Gplex
Gplex
Gplex
4)
Parts Manual
G-Plex III
Series:FH - Engine type: Kubota D722
Product codes: USAD002
Series: FJ - Engine type: Briggs & Stratton Model 356447, Type 0123
Product codes: USAG002
Parts - 1
JACOBSEN G PLEX III Series: FH & FJ
INTRODUCTION
A Machine Name
B Serial Number
C Year of Manufacture
D Machine Weight
E Engine Power
To keep your equipment fully operational and productive, Ransomes suggests you maintain a
stock of the more commonly used maintenance items. We have included part numbers for
the additional support materials and training aids.
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JACOBSEN G PLEX III Series: FH & FJ
SERVICE PARTS
Part No. Description Part No. Description
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JACOBSEN G PLEX III Series: FH & FJ
ITEM NUMBER
Each part which is identified in the illustrations has an item number. Parts which do not have an item
number may not be readily identified in the illustration but are usually closely associated with the
immediately adjacent part.
ASSEMBLIES
A complete assembly, e.g. a wheel motor or hydraulic motor or roll assembly, is listed as a complete
item with subsequent individual components listed separately.
The assembly is listed under it’s part number with component parts being listed offset to the right, e.g:-
It may not be possible to illustrate every item. With certain items purchased from outside suppliers
some component parts may not be available from Ransomes and may need to be specially ordered
from the supplier.
QUANTITIES
Quantities shown are for one assembly or sub-assembly.
NUMERICAL INDEX
This is a summary of all part numbers used in the manual arranged in numerical sequence and show-
ing the page and item number under which the parts appear.
Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any
resulting damage or injury.
ABBREVIATIONS
N/A Not Available
ARAs Required
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JACOBSEN G PLEX III Series: FH & FJ
Used oil, oil filters and engine coolant are hazardous materials and should be handled in a safe and
environmentally responsible way.
In the event of a fluid leak, contain the spill to prevent it entering the ground or drainage system. Local legislation
will dictate how such spills are to treated.
Following the maintenance procedures laid out in this manual will ensure that the impact the machine has on the
local environment is controlled.
When it has been identified that a turf care product has no further functional value and requires disposal, the
following actions should be taken.
These guidelines should be used in conjunction with applicable Health, Safety and Environmental legislation and
use of approved local facilities for waste disposal and recycling.
• Position the machine in a suitable location for any necessary lifting equipment to be used.
• Use appropriate tools and Personal Protective Equipment (PPE) and take guidance from the technical
manuals applicable to the machine.
• Remove and store appropriately:
1. Batteries
2. Fuel residue
3. Engine coolant
4. Oils
• Disassemble the structure of the machine referring to the technical manuals where appropriate. Special
attention should be made for dealing with ‘stored energy’ within pressurised elements of the machine or
tensioned springs.
• Any items that still have a useful service life as second hand components or can be re-serviced should
be separated and returned to the relevant centre.
• Other worn out items should be separated into material groups for recycling and disposal consistent
with available facilities. More common separation types are as follows:
• Steel
• Non ferrous metals
• Aluminium
• Brass
• Copper
•Plastics
•Identifiable
• Recyclable
• Non recyclable
• Not identified
• Rubber
• Electrical & Electronic Components
• Items that cannot be separated economically into different material groups should be added to the
‘General waste’ area.
• Do not incinerate waste.
Finally update machinery records to indicate that the machine has been taken out of service and scrapped.
Provide this serial number to Ranmsomes Jacobsen Warranty department to close off relevant records.
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JACOBSEN G PLEX III Series: FH & FJ
Parts- 6
JACOBSEN G PLEX III Series: FH & FJ
1 450390 Washer M8 5
2 456110503 Screw, 1/4-20 x 5/8" 6
3 450411 Lockwasher M8 9
4 450120013 Nut, 1/4-20 16 (M6 - P/N 450323)
5 450410 Lockwasher M6 16
6 456110359 Screw, 5/16-18 x 1" 5
6 450192 Screw, M8 x 25, Hex 2
7 450120021 Nut, 5/16-18 5
8 450389 Washer M6 6
9 523169 Tread, Toolbox 1
10 523171 Tread, Operators Platform 1
11 523224 Bumper, rubber 2
12 A119003 Screw, 5/16-18 x 3/4" 4
13 A139305 Nut, 1/4-20 flange 4
14 A139301 Nut, 5/16-18 flange 2
15 800019 Screw, P.T.H., 1/4-20 x 1/2" 14 (M6 - P/N 450539)
16 450553 Screw-Pan HD M8x25 11 FJ001549, FH001012.
