XM-502Z

SERVICE MANUAL US Model

Canadian Model
Ver 1.0 2004. 01
AEP Model
UK Model
E Model

SPECIFICATIONS

AUDIO POWER SPECIFICATIONS (US model)

POWER OUTPUT AND TOTAL HARMONIC DISTORTION
50 watts per channel minimum continuous average power into 4 ohms,
both channels driven from 20 Hz to 20 kHz with no more than 0.04% total
harmonic distortion per Car Audio Ad Hoc Committee standards.

Other Specifications
Circuit system OTL (output transformerless) circuit
Pulse power supply
Inputs RCA pin jacks
High level input connector
Input level adjustment range
0.3 – 6 V (RCA pin jacks),
0.6 – 12 V (High level input)
Outputs Speaker terminals
Speaker impedance 2 – 8 Ω (stereo)
4 – 8 Ω (when used as a bridging amplifier)
Maximum outputs 100 W × 2 (at 4 Ω)
250 W (BTL, at 4 Ω)
Rated outputs (supply voltage at 14.4 V)
50 W × 2 (20 Hz – 20 kHz, 0.04% THD, at 4 Ω)
60 W × 2 (20 Hz – 20 kHz, 0.1% THD, at 2 Ω)
120 W (Monaural) (20 Hz – 20 kHz, 0.1% THD,
at 4 Ω)
Frequency response 5 Hz – 80 kHz ( +0–3 dB)
Harmonic distortion 0.005% or less (at 1 kHz, 4 Ω, 10 W)
Low-pass filter 80 Hz, –18 dB/oct
Power requirements 12 V DC car battery
(negative ground)
Power supply voltage 10.5 – 16 V
Current drain at rated output : 15 A (4 Ω, 50 W × 2)
Remote input : 1 mA
Dimensions Approx. 262 × 53.5 × 173 mm
(10 3/8 × 2 1/8 × 6 7/8 in.) (w/h/d) not incl.
projecting parts and controls
Mass Approx. 1.9 kg (4 lb. 4 oz.) not incl. accessories
Supplied accessories Mounting screws (4)
High level input cord (1)
Protection cap (1)

Design and specifications are subject to change without

notice.

STEREO POWER AMPLIFIER

9-877-517-01 Sony Corporation
2004A04-1 e Vehicle Company
© 2004. 01 Published by Sony Engineering Corporation

1
XM-502Z

PROTECTOR OPERATION CHECK TABLE OF CONTENTS

Thermal Protect 1. GENERAL

1. Short across TH901 with the power on. Connections ............................................................................. 3
2. Verify that the protector is operated and LED901 illuminates
red. 2. DISASSEMBLY
3. Verify that the protector is released and LED901 illuminates green 2-1. Bottom Plate ........................................................................ 5
when the short is removed. 2-2. Main Board Section ............................................................ 6
4. Likewise, perform items 1 to 3 for TH902 and TH903. 2-3. Main Board ......................................................................... 6

Over Current Protect 3. DIAGRAMS

1. Short between the positive and negative sides of the speaker 3-1. Printed Wiring Board .......................................................... 7
output terminal CN903 (2/2) with the power on. 3-2. Schematic Diagram ............................................................. 8
(Perform this shorting for each channel on L and R.) 3-3. IC Block Diagram ............................................................... 9
2. Verify that the protector is operated and LED901 illuminates
red. 4. EXPLODED VIEWS
3. Verify that the protector is not released and LED901 remains
4-1. Heat Sink (Main) Section .................................................. 10
red even when the short is removed.
4-2. Main Board Section .......................................................... 11
4. Verify that the protector is released and LED901 illuminates green
when the power is turned off and then on again.
5. ELECTRICAL PARTS LIST ........................................ 12
Offset Protect
1. Short between the +12V terminal of CN903 (1/2) and the BTL+
or BTL– of the speaker output terminal CN903 (2/2).
(Short between +12V terminal and BTL+ and between +12V
terminal and BTL–.)
2. Verify that the protector is operated and LED901 illuminates
red.
3. Verify that the protector is not released and LED901 remains
red even when the short is removed.
4. Verify that the protector is released and LED901 illuminates green
when the power is turned off and then on again.

Notes on Chip Component Replacement

• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE

WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ!!

LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR LES

DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.

2
 XM-502Z
SECTION 1
GENERAL This section is extracted
from instruction manual.

3
XM-502Z

4
 XM-502Z
SECTION 2
DISASSEMBLY
Note : This set can be disassemble according to the following sequence.

SET

2-1. BOTTOM PLATE

(Page 5)

2-2. MAIN BOARD SECTION

(Page 6)

2-3. MAIN BOARD

(Page 6)

Note : Follow the disassembly procedure in the numerical order given.

