Content

ⅠIntroduction ................................................................................................................................................ 2
ⅡParameters ................................................................................................................................................ 4
ⅡInstallation.................................................................................................................................................. 4
Ⅲ Operation Instructions ............................................................................................................................ 5
3.1 Control Panel ..................................................................................................................................... 6
3.2. Buttons ............................................................................................................................................. 7
3.3. Indicator Lights on the Power Panel .............................................................................................. 10
ⅣAdjustments ............................................................................................................................................. 10
4.1 Set Sealing Temperature .................................................................................................................. 10
4.2 Film Supply Process ........................................................................................................................ 12
4.3 Sachet-former Adjustment ............................................................................................................... 13
4.4 Sealing Pressure Adjustment ........................................................................................................... 13
4.5 Photo Sensor Adjustment ................................................................................................................ 15
4.6 Sachet Forming Adjustment ............................................................................................................ 16
4.7 Filling Adjustment ........................................................................................................................... 20
4.8 Packing Speed Adjustment .............................................................................................................. 22
4.9 Coding Position Adjustment ............................................................................................................ 23
ⅤMaintenance ............................................................................................................................................ 23
5.1. Lubrication ..................................................................................................................................... 23
5.2 Clean ............................................................................................................................................... 24
5.3 Check............................................................................................................................................... 24
ⅤTrouble Shooting ....................................................................................................................................... 24
Ⅵ Tools with the machine ........................................................................................................................ 26
Appendix ...................................................................................................................................................... 26
Thank you for choosing DCK series sachet packing machines.

Before operating the machine, please read this manual carefully to ensure proper
operation and safety, to fully utilize all the functions and to maintain the machine
under its best condition.

Note:
1) Do not run the machine without the learn proper operation and safety rules.
2) People who are not trained are not allowed to run the machine.
3) Read the manual carefully and get to know all the instructions before operation.
4) Do not run the machine till it is completely installed and adjusted.
5) Make sure that nothing is left in or on the machine before running
6) Do not touch the inside of the machine unless the power is off.
7) The machine should not be left unattended when it is running.
8) Do not touch the Thermal Sealer or other operating parts while the machine is
running.
9) Check and repair of electric control circuits must be done by professional man.
10) The refit or reinstalling of some devices on the machine should be approved by
our company to avoid damage and danger.
11) Consult our staff if there is anything unclear in the manual or problems can not be
solved by manual.
12) Make sure to run the machine in the proper working environment.
13) Please have grounding connection to ensure safety.

Warning: Please obey the above safety rules to ensure safety. Accidents
caused by improper operation are out of our responsibility range.

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 ⅠIntroduction

Film

Hopper

Coding Machine (Lot Printer)

Coding Machine
Control Box

Control Cabinet
Sachet Former

Hopper Clutch Handle

Vertical Sealer

Pulling Wheel

Horizontal Sealer

DCK240 Front View

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DCK series automatic sachet packing machine weighs and packs granule materials
into small packages with three-side, four-side or back/centre sealing. The machine
can automatically finish the process of sachet-making, filling, sealing, cutting, code
printing, counting and photoelectric tracing, etc.
DCK series all the parts that touch the materials are made of stainless steel or
corrosion-proof and poison-free plastic, which accords with the packing requirements
for food and pharmaceutical industry. After decades of manufacturing and
improvement, the function and performance are more stable and approaching perfect
and are well-applied in the food, chemical, pharmaceutical and light industries.
This series machine is in accordance with the quality standard of GB/T17313-2003
Features:
1. Big LCD interface, easy to operate.
2. Numerical Controlled sachet length, user friendly and accurate sachet size
3. One button to set color-code tracing; self-monitoring pre-set errors; high precision
cursor; low requests on photo-electrical sensor; lower manufacture cost
4. Smart control. When the machine stops, the Thermal Sealers stay open.
5. Either under color code tracing mode or Set-length mode, broken film can be
sensed and automatically stops the machine
6. Error-tolerant technology under color-code tracing mode, one or two Color Code
missing won’t affect packing
7. Batch control, convenient for bulk packing
8. The sachet-pulling motor can work separately without starting the Clutches.
9. Thermal Sealers can be controlled separately, easy for testing
10. Optional English or Chinese language interface
11. Cleanly arranged Electric Control Box
12. All input and output status are LED displayed, easy to operate and maintain
13. The front vibration of sachet-former can be set by software, saving one Proximity
Switch
14. Data auto saved.