17 001496040 Rivet, pop, 1
18 825824 Retainer 1
19 835039 Fastener, snap 1
20 4132871 Clamp, battery 1
21 840170.07 Box, tool/step 1 Fitted up to FH000xxx/FJ000xxx
21 4164620 Box, tool/step 1 Fitted from FH000xxx/FJ000xxx
22 840171.07 Cover,box 1
23 840172 Hinge, box 3
24 4142746 Panel, floor 1
25 4143186 RH,Panel, floor 1
26 842881.07 Panel, foot 1
27 842882.06 Panel, line cover 1
29 842932.06 Panel, control 1
30 4144625 Bracket, lift valve 1
31 843402.07 Cover, battery 1
32 843404A.06 Bracket, fitting mount 1
34 843886 Cover 1
35 843887.07 Strap, cover 1
36 844076 Strap 1
37 523169 Tread, pedal, 1
38 4143305 Chassis 1
39 894237.06 Tray, battery 1
40 310854 Nut,jam,1-14 2
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JACOBSEN G PLEX III Series: FH & FJ
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JACOBSEN G PLEX III Series: FH & FJ
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JACOBSEN G PLEX III Series: FH & FJ
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JACOBSEN G PLEX III Series: FH & FJ
1 450388 Washer, M5 2
2 120166 Lockwasher,1/2" 2
3 450412 S.L.Washer, M12 4
4 4123564 Rear Engine Bracket 1
5 4123566 Engine Mount Plate 1
6 4117098 Muffler 1
7 2701768.8 Tailpipe 1
8 2701808 Throttle Control & Cable 1
9 4123773 Muffler Shield 1
10 450032 Screw, M10 x 50 2
11 2702239 Housing, Coupler & Adaptor 1
4197800 • Coupling 11-T Spline 1
4197802 • Spider 1
4197803 • Coupling 1.00 Inch Bore 1
12 4142825 Seal, Cooler 1
13 4123676 Heat Shield 1
14 456110503 Screw, 1/4-20 x 5/8" 8
15 450120398 Nut, 3/8"-20 1
16 450120013 Nut, 1/4"-20 8
17 452200029 S.L.Washer, 1/4" 8
18 450017 Screw, M8 x 45 4
19 450376 Nut, M5, Staytite 2
20 450379 Nut, M10, Staytite 4
21 456110448 Screw, 3/8"-16 x 1/4" 4
22 450032 Screw, M10 x 50 2
23 453003341 Square Key, 1/4" x 1 3/4" 1
24 450529 Screw, M5 x 20, Pan Hd 2
25 450378 Nut, M8, Staytite 4
26 800770 Screw, 1/2"-13 x 3/4" 2
27 452692 Screw, M6 x 12, Taptite 1
28 450391 Washer, M10 10
29 001990399 Clamp 1
30 814065 Choke Cable (152cm) 1
32 451126 Screw, No.6 x 9.5, Rec. Pan Hd. 1
33 826218 Motor Mount 4
34 4146575 Knob, T-Handle 1
35 894103 Pump 1
547731 • Service Kit 1
36 4142405 Engine, Briggs & Stratton 1
37 • Gasket 2 Briggs & stratton
38 • Screw 4 Briggs & stratton
* W48412 Clamp 1 Secures Harness to engine
4 RADIATOR(DIESEL)
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JACOBSEN G PLEX III Series: FH & FJ
Parts- 18
JACOBSEN G PLEX III Series: FH & FJ
Parts- 20
JACOBSEN G PLEX III Series: FH & FJ
Parts- 22
JACOBSEN G PLEX III Series: FH & FJ
41 4187240 Female-Knob 1
* 4146269 Male - Knob 1
42 450195 Scrw-Hex M8 x 40 1
43 450324 Nut M8 1
44 450214 Scrw-Hex M10 x 25 4
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JACOBSEN G PLEX III Series: FH & FJ
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Parts- 28
JACOBSEN G PLEX III Series: FH & FJ
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JACOBSEN G PLEX III Series: FH & FJ
1 450390 Washer 4
6 A109018 Screw, 5/16-18 x 1 3/4" 4
6 450017 Bolt, M8 X 45 4 2001 onwards
12 839501 Mounting block, oil cooler 4