2-1. BOTTOM PLATE

1 three screws
(+BTP 3 x 8)

2 three screws
(+BTP 3 x 8)

3 bottom plate

5
XM-502Z

2-2. MAIN BOARD SECTION

1 three screws 2 three screws

(+BTP 3 x 8) (+BTP 3 x 8)

3 three screws
(+BTP 3 x 8)

4 MAIN board section

After unfastening the screw,

taping with the screw inserted
facilitates the work.

heat sink (MAIN)

2-3. MAIN BOARD

5 MAIN board

1 screw
(+BTP 3 x 8)

4 panel (front)

2 screw
(+BTP 3 x 8) 3 two screws
(+BTP 3 x 8)

6
 XM-502Z
SECTION 3
DIAGRAMS
3-1. PRINTED WIRING BOARD • Refer to page 9 for Common Note on Printed Wiring Boards.
1 2 3 4 5 6 7 8 9 10 11 12 13

A MAIN BOARD

• Semiconductor
Q211 Q210 Location

JW102
JW101
JW103
Ref. No. Location

TH903
D902

C315
D307 D101 E-4

R911
R910
E C B E C B D102 E-4
B TH902
D201 E-6

JW82
JW98 B C E
D202 E-5

R231 R227
Q108 Q206

JW100
Q209 R233 R230 D301 G-7

A K A
D302 G-7

C114
JW99

C308
R226
R228
JW92
BCE D303 D303 C-12

C214
Q208 Q207 R239 D304 C-12
R130
R129 D305 E-6
Q109

C306
R229

JW88
JW97 JW96 D306 E-7

JW78
JW77
C R133 R232
ECB

JW80
JW79
L301
JW95 JW91
B

JW87 D307 B-11

C309
JW94 JW90 ECB D901 H-9

K A K
Q112 Q212 JW86
Q110

JW93 JW89 D902 B-4

C

JW85 D304
D903 G-8
R139 JW84 D904 G-10

C307
E

JW64
JW83

JW63
JW61
JW62
IC301 H-4

JW71
JW72
JW70
Q106

D Q107 C112 C212

IC302
IC303
G-5
G-6

JW68
Q104 Q204 IC901 G-9
B C E

JW57
R132

BCE

JW65
JW66
JW67

G D S
Q105 Q205 IC902 G-8

JW75
JW76
JW69

T901
R123 R122 R223 R222

R219 R221

JW73

R931
R119 R121

R218 R220
R118 R120

C316
Q911

JW74
R128
LED901 I-6

R307

R308
JW58 JW60 D305 D306
R127

Q307
R126 R928
D102 JW59 E C B E C B Q308 R926 R921

R922
C310 C311 BCE Q101 F-5

C317
R131

E R137 R138 D101 D202 R237 R238 D201 R923 R924 Q909 Q102 E-4
B

R318
Q103 Q309 Q310 C318 C910 Q103 E-4

G D S
JW56 C2 C1 C1 C2 C2 C1 C1 C2
R915 B C E Q908

JW41
JW43
JW42
Q102 Q202 Q203 R925 Q104 D-4
C113

R319 R320
Q111

JW49
JW48
B2EB1 B1EB2 B2EB1 B1EB2 ECB Q910
C

Q105 D-4

JW51
JW50
Q906 B C E Q905 TH901
R116

Q106 D-3

JW47
R217
R117

C213
R216

Q303

Q304

Q305

Q306
R125 R916 C911 R927 Q107 D-3
R124 R114 R225 R224
E

JW44 Q108 B-3

C211 R214
ECB
R115

Q904 B C E Q109 C-3

C111 R920

JW45
F R215 R314
R313

R315

R316
Q101 JW105 Q110 C-2
JW53

JW29
JW28
C904 R135 R235 R919

JW39
Q111 E-2
R110 E C B Q201 JW104
Q112 C-3

C915
C914

R907
JW22

R908
C312 C313 D903
C106

R109 Q201 F-6

C107
C108

16 9

R909
R111

C109 C
JR1

C110 JW52 IC901 B E Q902 Q202 E-5

JW16 R113 1 8 Q203 E-6

R932
JW18 JW40
C104 R102
R105
R103
R104

C902
JW23
C906

D904
4 1 Q204 D-6
R107

JW21 R905
JW19

JW8 R108 JW17 4 1 C909

C908
C305

Q901
R913
Q205 D-5

BCE
IC302

R904
IC303
G C103 C105 JW11 5 8
5 8
JW20 R305 4 1 R917 R914 R906 Q206 B-7
C207

L901
D301

JW7

JW30
JW24 C916
Q207 C-7

JW27
R106

C905
R306 D302

JW10
C209

JW6 C304 4 1 R212 R303

C208 R211
R210

C210 B C E Q903 Q208 C-5

R903
C303 IC301 3 2
JW5 JW9 Q301 R902 Q209 B-5

JW25
JW26
JW46
5 8 R209 R213 IC902
C204

BCE
C206

C907
R205 R206

JW4 JW15 ECB Q210 B-8

JW36
C203 C205 R208 JW12 R112 Q302
Q211 B-6
R304 R912 JW35 Q212 C-7
R207

D901
R202
R204
R203

JW3 JW34
-1 -2 Q301 H-6
R101 R201
H JW2 Q302 H-7
R918
C302

JW13

R317 R234 JW33

JW37

JW38
