = 070 K= Front pump in combination
4.88 in3/rev (80 cm3) = 080
L= Rear pump in combination
6.10 in3/rev (100 cm3) = 100
S= Standard flange, 85 mm dia.
Direction of rotation (viewed on shaft end) B= SAE-B-2 hole flange
Clockwise =R H= Combination flange (rear pump)
Counter-clockwise =L
M= NBR seals up to 80°C
7/8" SAE B splined shaft, 13 teeth =D
07 = SAE mounting flange for suction and pressure ports
1 1/4" SAE C splined shaft, 14 teeth =E
Parallel keyed shaft (25 mm dia.) =A
Shaft for combination pump, rear pump =H

*Not typically stocked

Unit dimensions, ordering code: dimensions in inches (millimeters)

Dimensions Ordering code

Model 1 PF 2 G4-2X/... R A 07 MC Size Counter-
Weight
L A B Clockwise clockwise
lbs (kg)
Size (see table) 040 5.83 (148) 3.15 (80) 451 735 405 737 33.1 (15.0)
050 6.06 (154) 3.27 (83) 449 021 449 693 33.9 (15.4)
Direction of rotation: Parallel keyed 063 6.38 (162) 3.43 (87) 447 480 449 805 36.1 (16.4)
Clockwise =R shaft 070 6.54 (166) 3.50 (89) 451 034 456 000 37.5 (17.0)
Counter-clockwise =L Ø25 mm
080 6.77 (172) 3.62 (92) 448 537 459 229 38.3 (17.4)
100 7.17 (182) 3.86 (96) 449 025 403 025 40.6 (18.4)
For further dimensions see table on page 4 “Connection ports” below

2.05
(52) A
B Suction side Pressure side
1.65
(42) Ø 0.43 4.88
1.26 (124)
(32) (Ø 11) 0.31
0.20 L3 (8)
(5)
0.95 2.40
(24.25) 1.97
(61) (50)
0
Ø 3.35 –0.0016
5.59
0
(Ø 85 ) 7.32 6.46
–0.04
B1 (142)
(186) (164)
1.10 Ø 0.98j8
(28) (Ø 25j8)

6.10
0.79 (155)
(20)

Direction of rotation:
Clockwise (model "R"), viewed from shaft end
For counter-clockwise model "L", suction and pressure ports are opposite!

3
RA 10 042/03.95
Unit dimensions, ordering code: dimensions in inches (millimeters)
Dimensions Ordering code
Weight
1 PF 2 G4-2X/... R D 07 MB Size Counter-
lbs (kg)
L A B Clockwise clockwise
Size (see table) 040 6.57 (167) 3.89 (99) 461 517 530 102 33.1 (15.0)
050 6.73 (173) 4.01 (102) 530 130 503 104 33.9 (15.5)
Direction of rotation: 063 7.12 (181) 4.17 (106) 459 547 530 105 36.3 (16.5)
Clockwise =R 7/8" SAE 070 7.28 (185) 4.25 (108) 530 106 530 107 37.5 (17.0)
Counter-clockwise =L splined shaft 080 7.51 (191) 4.37 (111) 530 108 530 108 38.6 (17.5)
100 7.99 (203) 4.60 (117) 530 110 530 010 40.8 (18.5)
For further dimensions see table “Connection ports” below
1.63
A
(41.3)
0.25 Suction side Pressure side
Splined shaft B
SAE-B 7/8" (6.3) 0.51
13T 16/32 DP 1.34 (13) 0.95 0.56
(14.3) 2.36
Tooth thickness t = 2.261 (34) L3 (24.25)
(60)
Ø 21.806 -0.127
0 0.98
5
(25) Ø5.7 )
(146
0.56
B1
5.59 (14.3)
(142)
0
Ø 4.00 –0.0016 6.10
0
(101.6 –0.04 ) 2.20 Ø D1 (155) Ø 6.87
Direction of rotation: (56) Ø D2 (174.5)
Clockwise (model "R"), viewed from shaft end
For counter-clockwise model "L", suction and pressure ports are opposite!

