Sustainable Brick Masonry Bond Design and Analysis An Application of A Decision Making Technique
Sustainable Brick Masonry Bond Design and Analysis An Application of A Decision Making Technique
Sustainable Brick Masonry Bond Design and Analysis An Application of A Decision Making Technique
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Abstract: This research intends to explore the sustainable masonry bond formation and interface
behaviour of brick masonry bonds with different cement mortar ratios. To test the sustainable
behaviour of different brick bonds, different tests were applied to evaluate the performance of the
developed five brick masonry structures with the help of four mortar ratios. Following that pattern,
the methodologies of a prism triplet test, a bond wrench test, a shear bond test and strength tests
for brick masonry were applied. The prism triplet test explained the bonding behaviour of mortar
by producing a maximum strength (0.21 MPa) with a 1:3 mix ratio, and the minimum strength (0.095
MPa) with a 1:8 mix ratio. The bond wrench test showed a bond strength of maximum 0.0685 MPa
with a mortar ratio of 1:3 and a minimum of 0.035 MPa with a mortar ratio of 1:8. The strength tests
for masonry structures expressed that compressive strength (0.786 MPa) and flexural strength (0.352
MPa) were found to be at maximum level with a mortar ratio (1:3) with an English bond formation.
For predictions of compressive and flexural strength, artificial neural networks (ANNs) were
deployed, and successful predictions of these values along with the relationships between different
properties of the material, mortar combinations and bond combinations are presented to complete
the exploration of the relationship. This pattern can be helpful for the selection of sustainable brick
masonry formations for housing development.
1. Introduction
Brick masonry structures are an integral part of building formation due to benefits such as fire
resistance, thermal abilities and sound insulation. In brick masonry, the type of brick bond plays a
very important role with regard to its compressive and flexural strength. A brick bond is provided in
brick masonry to achieve the following objectives [1]: (a) to break the continuity of the vertical joints
in successive brick courses; (b) to enable the structure to act as a bounded mass; and (c) to provide a
pleasing appearance through the laying of brick in a specific pattern. Several factors are considered
to strengthen a brick wall, and some of them are highlighted here: (a) the material type and its
characteristic properties; (b) workmanship during construction; (c) postconstruction environmental
conditions; (d) bond strength; (e) the percentage of moisture content in the brick at the time of the
laying; and (f) the age of the wall. Block water retention has a noteworthy effect on the interface bond
quality: one result demonstrated that the most extreme estimation of security quality is accomplished
if the dampness content in a block is around 80% [2]. When targeting an increase in bond quality,
there is an increase in the quality of block workmanship that is required when bond quality and
compressive strength are increased [3]. Gumeste et al. [4] summed up the supplementary outcomes:
(a) crushing the weakest block in a wallet example determines the quality of the stone work, as
opposed to the association between the block and the cement; (b) if a frail mortar incident should
occur, the loss of bond between the block and the cement is a cause for disappointment; and (c) if
there is an incidence of a solid engine, the disappointment is because of part of the block. Grenley [5]
reported that the flexural and compressive quality of workmanship shifts with the utilization of
various mortars. The distinctive components influencing brick mortar quality—the rate of retention
in the block and the dampness held in the mortar—assume a vital part of the block stonework
strength [6]. For the construction of sustainable construction masonry, it is necessary to finalize the
brick bond pattern and brick mortar combination. The concept of sustainability in terms of brick bond
behaviour and masonry construction is already popular in the field of construction. Moreover,
researchers have tried to attain sustainable dry interlocking block masonry construction in prior
studies [7]. Brick masonry has been designed for sustainable construction [8], as sustainability in
construction has also been studied through masonry alternatives [9]. Sustainable strengthening
techniques such as replacing greener materials or design change with carbon fibres and epoxy resins
have been utilized for masonry structures [10]. Numerous attempts have been made to achieve a
durable masonry structure with recycled aggregate mortars [11], and eco-friendly mortars containing
either fly ash or ground brick powder as a partial replacement for cement have also been tested for
sustainable masonry development [12]. The quality of the flexural bond of a brick has been tested,
and it has been acknowledged that with an increase in the quality of concrete mortar, the strength of
the flexural bond increases [13]. The prediction of interface behaviour in terms of the mechanical
properties of sustainable brick masonry is still an open field that can help civil engineers to reduce
effort according to material requirements and strength achievements, especially in terms of
combinations of the effects of different factors on the mechanical properties of sustainable brick
masonry structures.