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ⅡParameters
2.1. Packing Film: All kinds of composite film, like OPP-PE, PET-PE, Nylon-PE etc.
Film max width
Max diameter of film roll: D≦Φ300mm,
DCK200 B=200mm
Inner dia.=76mm
DCK240 B=240mm
DCK300 B=300mm

2.2. Packing Speed: 30-60 sachet/min, stepless speed regulating.

2.3. Filling Range:
DCK200 0ml------50ml
DCK240 0ml------100ml
DCK300 0ml-------100mL

2.4 Electricity: 220V 60Hz 1.8KW

2.5 Working Environment

Temperature: 10℃ to 40℃

Humidity: ≦85%

No corrosive, flammable or explosive gas or powder.

ⅡInstallation
All the machines are assembled and adjusted before shipping, but inspection and
re-adjustment are necessary before operating because the screws might loosen due
to vibration during the transportation.
1.The machine should be placed on the flat ground with no strong vibration. Make
sure that no sunlight cast directly on the lens of the photoelectric sensor to avoid
malfunction. Leave some space around the machine.
2.The voltage for this machine is 220V/60Hz. The voltage should be within 90% to
110% of the standard voltage. Countries or regions that have different voltage should
either make a special order or use special transformers. Regulator is required in
regions with fluctuating power supply.
3. Do not mix the earth line and the zero line. Make sure that the earth line is safely
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connected to the ground.
4. Before connecting to power, press down hopper clutch handle to loosen the hopper
Drive, turn the hopper one round to make sure it moves smoothly; Let go Clutch
Handle and restore the hopper Drive, pull the Main Engine Belt to move the Main
Shaft clockwise, making sure every part moves smoothly.
5.Turn on the power and press the start button, the Driving Belt should be turning
anticlockwise if looked from front, if not, user should shut off the power and the wires
should be rearranged.
6.Put the film between the film-blocking wheels, make sure the film roll is pressed
tight between the film-blocking wheels. Adjust the film with the sachet former and
fasten with the handle，making sure that the printed side of the film faces front. Adjust
the pressure between the wheels and the film roll till it works properly.

Ⅲ Operation Instructions

POWER STOP

Temperature Temperature
Display Screen
Vertical sealing Horizontal Sealing

Function Button

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3.1 Control Panel

All the functions can be achieved by the buttons on the Control Panel. Working status
is shown not only on the Display Screen, but also by Indicator Lights on the up left
side of the panel.

Display Screen
Total：003495 Automaticly
CntSet：0100 Counte：0034
Length：080 Spd：8 Cut：08
Infm: normally stop. wait

Display Screen Detailed Description

1. Total
6 digits displaying the accumulated numbers of all the sachets formed. Data auto
saved when machine stops. Use Reset button to clear.
2. CntSet
Input any number between 2 – 9999 and the machines automatically stops when
reaching the set number.
3. Counte
Current sachet quantity
4. Length
Sachet length in mm. For example, 080 means the sachet length is 80mm.
5. Spd
Set different speeds according to the material of the film. For film of low
heat-resistant, apply lower speed.
6. Cut
Machines with Pneumatic Cutter has this parameter to cut with the set number.
The setting range is between 1-99.
7. Infm
Displays working status and errors.