-2 -4 JW1 VR301 E C B Q907 R134 Q303 F-6
JW32
R302

C314
C102 C201 CN902 LEVEL Q304 F-6
JW31
R301 C901 Q305 F-7
-1 -3 C115 C215
J14 Q306 F-7
R G R901 Q307 E-9
SW301

C903
C101
C202

CN901 Q308 E-9

-1
C301 Q309 E-6
-2
I Q310 E-7
OFF ON LED901 1-861-858- 11 Q901 G-10
SW301 POWER/ Q902 G-10
LPF(80Hz) PROTECTOR Q903 G-10
-1 -2 Q904 F-8
-1 -3 Q905 F-9
L (BTL) R
L R Q906 F-9
-2 -4 CN902
Q907 H-6
J CN901
INPUT
L R
F901
REM +12V GND Q908 E-11
HIGH LEVEL 30A Q909 E-11
BTL CN903 (1/2) Q910 E-12
CN903 (2/2) Q911 E-12
SPEAKER OUT

7 7
XM-502Z

3-2. SCHEMATIC DIAGRAM • Refer to page 9 for IC Block Diagram and Common Note on Schematic Diagrams.

D101 R122
R118 R121 R138

Q104 Q108

C112 Q107
R128 R133
R104
Q110
Q112
R101 R130
R105 Q103 R124 R126 C114
CN903
CN901
Q102 Q106 R139
C113 R132
R204
R129
R125 C115
R127
R201 R205
Q105 R134

Q111
R131

R120 R137 Q109

R119 R123
C102
C101
C202
C201

D102
C303 C105
C109
R112 VR301 R113
C111 R116 R117
R107
C107
R103 C110
Q101

C103 D201 R222

R108 R109 R110 R111 R218 R221 R238
R102
IC302(1/2) Q208
IC301(1/2) SW301 Q204
IC303(1/2)
C302 R301 C301 C104 R106 R114 C212 Q207
R302 JR1 R115 R228 R233
C106 C108
CN902
Q210
Q212
C206 C208 R230
C204 R206 R215 Q203 R224 R226 C214
C215
IC303(2/2)
R203 IC301(2/2) Q202 Q206 R239
IC302(2/2) Q201 C213 R232
R229 R234
R208 R209 R210 R211 SW301
C203 R225 R227

R202 C209 C210

C207 Q205
R207 R212
R214 Q211 R235 R135
R231
VR301 R213
R220 R237 R219
C304 C205 R303 R223 Q209
D202

C211 R216 R217

R317 C314

Q303 R313 Q304 R314 Q309 R319

T901
Q301 D303
R925 R922
Q910
R307
R927
R919 R921 C914
C306 C312
Q908 C308 C310 D305
R304 L301
R305 D302
Q909 C915 C307 C309 C311 D306
IC902 C315 C313
Q302 R306 R920 R923
D301 R928
R308
C305 Q911
D307 Q307
R926 R924 D304
C916
Q305 R315 Q306 R316 Q310 R320 Q308
R318

C317
C316

CN903
Q902
R907
C318 R931
F901 L901
R905 LED901
IC B/D
TH901
TH902
TH903

R917
C911
R904
R906 D901 D902
Q905
D904
C907 IC901 C905

R916
C901 Q903 D903 R915
R912 R918
R901 R902 R908 C909
R909
R910
R911

Q904 C910 Q906 Q907

R913
C908

C903 R903 Q901 C904 C906

R932 C902 R914

• Waveform
1V/DIV, 5µsec/DIV
1
3.8Vp-p

15µsec

8 8 IC901 5
 XM-502Z

THIS NOTE IS COMMON FOR PRINTED WIRING

BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is
printed in each block.)

for schematic diagram:

• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/4 W or less unless otherwise
specified.
Note: Note:
The components identi- Les composants identifiés par
fied by mark 0 or dotted une marque 0 sont critiques
line with mark 0 are criti- pour la sécurité.
cal for safety. Ne les remplacer que par une
Replace only with part piéce portant le numéro
number specified. spécifié.
• A : B+ Line.
• B : B– Line.
• Power voltage is dc 14.4V and fed with regulated dc power
supply from +12V and REM terminals.
• Voltage is dc with respect to ground under no-signal
condition.
• Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal produc-
tion tolerances.
• Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal produc-
tion tolerances.
• Circled numbers refer to waveforms.
• Signal path.
F : AUDIO

for printed wiring boards:

• : Pattern from the side which enables seeing.

