E

0
 INDEX
1、PREFACE…………………………………………………………………………………………………………………….2

2、BRIEF INTRODUCTION………………………………………………………………………………………………….6

2.1BRIEF INTRODUCTION………………………………………………………………………………………………….6

2.2EQUIPMENT OVERALL DIMENSION (EXCLUDING THE ASSSISTANT) ……………………………………….6

2.3 TECHNICAL PARAMETER………………………………………………………………………………………………6

2.4 APPLICATION SCOPE……………………………………………………………………………….…………………..6

2.5ENVIRONMENT REQUIREMENT …………………………………………………………………………..…………..6

3、CONFIGERATION AND OPERATION……………………………………………………………………………………6

4 INSTALLATION AND CALIBRATION………………………………………………………………………………….7

4.1DEPACKAGE……………………………………………………………………………………………………………..7

4.2 INSTALLATION …………………………………………………………………………………………………………..7

4.3AIR SOURCE INSTALLATION…………………………………………………………………………………………….9

5、DEMOUNT AND MOUNT TIRE…………………………………………………………………………………….….….10

5.1 DEMOUNT TIRE……………………………………………………………………………………………….…….….10

5.2 MOUNT TIRE………………………………………………………………………. …………………………….…….11

5.3 INFLATION…………………………………………………………………………………………………………..…..11

6、 MAINTANENCE AND REPAIR……………………………………………………………………………………...…12

7、TRANSPORTATION…………………………………………………………………………………………………..…13

8、ELECTCTRICAL AND PENUMATIC DRAWING……………………………………………………………………….14

8.1. ELECTRIC INSTALLATION PRACTICE………………………………………………………………………………14

8.2 ELECTRICAL PRINCIPLE DRAWING…………………………………………………………………………………15

8.3 PNEUMATIC PRINCIPLE DRAWING…………………………………………………………………………………16

9、GENERAL TROUBLESHOOTING AND SOLUTION ………………………………………………………………….17

10 PACKAGE LIST AND OPTIONAL ACCESSORY……………………………………………………………………18
11 806 OIL SAFETY DATA SHEET………………………………………………………………………………………19

1
1 PREFACE

WARNING
This instruction manual is the important part of the product. Please read it carefully and keep It properly.

Use
This machine is only applied to mount, demount and inflate the tire in the specified scope and not for any other
purpose.

The manufacturer will not be responsible for the damage or injury caused for the operation not properly and out of
the range.

NOTE
-This machine should be operated by the special trained qualified personnel. When operating, the unauthorized
personnel will be kept far away from the machine.
-Please note the safety label stuck on the machine.
-Operators should wear safety protective facilities such as working suit, protective glasses, eye plug and safety
shoes.
-Keep your hands and body from the movable parts as possible as you can. Necklace, bracelet and loosen clothing
may cause dangerous to the operators.
-Tire changer should be installed and fixed on the flat and solid floor. The more than 0.5m of distance from the rear
and lateral side of the machine to the wall can guarantee the perfect air flow and enough operation space.
-Do not place the machine in the site of high temperature, high humidity, dust and with flammable and corrosion gas.
-Without the permission from the manufacturer, any change on the machine parts will cause injury/damage to the
machine/operator.
-Pay attention that the tire changer should be operated under the specified voltage and air pressure.
-If you want to move the tire changer, you should under the guidance of the professional service personnel.

NAMEPLATE
A、 NAMEPLATE

2
Note: The following information coming from the nameplate. The nameplate is stuck in the center to the top on the
rear of the machine. The meaning of each part is in the following：

a、
806 Model and code

b、CE Mark

This mark indicates that this model of machine has got the CE certificate

c、Serial number
It is the series number for applying the CE certificate.

d、What on the cross line is the name and address of the company and under the cross line not includes the above
explained but the rated electrical parameters, such as voltage、frequency、power、phase number & full load current,
and the weight and manufacture date of the machine.

SAFETY LABEL

Keep your hands far Carefully read operation When operation , wear
from tire when operation manual before operation the protective facilities

3
 electrical shock！

When rapid inflation,

ensure the wheel
clamped.

Do not reach any part of your

body under the demount tool. When operation, do not
wear long hair, loosen
clothing and jewelries..

When breaking bead, the bead Breaking

blade will quickly move leftwards. When operation, do not
reach y our hand under
the falling objects.

Note: when press the tire, the

opened clamp cylinder may
injury the hand of the operator.
Remember, do not touch the side Wear the goggle
wall of the tire.