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3.2. Buttons

RESET FIGURE CON. VIBRATE SET ▲

MARK CON

CNT BATCH CUT ADD DEBUG ▼

CONTROL TEMPERATURE

FUNCTION START INCHING STOP/CARRY

PAPER

1. RESET
Once press “RESET”, it clears the current counting; Press it again within 5 seconds, it
clears the accumulative total.
2. FIGURE CON/MARK CON
Press and choose: Set-length Packing, Light color-code Packing, and Dark
Color-code Packing ( Light color-code Packing has dark background and light color
code; Dark Color-code Packing has light background and dark color code). There is
an indicator light above the button, the relationship are as followings:

Status Indicator Light Remark

Set-length Packing Black No relationship with Color
Code
Light Color-code Packing Green Light color code
Dark Color-code Packing Red Dark color code
3. VIBRATE
This button is for tablet or power packing machine. It controls the vibration switch of
the counting-plate of the tablet packing machine or the filling function of the powder
packing machine, automatically turns the stirring engine on or off with choice. There is
an indicator light on the up left side of the button.
4. SET
Work together with ▲ or ▼ button to set or change parameters. Every press of the
button leads to the next parameter. The chosen content to be modified will turn white
against black background. Press SET button again to exit the modifying mode (black

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letters and white background). Under any status, the modifying mode will exit
automatically if there is no action for 3-5 seconds. The parameters can be modified
when the machine is operating or when it stops.
Model Content and Sequence
Granule, Liquid 1. spd 2. cnt set 3. cut 4. cut delay
Tablet 1. spd 2. cnt set 3. cut 4. cut delay
Power 1. spd 2. cnt set 3. fill 4. fill spd 5. cut 6. cut delay

5. ▲

Under normal status (without pressing SET button), it is used to increase sachet
length. Otherwise ( press the SET button), it is used to increase any parameters to be
modified. When changing bigger statistics, press the button for a longer time. The
button works same when the machine is operating or stops.

6. ▼

Under normal status (without pressing SET button), it is used to reduce sachet length.
Otherwise ( press the SET button), it is used to reduce any parameters to be modified.
When changing bigger statistics, press the button for a longer time. The button works
same when the machine is operating or stops.
7. COUNT CONTROL
Press the button when automatic sachet counting is needed. An indicator light above
the button shows the automatic counting status. This function will be auto saved, in
other words, if chosen, the next time when the machine is turned on, this function will
be on automatically.
8. BATCH CUT
When the machine has Pneumatic Cutter, batch cut can be chosen by pressing this
button. There is an indicator light above the button.
9. ADD TEMPERATUR
To turn on or off the heating device. There is an indicator light above the button.
10. DEBUG
When adjusting the machine, this button is pressed will turn off the no-film protection
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function (so that the machine will not automatically stop when there is no film). There
is an indicator light on the up left side of the button.
11. FUNCTION
To be used on the machines equipped with sachet-former vibrator. The sachet former
will vibrate after each filling to ensure the material attached on the Sachet-former
drop into the package. There is an indicator light above the button.
12. START
After all settings, press “START” to start the machine. According to the color code
tracing method and whether the machine has just started or not, choose different
starting mode. To avoid sealing or filling twice at the same place, different mode is
dealt with differently (see below).
Under color code tracing mode, if three straight sachets are 10mm shorter than the
set length, please readjust the Photo Sensor. If the color code is missed twice, the
machine stops automatically.

Status Order
Set-length packing Turn on the Main Engine, pull the sachets after the
Without any operation sachet-pulling signal.
Set-length packing Pull one sachet, and then start the Main Engine.
With operation
Color-code tracing If the photo sensor directs at the color code, turn on the
Without any operation Main Engine, and pull the sachet after the signal and
stops when arriving at the setting length and find the
color code again.
If the photo sensor is not focused on the color code, the
sachets will be pulled slowly according to the set length,
looking for the color code. When finding the code, the
main motor starts, otherwise it stops.
Color code tracing (Either the photo sensor is on or not on the color code),
With operation pull one sachet first, when approaching the set
sachet-length, it searches the color code, and starts the
main motor when finding it, otherwise it stops to cue that
the color code is not found.