3-3. IC BLOCK DIAGRAM

IC901 µPC494GS

16 15 14 13 12 11 10 9

ERROR REF. REG.

0.1V
OSC
ERROR

1 2 3 4 5 6 7 8

9
XM-502Z
SECTION 4
EXPLODED VIEWS
NOTE:
• The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by
number in the exploded views are not supplied. Example : mark 0 or dotted line with mark
• Items marked “*” are not stocked since KNOB, BALANCE (WHITE) ... (RED) 0 are critical for safety.
they are seldom required for routine service. R R Replace only with part number
Some delay should be anticipated Parts Color Cabinet’s Color specified.
when ordering these items. • Accessories are given in the last of this parts list.
• Abbreviation Les composants identifiés par une
CND : Canadian model marque 0 sont critiques pour
la sécurité.
Ne les remplacer que par une piéce
portant le numéro spécifié.
4-1. HEAT SINK (MAIN) SECTION

not supplied

#1

#1

#1
F901

not supplied

#1
#1

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
0 F901 1-532-947-11 FUSE (BLADE TYPE) (AUTO FUSE) (30A) #1 7-685-546-14 SCREW +BTP 3X8 TYPE2 N-S

10
 XM-502Z

4-2. MAIN BOARD SECTION

51
not supplied
not supplied

#4
#4

#4
#3

54
#3

53
not supplied
#2

52

#2 #3

#1

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
51 A-3283-670-A MAIN BOARD, COMPLETE #1 7-685-546-14 SCREW +BTP 3X8 TYPE2 N-S
52 3-266-084-01 PANEL (FRONT) (US,CND,E) #2 7-685-546-19 SCREW +BTP 3X8 TYPE2 N-S
52 3-266-084-11 PANEL (FRONT) (AEP,UK) #3 7-682-948-01 SCREW +PSW 3X8
53 3-266-086-01 COVER (LED) #4 7-682-648-09 SCREW +PS 3X8
54 3-912-431-01 SCREW (+–P)

11
XM-502Z
SECTION 5
MAIN ELECTRICAL PARTS LIST
NOTE:
• Due to standardization, replacements in • SEMICONDUCTORS The components identified by
the parts list may be different from the In each case, u : µ, for example: mark 0 or dotted line with mark
parts specified in the diagrams or the uA.. : µA.. uPA.. : µPA.. 0 are critical for safety.
components used on the set. uPB.. : µPB.. uPC.. : µPC.. uPD.. : µPD.. Replace only with part number
• RESISTORS • CAPACITORS specified.
All resistors are in ohms. uF : µF
METAL:Metal-film resistor. • COILS Les composants identifiés par une
METAL OXIDE: Metal oxide-film resistor. uH : µH marque 0 sont critiques pour
F:nonflammable la sécurité.
When indicating parts by reference
• Items marked “*” are not stocked since Ne les remplacer que par une piéce
number, please include the board.
they are seldom required for routine service. portant le numéro spécifié.
Some delay should be anticipated • Abbreviation
when ordering these items. CND : Canadian model

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
A-3283-670-A MAIN BOARD, COMPLETE C306 1-165-949-11 ELECT 1500uF 35V
********************* C307 1-165-949-11 ELECT 1500uF 35V
C308 1-163-021-11 CERAMIC CHIP 0.01uF 10% 50V
3-266-086-01 COVER (LED) C309 1-163-021-11 CERAMIC CHIP 0.01uF 10% 50V
3-912-431-01 SCREW (+–P) C310 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V
7-682-648-09 SCREW +PS 3X8
7-682-948-01 SCREW +PSW 3X8 C311 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V
7-685-146-14 SCREW +P 3X8 TYPE2 NON-SLIT C312 1-126-933-11 ELECT 100uF 20% 16V
C313 1-126-933-11 ELECT 100uF 20% 16V
< CAPACITOR > C314 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V
C315 1-163-021-11 CERAMIC CHIP 0.01uF 10% 50V
C101 1-163-251-11 CERAMIC CHIP 100PF 5% 50V
C102 1-163-251-11 CERAMIC CHIP 100PF 5% 50V C316 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V
C103 1-163-243-11 CERAMIC CHIP 47PF 5% 50V C317 1-104-655-11 ELECT 470uF 20% 6.3V
C104 1-163-251-11 CERAMIC CHIP 100PF 5% 50V C318 1-163-021-11 CERAMIC CHIP 0.01uF 10% 50V
C105 1-163-251-11 CERAMIC CHIP 100PF 5% 50V C901 1-137-380-11 MYLAR 0.47uF 5% 50V
C902 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V
C106 1-126-960-11 ELECT 1uF 20% 50V
C107 1-107-823-11 CERAMIC CHIP 0.47uF 10% 16V C903 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V
C108 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V C904 1-163-021-11 CERAMIC CHIP 0.01uF 10% 50V
C109 1-126-933-11 ELECT 100uF 20% 16V C905 1-126-933-11 ELECT 100uF 20% 16V
C110 1-163-251-11 CERAMIC CHIP 100PF 5% 50V C906 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V
C907 1-126-933-11 ELECT 100uF 20% 16V
C111 1-126-947-11 ELECT 47uF 20% 25V
C112 1-163-243-11 CERAMIC CHIP 47PF 5% 50V C908 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V
C113 1-163-235-11 CERAMIC CHIP 22PF 5% 50V C909 1-163-021-11 CERAMIC CHIP 0.01uF 10% 50V
C114 1-126-960-11 ELECT 1uF 20% 50V C910 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V
C115 1-137-374-11 MYLAR 0.047uF 5% 50V C911 1-127-573-11 CERAMIC CHIP 1uF 10% 16V
C914 1-137-374-11 MYLAR 0.047uF 5% 50V
C201 1-163-251-11 CERAMIC CHIP 100PF 5% 50V
C202 1-163-251-11 CERAMIC CHIP 100PF 5% 50V C915 1-131-731-11 ELECT 2200uF 20% 16V
C203 1-163-243-11 CERAMIC CHIP 47PF 5% 50V C916 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V
C204 1-163-251-11 CERAMIC CHIP 100PF 5% 50V
C205 1-163-251-11 CERAMIC CHIP 100PF 5% 50V < CONNECTOR >

