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weCATT PDF TechManual 012014

Manual del sistema inalambrico para registro y monitoreo de torque
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
70 views

weCATT PDF TechManual 012014

Manual del sistema inalambrico para registro y monitoreo de torque
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 80

TECHNICAL MANUAL

weCATT ™
Wireless Torque Sub

SPECIFICATIONS | INSTALLATION | OPERATION | MAINTENANCE | PARTS

MCCOYGLOBAL.COM
weCATT™ Wireless Torque Sub

ORIGINAL INSTRUCTIONS
This technical manual applies to all standard models of this equipment type. McCoy has made an effort
ensure that all illustrations are accurate, but please note that some illustrations used in this manual may
not exactly visually match your equipment.

PATENTED & PATENTS PENDING


Published by McCoy Corporation, Technical Publications Department
14755 - 121A Avenue • Edmonton, AB, Canada, T5L 2T2

Copyright © 2013 - 2014 McCoy Global, including its wholly owned subsidiaries, (“McCoy”), all rights reserved. This document is the property
of McCoy and is supplied as reference information for users of our products. This document and the contents within are considered confidential
information, not to be disclosed, copied, transmitted, transcribed in any form, or stored on any type of data storage media without the express
written consent of McCoy.
McCoy has made every effort to ensure the information contained in this document is accurate and current. This manual is intended to provide
equipment operation and safety instructions for your equipment. However, McCoy does not warrant or guarantee that the information is either
complete or accurate in every respect and the user of the manual should consult with its McCoy sales representative for any clarifications and
updates.
The user of the manual shall protect, indemnify, and hold harmless McCoy and its directors, officers, employees, and agents from and against
all liability for personal injury, death, or property damage resulting directly or indirectly from the use of the information contained in this manual.
Observance of all descriptions, information and instructions set out in this manual is the full responsibility of the user. This manual is intended
for guidance and informational purposes and must be used in association with adequate training and on-the-job supervision to provide safe and
effective equipment use.
It is the responsibility of the user to conform to all regulations and requirements issued by an authority or agency which may affect the operation,
safety or equipment integrity, that may overrule the content of this documentation.
The user will acknowledge and obey any general legal or other mandatory regulation in force relating to accident prevention, safety, and equip-
ment integrity.

Summary Of Revisions
Date Section Page Description Of Revision Approved
FEB 2013 N/A N/A Initial Release R. Bali
Intro v Added warnings WRT part modification and replacement
1.4 Updated customer specification page to Rev. 1
MAR 2013 1 Revised and corrected specifications R. Bali
1.5
Revised weCATT™ equipment label
3 3.7 Added new subsection 3.4, “Battery Handling & Disposal”
1 1.4 Updated customer specification sheet to Rev. 2
2.7 Inserted new illustration & information for rigging in pin-up model
JUL 2013 2 R. Bali
2.9 Inserted new illustration for clamping to pin-up model
3 3.7 Added new subsection 3.5, “Calibration”
1.4 Added warning statement
1.5 Updated customer specification sheet to Rev. 3
1.6 Inserted illustration 1.1.3, weCATT™ CSA nameplate
1
AUG 2013 1.6 Added descriptions of CSA symbols M. Gerwing
1.7 Inserted illustration 1.1.4, weCATT™ ATEX nameplate
1.7 Added descriptions of ATEX symbols
3 3.3 Revised section 3.2 “Cleaning”. Added warning statement
ALL Updated manual to new branding standard
JAN 2014 Removed reference to safety factors from specs (designed to API 8C which has its own M. Gerwing
1 1.4
safety factor)

MOVING GLOBAL ENERGY FORWARD Technical Manual iii


weCATT™ Wireless Torque Sub Tables Of Contents
TABLE OF CONTENTS
SECTION ONE: INTRODUCTION
1.1 INTRODUCTION & CONTACT INFORMATION....................................................................................................... 1.3
1.2 SPECIFICATIONS.................................................................................................................................................... 1.4
1.3 CUSTOMER SPECIFICATION FORM..................................................................................................................... 1.5
1.4 CSA NAMEPLATE.................................................................................................................................................... 1.6
1.5 ATEX NAMEPLATE.................................................................................................................................................. 1.7
SECTION TWO: INSTALLATION & OPERATION
2.1 INITIAL RECEIPT AND INSPECTION OF EQUIPMENT......................................................................................... 2.3
2.2 MAINTAINING EXPLOSION-PROOF INTEGRITY................................................................................................... 2.3
2.3 COMPONENT IDENTIFICATION............................................................................................................................. 2.4
2.4 INSTALLATION
2.4.1 Battery Pack Connection.............................................................................................................................. 2.5
2.4.2 Rig-In Practices............................................................................................................................................. 2.7
2.4.3 Connection of Receiving Antenna................................................................................................................ 2.10
2.5 OPERATION
2.5.1 Initial Start-up................................................................................................................................................ 2.11
2.5.2 Adding New Tubular Connections................................................................................................................ 2.13
2.5.3 Programming A New Job.............................................................................................................................. 2.15
2.6 PRINTING CONNECTION REPORTS & OTHER FILES USING WINCATT 8 SOFTWARE................................... 2.25
2.7 SLEEP MODE........................................................................................................................................................... 2.31
SECTION THREE: MAINTENANCE
3.1 GENERAL MAINTENANCE SAFETY PRACTICES................................................................................................. 3.3
3.2 CLEANING................................................................................................................................................................ 3.3
3.3 BATTERY REPLACEMENT...................................................................................................................................... 3.3
3.4 BATTERY HANDLING & DISPOSAL
3.4.1 Handling & Storage....................................................................................................................................... 3.7
3.4.2 Disposal........................................................................................................................................................ 3.7
3.5 CALIBRATION........................................................................................................................................................... 3.7
SECTION FOUR: TROUBLESHOOTING
4.1 COMMUNICATIONS ERRORS................................................................................................................................ 4.3
4.2 ANTENNA RE-PAIRING PROCEDURE................................................................................................................... 4.9
SECTION FIVE: SPARE PARTS
5.1 RECOMMENDED SPARE PARTS FOR 4-½” WIRELESS TORQUE SUB.............................................................. 5.3
5.2 RECOMMENDED SPARE PARTS FOR 6-⅝” WIRELESS TORQUE SUB.............................................................. 5.5
SECTION SIX: APPENDICES
APPENDIX ONE: CSA CERTIFICATE OF COMPLIANCE........................................................................................... 6.3

LIST OF ILLUSTRATIONS
Illustration 1.1.1: Torque Sub............................................................................................................................................ 1.3
Illustration 1.1.2: weCATT™ Customer Specification Form.............................................................................................. 1.5
Illustration 1.1.3: weCATT™ CSA Nameplate................................................................................................................... 1.6
Illustration 1.1.4: weCATT™ ATEX Nameplate................................................................................................................. 1.7
Illustration 2.2.1: Blanking Plug Identification.................................................................................................................... 2.3
Illustration 2.3.1: Component Identification....................................................................................................................... 2.4
Illustration 2.4.1: Battery Cover......................................................................................................................................... 2.5
Illustration 2.4.2: Cover Plate Tool Bar Removal.............................................................................................................. 2.5
Illustration 2.4.3: Battery Power Connection..................................................................................................................... 2.6
Illustration 2.4.4: Lifting Nub Installation............................................................................................................................ 2.7
Illustration 2.4.5: Torque Sub Clamping Guide (Pin Down / Box Up Models)................................................................... 2.8
Illustration 2.4.6: Torque Sub Clamping Guide (Pin Up / Box Down)................................................................................ 2.9
Illustration 2.4.7: USB-B Connection To Receiving Antenna............................................................................................ 2.10
Illustration 2.4.8: USB-A Connection To Laptop................................................................................................................ 2.10
Illustration 2.5.1: Standard Windows Boot-Up Screen...................................................................................................... 2.11
Illustration 2.5.2: WinCATT® 8 Icon.................................................................................................................................. 2.11
Illustration 2.5.3: WinCATT® 8 Home Screen................................................................................................................... 2.11
Illustration 2.5.4: Communications “GOOD” Indication..................................................................................................... 2.12
Illustration 2.5.5: Check Communications Indication......................................................................................................... 2.12
Illustration 2.5.6: Wireless Sub Selection.......................................................................................................................... 2.12
Illustration 2.5.7: Com Port Selection................................................................................................................................ 2.13
Illustration 2.5.8: Connection Manager Selection.............................................................................................................. 2.14
Illustration 2.5.9: Adding A New Connection Type............................................................................................................ 2.14
Illustration 2.5.10: New Connection Programming............................................................................................................ 2.14
Illustration 2.5.11: Change / New Job Selection................................................................................................................ 2.15
Continued on next page...

iv Technical Manual MOVING GLOBAL ENERGY FORWARD


Tables of Contents weCATT™ Wireless Torque Sub
LIST OF ILLUSTRATIONS (CONTINUED):

Illustration 2.5.12: Selecting Program Type...................................................................................................................... 2.15


