BENISON & CO., LTD. AUTO LABEL APPLICATING MACHINE MODEL NO: LB-100 Manual
BENISON & CO., LTD. AUTO LABEL APPLICATING MACHINE MODEL NO: LB-100 Manual
BENISON & CO., LTD. AUTO LABEL APPLICATING MACHINE MODEL NO: LB-100 Manual
I S O
9001
CERTIFIED
5. TUOUBLE SHOOTING
5.1 HOW TO DEAL WITH THE TROUBLE 28
6. MAINTENANCE
6.1 GREASING 30
6.2 CLEANING & MAINTENANCE 31
7. TECHNOLOGY
7.1 ELECTRONIC UNIT 32
7.2 THE ELECTRIC CIRCUIT DIAGRAM 40
1.TRANSPORATION
1.1 DOMESTIC
1. The label applicating machine is wrapped by a plastic
film and transported by truck, the machine
weight is 750 kg.
2. It is required at least 3 persons to move
the machine. (excluding forklift operator)
3. All the operator should wear the protecting
clothing such as safety helmet,protecting
shoes and glove.
12
00 00
15
2100
2
2. INSTALLATION
2.1 The preparation for machine installation
Caster
Caster
FRONT VIEW
3
2.2 The position of installation
1. Whe the machine set on required location,please take off
the covering plastic film.
2. To adjust correctly for the applicating position and must line-up
the former on the center line of conveyor.
center
line
former
object
conveyor
4
3. Using the wrench to adjust the screw at the legs to level the
machine reach to demanding height.
4. If it is necessary, the expanding screws may be
adopted to fix the machine.
screw level
adjustable leg
FRONT VIEW
5
6. Completing the installation.
Front view
Main body
Top view
Main body
6
2.3 The requirement of electricity & air compression
1. The power supply is required for 1single phase 220v 50/60 HZ.
2. The air compression is unnecessary. The 5.5kg/square cm
(80 psi ) pressure is required if any attached accessories
demanding the air compression.
3. The ground wire must be wired.
4. When the power is connected, the motor rotating to right
direction must be checked by the function of inching button.
7
3. THE COMPONENTS OF MACHINE
3.1 GENERAL INSTRUCTIONS
1. Preface
Thank you to purehase our product. By this manual,
we would like to provide you the standard operating
procedures and the maintenance.
2. Dimensions
TOP VIEW
1180 1400
815
1940
850
9
3.2 THE NOTICES FOR MACHINE TURNING ON/OFF
10
WARNING SIGNS
CUT WARNING.
ROLL IN WARNING.
SQUEEZE IN WARNING.
11
7. The operator has the responsbility to keep the machine
clean and running it well.
Please contact to our technician for any problems of machine.
12
4. OPERATING INSTRUCTION
Tension rod
13
2. Main body
Front view
fixing wheels
operating board
gear box
caster
14
2. Main body
printing mark
sensor
former
fixing wheels
stepping motor for
film feeding cutter set
15
4.2 OPERATION PROCDURES
shrinkable
film
16
handle
covering
plate
17
Step3:Set up the film through the supply motor's roller
Step4:Set up the film on the tension rods from top to bottom
18
19
2.HMI setting
1.Without using the print reading sensor
20
Turn on machine
The front page shown on screen.
21
Press once will show the screen picture of trouble shooting.
22
Option1 on/off switch
Switch of electronic sensor of photo cell.
Product selection
23
Feeding film motor,can be adjusted to slow
Cutting knife switch,press once time for one cutting. motion for to set up the film accurately.
CYCLE
Single action switch,press once time for
one single action of cutting and feeding the film.
1.When production reach to the planning target, the machine
will automatically shut off following:
Plastic screw spindle motor
Application motor
24
There are 20 sets of parameter, number are arranged according
to the condition of different packages.
New machine will pre-set the Parameter for the known conditions
of the package.
In this screen picture select number from 1 to 20 ,press ENTER
then EXIT for to change the setting.
Press the ENTER figure will change from yellow to blue,then
it is done.
25
Press the digits,the keypad will appearance.