C206 1-126-960-11 ELECT 1uF 20% 50V * CN901 1-691-785-11 PIN, CONNECTOR (PC BOARD) 4P
C207 1-107-823-11 CERAMIC CHIP 0.47uF 10% 16V (HIGH LEVEL)
C208 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V
C209 1-126-933-11 ELECT 100uF 20% 16V < JACK >
C210 1-163-251-11 CERAMIC CHIP 100PF 5% 50V
CN902 1-770-068-82 JACK, PIN 2P (INPUT)
C211 1-126-947-11 ELECT 47uF 20% 25V
C212 1-163-243-11 CERAMIC CHIP 47PF 5% 50V < TERMINAL BOARD >
C213 1-163-235-11 CERAMIC CHIP 22PF 5% 50V
C214 1-126-960-11 ELECT 1uF 20% 50V CN903 1-780-133-11 TERMINAL BOARD (4P+3P+FUSE) (REM,+12V,
C215 1-137-374-11 MYLAR 0.047uF 5% 50V GND,SPEAKER OUT,30A)

C301 1-115-340-11 CERAMIC CHIP 0.22uF 10% 25V < DIODE >
C302 1-126-934-11 ELECT 220uF 20% 16V
C303 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V D101 8-719-801-78 DIODE 1SS184
C304 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V D102 8-719-801-78 DIODE 1SS184
C305 1-126-965-11 ELECT 22uF 20% 50V D201 8-719-801-78 DIODE 1SS184
D202 8-719-801-78 DIODE 1SS184

12
 XM-502Z
MAIN

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
D301 8-719-025-34 DIODE 02CZ6.8-TE85L Q302 8-729-120-28 TRANSISTOR 2SC1623-L5L6
D302 8-719-801-78 DIODE 1SS184 Q303 8-729-281-53 TRANSISTOR 2SC1815-GR
D303 6-500-209-01 DIODE FCH08A15 Q304 8-729-281-53 TRANSISTOR 2SC1815-GR
D304 6-500-210-01 DIODE FRH08A15 Q305 8-729-201-53 TRANSISTOR 2SA1015-GR
D305 8-719-025-48 DIODE 02CZ13-TE85L Q306 8-729-201-53 TRANSISTOR 2SA1015-GR

D306 8-719-025-49 DIODE 02CZ15-TE85L Q307 8-729-120-28 TRANSISTOR 2SC1623-L5L6

D307 8-719-991-33 DIODE 1SS133T-77 Q308 8-729-120-28 TRANSISTOR 2SC1623-L5L6
D901 8-719-801-78 DIODE 1SS184 Q309 8-729-281-53 TRANSISTOR 2SC1815-GR
D902 8-719-801-78 DIODE 1SS184 Q310 8-729-201-53 TRANSISTOR 2SA1015-GR
D903 8-719-801-78 DIODE 1SS184 Q901 8-729-027-43 TRANSISTOR DTC114EKA-T146