18 842916 Cooler, oil 1
19 523768 Adapter, elbow 90 1
20 001925570 Clamp, hose 1
21 839807 Adapter, straight 1
22 W158007-02 Adapter,elbow9O0
25 843930 Hose, hydraulic, 3/4" id x 66" 1 (1 9mm id, x 1 .68M) (diesel)
26 843925 Hose, hydraulic, 1/2" id x 53" 1 (1 3mm id, x 1 .35M) (diesel)
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JACOBSEN G PLEX III Series: FH & FJ
1 450390 Washer, M8 6
2 4140585 Cover, air intake 1
3 4140587 Housing, oil cooler 1
4 4123550 Angle, Cover 2
5 4123563 Angle, screen 2
6 2702424 Hose, hydraulic, 3/4" x 62" 1 (19mm x 559mm)
7 2702425 Hose, hydraulic, 1/2" x 41" 1 (13mm x 914mm)
8 450011 Lockwasher, M8 2
9 450004 Screw, M8 x 45 4
10 450191 Screw, M8 x 20 2
11 450389 Washer, M6 6
12 523768 Adapter, elbow 90° 1
13 450191 Screw, M8 x 20 1
14 450377 Nut, M6 Nyloc 4
15 001496044 Rivet, pop, 13/64" x 3/8" 1
16 452436 Nut, 2
17 379050522 Trim, push-on, 12’ (3.6M) AR
18 469021633 Clamp, tube 2
19 002989380 Weather seal AR
20 835039 Fastener, snap 1
21 001925400 Clamp, hose 2
22 839501 Mounting block, oil cooler 4
23 839807 Adapter, straight 1
24 839821 Adapter, elbow 90° 1
25 842916 Cooler, oil 1
26 843823 Screen, cooler 1
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JACOBSEN G PLEX III Series: FH & FJ
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JACOBSEN G PLEX III Series: FH & FJ
1 W178079 Fitting,test 1
2 456110503 Screw, 1/4-20 x 5/8" 2
3 452200029 Lockwasher, 1/4" 1
4 452100019 Washer, 1/4" 2
5 450213 Screw,M1O-1.5x20 2
6 4136798 Filter, hydraulic 1
7 547818 Head, hydraulic filter 1
8 A139305 Nut, 1/4-20 3
9 A109011 Screw, 1/4-20 x 11/2" 3
10 A192570 Clamp, hose 23-70 3
11 W158059-01 Adaptor, 450 1
12 839556 Fitting, adaptor, straight 1
13 839557 Fitting, adaptor, 90 1
14 158059-03 Fitting, adaptor, 45 1
15 W158007-03 Adaptor, elbow, 90 1
16 839820 Adaptor, elbow, 90 1
17 W158007-02 Adaptor, elbow, 90 1
18 W158006-05 Adaptor, straight 1
19 843411 Lever, valve 1
20 843923 Hydraulic Hose 1
21 843931 Hydraulic Hose 1
22 4137112 Hydraulic Hose 1
23 844071 Tee, branch 1
24 2701711 Pump, hydraulic 1
* 2702707 • Service Kit AR
25 4186862 Hydraulic Hose 1 Long Drop 90 @ Valve End
26 4147142 Hydraulic Hose 1
27 894248 Line, hydraulic 1
28 2208047 Valve, 4 way 3 position 1 To Serial Number
28 4192304 Roquet Valve, 4 way 3 position 1 From Serial Number
* 4192320 90 m/m adaptor 1/2" x 13/16 3
* 4199983 Tee M/M/M 1"ORFS -1/2"BSP 1
* 4209760 Lever 1
* 4197621 Spacer Pad 1
29 2208146 Valve, reel drive 1
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JACOBSEN G PLEX III Series: FH & FJ
1 W178079 Fitting,test 1
2 456110503 Screw, 1/4-20 x 5/8" 2
3 452200029 Lockwasher, 1/4" 1
4 452100019 Washer, 1/4" 2
5 450213 Screw,M1O-1.5x20 2
6 4136798 Filter, hydraulic 1
7 547818 Head, hydraulic filter 1
10 A192570 Clamp, hose 23-70 3
11 W158059-01 Adaptor, 450 1
12 839556 Fitting, adaptor, straight 1
13 839557 Fitting, adaptor, 90 1
14 158059-03 Fitting, adaptor, 45 1
15 4124349 Adaptor, elbow, 90 2
16 839820 Adaptor, elbow, 90 1
17 W158007-02 Adaptor, elbow, 90 1