Illustration 2.5.13 Selecting New Job................................................................................................................................ 2.16
Illustration 2.5.14: Creating Job & Lot IDs......................................................................................................................... 2.16
Illustration 2.5.15: Selecting Connection Type.................................................................................................................. 2.17
Illustration 2.5.16: Selecting Program Type...................................................................................................................... 2.17
Illustration 2.5.17: Program Settings................................................................................................................................. 2.18
Illustration 2.5.18: Program Settings Warning Dialogue.................................................................................................... 2.18
Illustration 2.5.19: Checking Battery & Communications Status....................................................................................... 2.19
Illustration 2.5.20: Shunt Calibration Selection.................................................................................................................. 2.19
Illustration 2.5.21: Shunt Calibration Warning Dialogue.................................................................................................... 2.20
Illustration 2.5.22: Advancing to Options Page................................................................................................................. 2.20
Illustration 2.5.23: System Options Page.......................................................................................................................... 2.21
Illustration 2.5.24: Connection Monitoring Screen............................................................................................................. 2.21
Illustration 2.5.25: Zeroing Torque & Hook Load Outputs................................................................................................. 2.22
Illustration 2.5.26: Output Screen, Shoulder Detection..................................................................................................... 2.23
Illustration 2.5.27: Output Screen, Multi-Joint Review....................................................................................................... 2.23
Illustration 2.5.28: Output Screen, Comments.................................................................................................................. 2.24
Illustration 2.6.1: Resume Previous Job Selection............................................................................................................ 2.25
Illustration 2.6.2: Selecting The Desired Job For Printing................................................................................................. 2.25
Illustration 2.6.3: Connection Monitoring Screen............................................................................................................... 2.26
Illustration 2.6.4: Selecting Summary Report on Utility Menu Screen............................................................................... 2.26
Illustration 2.6.5: Print Report Screen............................................................................................................................... 2.27
Illustration 2.6.6: Job Report Screen................................................................................................................................. 2.27
Illustration 2.6.7: Utility Screen - Summary Report Complete Message........................................................................... 2.28
Illustration 2.6.8: Identifying Data Folder........................................................................................................................... 2.28
Illustration 2.6.9: Identifying Correct Job Folder................................................................................................................ 2.29
Illustration 2.6.10: Identifying Correct Job Number Folder................................................................................................ 2.29
Illustration 2.6.11: Displaying JOBREP.txt File................................................................................................................. 2.30
Illustration 2.6.12: Lot # Folder.......................................................................................................................................... 2.30
Illustration 2.7.1: Configure Sensors - Home Screen........................................................................................................ 2.31
Illustration 2.7.2: Sleep Timer Programming..................................................................................................................... 2.31
Illustration 3.3.1: Battery Level Indication.......................................................................................................................... 3.3
Illustration 3.3.2: Battery Cover......................................................................................................................................... 3.4
Illustration 3.3.3: Cover Plate Tool Bar.............................................................................................................................. 3.4
Illustration 3.3.4: Battery Replacement - Disconnect Molex Connector............................................................................ 3.5
Illustration 3.3.5: Battery Replacement - Battery Pack Removal....................................................................................... 3.5
Illustration 3.3.6: Checking Battery Status - Hardware Screen......................................................................................... 3.6
Illustration 4.1.1: Communication Error Message - Home Screen.................................................................................... 4.3
Illustration 4.1.2: “Wireless Sub” Selection - Home Screen.............................................................................................. 4.3
Illustration 4.1.3: Wireless Sub Communications Pop-up Window.................................................................................... 4.4
Illustration 4.1.4: Dialog (Base Package) Dialogue Box.................................................................................................... 4.5
Illustration 4.1.5: Selecting “Control Panel” in Windows.................................................................................................... 4.5
Illustration 4.1.6: Selecting “Hardware” in System Properties........................................................................................... 4.6
Illustration 4.1.7: Selecting Device Manager within System Properties............................................................................ 4.6
Illustration 4.1.8: Selection of USB Serial Port Properties................................................................................................. 4.7
Illustration 4.1.9: Selecting Advanced Com Port Settings................................................................................................. 4.7
Illustration 4.1.10: Selection of USB Serial Port Properties............................................................................................... 4.8
Illustration 4.1.11: Selection of USB Serial Port Properties............................................................................................... 4.8
Illustration 4.2.1: Removing Electronics-Side Cover Plate................................................................................................ 4.9
Illustration 4.2.2: Confirming Radio Channel Selection..................................................................................................... 4.9
Illustration 4.2.3: “Wireless Sub” Selection - Home Screen.............................................................................................. 4.10
Illustration 4.2.4: Confirming Radio Channel Setting in WinCATT 8................................................................................. 4.10
Illustration 4.2.5: Remote Pairing Selection...................................................................................................................... 4.11
Illustration 4.2.6: Sub-Config Button.................................................................................................................................. 4.11
Illustration 4.2.7: Pairing Status LEDs............................................................................................................................... 4.12
Illustration 4.2.8: Confirming Pairing Status...................................................................................................................... 4.12

DO NOT MODIFY OR ALTER ANY COMPONENT OR ASSEMBLY ON THIS TOOL.

USE ONLY PARTS SUPPLIED BY MCCOY, OR AN AUTHORIZED MCCOY REPRESENTATIVE.

MOVING GLOBAL ENERGY FORWARD Technical Manual v


weCATT™ Wireless Torque Sub
The information presented in this document provides setup, operating, and maintenance instructions for your weCATT™ wire-
less torque sub. Due to the wide variety of operating conditions, these instructions must be considered guidelines rather than
absolute operating procedures. It is the responsibility of the user to use these guidelines together with an experienced manager
to develop operating procedures that conform to all policies set forth by the operating authority (ies).

IDENTIFICATION OF OF WARNINGS AND OTHER NOMENCLATURE OF


IMPORTANCE USED IN THIS INSTALLATION GUIDE

McCoy uses three indicators to describe items of three degrees of importance.

A HAZARD to operators or equipment is represented by an exclamation point within a red triangle. Identifies items of the highest
importance. Failure to heed information identified by a HAZARD symbol may result in bodily injury, death, catastrophic equip-
ment damage, or any combination of these. A HAZARD may also indicate the potential for dangerous environmental contamina-
tion.

This identifies a HAZARD to operators or equipment

A WARNING is represented by an exclamation point within an orange triangle, and contains information that will alert personnel
to a potential safety hazard that is not life-threatening. A WARNING may also serve to alert the user to information critical to the
correct assembly or operation of the equipment in use.

This identifies a WARNING to users

A CAUTION is represented by an exclamation point within a yellow triangle and highlights information that may aid the user dur-
ing assembly or operation of your equipment. Caution symbols are also used to identify the potential for making common errors
during assembly or operation of your equipment.

This identifies a CAUTION to users

Observance of the following is the full responsibility of the user:

• All descriptions, information and instructions set out in this manual


• Any regulation or requirement issued by an authority or agency which may influence operation, safe-
ty or integrity of the equipment that overrules the content of this document.
• Any legal or other mandatory regulation in force governing accident prevention or environmental
protection.

vi Technical Manual MOVING GLOBAL ENERGY FORWARD


weCATT™ Wireless Torque Sub

Section 1: Introduction & Specifications


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Introduction & Specifications weCATT™ Wireless Torque Sub
1.1 INTRODUCTION & CONTACT INFORMATION
Congratulations on the purchase of your McCoy weCATT™ wireless torque sub. This unit will provide you with years of outstanding
performance. Simple maintenance and care will extend its life and ensure years of excellent performance and reliability. The installation,
operating, and maintenance instructions in this manual will assist you in giving your equipment the care it requires. Please carefully read
the manual before installing and using your equipment. Replacement parts are readily available from McCoy Global Canada Corp. in
Edmonton, Alberta. Should you need replacement parts, or should you experience any difficulty not covered in this manual, please contact:
McCoy Global Canada Corp.
14755 121A Avenue
Edmonton, Alberta
Canada T5L 2T2
Phone: 780.453.3277
Fax: 780.455.2432
Email Engineering: engFarr@mccoyglobal.com
Email Sales: salesFarr@mccoyglobal.com
Website: http://www.mccoyglobal.com/drilling-completions

Illustration 1.1.1: Torque Sub

MOVING GLOBAL ENERGY FORWARD Technical Manual 1.3


weCATT™ Wireless Torque Sub Introduction & Specifications
1.2 SPECIFICATIONS

TORQUE SUB SIZE


PARAMETER 6-⅝ 4-½”
-50,000 to +50,000 lbs-ft (-67,791 Nm to +67,791 -35,000 to +35,000 lbs-ft (-47,454 Nm to +47,454
Torque Capacity
Nm), Nm),
-200,000 to 1,000,000 lbs (-90,909 to +454,545 kg) -200,000 to 700,000 lbs (-90,909 to +318,182 kg)
Hoist Capacity
tension, dependant upon thread type. tension, dependant upon thread type.
Sampling Rate Dynamic, up to 480 samples per second
Torque/Hook Load Accuracy 1% of full scale ±1%
Turns Resolution 0.001 turns
Temperature Range -40oC to 70oC (-40oF to 158oF)
Battery Life 30 days continuous use (can be extended up to 3 years depending on frequency of use of sleep mode).
New Battery Shelf Life 3 years from date of purchase
Transmission 2.4 GHz (approved Canada, USA, Europe)
Transmission Type Line of sight up to 90 meters depending on metal obstructions
Enclosure Rating Type 4X and IP 66
Hazardous Area
See weCATT™ nameplates (illustration 1.1.3)
Classification
Design Specification Designed to API 8C specifications
Thread Specification Manufactured to API 7 specifications
Weight Approximately 350 lbs (159.1 kg)
18.63 in (47.3 cm) shoulder-to-shoulder minimum if zero recut allowance
Length
21.62 in (55 cm) shoulder-to-shoulder standard - may vary based on customers’ requirements

BE ADVISED THAT THIS PRODUCT DOES NOT MEET REQUIREMENTS FOR “SURFACE RESISTANCE
TEST OF PARTS OF ENCLOSURES OF NON-METALLIC MATERIALS” (CLAUSE 26.13, IEC/EN 60079-0)
DUE TO THE POTENTIAL FOR ELECTROSTATIC DISCHARGE. DO NOT REMOVE WECATT™ ENCLO-
SURE COVERS IN AN EXPLOSIVE ENVIRONMENT.