D904 8-719-025-50 DIODE 02CZ16-TE85L Q902 8-729-106-60 TRANSISTOR 2SB1115A

Q903 8-729-120-28 TRANSISTOR 2SC1623-L5L6
< IC > Q904 8-729-027-43 TRANSISTOR DTC114EKA-T146
Q905 8-729-027-38 TRANSISTOR DTA144EKA-T146
IC301 8-759-710-28 IC NJM4565M-A Q906 8-729-027-43 TRANSISTOR DTC114EKA-T146
IC302 8-759-710-28 IC NJM4565M-A
IC303 8-759-710-28 IC NJM4565M-A Q907 8-729-027-43 TRANSISTOR DTC114EKA-T146
IC901 8-759-144-88 IC uPC494GS Q908 8-729-202-38 TRANSISTOR 2SC3326N-A
Q909 8-729-202-38 TRANSISTOR 2SC3326N-A
< PHOTO COUPLER > Q910 6-550-341-01 FET FKV550N
Q911 6-550-341-01 FET FKV550N
IC902 8-719-156-72 PHOTO COUPLER PS2501-1-K
< RESISTOR >
< JUMPER RESISTOR >
R101 1-216-206-00 RES-CHIP 2.2K 5% 1/8W
JR1 1-216-295-11 SHORT CHIP 0 R102 1-216-081-00 METAL CHIP 22K 5% 1/10W
R103 1-216-081-00 METAL CHIP 22K 5% 1/10W
< COIL > R104 1-216-097-11 RES-CHIP 100K 5% 1/10W
R105 1-216-097-11 RES-CHIP 100K 5% 1/10W
L301 1-410-396-41 INDUCTOR, FERRITE BEAD 0.45uH
L901 1-411-756-11 COIL, CHOKE R106 1-216-077-11 RES-CHIP 15K 5% 1/10W
R107 1-216-077-11 RES-CHIP 15K 5% 1/10W
< DIODE > R108 1-216-055-00 METAL CHIP 1.8K 5% 1/10W
R109 1-216-073-00 RES-CHIP 10K 5% 1/10W
LED901 8-719-076-62 LED GL5ED60 (POWER/PROTECTOR) R110 1-216-073-00 RES-CHIP 10K 5% 1/10W

< TRANSISTOR > R111 1-216-055-00 METAL CHIP 1.8K 5% 1/10W

R112 1-216-045-00 METAL CHIP 680 5% 1/10W
Q101 8-729-202-38 TRANSISTOR 2SC3326N-A R113 1-216-069-00 METAL CHIP 6.8K 5% 1/10W
Q102 8-729-232-66 TRANSISTOR 2SA1618Y R114 1-216-222-00 RES-CHIP 10K 5% 1/8W
Q103 8-729-014-86 TRANSISTOR 2SC4207-YGR-TE85L R115 1-216-065-00 RES-CHIP 4.7K 5% 1/10W
Q104 8-729-140-82 TRANSISTOR 2SA988-PAFAEA
Q105 8-729-140-84 TRANSISTOR 2SC1841-PAFAEA R116 1-216-057-00 METAL CHIP 2.2K 5% 1/10W
R117 1-216-222-00 RES-CHIP 10K 5% 1/8W
Q106 8-729-902-11 TRANSISTOR 2SC2021-Q R118 1-216-085-11 RES-CHIP 33K 5% 1/10W
Q107 8-729-230-46 TRANSISTOR 2SA1162-YG R119 1-216-085-11 RES-CHIP 33K 5% 1/10W
Q108 8-729-020-80 TRANSISTOR 2SC2235-O/Y(TPE6) R120 1-216-053-00 METAL CHIP 1.5K 5% 1/10W
Q109 8-729-232-32 TRANSISTOR 2SA965
Q110 8-729-024-79 TRANSISTOR 2SC5100-P R121 1-216-053-00 METAL CHIP 1.5K 5% 1/10W
R122 1-216-025-11 RES-CHIP 100 5% 1/10W
Q111 8-729-024-76 TRANSISTOR 2SA1908-P R123 1-216-025-11 RES-CHIP 100 5% 1/10W
Q112 8-729-027-43 TRANSISTOR DTC114EKA-T146 R124 1-216-097-11 RES-CHIP 100K 5% 1/10W
Q201 8-729-202-38 TRANSISTOR 2SC3326N-A R125 1-216-097-11 RES-CHIP 100K 5% 1/10W
Q202 8-729-232-66 TRANSISTOR 2SA1618Y
Q203 8-729-014-86 TRANSISTOR 2SC4207-YGR-TE85L R126 1-216-053-00 METAL CHIP 1.5K 5% 1/10W
R127 1-216-041-00 METAL CHIP 470 5% 1/10W
Q204 8-729-140-82 TRANSISTOR 2SA988-PAFAEA R128 1-216-076-00 METAL CHIP 13K 5% 1/10W
Q205 8-729-140-84 TRANSISTOR 2SC1841-PAFAEA R129 1-216-182-00 RES-CHIP 220 5% 1/8W
Q206 8-729-902-11 TRANSISTOR 2SC2021-Q R130 1-216-134-00 METAL CHIP 2.2 5% 1/8W
Q207 8-729-230-46 TRANSISTOR 2SA1162-YG
Q208 8-729-020-80 TRANSISTOR 2SC2235-O/Y(TPE6) R131 1-216-134-00 METAL CHIP 2.2 5% 1/8W
R132 1-205-991-11 METAL 0.1X2 10% 5W F
Q209 8-729-232-32 TRANSISTOR 2SA965 R133 1-216-073-00 RES-CHIP 10K 5% 1/10W
Q210 8-729-024-79 TRANSISTOR 2SC5100-P R134 1-216-134-00 METAL CHIP 2.2 5% 1/8W
Q211 8-729-024-76 TRANSISTOR 2SA1908-P R135 1-216-089-11 RES-CHIP 47K 5% 1/10W
Q212 8-729-027-43 TRANSISTOR DTC114EKA-T146
Q301 8-729-901-04 TRANSISTOR DTA114EK R137 1-216-053-00 METAL CHIP 1.5K 5% 1/10W