13. INCHING
Only works when the machine stops. Pressing the button, the main engine starts. Let
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go the button, the main engine stops.
14. STOP/CARRY PAPER
When the machine is running, press the button and the machine stops at the next
sachet-pulling signal (when the thermal sealers are open)
When the machine stops, it can be used as film pulling button to help to load the film.
Press it, the film-pulling wheel will turn slowly.

3.3. Indicator Lights on the Power Panel

There is a row of Indicator Lights on the Control Panel, from left to right, they are:
1. MAIN
Indicator light for the main engine.
2. PML
Indicator light for sachet-pulling signal. The light will be dim for a short time when the
Main Shaft turns to the sachet-pulling position.
3. PAPER
Indicator light for Paper-supply Engine.
4.PMcut
Indicator light for Cutter. The light dims when it cuts.
5. PHOTO
Indicator light for Photo Sensor. Flashes when the machine is working.
6. CP
Indicator light for Sachet-pulling Engine. Flashes when the engine is pulling the film. It
is dimmer than the other lights.
8. HOT
The light will be on when heating is on.

ⅣAdjustments

4.1 Set Sealing Temperature

Turn on the power, set the ‘horizontal sealing’ and ‘vertical sealing’ temperature on
the Temperature Controller according to the packing material.

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1. Temperature setting
①Press ‘SET’ or ‘▲’‘▼’to start set.
② The display shows ‘SP’, press ‘ ▲ ’ or ‘ ▼ ’to increase or reduce the
temperature.
③Press ‘/AT’ to choose the times of the number to be altered, when the number is
shining, press ‘▲’ or ‘▼’to adjust from 0-9.
④Press “SET” to confirm and escape.
2. Self – modifying
After turning on the power and setting the temperature, press ‘ /AT’ for longer than
10 seconds till the indicator light flashes, going into the self-modifying process. The
process ends after two vibrating cycles and the ‘AT’ indicator light will turn off. The
system will get a group of optimized parameters which will be auto saved.
Self-modifying is an important process as it directly affects the efficiency of the
Temperature Controller. (For more detailed instructions, please read the Temperature
Controller manual)
Recommended temperature range for common packing films
Packing Material Temperature
Paper/PE, Aluminum Foil/PE, Nylon/PE Around 180℃
Cellophane/PE Around 170℃

Polyester Fiber/PE, BOPP/PE Around 160℃

Polypropylene/PE Around 150℃

If the packing material is not among the above table, please test it to get the suitable
sealing temperature.

The sealing temperature is closely related to the film type, thickness, packing speed,
and sealing pressure, etc. Set the temperature according to all the above factors.
Generally, considering the effect of pulling wheel and packed material, the

temperature of vertical sealing should be 10℃ lower than the horizontal sealing. The

sachets sealed under the proper temperature is of regular sizes, smooth lines and no
leaking.

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4.2 Film Supply Process

When the Pulling Wheel pulls the film down, the film on the Supporting Arm makes
the Control Shaft move upwards, leaving the Proximity Switch, and connects the
circuit. The Film-supply Engine turns the Gum Cover Axis and takes down the film in
between the Adjusting Cylinder and the Gum Cover Axis. The Control Shaft then
drops due to the gravity, approaching the Proximity Switch, disconnecting the circuit
and stops the Film-supply Engine. This is one round of film supply process.
Adjustment: The movement of the Control Shaft should be level. Adjust the Setting
Screws on the left and right Supporting Arm to make the pressure between Adjusting
Cylinder and Gum Cover Axis same.

Film Roll
Frame Elbow

Standing Rod

Gum Cover Axis

Supporting Arm

Shifting Cylinder

Tightening Axis

Setting Screw

Adjusting Cylinder

Control Shaft
Photo Sensor
Into Sachet Former
Proximity Switch

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4.3 Sachet-former Adjustment

When the film is folded by the sachet former, it goes in between the pulling wheel to
finish vertical sealing and sachet forming. The proper position of sachet-former
should be: In center, level and straight. Adjust the setting screw to set the
sachet-former at the best position.