1.4 Technical Manual MOVING GLOBAL ENERGY FORWARD


Introduction & Specifications weCATT™ Wireless Torque Sub
1.3 CUSTOMER SPECIFICATION FORM

weCATT CUSTOMER SPECIFICATION FORM


(DRAWING SHOWS STANDARD DIMENSIONS)

THREAD TORQUE HOOK LOAD


API 4 1/2" NC50 (IF) +\- 35,000 ft.lb. 350T
API 6 5/8" REG +\- 50,000 ft.lb. 500T
OTHER CALL 1-780-453-3277

2.50 THRU-HOLE
INTERNAL USE ONLY
TOP THREAD CONNECTION

SALES QUOTATION #: ___________________

SUB SHOWN BOX UP


8.75 STANDARD* PIN DOWN
TOP TONG SPACE CUSTOMER ACKNOWLEDGEMENT
(INCLUDES MATERIAL FOR 1 BOX RECUT)
EXAMPLE LABEL OF weCATT SHOWN BELOW:

21.62 STANDARD*
UP
SHOULDER-TO-SHOULDER
(SEE NOTE 2)

2.00 STANDARD**
BOTTOM TONG SPACE BOTTOM THREAD CONNECTION
(INCLUDES MATERIAL FOR 2 PIN RECUTS)

SEE NOTE 1

CUSTOMER COMPANY NAME, SIGNATURE AND DATE ARE REQUIRED AS


PROOF OF ACCEPTANCE THAT THESE CERTIFICATIONS FULFILL THE
60 - TSA - ___ ___ - ___ ___ - ___ ___ - ___ ___ - ___ ___ INTENDED END-USE OF THE PRODUCT.

IT IS A REQUIREMENT OF THE END USER TO ENSURE THAT THIS


PRODUCT IS NOT USED IN AN AREA OR APPLICATION FOR WHICH IT
IS NOT DESIGNED OR CERTIFIED
CUSTOMER COMPANY NAME:__________________________________

CUSTOMER SIGNATURE:______________________________________
CUSTOMER NAME (PLEASE PRINT):_____________________________
1 2 3 4 5 6 7 8 9 10
DATE:_____________________________

BOX THREAD PIN THREAD BOX RECUTS PIN RECUTS

1 2 3 4 5 6 7 8

01 - API 4 1/2" NC50 01 - API 4 1/2" NC50 00 - NO BOX RECUT ALLOWANCE 00 - NO PIN RECUT ALLOWANCE

02 - API 6 5/8" REG 02 - API 6 5/8" REG 01 - 1 BOX RECUT* 01 - 1 PIN RECUT

0X - X = # of BOX RECUTS 02 - 2 PIN RECUTS**


0X - X = # OF PIN RECUTS

THREAD ORIENTATION MAX TOTAL # RE-CUTS (BOX RE-CUTS + PIN RE-CUTS) MUST NOT EXCEED 12
9 10 EXAMPLE: TS-01-01-01-00-00

TORQUE SUB WITH API 4 1/2" NC50 BOX THREAD, API 4 1/2" NC50 PIN THREAD,
00 - BOX UP, PIN DOWN 1 BOX RECUT, 0 PIN RECUTS, BOX UP, PIN DOWN (S-2-S = 19.63")
NOTES:
01 - PIN UP, BOX DOWN
1. ADDING RECUT TO STANDARD TORQUE SUB WILL INCREASE THE SHOULDER-TO-SHOULDER DISTANCE BY 1" FOR EACH RECUT
2. MINIMUM SHOULDER-TO-SHOULDER DISTANCE CAN BE 18.62" IF STANDARD RECUTS ARE NOT REQUIRED
3. MAXIMUM SHOULDER-TO-SHOULDER DISTANCE IS 30.63" (WITH 12 RE-CUTS TOTAL)

QF-103 - weCATT CUSTOMER SPECIFICATION FORM


REV 3 - ECN-002209- ISSUE DATE: 16 AUG 2013
X-PROOF SCHEDULE Approval Function: DESIGN ENGINEERING
Approved By: M. GERWING DATE: 5 JULY 2013
NO CHANGES PERMITTED
see QF-100 and WI-730-7

Illustration 1.1.2: weCATT™ Customer Specification Form

MOVING GLOBAL ENERGY FORWARD Technical Manual 1.5


weCATT™ Wireless Torque Sub Introduction & Specifications
1.4 CSA NAMEPLATE
The equipment in this manual complies with all standards identified in Canadian Standards Association (CSA)
Certificate of Compliance # 2497668. Please refer to Appendix One.

McCoy Drilling and Completions (FARR CANADA CORP.)


14755 - 121 A Ave., Edmonton, Alberta, Canada, T5L 2T2
60-4000 (60-TSA) weCATT Wireless Torque Sub

MODEL No.: 60-TSA-0X-0X-0X-0X-XX


Serial No.: 201XXX-XXX YOC: 20XX
PIN: XX
BOX: XX
HOOK LOAD: XX

Class I Division 1, Group C and D; T4 CSA FILE #:254103


Ex d [ib] IIB T4
Class I Zone 1 AEx d [ib]IIB T4
Rated 5 to 15 Vdc, 70mA max; 63mW max RF output
-40 C <=Tamb<= +70 C IP66 TYPE 4
IECEx CSA 13.0006X/00
Ex d [ib Gb] IIB T4 Gb
Designed to API Spec 8C PSL 1 and API Spec 7G
WARNING: POTENTIAL ELECTROSTATIC CHARGING HAZARD - SEE INSTRUCTIONS
WARNING: DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT
CAUTION: USE FASTENERS WITH YIELD STRESS >= 210MPa (30.5Kpsi)

Illustration 1.1.3: weCATT™ CSA Nameplate

Complies with all standards identified in Canadian Standards Association (CSA) Certificate of
Compliance # 2497668. Identifies Master Contract Number 254103.
CSA FILE #:254103

Ex d Conforms to CENELEC standard of explosion-proof protection, flameproof protection method

[ib] Protection methods: intrinsically safe output circuit

IIB Ethylene gas group

T4 Temperature class 4. Maximum surface temperature of 135 oC.

Gb
Denotes certification of equipment for explosive gas atmospheres, having a “high” level of protec-
tion. Will not provide an ignition source during normal operation or during expected malfunctions.

AEx d
Conforms to CENELEC standard of explosion-proof protection, flameproof protection method as
identified for hazardous locations in the United States of America.

IECEx
Denotes CSA confirmation that equipment complies with all relevant requirements as identified in
Certificate of Compliance # 13.0006X/00

[ib Gb]
Protection methods: intrinsically safe output circuit suitable for an explosive gas atmosphere under
the conditions identified in the CSA file.

1.6 Technical Manual MOVING GLOBAL ENERGY FORWARD


Introduction & Specifications weCATT™ Wireless Torque Sub
1.5 ATEX NAMEPLATE

McCoy Drilling and Completions (FARR CANADA CORP.)


14755 - 121 A Ave., Edmonton, Alberta, Canada, T5L 2T2
60-4000 (60-TSA) weCATT Wireless Torque Sub

MODEL No.: 60-TSA-0X-0X-0X-0X-XX


Serial No.: 201XXX-XXX YOC: 20XX
PIN: XX
BOX: XX
HOOK LOAD: XX

Rated 5 to 15 Vdc, 70mA max; 63mW max RF output


-40 C <=Tamb<= +70 C IP66 TYPE 4
Ex d ib Gb IIB T4 Gb ll 2 G
Designed to API Spec 8C PSL 1 and API Spec 7G 0518
SIRA 13ATEX1249X
Ex d ib IIB T4 Gb

WARNING: POTENTIAL ELECTROSTATIC CHARGING HAZARD - SEE INSTRUCTIONS


WARNING: DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT
CAUTION: USE FASTENERS WITH YIELD STRESS >= 210MPa (30.5Kpsi)

Illustration 1.1.4: weCATT™ ATEX Nameplate

CE compliant. Conforms with the essential requirements of the applicable Conformité Européenne
0518 directives. Provides I.D. number of the notified body of the QA system (Sira).

EU Explosive Atmosphere certified

II Equipment Group (surface, non-mining)

2 Equipment Category - high level of protection

G Certified for use in a gas environment

Ex d Conforms to CENELEC standard of explosion-proof protection, flameproof protection method

ib Protection methods: intrinsically safe output circuit

IIB Ethylene gas group

T4 Temperature class 4. Maximum surface temperature of 135 oC.

Gb
Denotes certification of equipment for explosive gas atmospheres, having a “high” level of protec-
tion. Will not provide an ignition source during normal operation or during expected malfunctions.

MOVING GLOBAL ENERGY FORWARD Technical Manual 1.7


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weCATT™ Wireless Torque Sub

Section 2: Installation & Operation


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Installation & Operation weCATT™ Wireless Torque Sub
Adequate setup and proper hydraulic connections are essential in ensuring reliable operation of your tong. For best results and long term reli-
ability, read and obey the start-up instructions in this section.

2.1 INITIAL RECEIPT AND INSPECTION OF EQUIPMENT

YOUR EQUIPMENT HAS BEEN THOROUGHLY TESTED AND INSPECTED AT THE FACTORY.
HOWEVER, MCCOY ADVISES INSPECTING YOUR EQUIPMENT FOR SHIPPING DAMAGE UPON
RECEIPT AND TESTING YOUR TONG BEFORE RELEASING TO AN OPERATIONAL ENVIRONMENT.

Inspect impact/shock indicator before removing pallet cover. Suspected impact damage must be reported to the shipping company imme-
diately, and consult McCoy before installing battery pack.
Perform a visual inspection following removal of all packaging material. Immediately identify any shipping damage to the shipping com-
pany, and correct all damage before installing battery pack, initializing torque sub and placing in an operational environment.

2.2 MAINTAINING EXPLOSION-PROOF INTEGRITY


Proper handing is an essential component of maintaining the explosion-proof integrity of your wireless torque sub. Follow the guidelines
in this subsection, and always contact McCoy’s WinCATT service division if any questions regarding the handling or condition of your
wireless torque sub arise.
Four blanking plugs are arrayed around the perimeter of the weCATT™ enclosure. These plugs are installed as part of the manufacturing
process and should not be removed by the customer. Use of the wireless torque sub in an explosive environment is prohibited if any of
these plugs is removed. Additionally, all four plugs require regular re-torquing to confirm continuing explosion-proof integrity.