Applicating sensor
falling edge
26
Applicating delay=0ms Cut+Feed Cut+Feed Cut+Feed
27
5. TROUBLE-SHOOTING
28
29
6. MAINTENANCE
6.1 Greasing
1. Please use the brush, cloth or a compressed air gun
to clean the surface of machine.
2. Don't grease the belts & wheels.
3. Please grease the machine just follow the arrow head.
30
6.2 OUTWARD CLEANING AND MAINTENANCE
31
7. TECHNOLOGY
7.1 ELECTRONIC UNIT
2
STOP START 3
4
32
A-PORTION MACHINE BODY COMPONENTS LIST LB-100-A-1
ITEM PARTS NAME PARTS NO. Q. REMARKS
1 TOUCHING BOARD GP2301-SC41-24V 1
2 BUTTON XB4-BW34B5 1 LED 24V RED + 1b
3 BUTTON XB4-BW33B5 1 LED 24V GREEN + 1a
4 MAIN SWITCH GN20H 20A 1
5 EMERGENCY STOP SWITCH XB7-ES542 1 1b
33
RIGHT SIDE VIEW
34
A-PORTION MACHINE BODY COMPONENTS LIST LB-100-B-1
ITEM PARTS NAME PARTS NO. Q. REMARKS
1 FILM FEEDING MOTOR VRDM-3913/50 LNA 6NM 1
2 CUTTER MOTOR VRDM-3910/50 LNA 4NM 1
3 U/D MOTOR 1/2HP 1 single phase 110/220V 1
4 APPLICATING MOTOR 3IK15A-CW 2
5 LIMIT SWITCH Z-15GQ-B 2
6 WORKING SENSOR WL9-2N131P02 1
35
36
A-PORTION MACHINE BODY COMPONENTS LIST LB-100-C-1
ITEM PARTS NAME PARTS NO. Q. REMARKS
1 CUTTER POSITION SENSOR IM12-04NNSZW1 1
2 CUTTER MOTOR VRDM-3910/50 LNA 4NM 1
37
CAPACITOR CAPACITOR
VR1 VR2 cut
feed
motor motor
driver driver
FP0 IN-16
ET1 CE 1 ET1 CE 1 ET1 CE 1 ET1 CE 1 ET1 CE 1 ET1 CE 1 ET1 CE 1
MAX.3W 690V MAX.3W 690V MAX.3W 690V MAX.3W 690V MAX.3W 690V MAX.3W 690V MAX.3W 690V
0V ,+24V power
NFB supply
38
coil coil
driver driver
FP0 OUT-8 FP0 OUT-8
R8
R4
R5
R6
R7
R9
RF
RA
RB
RE
RC
RD
PLC-1
PLC-2
NFB
GND AREA
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
A-PORTION MACHINE BODY COMPONENTS LIST LB-100-D-1
ITEM PARTS NAME PARTS NO. Q. REMARKS
1 CIRCUT BREAKER 3P 10A 2
2 FUSE HOLDER 2P32A660V 7
3 TERMINAL BLOCK 20A
4 PLC INPUT BOARD FP0IN16 1
5 STEP MOTOR DRIVER SD3-007 2
6 POWER SUPPLY RP21003F 4A +24V +5V 1
7 CAPACITOR
8 PROGRAM CONTROLLER AFP02643C 10K 1
9 PLC OUTPUT BOARD FP0R8 1
10 PLC OUTPUT BOARD FO0R4S4SOPT 1
11 MOTOR CONTROLLER SS22M 2
12 RELAY MY2N 2
13 RELAY MY4N 1
14 PROGRAM CONTROLLER AFP02343C 2.7K 1
15 COIL DRIVER CNE-1-B AC/DC 22-24V 2
16 MAGNETIC CONTACTOR CN11 AC24V 2
17 TERMINAL BLOCK
18 GROUND
19 VR B20K 2
20 TRANSFORMER 220V/110V 5A 1
21 SERVO DRIVER MSDA083A1A 1
22 SPEED CONTRIOOLER HC32-SSD 1
39
