INTERNATIONAL ISO

STANDARD 6002
- - --

First edition
1992-06-15

Bolted bonnet steel gate valves

Robinets-vannes en acier a chapeau boulonne

Reference number
ISO 6002: 1992(E)
ISO 6002:1$92(E)

Contents
Page

Scope ................................................................................................. 1

Normative references ....................................................................... 1

Definitions .................................................................................... 1

Pressure/temperature ratings ................................................... 2

Design .......................................................................................... 2

Materials .................................................................................... IQ

Testing and inspection ............................................................. 11

Marking ...................................................................................... 11

0 ISO 1992
All rights reserved. No part of this publication may be reproduced or utilized in any form
or by any means, electronie or mechanical, including photocopying and microfilm, without
permission in writing from the publisher.
International Organization for Standardization
Case Postale 56 l CH-121 1 Geneve 20 * Switzerland
Printed in Switzerland

ii
 ISO 6002:1992(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide
federation of national Standards bodies (ISO member bodies). The work
of preparing International Standards is normally carried out through ISO
technical committees. Esch member body interested in a subject for
which a technical committee has been established has the right to be
represented on that committee. International organizations, govern-
mental and non-governmental, in liaison with ISO, also take part in the
work. ISO collaborates closely with the International Electrotechnical
Commission (IEC) on all matters of electrotechnical standardization.
Draft International Standards adopted by the technical committees are
circulated to the member bodies for voting. Publication as an Interna-
tional Standard requires approval by at least 75 O/oof the member bodies
casting a vote.
International Standard ISO 6002 was prepared by Technical Committee
ISO/TC 153, Valves, Sub-Committee SC 1, Design, manufacture, marking
and festing.
ISO 6002:1992(E)

Introduction
The purpose of this International Standard is the establishment of the
basic requirements and recommendations for flanged or butt-weld end
steel gate valves of bolted bonnet construction.
To maintain compatibility with ISO 70054 whereby the American flanges
previously designated by a class rating have been converted to nominal
pressure (PN) ratings, this International Standard follows the Same sys-
tem. The equivalent ratings are as follows:

Class 150: PN 20

Class 300: PN 50

Class 600: PN 100

iv
~~~ ~~ ~~
INTERNATIONAL STANDARD ISO 6002:1992(E)

Bolted bonnet steel gate valves

1 Scope dards are subject to revision, and Parties to

agreements based on this International Standard
This International Standard specifies the require- are encouraged to investigate the possibility of ap-
ments for bolted bonnet steel gate valves having the plying the most recent editions of the Standards in-
following features: dicated below. Members of IEC and ISO maintain
registers of currently valid International Standards.
- bolted bonnet;
ISO 7-l:? 982, Pipe threads where pressure-tight
- outside screw and yoke; joints are made on the threads - Part 1: Desig-
nation, dimensions and tolerantes.
- inside screw (alternative for PN IO, PN 16, PN 20,
PN 25 and PN 40 only); ISO 5208:- 11, Industrial valves - Pressure testing of
valves.
- Single or double obturator;
ISO 5210:1991, Industrial valves - Multi-turn valve
- wedge or parallel seating; actuator attachments.

- with or without non-metallic obturator or seat ISO 5752:1982, Metal valves for use in flanged pipe
Seals; Systems - Face-to-face and centre-to-face dimen-
sions.
- flanged or butt-welding ends.
ISO 6708:1980, Pipe components - Definition of
lt covers valves of the nominal sizes DN nominal size.

10; 15; 20; 25; 32; 40; 50; 65; 80; 100; 125; 150; 200; ISO 7005-1:1992, Metallic f7anges - Part 1: Steel
250; 300; 350; 400; 450; 500; 600; 700; 800; 900; flanges.
1 000,
ISO 7268:1983, Pipe components - Definition of
and applies to valves of the nominal pressures PN nominal pressure.

10; 16; 20; 25; 40; 50; 100. ANSI/ASME B1.20.1:1983, Pipe threads, general pur-
pose (inch).
2 Normative references
3 Definitions
The following Standards contain provisions which,
through reference in this text, constitute provisions For the purposes of this International Standard, the
of this International Standard. At the time of publi- definition of nominal size given in ISO 6708 and of
cation, the editions indicated were valid. All stan- nominal pressure given in ISO 7268 apply.

1) To be published. (Revision of ISO 5208:1982)

ISO 6002:1992(E)

4 Pressureltemperature ratings gradual and the section shall be essentially circular

through the entire length of the transition. Sharp
4.1 The pressure/temperature ratings applicable discontinuities or abrupt changes in section in areas
to flanged valves specified in this International that infringe into the transition shall be avoided, ex-
Standard shall be in accordance with those specified cept that test collars or bands, either welded or in-
in ISO 7005-1 for steel flanges of the applicable tegral, are allowed. In no case shall the thickness
nominal pressure and material specification. Re- be less than 0,77t,, at a distance of 1,332, from the
strictions of temperature and pressure, for example weld end.
those imposed by soft Seals and special trim ma-
terials, shall be indicated on the valve identification 5.1.3 The valve body neck shall maintain the
plate [see 8.5 c)]. minimum body wall thickness fm as specified in 5.1.1
within the distance l,l~~ measured from the
4.2 The temperature shown for a corresponding outside of the body run along the neck direction,
pressure rating is the temperature of the pressure- where d is the nominal inside diameter as defined
containing Shell of the valve. In general, this tem- in 5.2.1.4.
perature is the Same as that of the contained fluid.
Beyond the distance l,lJdt, from the outside of the
The use of a pressure rating corresponding to a body run, straight circular sections of body necks
temperature other than that of the contained fluid is with inside diameter d’ shall be provided with a
the responsibility of the User. minimum local wall thickness of f’, where t’ is de-
termined, by interpolation if necessary, as the value
4.3 For temperatures below the lowest tempera- of tm which would correspond to a value of d equal
ture shown in the pressure/temperature rating ta- to 2d’/3, using the applicable nominal pressure rat-