Blanking
Plug

Illustration 2.2.1: Blanking Plug Identification


Trauma to the weCATT™ enclosure may be indicative of heavy impact to or clamping of a tubular connection tool to the enclosure.
Significant stress to the weCATT™ enclosure may cause the enclosure to lose its round shape and become slightly elliptical, thus losing
the ability to properly seal to the torque sub body. A poor seal between the torque sub body and the weCATT™ enclosure may create a
flame path.
Following removal of the wireless torque sub from the shipping pallet McCoy recommends always transporting or lifting the equipment in
the vertical position using a lifting nubbin. Store vertical, and restrain to avoid toppling while in storage.
Do not allow the wireless torque sub assembly to impact any object when hoisting or moving with overhead lifting equipment.
Do not under any circumstances remove either weCATT™ enclosure cover in an explosive environment.

DUE TO THE POTENTIAL FOR ELECTROSTATIC DISCHARGE DO NOT REMOVE WECATT™


ENCLOSURE COVERS IN AN EXPLOSIVE ENVIRONMENT.

MOVING GLOBAL ENERGY FORWARD Technical Manual 2.3


weCATT™ Wireless Torque Sub Installation & Operation
2.3 COMPONENT IDENTIFICATION

2
5

6
3
7

Illustration 2.3.1: Component Identification

Item Description
1 Torque Sub Body
2 Battery Pack
3 Battery Cover Panel
4 Box-end Thread Protector
5 PCB Board Cover Panel (Do not remove unless instructed to do so by McCoy)
6 weCATT™ Enclosure (Body & electronic housing)
7 Antenna Ring
8 Pin-end Thread Protector

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Installation & Operation weCATT™ Wireless Torque Sub
2.4 INSTALLATION
2.4.1 Battery Pack Connection
Connect the battery pack before removing torque sub from the shipping pallet prior to installation on the rig:
1. Identify the battery cover. The battery cover has an image of a battery scribed on to it.

Set Screw

Battery Cover (Outside) Battery Cover (Inside)


Illustration 2.4.1: Battery Cover

2. Locate the provided cover plate removal tool bar in its storage location on the shipping pallet. Loosen the set screw on the
battery cover. Use the tool bar to turn the battery cover counter-clockwise to loosen. Continue to loosen by hand until it
comes free, and remove and place in a secure location to avoid contamination of threads.

Removal Tool
Stored Here

Illustration 2.4.2: Cover Plate Tool Bar Removal

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weCATT™ Wireless Torque Sub Installation & Operation
2.4.1 Battery Pack Connection (Continued):

DO NOT MAKE BATTERY CONNECTION IF UNIT IS IN AN EXPLOSIVE ENVIRONMENT.

3. Plug the battery power lead in to the receptacle (see Illustration 2.3.3)

Battery Power
Connection

Illustration 2.4.3: Battery Power Connection

4. Completely remove the set screw, treat set screw threads with blue Loctite®, and re-thread in to battery cover. Treat the
threads of the battery cover with anti-seize compound before reinstalling. Thread cover on to body by hand as far as pos-
sible, then use tool bar to complete tightening until the cover bottoms out. Do not cross-thread. Tighten until the o-ring is
snug against its seat but not crushed. Tighten the set screw against the torque sub housing until snug. Replace the tool bar
in its storage location for safe-keeping or, if the storage crate is to be removed for storage, store the tool bar with the spare
battery.

USE OF AFTERMARKET BATTERIES OR UNAUTHORIZED POWER SOURCES WILL VOID


YOUR WARRANTY.

14.4 Volt Lithium Battery Pack Part Number: 60-4000-14

FIRE, EXPLOSION, AND SEVERE BURN HAZARD. DO NOT CRUSH, RE-CHARGE, DISAS-
SEMBLE, HEAT ABOVE 100 OC (212 OF) OR INCINERATE. DO NOT SHORT-CIRCUIT

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Installation & Operation weCATT™ Wireless Torque Sub
2.4.2 Rig-In Practices
When ready to mount torque sub release from the shipping pallet by backing off and removing the ratchet-equipped straps.
Box-Up / Pin-Down Model
Remove the box-end thread protector and install the optional lifting nubbin (4-½” = PN 60-4501, 6-⅝” = PN 60-4503). Leave the pin-
end thread protector in place until ready to mate to equipment.
Pin-Up / Box-Down Model
Remove the pin-end thread protector and install the optional lifting nubbin (4-½” = PN 60-4500, 6-⅝” = PN 60-4502). Leave the box-
end thread protector in place until ready to mate to equipment.

Pin-Up / Box-Down
Box-Up / Pin-Down Model
Model

Illustration 2.4.4: Lifting Nub Installation


Hoist the torque sub from the shipping pallet using the lifting nubbin only. Protect the antenna ring (see Illustration 2.2.1) from impact
at all times.

HOIST THE TORQUE SUB FROM THE SHIPPING PALLET USING THE LIFTING NUBBIN ONLY.

Use a utility or boom crane to hoist the torque sub to the work floor. Support the torque sub vertically - do not lay on its side to avoid
potential damage to the antenna ring.

AVOID DAMAGE TO THE ANTENNA RIG BY SUPPORTING THE TORQUE SUB VERTICALLY.
PROTECT THE ANTENNA RING FROM IMPACT AT ALL TIMES.

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weCATT™ Wireless Torque Sub Installation & Operation
2.4.2 Rig-In Practices (Continued):
Do not clamp to the body of the torque sub. Tools used to support the torque sub during mating to the top drive must clamp to the
designated clamping section only.

CLAMP TO THIS
BOX END AREA ONLY

BODY DO NOT CLAMP


TO weCATT
ENCLOSURE

PIN END

Illustration 2.4.5: Torque Sub Clamping Guide - Pin Down / Box Up Models

NEVER CLAMP TO WECATT™ ENCLOSURE

TREAT THREADS AND ALL CONTACT SURFACES WITH PIPE DOPE BEFORE THREADING
INTO BOX END OR ON TO THE PIN END.

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Installation & Operation weCATT™ Wireless Torque Sub
2.4.2 Rig-In Practices (Continued):

PIN END

BODY DO NOT CLAMP


TO weCATT
ENCLOSURE

CLAMP TO THIS
BOX END
AREA ONLY

Illustration 2.4.6: Torque Sub Clamping Guide - Pin Up / Box Down Models

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weCATT™ Wireless Torque Sub Installation & Operation
2.4.3 Connection of Receiving Antenna
1. Place the weCATT™ laptop in a clean, secure environment i.e. inside the doghouse or control cubicle.
2. Uncoil the USB cable so it is kink-free.
3. Connect the USB-B end of the USB cable to the antenna.

USB-B
Illustration 2.4.7: USB-B Connection To Receiving Antenna

4. Connect the USB-A end of the USB cable to the laptop.

USB-A
Illustration 2.4.8: USB-A Connection To Laptop

5. Place the receiving antenna on a flat surface near the computer. Do not place stress on the USB cable that may cause the
cable to become unplugged at the receiver end or the computer end.

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Installation & Operation weCATT™ Wireless Torque Sub
2.5 OPERATION
2.5.1 Initial Start-up
1. Switch on the computer and allow it to boot-up until the standard Windows screen appears (see Illustration 2.5.1).

Illustration 2.5.1: Standard Windows Boot-Up Screen

2. Start the WinCATT® 8 program by double-clicking the ICON shown in Illustration 2.5.2)

Illustration 2.5.2: WinCATT® 8 Icon

3. The WinCATT® home screen shown in Illustration 2.5.3 will appear following successful initialization of the WinCATT® 8
program.

Illustration 2.5.3: WinCATT® 8 Home Screen

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weCATT™ Wireless Torque Sub Installation & Operation
2.5.1 Initial Start-up (Continued):
4. Check the battery level and communications status. Upon initial start the communications status bar should be green and
reading “GOOD”, and the battery life indicator should be green and 100%.

Illustration 2.5.4: Communications “GOOD” Indication


In rare occasions a communications failure will occur, and be indicated by the communications status indicator turning red
and a “CHECK” signal being displayed. In these instances the battery life will also indicate 0%, because the battery life signal
is part of the signal from the torque sub. Communications may occur because the communications port on the computer did
not initialize, the USB cable has become dislodged, or the antenna has been replaced.

Illustration 2.5.5: Check Communications Indication

Re-establish communications by clicking the “Wireless Sub” button, followed by the “Select Com Port” button (com port selec-
tion is automatic). Call McCoy weCATT™ service if communications failure persist following this step.

Illustration 2.5.6: Wireless Sub Selection

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Installation & Operation weCATT™ Wireless Torque Sub
2.5.1 Initial Start-up (Continued):

Illustration 2.5.7: Com Port Selection

2.5.2 Adding New Tubular Connections


1. Select “Connection Manager” on the home screen to advance to the “Connection Library Manager” window.

Illustration 2.5.8: Connection Manager Selection

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weCATT™ Wireless Torque Sub Installation & Operation
2.5.2 Adding New Tubular Connections (Continued):
2. The “Connection Library Manager” window lists all programmed connections, and allows programming of new connections.
Select “Add” to add a new connection.

Illustration 2.5.9: Adding A New Connection Type

3. All available fields are reset when programming a new connection. Enter the desired parameters in each field. If not creating
a premium connection, McCoy recommends entering a value of “-1” (negative one) in the low shoulder torque field and a
value of “0” (zero) in the high shoulder torque field. After completing all necessary fields select “Save” to save the param-
eters as a new connection type.

Illustration 2.5.10: New Connection Programming

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Installation & Operation weCATT™ Wireless Torque Sub
2.5.3 Programming A New Job
1. Select “Change Job” on the home screen

Illustration 2.5.11: Change / New Job Selection

2. Default program selection is “Torque vs. Turns/Time”. Optional programs available for selection are “Torque vs. Turns” and
Torque vs. Time”. Select your desired program, then select “Load Program” to load the selected program for operation.

Illustration 2.5.12: Selecting Program Type

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weCATT™ Wireless Torque Sub Installation & Operation
2.5.3 Programming A New Job (Continued):
3. Select “New Job” on the “Job Management” screen to advance to the “New Job & Lot” screen.

Illustration 2.5.13 Selecting New Job

4. Complete the “Job#” and “Lot#” fields on the “New Job & Lot” screen to store identification details of the new job, then select
“OK”.