2. Background
Earlier studies have shown that brick mortar strength is due to the mortar and brick surface (i.e.,
the contact surface of a brick) [3]. Brick material also varies during its development: for instance, clay
brick can be influenced by surface polishing; the height, width and length of the specimens; the type
of sampling (drilled or cut); the effect of production technology [14]; and the comparative
performance of old and newly manufactured clay brick samples [15]. The moisture content of clay
brick during construction has a significant effect on the strength of the bond [3]. There is no clear
indication of the influence of bond strength on the compressive strength and flexural strength of
masonry clay brick bonds [3]. An experimental study was conducted regarding the focused concept
of an English bond by changing different mix ratios. Flexural bond quality is a vital execution
standard for stonework structures, and yet there are no directions for lime-mortared stonework in
configuration codes of practice. This study investigated the bond quality of normal water-powered
lime (NHL) and regular bond-mortared sandstone workmanship. To this end, the flexural bond
quality of brickwork couplets worked with mortars of three pressure drove qualities. Furthermore,
during development of normal quantity concrete, its water content is changed to accomplish a
comparative consistency and bond strength, which was measured with the bond wrench test.
Workable mortar production and common curing conditions were utilized inside the test program.
It was observed that the quality of the bond was clearly identified with the hydraulicity of the cover
as well as the prewetting time of the sandstone, with a beneficial result due to the former and a
negative impact due to the latter. The prewetting time affected the weakly water-powered lime cover
(NHL 2) more than the respectably (NHL 3.5) and famously water-powered (NHL 5) lime fasteners.
This helped in understanding lime-mortared brickwork and its implementation in the future [16]. In
Appl. Sci. 2019, 9, 4313 3 of 18
short, a prism was tested in an axial downward tap using two units of brick stone and fly ash bricks
using fly ash cement mortar. The bricks were reinforced with woven wire in place, and their
alternative joints were tested for axial strength and elasticity module prism specimens. This
confirmed prism stones can be used to determine the compressive strength of a bond [17]. The
bonding force of the bending of masonry and mortar built with three strengths (each hydraulic
including the amount of water necessary to achieve three specific streams (165, 185 and 195 mm))
were measured with a test of the link key. The outcomes recommended that the mortar hold high-
water-maintenance NHL, which permits a solid bond, as in Portland concrete and concrete
mortars/lime. The results showed that the quality of safety was not dictated by the official
reinforcement but by an increase in the maintenance of the mortar. The article stated that NHL 5 for
mortar and a 185-mm stream brought about the highest ground contact, while at the same time this
provided for the most astonishing maintenance of water and excellent safety. In any case, for the
lower strengths (NHL 2 and NHL mortar 3.5), the water content that was important in accomplishing
the stream that gave ideal mobility (165 and 165 -185 mm, separately) did not prompt the most
grounded connection; however, these were the most astounding stream values that gave mortars and
NHL 2 and NHL 3.5 with the most grounded connection and higher water maintenance [18]. This
gave a test strategy for deciding the quality of safety through bowing. The test could be utilized for
research as a part of a lab to reflect the various variables, influencing the horticultural quality (and
excessively expensive), thus making it impossible to deduce indicative values from stone
configurations. Illustrated arrangements were made of blocks of two units: Three loading
concentrations activating a twisting connection discontent parallel to the bed of the explanation; three
distinct sorts of mud block, calcium silicate block and mortar; and three unique sorts were utilized as
a part of the trial program. The outcomes specified the proposed new examples; moreover, the test
technique could decide the flexural bond and accuracy constraint bond [19]. Strength tests were
performed on couplets using a direct tensile test developed at the University of Sheffield Hallam. The
results indicated that Portland cement mortar was better than hydraulic lime mortars at interpreting
in terms of tensile strength; however, the results indicated that a higher mixing ratio of limes did not
compare favourably to mortars based on lower proportionate cement [20].