18 W158006-05 Adaptor, straight 1
19 4124173 Hydraulic Tube 1
20 843923 Hydraulic Hose 1
21 843931 Hydraulic Hose 1
22 4127112 Hydraulic Hose 1
23 002540080 Tee, branch 1
24 2701711 Pump, hydraulic 1
* 2702707 • Service Kit As
Req’d
25 4186862 Hydraulic Hose 1 Long Drop 90 @ Valve end
26 4150937 Hydraulic Hose 1
27 4124172 Hose, hydraulic 1
29 2208146 Valve, reel drive 1
Parts- 40
JACOBSEN G PLEX III Series: FH & FJ
Parts- 42
JACOBSEN G PLEX III Series: FH & FJ
Parts- 44
JACOBSEN G PLEX III Series: FH & FJ
1 450018 Screw,M8 x 50 2
2 452100019 Washer 1/4 1
4 A251500 Adapter, straight 3
5 452436 Nut, crownlock flange, M8 2
6 A139912 Nut, crowniock, 1/4-20 1
7 450020 Screw, flange M8 x 60 2
8 456010941 Screw, flange, 1/4-20 x 11/4" 1
9 814924 Clamp, hose 1
10 837735 Plate,twinweld 1
11 837736 Plate, clamp cover 4
12 A249840 Tee, O-nng 1
13 839814 Hydraulic Hose 1
14 W158007-02 Adaptor, elbow, 900 7
15 4147135 Hydraulic Hose 1
16 W158006-05 Adaptor, straight 1
17 842830 Hydraulic Hose 1
18 4147140 Hydraulic Hose 1
19 4147137 Hydraulic Hose 1
20 843911 Hydraulic Hose 1
21 843913 Hydraulic Hose 1
22 843915 Union,bhead450 1
23 843921 Hose, hyd. 1/2" i.d. x 47 1/2" 1
24 843922 Hose, hyd. 1/2" i.d. x 43 1/4" 1
25 843989 Union, male 1
26 4136395 Bulkhead 1
27 4136396 Tee, bhead 1
28 844072 Union, bulkhead 2
31 4147139 Hydraulic Hose 1
32 4147138 Hydraulic Hose 1
33 4147136 Hydraulic Hose 1
35 844216 Clamp, hose 8
36 844217 Clamp,tube 1
37 892418 Set, clamp hydraulic 4
38 2701710 Motor, reel drive 3
* 2702706 • Service Kit As
Req’d
39 08089500 Hose Clamp 1
42 4205343 Line, hydraulic 1
43 894247 Line, hydraulic 1
44 4205342 Line, hydraulic 1
46 J337370 Coupling, drive 3
47 800810 Ring, internal retaining 3
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JACOBSEN G PLEX III Series: FH & FJ
Parts- 48
JACOBSEN G PLEX III Series: FH & FJ
Parts- 50
JACOBSEN G PLEX III Series: FH & FJ
Parts- 52
JACOBSEN G PLEX III Series: FH & FJ
Parts- 54
JACOBSEN G PLEX III Series: FH & FJ
Parts- 56
JACOBSEN G PLEX III Series: FH & FJ
Parts- 58
JACOBSEN G PLEX III Series: FH & FJ
Parts- 60
JACOBSEN G PLEX III Series: FH & FJ
Parts- 62
JACOBSEN G PLEX III Series: FH & FJ
22 BRAKE PEDAL
Parts- 64
JACOBSEN G PLEX III Series: FH & FJ
22 BRAKE PEDAL
Parts- 66
JACOBSEN G PLEX III Series: FH & FJ
22A HANDBRAKE
Parts- 68
JACOBSEN G PLEX III Series: FH & FJ
23 SEAT
Parts- 70
JACOBSEN G PLEX III Series: FH & FJ
1 823332 Bushing 2
2 001393222 Nut-Hex 5/16-18 Nyloc 4
3 4133662 Seat, Milsco 1
4 4146576 Panel, Seat Base 1
5 450192 Scrw-Hex M8 x25 2
6 450378 Nut-Hex M8 Nyloc 2
7 450390 Washer M8 9
8 833851 Seal 1
9 009114160 Decal-Slope 15 Deg 1
10 009034910 Decal-Instruction 1
11 009034930 Decal-Hyd Pressure Leak 1
12 009034890 Decal-Bystander Warning 1
13 009034770 Decal-105dB 1
14 001399024 Nut-Hex 7/16-20 Nyloc 2
15 009114380 Decal-fasten Seat Belt 1 Fitted on M/C’s with TOPS
16 4133935 Bracket-Fasten Seat Belt 1 Fitted on M/C’s with TOPS
17 4134558 Wldmt-G-Plex Seat Belt Stop 2 Fitted on M/C’s with TOPS
18 4136290 Rubber Buffer 2 Fitted on M/C’s with TOPS