Illustration 2.5.14: Creating Job & Lot IDs

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Installation & Operation weCATT™ Wireless Torque Sub
2.5.3 Programming A New Job (Continued):
5. Select “Next” on the “Job Management” screen to advance to the “Connection Type” screen.

Illustration 2.5.15: Selecting Connection Type

6. Highlight the desired connection type and select “Next” to advance to the “Program Settings” page. See section 2.5.2 to
enter a new connection type if desired.

Illustration 2.5.16: Selecting Program Type

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weCATT™ Wireless Torque Sub Installation & Operation
2.5.3 Programming A New Job (Continued):
7. Review the parameters loaded into the fields on the “Program Settings” page. Make changes to any field that is not suitable.
When editing is complete select “Next”.

Illustration 2.5.17: Program Settings

A warning dialogue box will prompt you to save changes to the connection library. If you wish any changes to the program set-
tings to be saved to that connection type permanently, select “OK”. If you wish to use the changes for that job without altering
the data in the programmed connection type, select “Cancel”, and the data will not be overwritten.

Illustration 2.5.18: Program Settings Warning Dialogue

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Installation & Operation weCATT™ Wireless Torque Sub
2.5.3 Programming A New Job (Continued):
8. Verify the communications status and battery levels on the hardware screen. Low battery power indication should prompt a
battery change (see section 3.3 for battery replacement instructions). Refer to section 4, Troubleshooting, to correct com-
munications errors.

Illustration 2.5.19: Checking Battery & Communications Status


9. Select “Shunt Calibration” to perform the shunt calibration procedure. Shunt calibration may only be performed when no
torque load is present. NOTE: “Torque Output” and “Hook Load” values may fluctuate even when torque sub is static. This
is normal.

A SHUNT CALIBRATION MAY ONLY BE PERFORMED WHEN NO TORQUE IS APPLIED


TO THE TORQUE SUB

Illustration 2.5.20: Shunt Calibration Selection

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weCATT™ Wireless Torque Sub Installation & Operation
2.5.3 Programming A New Job (Continued):
10. Confirm that the applied torque is zero, and select “Continue” on the shunt calibration warning dialogue box.

Illustration 2.5.21: Shunt Calibration Warning Dialogue

11. Select “Return to Configuration” to return to the “Hardware” page, then “Next” to advance to the “System Options” page.

Illustration 2.5.22: Advancing to Options Page

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Installation & Operation weCATT™ Wireless Torque Sub
2.5.3 Programming A New Job (Continued):
12. Select your preferences, then select “Next” to advance to the connection monitoring screen.

Illustration 2.5.23: System Options Page

13. Select “Utility Menu”, then select “Test and Configure Hardware” to advance to the “Hardware” page.

Illustration 2.5.24: Connection Monitoring Screen

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weCATT™ Wireless Torque Sub Installation & Operation
2.5.3 Programming A New Job (Continued):
14. Confirm that “Turns” and “Rotation Speed” outputs are zero, and that “Torque Output” and “Hook Load” outputs show small
oscillations around a low number. Select “Zero Torque” followed by “Zero Hook Load”. Select “Return to Configuration” to
return to the Configuration screen, then select “Return to DAC” to return to the “Data Acquisition” screen.

Illustration 2.5.25: Zeroing Torque & Hook Load Outputs


15. Perform a final communication and function test. Select “Start”, then press “F9” on the weCATT™ laptop keyboard. After an
approximately four second delay the software generates an output graph showing a torque curve with a 14,000 lbs-ft peak.
The generated output is derived from pre-programmed values within the weCATT™ software, and should be accessed for
test purposes only. Pressing “F9”, whether intentionally or accidentally, while performing connections will corrupt the data
received from the torque sub and could cause communication failure or program errors.

DO NOT PRESS “F9” WHILE PERFORMING CONNECTIONS

Select “Stop” on the “Data Acquisition” screen after completion of the graph to produce an output screen. Failure to generate
a graph after pressing “F9”, or disappearance of the graph after selecting “Stop” indicates corruption of the loaded program.
Re-boot computer and reload the WinCATT® 8 software. Select “Resume Previous Job” to advance directly to the “Data
Acquisition” screen and repeat Step 15. Call WinCATT® service if errors persist.
The details indicated on the output screen are dependant upon the specific options chosen on the “System Options” screen
(see Illustration 2.5.23). Selection of “Shoulder Detection” within “System Options” instructs the software to generate the
output screen displayed in Illustration 2.5.26.

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Installation & Operation weCATT™ Wireless Torque Sub
2.5.3 Programming A New Job (Continued):
15. Perform a final communication and function test (continued):

Illustration 2.5.26: Output Screen, Shoulder Detection


Select “OK” to generate the “Comments”screen (see Illustration 2.5.28).
Selection of “Multi-Joint Review” within “System Options” (see Illustration 2.5.23) instructs the software to generate the output
screen displayed in Illustration 2.5.27.

Illustration 2.5.27: Output Screen, Multi-Joint Review


Select “Continue” to generate the “Comments”screen (see Illustration 2.5.28).

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weCATT™ Wireless Torque Sub Installation & Operation
2.5.3 Programming A New Job (Continued):
15. Perform a final communication and function test (continued):
Selecting neither “Shoulder Detection” or “Multi-Joint Review” within “System Options” instructs the software to directly gener-
ate the “Comments” output screen displayed in Illustration 2.5.28.

Illustration 2.5.28: Output Screen, Comments

The displayed results may or may not meet the criteria set forth during programming of the job. Irregardless of whether the
parameters have been met, enter “Communications Test” in the comments section and select “Reject” to return to the DAC
screen.
Your torque sub and software are now ready to begin processing the programmed tubular connection task.

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Installation & Operation weCATT™ Wireless Torque Sub
2.6 PRINTING CONNECTION REPORTS & OTHER FILES USING WINCATT 8 SOFTWARE
1. Select “Resume Previous Job” on the home screen to advance to the Job Management screen.

Illustration 2.6.1: Resume Previous Job Selection


2. Select “Old Job” on the Job Management screen to advance to produce a list of previous jobs. Select the desired job from the dis-
played menu, then select “Next” on the Job Management screen to advance to the Data Acquisition screen.

Illustration 2.6.2: Selecting The Desired Job For Printing

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weCATT™ Wireless Torque Sub Installation & Operation
2.6 PRINTING CONNECTION REPORTS & OTHER FILES USING WINCATT 8 SOFTWARE
3. Select “Utility Menu” on the Data Acquisition screen to advance to the Utility Menu screen.

Illustration 2.6.3: Connection Monitoring Screen

4. Select “Summary Report” on the Utility screen to produce the report printing menu.

Illustration 2.6.4: Selecting Summary Report on Utility Menu Screen

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Installation & Operation weCATT™ Wireless Torque Sub
2.6 PRINTING CONNECTION REPORTS & OTHER FILES USING WINCATT 8 SOFTWARE (CONTINUED):
5. Select your desired print job on the “Print Reports” screen by checking the box beside “Print Job Report”, “Print Job Summary”, or
“Print Job Files”.
Selection of “Print Job Report” writes a text file listing the details of the selected job to a specified destination folder. Selection of “Print
Job Summary” writes a text file listing the final values of all connections in the selected job to a specified destination folder. Selection
of “Print Job Files” produces PNG (graphics) files of the graph of all connections in the selected job to a specified destination folder.
You may select all three options simultaneously, or select one at a time. Once your selection has been made click “Print” to launch
the selected action.

Illustration 2.6.5: Print Report Screen


Selection of the “Print Job Report” either by itself or in conjunction with another option will launch the “Job Report” page. Details on
this page may be completed or edited, or the existing fields may be accepted “as-is” by clicking “Save”.

Illustration 2.6.6: Job Report Screen

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weCATT™ Wireless Torque Sub Installation & Operation
2.6 PRINTING CONNECTION REPORTS & OTHER FILES USING WINCATT 8 SOFTWARE (CONTINUED):
Clicking “Save” writes the text file and produces a message stating that the summary report is complete.

Illustration 2.6.7: Utility Screen - Summary Report Complete Message


6. Close the WinCATT 8 software.
7. Click on the START icon or the circular Windows icon (depending on your particular operation system) in the lower left corner of the
Windows screen, and select “Computer” or “My Computer”.
8. Double-click on the “C Drive” icon to view the folders located on the hard drive.
9. Double-click on the folder titled “data” or “Data” to view the contents of that folder.

Illustration 2.6.8: Identifying Data Folder

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Installation & Operation weCATT™ Wireless Torque Sub
2.6 PRINTING CONNECTION REPORTS & OTHER FILES USING WINCATT 8 SOFTWARE (CONTINUED):
10. Identify the folder that matches the job type for which you are looking for connection data:
T_T_T = Torque vs. Turns/Time
T_Turn = Torque vs. Turns
T_Time = Torque vs. Time

Illustration 2.6.9: Identifying Correct Job Folder

Double-click on the selected folder to open.


11. Select the folder matching the job for which you want to print a report. For example, if your selected job is Job #5, select the Job #5
folder. Double-click to open the folder.

Illustration 2.6.10: Identifying Correct Job Number Folder

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weCATT™ Wireless Torque Sub Installation & Operation
2.6 PRINTING CONNECTION REPORTS & OTHER FILES USING WINCATT 8 SOFTWARE (CONTINUED):
12. The job folder contains two sub-folders:
JOB_REP: Contains a text file containing the details of the selected job. Open the file JOBREP.txt using a standard text editor (for
example, Notepad or Wordpad). The information in this file should match the data saved on the Job Report screen (see Illustration
2.6.6). The file can be printed using the program’s “Print” function.

Illustration 2.6.11: Displaying JOBREP.txt File


LOT# “N” (where “N” is the lot number of the selected job): Contains a sub-folder named SUM_REP, which contains a text file con-
taining final values of all connections in the selected job. This text file may be opened using a standard text editor, and printed using
the program’s “Print” function. The LOT# folder also contains a PNG (graphic) of the graph displayed by the WinCATT software for
each connection in the job. The PNG files may be opened using any standard graphic program (Microsoft Paint, for example), and
can be printed using the Print function in the program.