When clamping the rim, do not

Reach your hand or other parts
Of the body in between the clamp Read the user manual
& the rim.

Do not stand behind the column to

Avoid the column from injuring the
persons when swing. Wear the gloves

4
 SAFETY LABEL POSITION DIAGRAM
Pay attention to keep the safety labels complete. When it is not clear of missing, you should change the new label.

You should let the operators see the safety labels clearly and understand the meaning of the label.

5
 flammable gas！
2、BRIEF INTRODUCTION

2.1BRIEF INTRODUCTION
This equipment is the tire changer with fixed column
and rocker arm tire changer. It is suitable to
mount,demount and inflate all types of motorcycle tire
with tube & tubeless. The operation is easy, convenient,
safety and reliable. It is the necessary equipment for
the auto service shop and tire shop. The model is 806.

2.2EQUIPMENT OVERALL DIMENSION

Model Height Length Width Net Weight

（mm） （mm） （mm） kg

806 1750 860 750 175

2.3 TECHNICAL PARAMETER FIG1

Operational Pressure：8-10bar
Motor：400V50Hz 0.75kW
Turntable Rotation Speed：6rpm 3、CONFIGERATION AND OPERATION
Noise：＜70dB
Note: An over-voltage protection device is needed
for the connection with power supply

2.4 APPLICATION SCOPE

model max. wheel max. wheel rim diameter
diameter width （external
clamping）
806 960mm(37″) 254mm(10″) 6″～24″

2.5ENVIRONMENT REQUIREMENT
ambient temperature 5℃～45℃
relative humidity 50%@40°C -90%@20°C
sea level max.1000m
without dust and flammable and explosive gas
The operation space around the machine wills not
smaller then the indicated in FIG1
If the machine is installed outdoors, it must have the
protective shed to avoid being exploded to the rain and
sunlight. FIG2

1-vertical shaft spring 2 - rocker arm

It is forbidden to use in the site with the 3- hexangular shaft 4- demount tool
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5- claw 6- turntable 4.2.1After un-package the package carton, take out
accessory boxes（FIG 4-1）,bead breaking arm（FIG
7- turntable cylinder 8- operation panel
4-3）and column assembly（FIG 4-2）. And position and
9- clamp pedal 10- press tire pedal fix according to the FIG5. Remove the bolt, elastic
washer and plate
11- turntable pedal 12- crowbar
washer on the body (FIG 4-4）.
13- blade 14-bead breaking cylinder

15- bead breaking arm 16- air source

17- lock handle 18 - column

4、INSTALLATION AND CALIBRATION

Before installation and debug, carefully read this
manual. The unauthorized change on the parts and
spare parts of the machine will cause the damage on
the machine.
Installation and debug personnel should have the
specific electrical knowledge. FIG4
Operators must be trained and authorized.
Before installation, carefully read the equipment list. If
any question, please contact with the dealers or our
company. To ensure the success of the installation and
debug, please prepare the following common tools:

Two wrenches （ 10″ ） , one socket wrenches, one

hexangular wrench, one tung, one screw driver, one
hammer and one millimeter
The tire changer must be fixed on cement ground by anchor
bolts fastened through its 4 base frame holes.
The tire-changer must be fixed to the ground by means of
suitable anchoring bolts.

FIG5

4.2.2 Place the column on the body. The direction of the

4.1DEPACKAGE warning label is forwards. Make the holes on the
4.1.1 According to the de-package instruction on the column base plate align to thread holes on the body.
package box, to detach the box and remove the Once again assemble the removed the bolt, elastic
package material to check if the machine damage or washer and plate washer and plate washer removed in
not and if the spare parts completed. 4.2.1The torque is 70 N·M（FIG5）Use torsion wrench to
tight
4.1.2Keep the package material far away from the 4.2.3 Use the wrench to remove the screw（FIG 6-3）
working site and deal with it properly. hexangular shaft（FIG6-1）and take off the vertical shaft
cap( FIG 6-2）
． When remove the screw on the vertical
4.2 INSTALLATION shaft cap, you need use the lock handle to lock the

7
hexangular shaft to avoid sliding off to damage the
machine or injury personnel!
Install the vertical shaft spring（FIG7-1）on the vertical
shaft. Mount the vertical shaft cap and mount the
removed screw and assemble the hand wheel into the
nut bushing of the rocker arm（FIG 7-2）
。
4.2.4Remove the lock nut at the front end of the bead
breaking cylinder piston rod（FIG 8-1）and use the
wrench to remove the nut on the bead breaking arm
bolt（FIG8-4） Remove the bolt（FIG8-3）and hang the
spring（FIG8-2）