bles in ISO 7005-1, the Service pressure shall be no ing.
greater than the rating shown for that lowest tem-
perature. The use of valves at lower temperatures lt will be noted that for any case where d’ > 1,5d, the
is the responsibility of the User. Consideration newly determined minimum wall thickness for the
should be given to the loss of ductility and impact body neck will be greater than the basic value f,,,. In
strength of mar y materials at low temperature. such cases, this greater wall thickness shall be
provided for all Parts of the body neck having a di-
ameter greater than 1,5d.
5 Design
51.4 Local areas having less than the minimuni
5.1 Body wal I thickness wall thickness will be acceptable provided that all
of the following limitations are satisfied:
51.1 The minimum body wall thickness, &,, at the
time of manufacture shall be as given in table 1, ex- a) the area of less than minimum thickness tan be
enclosed by a circle whose diameter is no
cept as indicated in 5.1.2 to 5.1.4.
greater than 0,35,/z, where d is the nominal
Additional metal thickness needed for assembly inside diameter as given in table 2 and t, is the
Stresses, closing Stresses, stress concentrations minimum body wall thickness as shown in
and shapes other than circular shall be determined table 1;
by individual manufacturers, since these factors
vary widely. b) the measured thickness is no less than 0,75?,,,;

5.1.2 The weld preparation in butt-welding end c) enclosure circles are separated from each other
valves (see 5.2.2.2) shall not reduce the body wall by an edge-to-edge distance of no less than
thickness to less than the values specified in 5.1.1 1,75 Jdt,.
within a region closer to the outside surface of the
body neck than t, measured along the run direction. 5.1.5 The terms used in this clause are illustrated
The transition to the weld preparation shall be in figure 1.
 ISO 6002:1992(E)

g- Axisof bodyneck

Junction of body
run and body neck

Body end flange

Body end port

inside diameter

Body run

Figure 1 - Identification of terms

Table 1 - Body wall thickness

Nominal pressure PN

Nominal size 10 16 20 25 40 50 100

DN’)
Minimum body wall thickness fm
mm

10 3 3 3 3 3 3 313
15 3 3 3 3 331 391 394
20 3 3 331 353 395 383 491
25 4 4 431 492 496 438 498

32 435 45 498 48 438 498 48

40 45 435 48 48 48 48 576
50 5 535 596 597 691 694 694
65 5 535 596 598 696 694 791

60 5 55 596 538 696 791 739

100 6 6 634 696 733 73 996
125 633 695 791 792 kl 996 11,2
150 635 7 731 735 8,8 996 12,?

200 7 8 83 896 IO,2 11,2 i5,a

250 735 83 896 993 11,4 12,7 19
45 935 996 IO,4 12,7 14,2 23,l
350 9 10 IO,4 11,3 14 15,8 24,6

400 996 11 11,2 12,? 15,4 1?,5 2?,7

450 10 11,5 11,9 13 16,6 19 31
500 IO,5 12,5 12,8 14,5 18,3 20,6 34
600 11,5 14 14,4 16,3 21,3 23,9 40,4

700 12,5 15,5 16 18,2 24,3 27,2

14 17 17,6 20,l 27,3 30,5
15,5 18,5 19,2 22 30,4 33,8
1000 17 20 20,8 23,9 33,5 3?,2

1) For the corresponding body end port nominal inside diameter, seetable2.

3
ISO 6002:1992(E)

5.2 Body dimensions

Table 2 - Body end port nominal inside
52.1 Flanges diameter d
PN
5.2.1.1 Face-to-face dimensions for flanged end 10: 16: 20: 25 40;50 100
valves shail be in accordance with ISO 5752:1982, DN
table 3. d
mm
5.2.1.2 Body end flanges shall comply with the re- IO 10 IO 10
quirements of ISO 70054. 15 13 13 13
20 19 19 19
25 25 25 25
5.2.1.3 End flanges shall be cast or forged integral
with the body except that flanges may be attached 32 32 32 32
by welding by a qualified welding Operator using a 40 38 38 38
qualified welding procedure, provided that all such 50 50 50 50
65 64 64 64
flanges on valves DN 50 and larger are butt-welded.
Any heat treatment necessary to ensure that the 80 76 76 76
material is suitable for the full range of Service 100 100 100 100
temperatures shall be performed. 125 125 125 125
150 150 150 150
5.2.1.4 For unlined flanged valves, the nominal in- 200 200 200
side diameter, d, of the body end port shall be as 250 250 250 250
specified in table 2 as applicable. 300 300 300
350 335 335 325
5.2.2 Weid ends 400 385 385 375