The edge of the vertical seal should be about 1mm wider than the pulling wheel.

Vertical Sealing Center Line

Sachet Former

Setting Screw

Setting Screw

4.4 Sealing Pressure Adjustment

1. DCK200
The initial adjustment can be done without turning on the power. Turn the driving belt
by hand till the left and right thermal sealer completely close ( see the drawings
below). Loosen the Locknut on the left thermal sealer to make vertical seal in the
center of two pulling wheels and then tighten the locknut. Face right thermal sealer to
left thermal sealer and adjust vertical and horizontal sealing setting screws to press

13
the silica seal pad tight. Turning the setting screw clockwise increases pressure and
anticlockwise decreases. Be patient and careful when adjusting because the increase
(decrease) in vertical pressure will also affect the horizontal and vice versa. Tighten
the locknut on right thermal sealer after adjustment and fasten all the screws. The
centerline of the combined two sealers should match the centerline of the sachet
former.
Connect to power and heat tube, try and see whether the sealing mark is tight and
smooth. Adjust until the sealing is satisfactory.

left Thermal Sealer Heat Tube Vertical Seal right Sealer

left Driving Arm right Driving Arm
Locknut

Vertical Sealing Seal Pad

Setting Screw

Connecting Board

Horizontal sealing Connecting Board

Setting Screw

2. DCK240 and DCK300

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 left Thermal Sealer Vertical Seal
right Thermal Sealer
Setting Screw (2)

Locknut
Locknut
Right Driving Arm

Left Driving Arm

Setting Screw (2)

Without turning on the power, turn the driving belt by hand till the left and right thermal
sealer completely close ( see the drawing above). The centerline (vertical seal) of the
combined two sealers should match the centerline of the sachet former. If the two
sealers are not closed tightly, turn the 4 setting screws on the right thermal sealer
clockwise to increase pressure.
Loosen the locknut on the left and right driving arm, the vertical sealers can be
adjusted back and forth.
Connect to power and thermal sealer, try and see whether the sealing mark is tight
and smooth. Adjust until the sealing is satisfactory.
3. Horizontal sealing pressure is set by the manufacturer. No extra adjustment
is needed.

4.5 Photo Sensor Adjustment

Steps:
Fix the Photo Sensor and set the detect distance. Choose the right light source (take
green for example) according to the film material by the light-source guide below.
1). Move the film, the light should be cast on the background. Turn the sensitivity

15
control to minimum and then turn clockwise till the light is about to be on, and mark
the position as A. (See Pic. A below). If the light is still off when turning to MAX, then
MAX is position A.
2). Move the film again to make the light cast in the center of the Color Code. The
indicator light should be on, then turn the switch anticlockwise slowly till the indicator
light is about to turn off and mark the position of the switch as B. (See Pic. B below)

3). After finishing the above two steps properly, turn the switch to the middle of A and
B, which is C, (See Pic. C below) and the adjustment is finished. The distance
between A and B shows the difference of the colors. The bigger the distance, the
bigger color difference and it will be more stable. There should be at least one space
between A and B, otherwise, it will be unstable.

Picture B

Picture A

Picture C

4.6 Sachet Forming Adjustment

1. Sachet pulling time

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The right sachet pulling time is when the vertical thermal sealer separates, the cutter
opens at its maximum position and the sachet-pulling engine begins to pull the sachet.
The right sachet pulling time is achieved by adjusting the position of the signal wheel
(on the main driving shaft) with the proximity switch.
2. Cutter and Cutter position
DCK200
1) Define Cutter position

Sealing Track

l Color Code
L
Package

l Cutter Edge

When the cutter is numerical controlled, the length from the cutting place (Cutter
Edge) to the centre of horizontal sealing track should be 2 or 3 times the set bag
length. For example, it the set bag length is 80mm, the Cutter Edge should be 160mm
or 240mm away from the sealing track center.