A-PORTION MACHINE BODY COMPONENTS LIST LB-100-D-1
ITEM PARTS NAME PARTS NO. Q. REMARKS
1 CIRCUT BREAKER 2PCS10 1
2 FUSE HOLDER 2P32A660V 7
3 TERMINAL BLOCK 20A
4 PLC INPUT BOARD FP0IN16 1
5 STEP MOTOR DRIVER SD3-007 2
6 POWER SUPPLY RP21003F 4A +24V +5V 1
7 CAPACITOR
8 PROGRAM CONTROLLER AFP02643C 10K 1
9 PLC OUTPUT BOARD FP0R8 1
10 PLC OUTPUT BOARD FO0R4S4SOPT 1
11 MOTOR CONTROLLER SS22M 2
12 RELAY MY2N 3
13 RELAY MY4N 1
14
15 COIL DRIVER CNE-1-B AC/DC 22-24V 2
16 MAGNETIC CONTACTOR CN11 AC24V 2
17 TERMINAL BLOCK
18 GROUND
19 VR B20K 2
39
1
TRANSFORMER
NFB 10A POWER SWITCH 415V/220V NFB 10A
415R1 415R2 R1 R2 R2 TO JO01
R
3 AC415V 415S1 415S2 S1 S2 S2 AC OPERATING POWER
50/60Hz S
415T1 415T2 T1 T2 1 220V
T
E
TO JO07
H-PERF
SERVO DRIVER
40
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1
FUSE 10A
FROM JO00 R2 R3 R3
220V 50/60HZ S2 S2 AC OPERATING POWER
220V 50/60HZ
AC1
AC2 4-COLOR LAMP-WHITE
FG
V2(+5V)
0V
G
DC OPERATING POWER
G
P24V+ DC24V
V1(+24V)
V1(+24V)
POWER SUPPLY
REIGNPOWER RP21003F 4A +24V +5V
41
110VN
110VL AC OPERTING POWER
AC 110V 50/60HZ
AC22OV
AC110V
TRANSFORMER
220V/110V 5A
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42
R6 Y6 Y7 R7
FUSE (+) (-)
2A Y8-F
+24V1 R8 Y8 Y9 R9
RA YA YB RB
RC YC YD RD
RE YE YF RF
G - +
(+) (-)
HMI GREEN
G G
RED -
R
CABLE WHITE +
S
GP2301-SC41-24V FP0-T32T * R4~RF : Matsushita
PLC : NAIS AFP02643C (FP0-T32CT) PC1a-24V
OUTPUT UNIT :FPOR4S4SOPT APC33125
FPOR8 5A250VAC,30VDC
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43
X9: H-PERF WORKING DET. PLC2 Y9: 4-COLOR LAMP -ORANGE
XA:APPLICATION FAIL KBLS10NC YA: APPLICATING MOTOR
XB:HEAD HIGH L.S. Z-15GQ-B(NC) YB: 4-COLOR LAMP -RED
XC:HEAD LOW L.S. Z-15GQ-B(NC) YC: SCREW SPINDLE MOTOR
XD:SAFETY FUNCTION FOR DOOR AZD-S11 X2 (NC) YD: CLAMPPING DEVICE
XE: SENSOR FOR FILM SUPPLY E2E-X10ME1 YE: BUZZER
XF: TIMING SCREW SENSOR WL9-2N131P02 YF: FILM SUPPLY MOTOR
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1
+24V
DC+24V
Y0
STEP MOTOR-Y0
Y2
STEP MOTOR-Y2
Y1
STEP MOTOR-Y1
Y3
STEP MOTOR-Y3
PULSE+ PULSE+
BERGER LAHA PULSE- BERGER LAHA PULSE-
(Y0-Y3 IS PLC OUTPUT PULSE)
STEPPING DIR+ STEPPING DIR+
MOTOR DRIVER DIR- MOTOR DRIVER DIR-
RESET+ RESET+
44
AC OPERATION POWER
FUSE 4A INFEED DRIVER.MOTOR CUTTER DRIVER.MOTOR
110VL 110VL1
AC110V
60Hz 110VN
FUSE 4A 110VL2
BLK
BLU
YEL
GRE