13
XM-502Z
MAIN

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
R138 1-216-053-00 METAL CHIP 1.5K 5% 1/10W R903 1-216-073-00 RES-CHIP 10K 5% 1/10W
R139 1-216-065-00 RES-CHIP 4.7K 5% 1/10W R904 1-216-049-11 RES-CHIP 1K 5% 1/10W
R201 1-216-206-00 RES-CHIP 2.2K 5% 1/8W R905 1-216-035-00 METAL CHIP 270 5% 1/10W
R202 1-216-081-00 METAL CHIP 22K 5% 1/10W R906 1-216-206-00 RES-CHIP 2.2K 5% 1/8W
R203 1-216-081-00 METAL CHIP 22K 5% 1/10W R907 1-216-065-00 RES-CHIP 4.7K 5% 1/10W

R204 1-216-097-11 RES-CHIP 100K 5% 1/10W R908 1-216-081-00 METAL CHIP 22K 5% 1/10W
R205 1-216-097-11 RES-CHIP 100K 5% 1/10W R909 1-216-045-00 METAL CHIP 680 5% 1/10W
R206 1-216-077-11 RES-CHIP 15K 5% 1/10W R910 1-216-049-11 RES-CHIP 1K 5% 1/10W
R207 1-216-077-11 RES-CHIP 15K 5% 1/10W R911 1-216-049-11 RES-CHIP 1K 5% 1/10W
R208 1-216-055-00 METAL CHIP 1.8K 5% 1/10W R912 1-216-097-11 RES-CHIP 100K 5% 1/10W

R209 1-216-073-00 RES-CHIP 10K 5% 1/10W R913 1-216-079-00 METAL CHIP 18K 5% 1/10W
R210 1-216-073-00 RES-CHIP 10K 5% 1/10W R914 1-216-069-00 METAL CHIP 6.8K 5% 1/10W
R211 1-216-055-00 METAL CHIP 1.8K 5% 1/10W R915 1-216-065-00 RES-CHIP 4.7K 5% 1/10W
R212 1-216-045-00 METAL CHIP 680 5% 1/10W R916 1-216-065-00 RES-CHIP 4.7K 5% 1/10W
R213 1-216-069-00 METAL CHIP 6.8K 5% 1/10W R917 1-216-033-00 METAL CHIP 220 5% 1/10W

R214 1-216-222-00 RES-CHIP 10K 5% 1/8W R918 1-216-041-00 METAL CHIP 470 5% 1/10W
R215 1-216-065-00 RES-CHIP 4.7K 5% 1/10W R919 1-216-190-00 RES-CHIP 470 5% 1/8W
R216 1-216-057-00 METAL CHIP 2.2K 5% 1/10W R920 1-216-190-00 RES-CHIP 470 5% 1/8W
R217 1-216-222-00 RES-CHIP 10K 5% 1/8W R921 1-216-049-11 RES-CHIP 1K 5% 1/10W
R218 1-216-085-11 RES-CHIP 33K 5% 1/10W R922 1-216-049-11 RES-CHIP 1K 5% 1/10W

R219 1-216-085-11 RES-CHIP 33K 5% 1/10W R923 1-216-049-11 RES-CHIP 1K 5% 1/10W

R220 1-216-053-00 METAL CHIP 1.5K 5% 1/10W R924 1-216-049-11 RES-CHIP 1K 5% 1/10W
R221 1-216-053-00 METAL CHIP 1.5K 5% 1/10W R925 1-216-158-00 RES-CHIP 22 5% 1/8W
R222 1-216-025-11 RES-CHIP 100 5% 1/10W R926 1-216-158-00 RES-CHIP 22 5% 1/8W
R223 1-216-025-11 RES-CHIP 100 5% 1/10W R927 1-216-298-00 METAL CHIP 2.2 5% 1/10W

