Test Specifications

(subject to alternations)
For Field Service only

REFERENCE NO : ASA-TS-ITL F_636 P (B) ADJUSTMENT OF PUMP AND GOVERNOR

Edition : 04.2008(PROVISIONAL) GUIDE SLEEVE TRAVEL
Replaces(edition) :- Control lever position : Free
Test oil : F 002 S3E 001 Speed-min-1 (rpm) : 800
Revision :1 Control rack travel in mm : 0.3-0.7
1.MAXIMUM SPEED CONTROL (RATED SPEED)
Combination No. : F 002 A0Z 636
(without supplementry idling spring)

Injection pump : PES 3 A 90 D 320 RS 3587 Control lever position : 43.0±4.0°

Speed-min-1 (rpm) :-
Governor : RSV 325...1000 A 5 C 1531 R Boost pressure in bar :-
Control rack travel in mm :-
Customer : International Tractors Lt.
Speed-min-1 (rpm) : 1000
Engine model : 3100- FL-Trem 3
Boost pressure in bar :-
Engine code :-
Control rack travel in mm : 10.15-10.25
Application : TRACTOR
TEST BENCH REQUIREMENTS Speed-min-1 (rpm) : 1055-1065
Boost pressure in bar :-

Test oil inlet temperature : 38°-42°C Control rack travel in mm : 9.2

Overflow valve : 1417413012 Speed-min-1 (rpm) : 1085-1115
Inlet pressure in bar : 1.5 Boost pressure in bar :-
Test injector : 0681343009 Control rack travel in mm : 4.0
Opening pressure in bar : 172.0-175.0 Speed-min-1 (rpm) : 1260
High pressure pipe : 6X2X600 Boost pressure in bar :-
(ODXIDxlength) in mm
Control rack travel in mm : 0.3-1.4
2.FULL LOAD DELIVERY
(A) CALIBRATION OF PUMP WITHOUT GOVERNOR ACTION
Speed-min-1 (rpm) : 1000
Boost pressure in bar :-
Direction of rotation : Clockwise Control rack travel in mm : 10.15-10.25
Prestroke in mm : 2.75-2.85(2.7-2.9) Delivery quantity(x ) : 30.25-30.75(29.25-31.75)
Control rack position in mm : 9.0-12.0 in cm³/500 strokes
Cam sequence :1-3-2 Maximum spread in cm³ : 1.5(3.5)
Cam displacement : 0 - 120 - 240° ±0.5° 3.TORQUE CONTROL
Tappet clearance in mm : min 0.2 Speed-min-1 (rpm) :-
Injection Timing locking :- Boost pressure in bar :-
BASIC SETTING Control rack travel in mm :-
Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 1000 Boost pressure in bar :-
Control rack travel in mm : 10.15-10.25 Control rack travel in mm :-
Delivery quantity(x ) : 5.95-6.25 Speed-min-1 (rpm) : 600
in cm³/100 strokes Boost pressure in bar :-
Maximum spread in cm³ : 0.3(0.7) Control rack travel in mm : 10.7-10.9
Speed-min-1 (rpm) : 775
Boost pressure in bar :-
Speed-min-1 (rpm) : 325 Control rack travel in mm : 10.4-10.6
Control rack travel in mm : 5.9-6.1 Speed-min-1 (rpm) :-
Delivery quantity(x ) : 0.8-1.2(0.6-1.4) Boost pressure in bar :-
in cm/100 strokes Control rack travel in mm :-
Maximum spread in cm³ : 0.5(0.7) Speed-min-1 (rpm) : 1000
Boost pressure in bar :-
Control rack travel in mm : 10.15-10.25
Contd...2
ASA-TS-ITL F_636 P
4. COURSE OF DELIVERY 6.MAXIMUM SPEED CONTROL (RATED SPEED)
Speed-min-1 (rpm) : 600 (with supplementary idling spring)
Boost pressure in bar :-
Delivery quantity(x ) : 26.25-27.75(25.25-28.75) Speed-min-1 (rpm) :-
in cm³/500 strokes Control rack travel in mm :-
Maximum spread in cm³ : 2.0(4.0)
Speed-min-1 (rpm) :- 7. GOVERNOR CUTTING IN SPEED
Boost pressure in bar :- Speed-min-1 (rpm) : 1055-1065
Delivery quantity(x ) :- Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 9.2
Maximum spread in cm³ :-
Speed-min-1 (rpm) :- While over checking ,if the cutting speed is above the rated speed and if,
Boost pressure in bar :- -the delivery values are within the overchecking tolerance
Delivery quantity(x ) :- -control rack remains at full load position even at 50 min
in cm³/500 strokes (rpm) less than the rated speed
Maximum spread in cm³ :- the cutting-in speed should be declared OK.
Speed-min-1 (rpm) :- 8. DEGREE OF IRREGULARY
Control rack travel in mm :- Speed-min-1 (rpm) : 1095-1125
Delivery quantity(x ) :- Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 4.0
Maximum spread in cm³ :- No of notches : 12.0
5. IDLING SPEED CONTROL (RATED SPEED) 9. STARTING TRAVEL
Control lever position : 18.0±4.0° Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 325 Control rack travel in mm :-
Control rack travel in mm : 5.9-6.1 Delivery quantity(x ) :-
in cm³/500 strokes
Speed-min-1 (rpm) : 100
Control rack travel in mm : Minimum 19.0 10.STARTING FUEL DELIVERY
Speed-min-1 (rpm) : 100
Speed-min-1 (rpm) : 325
Control rack travel in mm : 14.75-15.25
Control rack travel in mm : 5.9-6.1
Delivery quantity(x ) :-
Speed-min-1 (rpm) : 400-460
in cm³/100 strokes
Control rack travel in mm : 2.0

OTHER INFORMATION

Note:

1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders

2. Values given in brackets are overchecking values

Applicable only for BOSCH and MICO Test benches 031207

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