WHT
WHT
ORG
YEL
RED
M M
STEP MOTOR(FILM FEED) STEP MOTOR(CUT FEED)
VRDM-3913/50 LNA 6NM VRDM-3910/50 LNA 4NM
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AC OPERATION POWER 1
R3
AC220V S2
60Hz
+24V
+24V
(FROM JO02) 0V
0V
FUSE 10A
RY1 RE RF R4 R5 R6 R7
R4
YE
S4
BZ R3 YF Y4 Y5 Y6 Y7
A2 A1 A2 A1
RY3 RY2
MC1 MC2
C1 C2 C3
1.2uF 1.2uF 1.5uF MC2 MC1
45
LINE
CONTROL
HEAD ASCENDING
20 18 19 21 18 19 1 4 5 9 R3 YF HEAD DESCENDING
W BK R BK W R 4 5 W R BK
1
2 *RY2~3 : OMRON MY2N DC24V
3 MC1~2 : CN11 AC24V
M M M 6
M
(RIGHT) (LEFT) HEAD ASC/DESC MOTOR
APPLICATING MOTOR 1/2HP 1 110/220V FILM SUPPLY MOTOR
3IK15A-CT 4IK25GN-CWTE+4GN9K
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1
2
OPERATION POWER
R3
AC220V
60Hz S2
+24V
FROM +24V
JO02 0V 0V
RC
VR B20K RB RY1 R9 RA
R3 YC RY1
VR1
30 31
YB 22 Y9 YA
SPEED CONTROLLER
HC32-SSD 4 3 9 8 10 2 11 1 6 7
RY1
C
46
3.0uF WORK BUTTON
LAMP APPLICATOR MOTOR
BOX INSIDE
BOXOUTSIDE
W Y Y Y R BL BL
2
OPERATION POWER
R3
FROM JO01 S2
RD
VR2-1 VR2-2
46 45 R3 40 48 47 R3 40 R3 S2
47
CAPACITOR C2 CAPACITOR C3
2.3uF 2.3uF
36 37 R3 38 39 41 42 R3 43 44
W R BK BLBL R W BK BLBL
M M M
CLAMPPING MOTOR CLAMPPING MOTOR
5IK40RGN-CW+5GN12.5L 5IK40RGN-CW+5GN12.5L
(RED&WHI CHANGE CAN DISROTATE) (RED&WHI CHANGE CAN DISROTATE)
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DC+
DC-
PLC1 INPUT X9
PLC1 OUTPUT Y8
PLC2
L1 X0-7
AC 3PH 220V L2 X0 X1
L3 X2 X3
50P CN
r SERVO X4 X5
t DRIVER X6 X7
E COMCOM
Y0-7
Y0 Y1
48
Y2 Y3
Y4 Y5
Y6 Y7
(+) (-)
MSDA083A1A
G G
R -
S +
FP0-C16CT
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2 4 6 8 10 12 14 16 18 20 22 24 PRESS
PRESS 4 TIMES
DISPLAY : PA-42
PRESS "SET"
PRESS TO MODIFY ,FACTORY SETTING :3
PRESS "SET"
49
DISPLAY: PA-42
PRESS "MODE"
WIRE COLOR 50PIN NO# FUNCTION WIRE NO# DISPLAY : EE-SET (SAVE TO EEPROM)
PRESS "SET"
ORANGE 7 COM+ +24V DISPLAY : EEP-
PURPLE 29 SERON 0V
PRESS AND HOLD IT,TILL SHOW "Finish"
RED 3 PULS1 +24V
BULE 4 PULS2 53
FACTORY SETTING
GREEN 5 SIGN1 +24V
WHITE 6 SIGN2 54 PA-r02 : 0 (PULSE CONTROL)
PA-r42 : 3 (PULSE+SIGNAL)
BLACK 41 COM- 0V PA-r46 : 10000
PA-r4A : 0
PA-r4B : 500 (500PULSE/CIRCLE)
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1
APPLICATOR
TIMING SCREW CONTROL LINK
50
WL9-2N131P02
PLC BLUE
WHITE
BROWN
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