Illustration 2.6.12: Lot # Folder

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Installation & Operation weCATT™ Wireless Torque Sub
2.7 SLEEP MODE
Every torque sub features a “sleep mode”, which engages following a set period of inactivity in order to extend battery life. New torque
subs ship with the sleep mode active with a default programmed value of 30 minutes.
Follow these instructions to program or disable sleep mode on your system.
1. Select “Configure Sensors” on the home screen

Illustration 2.7.1: Configure Sensors - Home Screen


2. Select the “Enable/Disable” switch to toggle sleep mode on or off. Enter your desired value in the “Sleep Command Timeout” field to
extend the time in which your torque sub remains active.

Illustration 2.7.2: Sleep Timer Programming


Do not select “Reset”. Select OK to return to the home screen.

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weCATT™ Wireless Torque Sub

Section 3: Maintenance
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Maintenance weCATT™ Wireless Torque Sub
McCoy Global recognizes that minor on-site repairs and modifications are required to maintain peak operating condition of your equipment, or
to match your equipment with the operating environment. Examples of minor repairs are
• battery replacements.
• software updates.
• replacement of fasteners
Any replaced component must be an identical component supplied by McCoy Global. Replaced fasteners must be Grade 8 or equivalent, or
whatever fastener is specified by McCoy.
3.1 GENERAL MAINTENANCE SAFETY PRACTICES
The practices identified here are intended as a guideline. All personnel are responsible for performing their tasks in a manner that ensures
worker, equipment, and environmental safety, and may require taking additional steps that are not identified in this section.
Equipment maintenance shall be performed only by designated qualified maintenance personnel. Wear all personal protective equipment
(PPE) specified by your company’s HSE policy, and follow all of your company’s safety guidelines. Do not begin a maintenance task
without the proper tools or materials on hand, or the proper drawings and documentation necessary.
Schedule planned maintenance with operators to avoid conflicts, unnecessary downtime, and the danger of accidental equipment activa-
tion. Notify operations when maintenance procedures are complete and equipment functionality is restored and tested.
If on-site maintenance must be performed (in other words, if equipment cannot be transported to a controlled maintenance facility) isolate
the location of the maintenance to prevent unaware personnel from inadvertently exposing themselves to a hazard. Use tape, rope, or
signage to clearly indicate “off-limits” area.
Replacement of large, heavy individual parts and/or heavy structural components must be performed using an approved lifting device of
sufficient lifting capacity. Use care when attaching the lifting device, and safeguard area to avoid endangering personnel or equipment.
All spare parts must meet or exceed OEM specifications in order to maintain equipment integrity, especially protective equipment.
Your equipment uses materials that may be harmful to the environment if improperly disposed of (batteries). Dispose of all materials
according to your company’s proscribed environmental protection regulations.

3.2 CLEANING
Clean weCATT™ using water under pressure (i.e. a strong “garden hose” arrangement or pressure washer). Ensure the wash wand is
set to a “fan” spray pattern and maintain a minimum distance of three feet (one metre).
Do not wipe the surface of the weCATT™ enclosure with a dry cloth. Wipe surface of enclosure with a damp cloth only to reduce the
potential for build-up of electrostatic charge.

USE DAMP CLOTH ONLY WHEN WIPING SURFACE OF ENCLOSURE TO REDUCE THE POTENTIAL
OF BUILDING UP ELECTROSTATIC CHARGE.

3.3 BATTERY REPLACEMENT


1. Boot the weCATT™ laptop computer and initialize the WinCATT® 8 software (see Section 2.5.1, Steps 1 & 2).
2. Refer to the battery level indicator on the home screen. Levels at 50% or lower require battery replacement. The weCATT™ must
be communicating normally with the laptop to ensure legitimate battery level reporting (the battery always shows 0% when not com-
municating with laptop).

Illustration 3.3.1: Battery Level Indication

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weCATT™ Wireless Torque Sub Maintenance
3.3 BATTERY REPLACEMENT (CONTINUED):
3. Identify the battery cover. The battery cover has an image of a battery scribed on to it.

Set Screw

Battery Cover (Outside) Battery Cover (Inside)


Illustration 3.3.2: Battery Cover

4. Locate the provided cover plate removal tool bar. If the tool bar is not stored with the spare battery check its storage location on the
shipping pallet.

Removal Tool
Stored Here

Illustration 3.3.3: Cover Plate Tool Bar

DUE TO THE POTENTIAL FOR ELECTROSTATIC DISCHARGE DO NOT REMOVE WECATT™


ENCLOSURE COVERS IN AN EXPLOSIVE ENVIRONMENT.

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Maintenance weCATT™ Wireless Torque Sub
3.3 BATTERY REPLACEMENT (CONTINUED):
5. Loosen the set screw on the battery cover. Use the tool bar to turn the battery cover counter-clockwise to loosen. Continue to loosen
by hand until it comes free, and remove and place in a secure location to avoid contamination of threads.
6. Loosen the Velcro strap and disconnect the two-pin Molex connector.

Illustration 3.3.4: Battery Replacement - Disconnect Molex Connector

7. Remove the battery pack.

Illustration 3.3.5: Battery Replacement - Battery Pack Removal

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weCATT™ Wireless Torque Sub Maintenance
3.3 BATTERY REPLACEMENT (CONTINUED):
7. Install the new battery pack (PN 60-4000-14), and secure in place with the Velcro strap. Use only batteries supplied by McCoy. Use
of aftermarket batteries or unauthorized power sources will void your warranty.

USE OF AFTERMARKET BATTERIES OR UNAUTHORIZED POWER SOURCES WILL VOID


YOUR WARRANTY.

MCCOY DOES NOT GUARANTEE THE PERFORMANCE OF BATTERIES WHOSE STORAGE


TIME EXCEEDS SHELF LIFE STATED IN THE SPECIFICATIONS, PAGE 1.5.

14.4 Volt Lithium Battery Pack Part Number: 60-4000-14

FIRE, EXPLOSION, AND SEVERE BURN HAZARD. DO NOT CRUSH, RE-CHARGE, DISASSEM-
BLE, HEAT ABOVE 100 OC (212 OF) OR INCINERATE. DO NOT SHORT-CIRCUIT.

8. Insert the battery connector into the receptacle in the torque sub. Press in until the connector lock engages. Confirm positive connec-
tor lock by tugging lightly on the connector cable.
9. Confirm correct battery function. Select “Resume Previous Job” on the home menu to advance to the “Data Acquisition” page, then
select “Utility Menu” to advance to the “Hardware” page. Check the battery status.

Illustration 3.3.6: Checking Battery Status - Hardware Screen

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Maintenance weCATT™ Wireless Torque Sub
3.3 BATTERY REPLACEMENT (CONTINUED):
Refer to the following table for nominal readings for a new battery:

Battery Level 100%


Voltage 14 V
Temperature Approx. 20o C **
** Dependant upon ambient air temperature

AMBIENT TEMPERATURES BELOW 0OC MAY REDUCE BATTERY PERFORMANCE

10. Completely remove the set screw, treat set screw threads with blue Loctite®, and partially re-thread in to battery cover. Treat the
threads of the battery cover with anti-seize compound before reinstalling. Thread cover on to body by hand as far as possible, then
use tool bar to complete tightening until the cover bottoms out. Do not cross-thread. Tighten until the o-ring is snug against its seat
but not crushed. Tighten the set screw against the torque sub housing until snug. Replace the tool bar in its storage location for safe-
keeping or, if the storage crate is to be removed for storage, store the tool bar with the spare battery.

3.4 BATTERY HANDLING AND DISPOSAL


3.4.1 Storage & Handling
Store batteries in a cool, dry, ventilated area that is not exposed to any external heat source or direct sunlight. Keep batteries dry
and well ventilated. Do not remove Molex connector or expose the battery terminals.
Do not store batteries of different chemistries together.
McCoy recommends having a Class D fire extinguisher in the battery storage area.
The lithium-chemistry batteries used in the weCATT™ are non-rechargeable. Do not attempt to re-charge the batteries.
Do not short-circuit the battery.
3.4.2 Disposal
Clearly mark depleted batteries upon removal from weCATT™ system. Store depleted batteries in the same fashion as new bat-
teries (see 3.4.1).
Do not attempt incineration. Package depleted lithium batteries together and clearly mark the package as “Lithium batteries for
disposal”, or package as per your company’s established policies for waste disposal. Disposal must be performed by an approved
and permitted waste treatment facility that handles lithium batteries. If you are unsure if your waste facility handles lithium batteries,
contact them and verify prior to shipment.

3.5 CALIBRATION
All weCATT™ wireless torque subs undergo direct calibration and certification at the factory prior to shipping. Direct calibration requires
highly specialized test equipment and involves the application of very accurate known loads to the sub. These loads are correlated to the
weCATT™ wireless torque sub outputs and are used to define its accuracy. Direct calibration at regular intervals ensures continued con-
fidence that the applied loads and subsequent electronic output signals are stable, repeatable and accurate. McCoy recommends direct
calibration in no more than two year intervals. Contact your McCoy Sales Representative for further information.
Performing regular field tests using indirect calibration methods provides continuing on-site verification that the measurement of applied
loads and electronic output signals remains accurate between direct calibrations. McCoy recommends performing an indirect calibration
prior to each job. Verify torque and load measurement and indication using a suitable device which will give a sense that the output signals
of the weCATT™ are generally sound. Please note that the accuracy of the field test verification remains dependant upon the accuracy
of the device or equipment used to verify the weCATT™. McCoy recommends identifying a device or equipment suitable for performing
verifications satisfactory to your operations.
Upon successful verification, further confidence can be gained by zeroing the sub and performing a shunt calibration (see section 2.5.3).
The shunt calibration is an electronic test performed by your weCATT™ software and hardware which compares the current electronic out-
put signal to the most previous lab calibration output results. The weCATT™ software compares shunt calibration and zero offset settings
to parameters pre-set at the factory, and provides indication that the accuracy of the unit is within specifications. Please contact McCoy if
any questions regarding the accuracy or operation of the weCATT™ arise.