Dimensions Ordering code Weight

1 PF 2 G4-2X/... R E 07 MCF Size
A B Clockwise lbs (kg)
L
040 6.57 (167) 3.89 (99) 146 447 00 33.1 (15.0
Size (see table)
050 6.73 (173) 4.01 (102) 146 448 00 33.9 (15.5)
063 7.12 (181) 4.17 (106) 414 698 00 36.3 (16.5)
Direction of rotation:
070 7.28 (185) 4.25 (108) 146 450 00 37.5 (17.0)
Clockwise =R 1 1/4" SAE
Counter-clockwise =L splined shaft 080 7.51 (191) 4.37 (111) 146 451 00 38.6 (17.5)
100 7.99 (203) 4.60 (117) 146 452 00 40.8 (18.5)
For further dimensions see table “Connection ports” below
2.19
A Suction side Pressure side
(55.6)
Splined shaft 0.25
SAE-C 1 1/4" B Ø 0.69
1.87 (6.3)
14T 12/24 DP (47.6) 0.51 0.95 (17.5) 2.87
Tooth thickness (13) (24.25)
L3 (73)
t = 0.128 (3.251) 1.26
0
Ø 1.230 -0.027 (32) 3
Ø 7.1 )
(Ø 0
31.75 -0.680 ) (181 6.61
B1 (168)
5.59
(142)
6.10
0
Ø 5.000 -0.0016
2.20 Ø D1 (155)
Direction of rotation: 0
(Ø 127 -0.04 ) Ø 8.43
(56) Ø D2 (214)
Clockwise (model "R"), viewed from shaft end
For counter-clockwise model "L", suction and pressure ports are opposite!
Connection ports: dimensions in inches (millimeters)
Suction side Mounting Pressure side Mounting
Size
B1 L3 ØD1 D2 flange B1 L3 ØD1 D2 flange
40 2.315 (58.8) 1.189 (30.2) 1.299 (33) M10 1-1/4" SAE 2.315 (58.8) 1.189 (30.2) 1.024 (26) M10 1-1/4" SAE
50 2.315 (58.8) 1.189 (30.2) 1.299 (33) M10 1-1/4" SAE 2.315 (58.8) 1.189 (30.2) 1.024 (26) M10 1-1/4" SAE
63 2.748 (69.8) 1.409 (35.8) 1.496 (38) M12 1-1/2" SAE 2.748 (69.8) 1.409 (35.8) 1.299 (33) M12 1-1/2" SAE
70 2.748 (69.8) 1.409 (35.8) 1.496 (38) M12 1-1/2" SAE 2.748 (69.8) 1.409 (35.8) 1.299 (33) M12 1-1/2" SAE
80 3.063 (77.8) 1.685 (42.8) 1.969 (50) M12 2" SAE 2.748 (69.8) 1.409 (35.8) 1.496 (38) M12 1-1/2" SAE
100 3.063 (77.8) 1.685 (42.8) 1.969 (50) M12 2" SAE 2.748 (69.8) 1.409 (35.8) 1.496 (38) M12 1-1/2" SAE

4
 RA 10 042/03.95

Double gear pump

Model G4 series 2X

Pump I Pump II

Example: 1 PF 2 G4-2X/032 RD 07 MCK + 1 PF 2 G4-2X/026 RH 07 MHL

Technical data (For operation outside these parameters, please consult us!)

– General data for single pumps is also applicable to double pumps (see page 1)

The following should be given particular attention in double pumps:

– Pump I must consume higher power (pressure x flow) than pump II.
– Pump I and pump II are not separated on the suction side.
– The torque transmitted by the drive shafts and the coupling between the pumps is limited as shown below.
– When applying double pumps, the sum of the torques must not exceed permissible values.