2) Adjust Cutter position

17
 Cut Position Adjustment

Connect Board Sachet-blocking plate Connect board

Left Cutter Right Cutter
Left Cutter Stand Right Cutter Stand
Screw

Locknut
Screw
Locknut
Spring

To adjust the position of the cutter, first loosen the locknut of the left cutter stand,
move the left cutter stand and make the cutter edge face the center of one color code
vertically, and then fasten the locknut. After that, loosen the locknut of the right cutter
stand (with a spring to adjust pressure), move the right stand and have the lower
edge of right cutter meet the upper edge of left cutter, fasten the nut of the right cutter
and press the right cutter a little down to create some pressure between the left and
right cutter.
Then put the packing sachet between the two cutters and move the Connect Board
18
by hand to try cutting. If the bag can not be cut well, press the Right Cutter down a bit
to increase the pressure between the cutters. (Note: the overlapping length of the
cutters should be bigger than 2mm, but do not make too much pressure between the
cutters in case of damage).

2. Sachet length and width adjustment

Face the color code to the center of the horizontal sealing track (cutter edge), move
the photo sensor till the light cast in the middle of the color code (the standard size of
the color code: 10mm*5mm, black) and fix the photo sensor at that position. Turn on
the power and try operating, if it is cut above the color code, move the photo senor
above and vice versa till the cutting place is in the middle of the color code. (Note: this
series require the color code to be wider than 3mm).

DCK24, DCK30
Cutters of these series are installed inside the thermal sealers, which cut the sachet
at the same time when sealing, so there is no need to adjust before operating.

Sachet Width minor adjustment position

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4.7 Filling Adjustment

To properly fill the liquid or paste, make sure the movement of the Filling Pump, the
turning of the Valve Core and the opening and closing position of Thermal Sealer are
right. (see drawing above)

Let go clutch pole, valve core handle and adjust handle should be on same line, and
thermal sealer at it’s widest open status, this should be the right filling time.
Working Principle:
When crooked handle turns by gear, piston pole moves to right, liquid moves from
bucket (hopper) to filling pump, valve core handle moves upwards and closes the
feeding pipe passage. Thermal sealer closes. When crooked handle turns half round,
piston pole is at the most right position and valve core handle is at highest position.
When crooked handle keeps turning, piston pole moves to the left, core valve handle
moves downwards and opens the feeding pipe passage. (Horizontal sealing is done)
This is the whole cycle of filling.
20
If the above status can not be achieved, please adjust as follows:

Turn off power, pull belt by hand ( according to the arrow on the belt), when horizontal
thermal sealer opens at maximum position, stop pulling the belt, loosen the locknut on
transition gear to remove it from clutch gear; turn crooked handle to make it on
straight line and facing backward; close clutch and match transaction gear with clutch
gear, fasten locknut and finish adjusting.

1. The proper material-dropping time: Turn off power, pull driving belt on the main
engine and make the thermal sealers close.
Screw Valve Core

Crooked Handle

Valve Cap
Mark

The above picture shows the position of valve core when filling piston is at the right
position and valve core handle faces backwards. Please notice that the mark place
should be under the slot. Loosen screw, turn valve core clockwise can advance the
dropping time and vice versa. Please do not change too much to affect the tight
sealing of bucket (hopper) and valve.

2. Set Packing Amount

Move clutch handle and separate upper and lower clutches, move crooked handle to
the position shown in above picture. Loosen screw on crooked handle, turn the handle
clockwise, packing amount decrease and vice versa. Try packing a package at a
random weight, say, set at 0200, check the weight after packing and see whether it
accords with the set weight. If not, then adjust parameters accordingly. Keep trying till
it comes to the wanted weight.

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 Open the jacket and regular the distance of piston.
The piston has volume up to 20ml max.