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weCATT™ Wireless Torque Sub

Section 4: Troubleshooting
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Troubleshooting weCATT™ Wireless Torque Sub
All troubleshooting must be performed by a trained technician familiar with the equipment design, assembly and operation.
The following troubleshooting instructions are intended to be guidelines only. Any faults not solved through the use of this guide should be re-
ferred to our engineering department for their evaluation and recommendations.
4.1 COMMUNICATIONS ERRORS
Occasionally a communications error will be encountered during normal operations, producing an error message as displayed in illustra-
tion 4.1.1. Follow this procedure to re-establish communications by resetting the communications port. Select “OK” on the error message
to access the home screen.

Illustration 4.1.1: Communication Error Message - Home Screen


1. Select “Wireless Sub” on the home screen to open the wireless sub communication window.

Illustration 4.1.2: “Wireless Sub” Selection - Home Screen

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weCATT™ Wireless Torque Sub Troubleshooting
4.1 COMMUNICATIONS ERRORS (CONTINUED):
2. Click the “Select Com Port” button on the wireless sub communications pop-up window to automatically select a com port. A dis-
played communication port numbered nine or lower indicates a successful port selection, and that automatic re-connection is pos-
sible. Select “OK” to attempt to automatically re-establish communications. If the connection attempt is successful the “communica-
tions status” icon will turn green and display “OK”.

Illustration 4.1.3: Wireless Sub Communications Pop-up Window

3. If the software does not successfully re-establish communications click “Cancel” on the wireless sub communications pop-up window,
followed by “Exit to Windows” to close the WinCATT 8 software.
Shut down the WinCATT laptop. Cycle the power to the weCATT™ enclosure by unplugging the battery, waiting for ten seconds,
and plugging the battery back in (see Section 3.3 for instructions on accessing the battery). Replace all covers on the weCATT™
enclosure and re-boot the WinCATT laptop. Double-click on the WinCATT 8 icon to start the WinCATT 8 software.
Repeat steps 1 & 2. If the software fails to re-establish communications advance to Step 4 to manually select the COM port.

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Troubleshooting weCATT™ Wireless Torque Sub
4.1 COMMUNICATIONS ERRORS (CONTINUED):
4. If the software is unable to assign a communications port the “Dialog (Base Package)” dialogue box will appear, indicating that manual
selection of the communications port is necessary.

Illustration 4.1.4: Dialog (Base Package) Dialogue Box


4. Click “Cancel” on the “Dialog (Base Package)” dialogue box, “Cancel” on the wireless sub communications pop-up window, followed
by “Exit to Windows” to close the WinCATT 8 software. Click on the Windows “Start” icon in the lower left-hand part of the screen
and select “Control Panel”.

Illustration 4.1.5: Selecting “Control Panel” in Windows

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weCATT™ Wireless Torque Sub Troubleshooting
4.1 COMMUNICATIONS ERRORS (CONTINUED):
5. Double-click on the “System” folder icon, and select the “Hardware” tab.

Illustration 4.1.6: Selecting “Hardware” in System Properties

6. Click the “Device Manager” button on the hardware page to display a list of devices on the system.

Illustration 4.1.7: Selecting Device Manager within System Properties

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Troubleshooting weCATT™ Wireless Torque Sub
4.1 COMMUNICATIONS ERRORS (CONTINUED):
7. Expand the “Ports (Com & LPT)” section by clicking on the small plus sign. Right-click on “USB Serial Port”, and select “Properties”
to open the “USB Serial Port Properties” window.

Illustration 4.1.8: Selection of USB Serial Port Properties


8. Click the “Advanced” button on the USB Serial Port Properties window to display the Advanced Com page.

Illustration 4.1.9: Selecting Advanced Com Port Settings

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weCATT™ Wireless Torque Sub Troubleshooting
4.1 COMMUNICATIONS ERRORS (CONTINUED):
9. Open the drop-down menu beside “Com Port Number”. Select any port numbered 9 or lower, regardless of whether it is listed as “in
use” or not. Select “OK”.

Illustration 4.1.10: Selection of USB Serial Port Properties

Occasionally, if a port listed as “In Use” is selected as the chosen COM port a Communication Port Properties error dialogue box will
appear when “OK” is selected on the Advanced Settings Page (see illustration 4.1.11). Select “Yes” to continue.

Illustration 4.1.11: Selection of USB Serial Port Properties

10. Close all dialogue boxes and “Control Panel” to return to the main Windows screen. Double-click on the the WinCATT 8 icon to re-
launch the WinCATT 8 software, and repeat steps\ 1 through 3. If communications cannot be re-established after manual COM port
selection please call the WinCATT service department.

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Troubleshooting weCATT™ Wireless Torque Sub
4.2 ANTENNA RE-PAIRING PROCEDURE
Replacement of the transceiver at the wincatt laptop requires performing the re-pairing process with the weCATT™ unit to which it will
be communicating.

DO NOT PERFORM THIS PROCEDURE UNLESS INSTRUCTED TO DO SO BY MCCOY SERVICE


PERSONNEL.

DUE TO THE POTENTIAL FOR ELECTROSTATIC DISCHARGE DO NOT REMOVE WECATT™


ENCLOSURE COVERS IN AN EXPLOSIVE (ZONE 1) ENVIRONMENT.

1. Access the weCATT™ circuitry by removing the cover on the side opposite side of the battery cover. Use an allan key to completely
remove the set screw on the cover. Use the provided tool (see illustration 2.4.2) to loosen the cover, and un=thread by hand until it
comes free.

Illustration 4.2.1: Removing Electronics-Side Cover Plate


2. Confirm power is on. Blinking LEDs confirm that power is being supplied to the main weCATT™ circuit board. Identify the radio
channel selected. McCoy factory-sets most weCATT™ units to “0” (zero), but some units may be set to a different channel. Make a
note of the channel selected.

Illustration 4.2.2: Confirming Radio Channel Selection

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weCATT™ Wireless Torque Sub Troubleshooting
4.2 ANTENNA RE-PAIRING PROCEDURE (CONTINUED):
3. Open the WinCATT 8 software by double-clicking on the WinCATT 8 icon. Select “Wireless Sub” on the home screen to open the
wireless sub communication window.

Illustration 4.2.3: “Wireless Sub” Selection - Home Screen


4. Ensure the radio channel selected in the “Radio Setting” field matches the radio channel selected on the weCATT™ circuit board.
Change the “Radio Setting” field by clicking on the “Radio Setting” button and selecting from the drop-down menu.

Illustration 4.2.4: Confirming Radio Channel Setting in WinCATT 8

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Troubleshooting weCATT™ Wireless Torque Sub
4.2 ANTENNA RE-PAIRING PROCEDURE (CONTINUED):
5. Select “Remote Pairing” in the wireless sub communications pop-up window.

Illustration 4.2.5: Remote Pairing Selection

6. Enter the default password in the password field. The password is: farr001. Do not change the default password.

DO NOT CHANGE THE DEFAULT PASSWORD

The “Radio Pairing” window will appear after approximately five to ten seconds. Follow instruction #1 “Press the Sub-Config button
for 3 to 5 seconds until the SF1 Light turns on”. The pairing status LED (SF1) will illuminate solid red.

PAIRING STATUS
LED (SF1)

Illustration 4.2.6: Sub-Config Button

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weCATT™ Wireless Torque Sub Troubleshooting
4.2 ANTENNA RE-PAIRING PROCEDURE (CONTINUED):
7. Release the Sub-Config button. The Pairing Status LES (SF1) will flash three to six times, followed by flashing of either SF2 (GREEN
- PAIRING SUCCESS) or SF3 (YELLOW - PAIRING FAILURE).

PAIRING FAILURE PAIRING SUCCESS


LED (SF3) LED (SF2)

Illustration 4.2.7: Pairing Status LEDs

8. Select either “Green Light Flashes” or Yellow Light Flashes” on the “Radio Pairing” pop-up window, depending on which LED flashed.

Illustration 4.2.8: Confirming Pairing Status

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Troubleshooting weCATT™ Wireless Torque Sub
4.2 ANTENNA RE-PAIRING PROCEDURE (CONTINUED):
9. SUCCESSFUL PAIRING
Allow the software to finalize the connection upon selection of “Green Light Flashes”. Select “OK” on the wireless sub communication
pop-up window to return to the WinCATT 8 home screen.
Treat set screw threads with blue Loctite®, and partially re-thread in to electronics cover. Treat the threads of the electronics cover
with anti-seize compound before reinstalling. Thread cover on to body by hand as far as possible, then use tool bar to complete
tightening until the cover bottoms out. Do not cross-thread. Tighten until the o-ring is snug against its seat but not crushed. Tighten
the set screw against the torque sub housing until snug. Replace the tool bar in its storage location for safe-keeping or, if the storage
crate is to be removed for storage, store the tool bar with the spare battery.
UNSUCCESSFUL PAIRING
Repeat steps 6 through 8 to a maximum of three times. After three unsuccessful re-pairing attempts click “Cancel” on the wireless sub
communications pop-up window, followed by “Exit to Windows” to close the WinCATT 8 software. Shut down the WinCATT laptop.
Cycle the power to the weCATT™ enclosure by unplugging the battery, waiting for ten seconds, and plugging the battery back in
(see Section 3.3 for instructions on accessing the battery). Replace the battery cover on the weCATT™ enclosure and re-boot the
WinCATT laptop. Double-click on the WinCATT 8 icon to start the WinCATT 8 software.
Repeat Steps 2 through 9 of this section to attempt the re-pairing procedure. If unsuccessful after three complete power-cycling
procedures contact McCoy’s WinCATT service for further instructions.