Artificial neural networks (ANNs) have been used to study and estimate the behaviour of
concrete materials, structures and buildings [21–26], and they are also applied to predict the axial
behaviour of brick masonry [21,27,28] and binding materials [22]. Compressive stress was predicted
with reference to biaxial patterns by using ANNs to review masonry failure [24], and a similar type
of study was conducted to estimate the compressive strength of masonry developed from clay brick
and cement mortar using a neural networks approach [29]. ANNs have been applied in evaluations
of the moisture in saline brick walls [30], thermal bridges at wall corners [31], the level of axial
compressive stress, the shear span to depth ratio, the reinforcement ratio, the anchorage end detail,
the spacing of reinforcement [32] and the hydrothermal behaviour of a building component based on
temperature, relative humidity and moisture content [33].
In this study, a major focus was on sustainable masonry manufacturing and engineering design.
Therefore, selected brick bonds with different mortar ratios were tested to evaluate the strength of
the elastic bond and the strength of the masonry share bond using five compounds. During the
transformation of different bonds, the concept of contact with different levels of area was observed,
while the strength of material bonding was tested by the change in the cement and sand ratio. New
concepts of estimating different bonds of brick with different proportions were tested using artificial
neural network techniques.
3.1. Materials
The present study was an attempt to present the behaviour of bond strength in the compressive
and flexural capacity of five brick bonds using four types of cement mortar ratios.
Appl. Sci. 2019, 9, 4313 4 of 18
(a) (b)
(c) (d)
(e)
Figure 1. Types of masonry bonds [1,34]: (a) English bond; (b) Flemish bond; (c) header bond; (d)
Dutch bond; (e) silver-lock bond. Note: Changes in colour do not represent any change in brick type
and are only to distinguish between bond figures.
37]. The temperature of the laboratory and the relative humidity during the curing period were 28–
30 °C and 40%–65%, respectively. Moreover, during the drying processing testing, the laboratory
tests were carried out at 28 °C, and the relative humidity was 55%.
The bond wrench test was utilized for stonework flexural bond quality. The constraint was
connected through a cantilevered arm course of action, which instigated the flexural worries over the
mortar bed joint (the mechanical assembly appears in Figure 2). The gross area flexural bond strength
was calculated by using Equation (1):
( ) ( )
𝐹 =6 − , (1)
where, Fg = the gross area flexural bond strength (MPa); P = the maximum load applied (N); P1 = the
weight of the loading arm (N); L = the distance from the centre of the prism to the loading point (mm);
L1 = the distance from the letter of the prism to the centroid of the loading arm (mm); and b = the
cross-sectional width of the mortar bedded area measured perpendicularly to the loading arm of the
upper clamping bracket.
(a) (b)
Figure 4. Test mechanism for brick masonry: (a) compressive strength; (b) flexural strength.
The exactness of the estimation of a system was measured by the foundation of the root mean
squared error (RMSE), the difference between the actual and the predicted values, the mean absolute
error (MAE) and the various coefficients of determination (R2) [44,45]:
𝑅 =1− , (3)
where SSE is the sum of squared errors of prediction, and SSy is total variation. The mean absolute
error is like the root mean square, except it uses the absolute difference instead of the squared
difference. Usually, the performance of a model is compared using the coefficient of determination
(R2). A classic fit would bring about an R2 of 1, and a poor fit would be almost 0 [45].
Mortar Ratio Load (N) Contact Area (mm2) Compressive Strength (MPa)
1:3 10476 17420 0.577
1:4 8899.4 17420 0.516
1:6 8782 17420 0.501
1:8 7568.5 17420 0.434
Ratio Load (N) Contact Area (mm2) Bond Shear Strength (MPa)
1:3 11,000 52,258 0.21
1:4 9000 52,258 0.17
1:6 7500 52,258 0.14
1:8 5000 52,258 0.095
aftereffect of stiffer mortar pulling internally at the similarity of the strain. The shear stress of the
block mortar interface prompted flat pressure in the block. Because the association with the block
mortar interface broke, the flat pressure-actuated shear push additionally vanished, and the block
fizzled through horizontal strain. A contour graph shows the higher-strength area clearly. A block-
wise comparative assessment can be seen in Figures 6 and 7.
(a) (b)
(c) (d)
(e)
Figure 6. Compressive strength for the (a) English bond; (b) Flemish bond; (c) header bond; (d) Dutch
bond; and (e) silver-lock bond.