450 430 430 420
5.2.2.1 End-to-end dimensions for butt-we ld end 500 485 485 465
600 585 585 560
valves shall be in accordance with table 3, unless
otherwise specified in the purchase Order. 700 690 685 650
795 790
895 885
5.2.2.2 Butt-welding ends shall be in accordance 1000 990 985
with the details shown in figure 2, unless otherwise
specified in the purchase Order.

4
 ISO 6002:1992(E)

Table 3 - End-to-end dimensions (butt-weld end valves), I?

Dimensions and tolerantes in millimetres
PN
10; 16; 25 - 20 40 50 100

End-to-er
1 toi. 1 toi. i toi. 2 toi.
_~ .~-~
50 250 *2 216 250 292
*2 f2
65 270 241 290 330
*3
80 280 283 310 356

100 300 305 350 432

125 325 381 400 508

f3 f3 33
150 350 403 450 559

400 419 550 660

250 450 457 650 787

500 502 750 838

f4
350 550 572 850 889 *5
400 600 610 f4 950 991

450 650 It4 660 33 1 092

700 711 1 150 1 194 f6

800 813 *5 1 350 3x6 1 397

900

1 000

1100 -
0
1 200
ISO 6002:1992(E)

Dimensions in miiiimetres

37,5'* 2,s
--
1 '
J--
,0 L
/+
00 I
I 1 --
op! t
3O’ma bX. 1,s T
TP
v- Ul QI T
i r
a) Weldlngend tor connectlon to plpe b) Weldlnaend tor connectlon to DlDe
of wall thlckness r s 22 mm of wall thtckness ‘T ) 22 mm

A = nominal outstde diameter of weldlng end (sec table 4)

B =nomlnalInslde dlameter of plpe(fortoleranceon & seetable 41
r - nominal wall thlckness at plpe

NOTES

1 The inside and outside surfaces of valve welding ends shall be machine finished Overall. The contour within the envel-
ope is at the Option of the manufacturer unless specifically ordered otherwise.

2 Intersections should be slightly rounded.

3 Valves having a minimum wall thickness t, < 3 mm may have ends tut Square or slightly chamfered.

4 For the nominal outside diameters and wall thicknesses of Standard steel pipes, see ISO 4200:1991, Plain end steel
tubes, welded and seamless - General tables of dimensions and masses per unit length.

Figure 2 - Weld ends

Table 4 - Dimensions and tolerantes of weld ends

Dimensions and toierances in miiiimetres
r •*

Valve nominal
sixe DN 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 600 900 1000

nom. 35 44 50 62 78 91 117 144 172 223 278 329 362 413 464 516 619 721 825 927 1029
A
+2,5 t4
toi.
-40 -1

R toi. +1 42 -t3
-1 -. 2 -._2
I I I I I
 ISO 6002:1992(E)

5.3 Auxiliary connections

Table 5 - Sizes of auxiliary connections
Auxiliary connection size
53.1 Provision for auxiliary connections is not re- Valve nominal size
quired unless specified in the purchase Order. DN DN (NPS)‘)

!?O<DN<lOO 15 (1 Pl
5.3.2 Auxiliary connections shall be identified as
indicated in figure 3. Esch of the 11 locations is des- 125 < DN < 200 20 PP)
ignated by a Ietter. 25O<DN<600 25 (1)
65O<DN 40 (1 m

1) See ANSI/ASME BI .20.1.

5.3.4 When bosses are required to obtain adequate

metal thickness, the inscribed diameter shall be as
(on same side as E and F) shown in table 6.

Table 6 - Minimum diameter of bosses

Auxiliary connection size
I Minimum boss diameter

DN (NW mm
I I

15 (1 Pl 38
20 KW) 44
25 (1) 54
32 (1 W) 64
40 (1 1/2) 70

5.3.5 The wall of the valve may be tapped if the

B metal is thick enough to allow the effective thread
length shown in figure4 and specified in table 7.
D Where the thread length is insufficient or the tapped
hole needs reinforcement, a boss shall be added as
specified in 5.3.4. Threads shall be tapered as
shown in figure4.

Pipe thread
ANSVASME BI .20 -1
OP
Plpe thread
Figure 3 - Location of tappings for auxiliary ISO 7-l Rc...
connections

53.3 Unless otherwise specified in the purchase

order-, auxiliary connections shall be in accordance
with table 5.
Figure 4 - Thread Iength for auxiliary connections
 ISO 6002:1992(E)

Tabie 7 - Minimum thread iengths for auxiiiary Tabie 8 - Socket dimensions for socket weiding
connections connections

Auxiliary connection size Minimum thread length Auxiliary connection size n min R min
LA
DN (NPS) mm mm
DN WS) mm
-~~
15 (IM 22 5
15 (1Pl 14
20 PP) 27 6
20 PP) 14
25 (1) 34 6
25 (1) 18
32 (1 w 43 7
32 (1 W) 18
40 (1 112) 49 7
40 (1 v2) 19