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weCATT™ Wireless Torque Sub

Section 5: Recommended Spare Parts


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Recommended Spare Parts weCATT™ Wireless Torque Sub
5.1 RECOMMENDED SPARE PARTS FOR 4-½” WIRELESS TORQUE SUB

Recom
mmende
ed Spare
e parts fo
or 4‐1/22” weCATTT Systeem

ITEM
M # QTY PART # DESCRIPTTION IMAGE
1 1 60‐4000‐14
6 BATTERY PACK

2 1 60‐0350ZB
6 HOST MODULE

3 1 70‐4509 THREAD
D PROTECTOR
R BOX END 4‐ 1/2

4 1 70‐4508 THREAD
D PROTECTOR
R PIN END 4‐11/2

5 2 60
0‐60‐4000‐13 BATTERYY CAP

6 1 70‐4510 ANTI‐SEIZEE 1 LB.

7 1 02‐E0208 BATTERY CAP


P O RING

Page
P 1 of 2

MOVING GLOBAL ENERGY FORWARD Technical Manual 5.3


weCATT™ Wireless Torque Sub Recommended Spare Parts
5.1 RECOMMENDED SPARE PARTS FOR 4-½” WIRELESS TORQUE SUB (CONTINUED):

Recom
mmende
ed Spare
e parts fo
or 4‐1/22” weCATTT Systeem
8 1 60‐4000‐27
6 BATTERY STRAP
S

9 1 70‐4511 SIIMPLE GREEN


N CLEANER

10 1 09‐001SS SET SCREWS


S FOR BATTERY CAPP

10 1 60‐4501 BOX END


D 4 ½” NC50 API
A LIFT NUBB
BINS

11 1 60‐4500 PIN END


D 4 ½” NC50 API
A LIFT NUBB
BINS

Page
P 2 of 2

5.4 Technical Manual MOVING GLOBAL ENERGY FORWARD


Recommended Spare Parts Spare parts for 6-5/8” weCATT
Recommended weCATT™ Wireless Torque Sub
System
5.2 RECOMMENDED SPARE PARTS FOR 6-⅝” WIRELESS TORQUE SUB

ITEM # QTY PART # DESCRIPTION IMAGE


1 1 60-4000-14 BATTERY PACK

2 1 60-0350ZB HOST MODULE

3 1 70-4507 THREAD PROTECTOR BOX END 6-5/8

4 1 70-4506 THREAD PROTECTOR PIN END 6-5/8

5 1 60-4000-13-ELE ELECTRONIC BOARD CAP

6 1 60-4000-13-BAT BATTERY CAP

7 1 70-4510 ANTI-SEIZE 1 LB.

Page 1 of 2

MOVING GLOBAL ENERGY FORWARD Technical Manual 5.5


weCATT™ Wireless Torque Sub Recommended Spare Parts
Recommended Spare parts for 6-5/8” weCATT System
5.2 RECOMMENDED SPARE PARTS FOR 6-⅝” WIRELESS TORQUE SUB (CONTINUED):

8 1 02-E0208 BATTERY CAP O RING

9 1 60-4000-27 BATTERY STRAP

10 1 70-4511 SIMPLE GREEN CLEANER

11 1 09-001SS SET SCREWS FOR BATTERY CAP

12 1 60-4503 BOX END 6-5/8 REG API LIFT NUBBINS

13 1 60-4502 PIN END 6-5/8 REG API LIFT NUBBINS

Page 2 of 2

5.6 Technical Manual MOVING GLOBAL ENERGY FORWARD


weCATT™ Wireless Torque Sub

Section 6: Appendices
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Appendices weCATT™ Wireless Torque Sub
APPENDIX ONE: CSA CERTIFICATE OF COMPLIANCE

Certificate of Compliance
Certificate: 2497668 Master Contract: 254103

Project: 2562741 Date Issued: November 13, 2012


Issued to: Farr Canada Corporation
14755-121A Avenue
Edmonton, AB T5L 2T2
Canada
Attention: Murray Gerwing

The products listed below are eligible to bear the CSA


Mark shown with adjacent indicators 'C' and 'US' for
Canada and US or with adjacent indicator 'US' for
US only or without either indicator for Canada only.

Chris Burchett
Issued by: Chris Burchett

PRODUCTS
CLASS 2258 82 - PROCESS CONTROL EQUIPMENT - For Hazardous Locations -
Certified to US Standards
CLASS 2258 02 - PROCESS CONTROL EQUIPMENT - For Hazardous Locations

Class I Division 1, Group C and D; T4


Ex d [ib Gb] IIB Gb T4
Class I Zone 1 AEx d [ib Gb] IIB Gb T4
Type 4, IP66

60-TSA-0x-0x-0x-0x-00 Wireless Torque Sub, Rated 5 to 15 Vdc, 70mA max; 63mW max RF output; Tamb -40
to +70C

APPLICABLE REQUIREMENTS
CAN/CSA-C22.2 No. 0-10: General Requirements - Canadian Electrical Code, Part II

DQD 507 Rev. 2012-05-22 Page: 1

MOVING GLOBAL ENERGY FORWARD Technical Manual 6.3


weCATT™ Wireless Torque Sub Appendices

Certificate: 2497668 Master Contract: 254103

Project: 2562741 Date Issued: November 13, 2012

CAN/CSA-C22.2 No. 0.4:04: Bonding of Electrical Equipment


CSA C22.2 No. 30-M1986: Explosion-Proof Enclosures for Use in Class I Hazardous Locations Industrial
Products
CSA C22.2 Std. 94 M91: Special Purpose Enclosures Industrial Products
CSA 142 M1987: Process Control Equipment
CAN/CSA-C22.2 No. 157-92: Intrinsically Safe and Non-incendive Equipment or Use in Hazardous Locations
CSA C22.2 No. 213 - M1987: Non-incendive Electrical Equipment for Use in Class I, Division 2 Hazardous
Locations

CAN/CSA-C22.2 No. 60079-0:11: Equipment — General requirements


CAN/CSA-C22.2 No. 60079-1:11: Equipment protection by flameproof enclosures “d”
CAN/CSA-C22.2 No. 60079-11:11: Equipment protection by intrinsic safety “i”
CAN/CSA-C22.2 No. 60529-05:05 Degrees of protection provided by enclosures (IP Code) - First Edition

UL 50, 12th Ed. 9/07: Enclosures for Electrical Equipment


UL 508C Ed 3: Power Conversion Equipment
UL 913, 7th Ed.: Standard for Safety Intrinsically Safe Apparatus and Associated Apparatus for Use in Class I,
II, and III, Division 1, Hazardous (Classified) Locations
UL 1203 3rd Ed: Explosion-Proof and Dust- Ignition-Proof Electrical Equipment for Use in Hazardous
(Classified) Locations
ANSI/ISA-12.12.01-2011: Nonincendive Electrical Equipment for Use in Class I and II, Division 2 and Class
III, Divisions 1 and 2 Hazardous (Classified) Locations

UL 60079-0: 4th Ed 2005: Electrical apparatus for explosive gas atmospheres - Part 0: General Requirements
UL/ISA 60079-1: 2009: Electrical apparatus for explosive gas atmospheres. Part 1: Equipment Protection by
Flameproof Enclosures “d”
UL 60079-11: Equipment Protection by Intrinsic Safety "i"
NEMA/IEC 60529:2004 Degrees of Protection Provided by Enclosures (IP Code) - IEC Adoption;
ANSI Approved

DQD 507 Rev. 2012-05-22 Page: 2

6.4 Technical Manual MOVING GLOBAL ENERGY FORWARD


Appendices weCATT™ Wireless Torque Sub

Certificate: 2497668 Master Contract: 254103

Project: 2562741 Date Issued: November 13, 2012

NEMA 250:2008 Enclosures for Electrical Equipment (1000 Volts Maximum)

MARKINGS

Product markings shall be in accordance with the related standards. In addition, it shall be the responsibility of
the manufacturer to provide additional markings on the product to comply with the requirements of the local
regulatory authorities. For example, in Canada, any caution and warning markings must be provided in French
and English.
The following markings shall be installed using:

(a) embossed, die-stamped, cast, moulded, etched, or the equivalent, in the enclosure material;

(b) on a metal plate or plates at least 0.5 mm thick permanently attached to the enclosure by means of
drive pins or screws; except that metal of lesser thickness may be used provided that it is secured in

a manner that will prevent damage or distortion (eg, secured in each corner);

1) The cCSAus logo with c and us indicators


2) manufacturer's name, trademark, trade name, Master Contract or other recognized symbol of identification
3) catalogue, style, model, or other type designation

4) hazardous location designation

5) cautions on use in hazardous locations (eg, OPEN CIRCUIT BEFORE REMOVING COVER and
OUVRIR LE CIRCUIT AVANT D'ENLEVER LE COUVERCLE, or KEEP COVER TIGHT WHILE
CIRCUITS ARE ALIVE and GARDER LE COUVERCLE BIEN FERME TANT QUE LES CIRCUITS SONT
SOUS TENSION or the equivalent)
6) complete electrical ratings

7) enclosure Type Rating and IP Rating


8) ambient Temperature Range
9) Temperature Code

10) WARNING – USE ONLY YYYYY BATTERIES (where Y is the cell manufacturers name and the type
number of the cell or battery).
11) WARNING – DO NOT REPLACE BATTERY WHEN AN EXPLOSIVE GAS ATMOSPHERE MAY BE
PRESENT

DQD 507 Rev. 2012-05-22 Page: 3

MOVING GLOBAL ENERGY FORWARD Technical Manual 6.5


weCATT™ Wireless Torque Sub Appendices

Certificate: 2497668 Master Contract: 254103

Project: 2562741 Date Issued: November 13, 2012

12) WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS
AREA IS KNOWN TO BE NON-HAZARDOUS and AVERTISSEMENT - RISQUE DEXPLOSION. NE
PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION, À MOINS QUIL NE SAGISSE DUN
EMPLACEMENT NON DANGEREUX
13) WARNING – POTENTIAL ELECTROSTATIC CHARGING HAZARD – SEE INSTRUCTIONS

DQD 507 Rev. 2012-05-22 Page: 4

6.6 Technical Manual MOVING GLOBAL ENERGY FORWARD

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