Figure 7. Compressive strength with reference to bond type and mortar ratio.
Appl. Sci. 2019, 9, 4313 11 of 18
(a) (b)
Appl. Sci. 2019, 9, 4313 12 of 18
(c) (d)
(e)
Figure 8. Flexural strength for (a) English bond; (b) Flemish bond; (c) header bond; (d) Dutch bond;
and (e) silver-lock bond.
Figure 9. Flexural strength with reference to bond type and mortar ratio.
compressive and flexural strength and these variables provided a significant combination relation
analysis. The data description for this study is shown in Table 8.
Table 8. Description of variables for brick bond strength estimation.
Figure 10. Artificial neural network structure for brick bond strength estimation.
Usually, the performance of a model is compared using the coefficient of determination (R2). A
classic fit would bring about an R2 of 1, and a poor fit would be almost 0 [45]. The model parameter
estimates of the ANN model showed that for the prediction of compressive strength, the ANN model
was successful up to 75.5% in the training data and 75.5% in the validation data, as shown in Table
10. For flexural strength prediction, these values were even higher, at 99% for the training data and
97% for the validation data.
The accuracy of prediction could be visualized in plots drawn for compressive and flexural
strength (between actual and predicted data for both the training and validation data), as shown in
Figure 11.
(a)
(b)
Figure 11. Training and validation plots for (a) compressive strength and (b) flexural strength.
Appl. Sci. 2019, 9, 4313 15 of 18
Figure 12. Prediction profiles for compressive and flexural strength with respect to factors.
Figure 13. Interaction profile ranges for compressive strength with respect to factors.
Appl. Sci. 2019, 9, 4313 16 of 18
Figure 14. Interaction profile ranges for flexural strength with respect to factors.
5. Conclusions
In the experimental analysis, the following outcome was observed during the performance
analysis of brick masonry structures. The analysis indicated that the English bond gave the maximum
value of compressive and flexural strength, with a cement mortar ratio of 1:3. However, with the
increase of sand in the cement mortar ratio (1:8), compressive and flexural strength decreased as the
cement mortar bonding capacity was reduced. Furthermore, as the flexural bond and shear bond
strength increased, there was an increase in the compressive strength of the masonry prism. In the
masonry prism, the compressive strength test showed that failure depended upon the brick’s bond
with the mortar, i.e., it depended upon the binding strength of the mortar. Similarly, in the case of
strong binding mortar, failure shifted to brick strength. An ANN technique was deployed to analyse
the strength behaviour of the different brick bond combinations and mortar ratios. Compressive
strength (MPa) and flexural strength (MPa) are two major parameters known as decision-making
indicators for the strength of a structure. These two variables were predicted in terms of cement,
sand, water, the mortar ratio, the bond type, the cement/sand ratio, the water/binder ratio and the
water/sand ratio. A relationship analysis of the compressive and flexural strength and these variables
provided a significant combination relation analysis. Changing trends indicated that a certain
quantity of cement and water provided a higher strength and that an increase could reduce strength.
A prediction model was more significant in the case of flexural strength than in the case of
compressive strength. Finally, it was observed that an English bond in combination with a 1:3 (C/S)
ratio provided the maximum strength. Changing requirements could be observed from the graphs
shown in an analysis of the combinations of different properties and materials.
Author Contributions: Conceptualization, S.A.R.S. and S.S.R.; Methodology, S.S.R. and M.M.K.; Software,
S.A.R.S. and H.A ; Validation, M.F., S.I. and G.S.; Formal Analysis, S.S.R. and M.M.K.; Investigation, S.S.R. and
H.A.; Resources, S.A.R.S. and S.S.R.; Data Curation, S.A.R.S. and H.A.; Writing-Original Draft Preparation,
S.A.R.S., S.S.R. and M.F.; Writing-Review & Editing, M.A.Q. and M.W.; Visualization, S.A.R.S.; Supervision,
S.S.R. and M.M.K.; Project Administration, S.A.R.S. and S.S.R.
Appl. Sci. 2019, 9, 4313 17 of 18
Acknowledgments: We whole-heartedly acknowledge the testing contributions of Khalid, Tausif, Mumtaz and
Javed.
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