5.3.7 Auxiliary connections may be attached by

butt-welding directly to the wall of the valve as il-
lustrated in figure 6. Where the size of the opening
is such that reinforcement is necessary, a boss shall
5.3.6 Sockets, for socket welding connections, may be added as specified in 5.3.4.
be provided if the metal is thick enough to accom-
modate the depth of socket and retaining wall as
specified in figure5 and table 8. Where the wall
thickness is insufficient or the socket requires re-
inforcement, a boss shall be added as specified in
5.3.4. The length of the leg of the attachment weld
shall be 1,09 times the nominal pipe wall thickness
of the auxiliary connection or 3 mm, whichever is
the greater.

Dimensions in millimetres

Figure 6 - Butt-weiding for auxiiiary connections

5.4 Envelope dimensions

Dimensions*) h2 and & given in figure 7 and table 9

are dimensions for handwheel-operated valves and
Figure 5 - Socket weiding for auxiiiary constitute the space necessary to ensure that the
connections valve tan be assembled into its Position on site.
However, the handwheel diameter may exceed the
face-to-face or end-to-end dimension.

2) These dimensions are given for information only.

I 8
 ISO 6002:1992(E)

a) Gate valve inside screw b) Gate valve outside sctew and yoke

Figure 7 - Envelope dimensions

Table 9 - Maximum envelope dimensions

Dimensions in millimetres
P
DN IO; 16; 25 20 40 50 100

h2 h3 h2 h3 h2 h3 h3 h3

40 310 440 330 380 310 440 435 470

50 320 440 330 440 310 440 525 535
65 395 600 380 490 395 600 575 595
80 420 600 440 550 395 600 620 675

100 480 665 500 655 460 665 750 840

125 580 870 580 775 580 870 880 950
150 610 870 640 895 650 870 980 1 150
750 1 220 760 1 120 790 1 220 1 250 1 345

250 880 1 390 910 1 335 925 1 390 1480 1 640

1 000 1 645 1 040 1540 1 030 1 645 1 700 i 855
350 1 115 1 740 1 130 I 785 1 130 1 740 1 915 2 100
400 1 225 1 995 1 230 2 025 1 285 1 995 2 060 2 350

450 1430 2 390 2 260 1 545 2 390 2 380 2 500

1470 2495 2 470 1 690 2 495 2 570 2655
1635 2905 2 865 I 885 2 905 3130 3 200
700 I 820 3170 3170

800 2120 3 620 3 620

3 985 4 265 3 985
1ooo 4 380 4 380

9
ISO 6002:1992(E)

5.5 Operation b) obturator seat surfaces;

5.51 Unless otherwise specified by the purchaser, c) body seat surfaces.

the valve shall be supplied with a handwheel. The
valve shall be closed by turning the handwheel in a 6.2.2 Standard trim materials shall be of the gen-
clockwise direction. eral Chemical composition specified in table 11.

55.2 If Operation by a chainwheel, gearbox or ac- NOTE 1 Other trim materials are permitted by agree-
tuator is required, the purchaser shall specify, as ment between manufacturer and purchaser.
applicable
6.2.3 Sterns shall be made of wrought or forged
- for chainwheel Operation, the dimension from the material.
centreline of the valve stem to the bottom of the
chain loop;
Table 10 - Component materials
- spur or bevel gear, and Position of gearing rela- Component Material
tive to pipe axis; Body bonnet To be selected from ISO 7005-1.

- electric, hydraulic, pneumatic, or other actuator; Soft Seals If used, any retaining ring in the
obturator shall be of a material compat-
- maximum Service temperature and differential ible with the obturator and any retaining
bolting shall be of 18-8 CrNi type steel.
pressure across the valve;
Obturator Steel at least equal in corrosion resist-
- power supply (for actuators). ante to that of the Shell material.

Any special requirements, such as actuator mating Auxiliary con- Cast iron plugs shall not be used.
nection plugs
dimensions, shall comply with ISO 5210.
Yoke separate Carbon steel or same material as bon-
5.5.3 If a limit on handwheel effort is applicable, the from bonnet net.
maximum shall be specified.
Handwheel Steel
Malleable iron
6 Materials Ductile iron

Handwheel re- Copper alloy

6.1 Materials other than trim materials taining nut Steel
Malleable iron
Ductile iron
Materials for components shall be selected from ta-
ble 10. Stern nuts Copper alloy
Stainless steel
Ductile iron
6.2 Trim Malleable iron