Size 100 Size 80 Size 70 Permissible torques on shaft end

(300) Size 63
200 A = 25 mm dia. parallel shaft Tmax = 185 lb-ft (250 Nm)
(250)
Drive torque T lb-ft (Nm)

Size 50 H = Coupling between

160 pump I and pump II Tmax = 370 lb-ft (500 Nm)
(200)
Size 40
120
(150)

(100) 80

(50) 40

1000 2000 3000

(50) (100) (150) (200) (250)

Pressure p PSI (bar)

5
RE 10 042/03.95
Unit dimensions, ordering code: Dimensions in inches (millimeters)
Ordering code
Front pump Rear pump
R
1 PF 2 G4-2X/... R A 07 MSK 1 PF 2 G4-2X/... L H 07 MHL
L
Part number Part number
Size Size
Clockwise Counter-clockwise Clockwise Counter-clockwise
40 452 276 – 40 452 282 415 754
50 459 738 418 309 50 477 336 459 232
63 448 658 478 308 63 452 283 460 157
70 456 119 463 656 70 453 838 472 002
80 452 277 479 922 80 452 284 382 715
100 452 278 460 158 100 452 285 487 716

Sample order: 1 PF 2 G4-2X/080 RA 07 MSK Part no. RR00 452 277

1 PF 2 G4-2X/040 RH 07 MHL Part no. RR00 452 282
Combination parts G4 + G4 Part no. RR00 324 675
(Pumps I and II rotate in the same direction!)

0.20 1.26 B D
(5) (32) A C

Ø 3.35
(85h7) Size Dimensions in inches Mounting flange
(millimeters) Suction Pressure
0.31 A B C D side side
(8) 40 3.15 5.91 2.80 5.47 1-1/4" SAE 1-1/4" SAE
1.10 (80) (150) (71) (139)
(28) 50 3.27 6.14 2.91 5.71 1-1/4" SAE 1-1/4" SAE
0.95 0.79
(20) (83) (156) (74) (145)
(24.25)
63 3.43 6.46 3.07 6.02 1-1/2" SAE 1-1/2" SAE
Suction side (87) (164) (78) (153)
Ø 0.98 70 3.50 6.61 3.15 6.18 1-1/2" SAE 1-1/2" SAE
(25j6) (89) (168) (80) (157)
80 3.62 6.85 3.27 6.42 2" SAE 1-1/2" SAE
610 (92) (174) (83) (163)
(155) 100 3.86 7.32 3.50 6.89 2" SAE 1-1/2" SAE
(98) (186) (89) (175)
0.31 See page 3 for further dimensions (single pump) and table
(8) on page 4.
1.65
2.05 (42) Pressure side
(52)
Direction of rotation:
Clockwise (model "R"), viewed from shaft end
For counter-clockwise model "L", suction and pressure ports are opposite!

Seal kits, buna

Pump type Seal set Pump type Seal set

(all sizes) Part number (all sizes) Part number
1PF 2 G4-2X/... R A 07 MS RR00 321 271 1PF 2 G4-2X/... R E 07 MCF RR00 311 507
L L
(flange only) (flange only)
1PF 2 G4-2X/... R D 07 MB RR00 321 271 1PF 2 G4-2X/... RL A 07 MS (K) RR00 321 267
L
(flange only) (housing only)
FPM seals upon request 1PF 2 G4-2X/... R H 07 MHL RR00 321 267
L

Mannesmann Rexroth Corporation

Rexroth Hydraulics Div., Industrial, 2315 City Line Road, Bethlehem, PA 18017-2131 Tel. (610) 694-8300 Fax: (610) 694-8467
Rexroth Hydraulics Div., Mobile, 1700 Old Mansfield Road, Wooster, OH 44691-0394 Tel. (330) 263-3400 Fax: (330) 263-3333
6 All rights reserved – Subject to revision
Printed in U.S.A.