4.8 Packing Speed Adjustment

The packing speed is set at low by the manufacturer. To accelerate the speed, turn
the Speed-control Handle on the bottom right side of the machine when the machine
is running. Turn clockwise to accelerate and anticlockwise to slow down. (Note: Do
not adjust when the machine is not running)

22
 Speed-control Handle

4.9 Coding Position Adjustment

Coding Position Adjustment

ⅤMaintenance

5.1. Lubrication

1. Lubricate the gears, bearings and the moving parts regularly.

2. The Deceleration Device must not run with no oil. After running 300 hours for the
first time, clean the inside of the device and put in new oil. After that change oil every
2500 hours.
3. Do not to drop the lubricant onto the Driving Belt.

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5.2 Clean

1. Clean such parts as the Bucket, Turning-plate etc that touch the packing materials
each time after turning off the machine.
2. Regularly clean the Thermal Sealer to ensure the nice sealing track.
3. Immediately clean the materials scattered and keep the parts tidy to maintain the
lifespan of the machine.
4. Regularly clean the Photo Senor to make it work better.
5. Regularly remove the dust in the Electric Control Box to avoid short circuits or poor
connection.

5.3 Check

1. Regularly check the screws of every part in case they are loose.
2. Make sure that the Electric Control Box and the wire connections are clean and dry
to avoid electrical malfunction.

ⅤTrouble Shooting

Trouble Cause Solution

1. The film itself has a flaw 1. Get rid of the flaw part
Film breaks 2. Breakdown or poor connection 2. Repair the connection of the
Of the film-supply engine engine
3. Proximity switch damaged 3. Change the switch
Sealed place 1. The inside of the film is not even 1. Get rid of the bad film
is not tight 2. The sealing pressure is not even 2. Adjust the sealing pressure
3. Too low sealing temperature 3. Increase the sealing
temperature
Sealing track The wrong position of the thermal Readjust the position of the
is not straight sealer thermal sealer
The sachet is 1. The cutter in improper position 1. Readjust the position
not cut 2. The cutter edge becomes dull 2. Sharpen or change the
completely cutter
The 1. The heating pipe is wrong 1. Change the heating pipe
24
temperature 2. Circuit malfunction 2. Check the circuit
of the thermal 3. The fuse is broken 3. Change the fuse
sealer does 4. The solid relay is broken 4. Change the solid rely
not increase
Sealer 1. Thermocouple in a short circuit 1. Change the thermocouple
temperature 2. Something wrong with the 2. Change the temperature
uncontrollable temperature controller controller
The 1. The film-supply control stick is 1. Adjust the stick
film-supply stuck 2. Change the proximity switch
engine does 2. Film-supply proximity switch does 3. Change the capacitor
not move or not work 4. Change the fuse and check
stop 3. Capacitor broken the Power Panel
4. Fuse broken or Power Panel does
not work
Color code 1. Wrong parameter for the sachet 1. Increase the parameter for
positioning length (usually the actual sachet the sachet length, to make it a
does not work length is shorter) little longer than the expected
2. The wheels are worn and less sachet length
friction 2. Change the wheels
Sachets are 1. Circuit problem 1. Check the circuit
not pulled (the 2. The sachet-pulling proximity 2. Change the switch or adjust
sachet-pulling switch does not work or the signal the distance of the wheel
motor does wheel too faraway 3. Change the step motor
not work) 3. Step motor problem 4. Change the control board
4. Control board problem
Sachets are 1. Too early sachet-pulling time 1. Readjust the sachet pulling
stuck above 2. Wrong position of the upper time
the cutter sachet-blocking board 2. Adjust the upper
sachet-blocking board
Filling motor 1. Position of the proximity switch is 1. Adjust the position of
doesn’t work not right; control board broken proximity switch; change
2. Filling motor broken the control board
2. Change the motor

25
Ⅵ Tools with the machine

Name Specification Number

Gum cover Silica rubber 2
Heating tube Horizontal sealing 2
Heating tube Vertical sealing 2
Thermocouple 2
Fuse Diameter: 5*20 10A 5
Cutter Piece 1
Tools Set 1

Appendix
1. Circuit Diagram
2. Manual of TAIAN N2 Series Converter
3. Manual of Coding Machine HP-241
4. Manual XMT-1000 Temperature Controller

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