R224 1-216-097-11 RES-CHIP 100K 5% 1/10W R928 1-216-298-00 METAL CHIP 2.2 5% 1/10W
R225 1-216-097-11 RES-CHIP 100K 5% 1/10W R931 1-216-089-11 RES-CHIP 47K 5% 1/10W
R226 1-216-053-00 METAL CHIP 1.5K 5% 1/10W R932 1-216-206-00 RES-CHIP 2.2K 5% 1/8W
R227 1-216-041-00 METAL CHIP 470 5% 1/10W
R228 1-216-076-00 METAL CHIP 13K 5% 1/10W < SWITCH >

R229 1-216-182-00 RES-CHIP 220 5% 1/8W SW301 1-571-478-11 SWITCH, SLIDE (LPF(80Hz))
R230 1-216-134-00 METAL CHIP 2.2 5% 1/8W
R231 1-216-134-00 METAL CHIP 2.2 5% 1/8W < TRANSFORMER >
R232 1-205-991-11 METAL 0.1X2 10% 5W F
R233 1-216-073-00 RES-CHIP 10K 5% 1/10W T901 1-443-278-11 TRANSFORMER, DC-DC CONVERTER

R234 1-216-134-00 METAL CHIP 2.2 5% 1/8W < THERMISTOR >

R235 1-216-089-11 RES-CHIP 47K 5% 1/10W
R237 1-216-053-00 METAL CHIP 1.5K 5% 1/10W TH901 1-810-506-11 THERMISTOR NTH5G39B223K01
R238 1-216-053-00 METAL CHIP 1.5K 5% 1/10W TH902 1-810-506-11 THERMISTOR NTH5G39B223K01
R239 1-216-065-00 RES-CHIP 4.7K 5% 1/10W TH903 1-810-506-11 THERMISTOR NTH5G39B223K01

R301 1-216-198-11 RES-CHIP 1K 5% 1/8W < VARIABLE RESISTOR >

R302 1-216-206-00 RES-CHIP 2.2K 5% 1/8W
R303 1-208-291-11 RES-CHIP 4.7M 5% 1/10W VR301 1-225-459-11 RES, VAR, CARBON 10KX2 (LEVEL)
R304 1-216-097-11 RES-CHIP 100K 5% 1/10W *************************************************************
R305 1-216-097-11 RES-CHIP 100K 5% 1/10W
MISCELLANEOUS
R306 1-216-222-00 RES-CHIP 10K 5% 1/8W ***************
R307 1-216-210-00 RES-CHIP 3.3K 5% 1/8W
R308 1-216-210-00 RES-CHIP 3.3K 5% 1/8W 0 F901 1-532-947-11 FUSE (BLADE TYPE) (AUTO FUSE) (30A)
R313 1-216-150-00 RES-CHIP 10 5% 1/8W *************************************************************
R314 1-216-150-00 RES-CHIP 10 5% 1/8W

R315 1-216-150-00 RES-CHIP 10 5% 1/8W

R316 1-216-150-00 RES-CHIP 10 5% 1/8W
R317 1-216-206-00 RES-CHIP 2.2K 5% 1/8W
R318 1-216-049-11 RES-CHIP 1K 5% 1/10W
R319 1-216-150-00 RES-CHIP 10 5% 1/8W

R320 1-216-150-00 RES-CHIP 10 5% 1/8W

R901 1-216-222-00 RES-CHIP 10K 5% 1/8W
R902 1-216-073-00 RES-CHIP 10K 5% 1/10W

The components identified by Les composants identifiés par une

mark 0 or dotted line with mark marque 0 sont critiques pour la
0 are critical for safety. sécurité.
Replace only with part number Ne les remplacer que par une piéce
14 specified. portant le numéro spécifié.
 XM-502Z

Ref. No. Part No. Description Remark

ACCESSORIES
************

3-263-305-11 MANUAL, INSTRUCTION (ENGLISH,SPANISH)

(US,CND)
3-263-305-21 MANUAL, INSTRUCTION (ENGLISH,SPANISH,
TRADITIONAL CHINESE)
(AEP,UK,E)
3-263-305-31 MANUAL, INSTRUCTION (GERMAN,FRENCH,
ITALIAN) (AEP,UK)
3-263-305-41 MANUAL, INSTRUCTION (DUTCH,RUSSIAN,
SWEDISH) (AEP,UK)
3-263-305-51 MANUAL, INSTRUCTION (GREEK,POLISH,
PORTUGUESE) (AEP,UK)
*************************************************************

PARTS FOR INSTALLATION AND CONNECTIONS

***************************************

101 3-367-410-01 SCREW (DIA.5X15), TAPPING

(MOUNTING SCREW)
102 1-690-779-31 CORD (WITH CONNECTOR) 4P (0.2m)
103 3-263-276-01 COVER (POWER)

101 102 103

15
XM-502Z

REVISION HISTORY

Clicking the version allows you to jump to the revised page.

Also, clicking the version at the upper right on the revised page allows you to jump to the next revised
page.

Ver. Date Description of Revision

1.0 2004. 01 New

16