6.2.1 The trim comprises the following: Identification plate Corrosion-resistant material attached to
the valve by fasteners of corrosion-
resistant material or by welding.
a) a stem (thrust collars on Sterns for inside screw
valves shall be integral with Sterns);

10
 ISO 6002:1992(E)

Table 11 - Standard trim materials

Minimum Brinell Material descrlption
Location Material
hardness

Cr-Ni Chromium nicke1 alloy

Stern Cr13 Steel, 115 O/achromium min.

NiCu Nickel topper alloy

250 HB 1) Steel, 115 O/ochromium min.

I I
HF 350 HB HF-Hardfacing alloy
Seating surfaces
NiCu Nickel topper alloy

CrNi Chromium nicke1 alloy

I 1) A hardness
Cr1 3.
differential of 50 HB is required between the body and obturator seating surfaces if both are made of
I

7 Testing and inspection d) nominal size (DN followed by the appropriate

number).
7.3 Esch valve shall be pressure tested in accord-
ante with the requirements of ISO 5208, except that
a Shell test at no less than 1,5 times the 20 “C
8.3 Omission of body markings
pressure rating is mandatory for all valve sizes.
For valves smaller than DN 50, if the size or shape
7.2 The items shown in table 12 shall be checked of the valve body precludes the inclusion of all the
on each valve by the manufacturer. required markings, one or more may be omitted
provided that they are shown on the identification
8 Marking plate. The sequence of omission shall be as follows:

8.1 Legibility a) nominal size (DN);

Esch valve manufactured in accordance with this b) nominal pressure (PN);

International Standard shall be clearly marked.
c) body material.
8.2 Mandatory body markings

The mandatory body markings, subject to the pro-

visions of 8.3, shall be as follows: 8.4 Marking of pipe end flanges grooved for
ring joints
a) manufacturer’s name or trade-mark;
Pipe end flanges grooved for ring joints shall be
b) body material; marked with the corresponding ring joint gasket
number (e.g. R25). This identification shall be
c) nominal pressure (PN followed by the appropri- marked on the rim of both end flanges. For ring joint
ate number); gasket numbers, see ISO 70054.

11
ISO 6002: 1992(E)

Table 12 - Inspection requirements

Item Requirement

1 Type and trim To check visually the type, its kirn, accessories (e.g. handwheels)
and other items of the Order (e.g. obturator closed).
The delivered valve shall comply with the Order
and product Standard.

2 Marking To check visually that markings are complete and legible.

The marking shall comply with clause 8.

3 Surface condition To examine visually Prior to any coating or painting to determine that
the surface is free from defects which may affect the safety and
functioning of the valve.

4 Coating To examine visually to determine that any specified coating has been
applied.
Where protective coatings are specified, they
shall be applied.

5 Actuation To check that the valve opens and closes properly.

I

8.5 Identification plate or

An identification plate containing at least the follow- Cr13 HF Cr13

ing marking shall be securely attached to valves
conforming to this International Standard: or

a) the number of this International Standard; Cr13

b) the trim materials, which shall be indicated in the HF

following Order, using the appropriate Symbols
from table 11: Cr13

1) Stern, c) pressure or temperature restrictions that may be

imposed by the manufacturer, due to limitations
2) obturator, on materials or design, including at least the
maximum permissible temperature and the cor-
3) seat; responding allowable pressure.

EXAMPLES
8.6 Additional marking
Stern Cr13
Additional markings may be used at the Option of the’
Obturator HF manufacturer, provided that they do not conflict with
any of the markings specified in this International
Seat Cr13 Standard.

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ISO 6002:1992(E)

PP-

UDC 621.646.2
Descriptors: steel products, vaives, flanged valves, gate valves, specifications, dimensions, marking.

Price based on 12 pages

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