19 4142205 Seat Belt 1 Fitted on M/C’s with TOPS
20 450217 Screw-Hex M10 x 40 2 Fitted on M/C’s with TOPS
21 450392 Wshr-M12 x 24 x 2.7 3 Fitted on M/C’s with TOPS
22 450412 Wshr-SLW M10 2 Fitted on M/C’s with TOPS
23 450453 Nut-Hex M8 Verbus Ripp 2 Fitted on M/C’s with TOPS
24 452000384 Wshr-7/16 x 7/8 x .092 4 Fitted on M/C’s with TOPS
25 452101510 Wshr-3/8 x 1-1/2 x 0.104 2 Fitted on M/C’s with TOPS
26 456010967 Scrw-Hex 7/16-20 x 1 2 Fitted on M/C’s with TOPS
23a SEAT
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JACOBSEN G PLEX III Series: FH & FJ
1 823332 Bushing 2
2 001393222 Nut-Hex 5/16-18 Nyloc 4
3 4197500 Seat, Milsco 1
* 4197520 • Seat Belt + Fitting Kit 1
* 4198020 • Seat Switch 1
4 4146576 Panel, Seat Base 1
5 450192 Scrw-Hex M8 x25 2
6 450378 Nut-Hex M8 Nyloc 2
7 450390 Washer M8 9
8 833851 Seal 1
9 009114160 Decal-Slope 15 Deg 1
10 009034910 Decal-Instruction 1
11 009034930 Decal-Hyd Pressure Leak 1
12 009034890 Decal-Bystander Warning 1
13 009034770 Decal-105dB 1
14 4134558 Wldmt-G-Plex Seat Belt Stop 2
15 4136290 Rubber Buffer 2
16 450412 Wshr-SLW M10 2
17 450453 Nut-Hex M8 Verbus Ripp 2
18 452101510 Wshr-3/8 x 1-1/2 x 0.104 2
19 450217 Screw-Hex M10 x 40 2
24 TOPS FRAME
Parts- 74
JACOBSEN G PLEX III Series: FH & FJ
25 DECALS
1 2 3 4 5 6
Pb
7 8 9 10 11 12
13 14 15 16 17
X1=
X2=
18
X3=
22 4146700
23
19
21 20
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JACOBSEN G PLEX III Series: FH & FJ
Parts- 78
JACOBSEN G PLEX III Series: FH & FJ
Parts- 80
JACOBSEN G PLEX III Series: FH & FJ
28 ELECTRICAL COMPONENTS
Parts- 82
JACOBSEN G PLEX III Series: FH & FJ
Parts- 84
JACOBSEN G PLEX III Series: FH & FJ
Parts- 85
JACOBSEN G PLEX III Series: FH & FJ
Parts- 86
JACOBSEN G PLEX III Series: FH & FJ
16 889843 Axle 1
30 MOTOR MOUNTING
5
6
3
Parts- 88
JACOBSEN G PLEX III Series: FH & FJ
31 CUTTING HEAD
Parts- 90
JACOBSEN G PLEX III Series: FH & FJ
32 REAR ROLLERS
Parts- 92
JACOBSEN G PLEX III Series: FH & FJ
33 VERTICUT HEAD
Parts- 94
JACOBSEN G PLEX III Series: FH & FJ
Parts- 96
JACOBSEN G PLEX III Series: FH & FJ
28
Parts- 98
JACOBSEN G PLEX III Series: FH & FJ
Parts- 100
JACOBSEN G PLEX III Series: FH & FJ
FRONT ROLL
REAR ROLL
Parts- 102
JACOBSEN G PLEX III Series: FH & FJ
38 TURF GROOMER
Parts- 104
JACOBSEN G PLEX III Series: FH & FJ
Parts- 106
JACOBSEN G PLEX III Series: FH & FJ
Parts- 108
JACOBSEN G PLEX III Series: FH & FJ
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JACOBSEN G PLEX III Series: FH & FJ
Parts- 112
JACOBSEN G PLEX III Series: FH & FJ
Parts- 114
JACOBSEN G PLEX III Series: FH & FJ
Parts- 115
JACOBSEN G PLEX III Series: FH & FJ
44 GRASS CATCHER
Parts- 116
JACOBSEN G PLEX III Series: FH & FJ
GRASS CATCHER
1 302600 Screw, 318-16 x1 1/2" 2
2 800619 Nut, 3/8-16 (nylon insert) 2
3 822474 Spacer 2
4 839072 Catcher, grass 1
5 892007 Bracket, catcher 2
Parts- 119
Ransomes Jacobsen Limited Jacobsen, A Textron Company
West Road, Ransomes Europark, Ipswich, 11108 Quality Drive, Charlotte,
England, IP3 9TT NC 28273, USA
English Company Registration No. 1070731 www.Jacobsen.com
www.ransomesjacobsen.com