FIG 8

4.2.5Position the bead breaking arm shaft bushing into

the bead breaking support plate on the body（FIG 9-1 to
align the hole and install the bead bre3aking bolt
（FIG9-2）and assemble the nut to lock（FIG 8-4）.
Insert the piston rod（FIG10-2）through the hole of the
bead breaking slide bushing(FIG10-1）. The surface
of the slide bushing should be outwards（FIG 10）.
Assemble the removed nut（FIG 8-1）into the front end
FIG6 of the piston rod. The nut will be assembled. The
distance from the edge of the bead breaking blade to
the bead breaking rubber is 30～40mm（FIG11）. Hang
the spring.（FIG9-3）。

FIG 7 FIG 9

8
 4.3.2 Connect air hose: Remove the connect of on the
ø8 PU hose on the lateral side of the body. This
connect is equipped for avoid the air hose from sliding
into the body. And plug into the elbow. See FIG14.

FIG 10 FIG 13

4.3 AIR SOURCE INSTALLATION： 4.3.3 Connect the inflation gun: Plug the inflation gun
Air source has been adjusted before ex-factory. If it connect into the slot of the open nut（FIG15）and tight
needs change, adjust again the open nut and then connect air supply.
4.3.4 Air source has been adjusted before ex-factory. If
4.3.1 Take out the air source and 2 screws from the it needs change, adjust again：
accessory boxes and remove the oil and dust. Fix the Pressure: Lift up the pressure adjustable
screw on the right side of the body（FIG12） button( FIG16-1 ） and twist clockwise and the air
pressure will increase. Meanwhile, if counterclockwise,
the air pressure will decrease.
Oil Feed：Use screw driver to twist the screw（FIG16-2）.
If clockwise, the oil dropping speed will slow. If
counterclockwise,
it will become fast.

FIG 11
FIG 12

FIG 15

FIG12
9
 5.1.2 Place the tire between then bead breaking blade
and tire pressing runner clog (FIG 18).Then step down
the pedal to detach the rim from the tire. Repeat the
same operation on the other parts of the tire to make
the tire completely detached from the rim.
Place the wheel with the lip detached from the rim on
the turntable. Step the clamping pedal (FIG 2-10）to
clamp therim. You can select the internal and external
clamping according to the rim. When pressing the tire,
you should use the brush to spread the thick soap liquid
to lubricate the lip.
5.1.3Position the hexangular shaft (FIG 2-3) to the
working position to make the demount tool close to the
FIG16 rim of the wheel. And use the hand wheel (FIG 7-2) to
push against the rocker arm and then use the lock
handle( FIG 2-17) TO LOCK. The demount tool will
5、DEMOUNT AND MOUNT TIRE automatically move a little of gap (FIG19).
The angle of the demount tool has been calibrated
5.1 DEMOUNT TIRE according to the standard rim 13"）. If handling the
5.1.1 Deflate the air in the tire completely. Use the extra-big or extra-small rim, you can reposition.
special tool to detach the weight on the rim and pull out
the core (FIG17).

FIG 17 FIG 19

FIG 20
FIG 18 5.1.4 Use the crowbar to detach until the lip to the

10
hump of the demount tool (FIG20). Step the turntable step(FIG22). In the process of clamping the rim, do not
rotation pedal （ FIG2-11 ） to rotate the turntable reach your hands in between the rim and the claw to
clockwise until the entire lip completely detached. If avoid the damage to the personnel.
handling the tube tire, to avoid the damage on the tube,
you should keep the nozzle of the tire 10cm from the
right side of the demount tool when demounting. If the
demount of the tire is jammed, please stop the machine
immediately and then lift up the pedal to let the
turntable rotate counterclockwise to remove the
resistance！
5.1.5 When handling the tube tire, Take out the tube
and then move the lower lip upwards to the upper edge
of the rim and then repeat the above steps to detach
the other lip .In the process of demounting tire, you
should keep your hands and the other parts of your
body from the movable parts. Necklace, bracelet and
the loose clothing can injury personnel！

5.2 MOUNT TIRE： FIG 22

Before mount tire, check if the tire and rim are of the
same dimension！
5.2.1 Clean the dirt and rust on the rim and lock it on
the chuck.
5.2.2 Spread the lubrication liquid or soap liquid around
the lip. Tilt the tire against the rim and keep the front
end upwards. Press down the hexangular shaft to
move the demount arm to contact with the rim and lock.
The left lip above the tail of the demount tool and the
right lip will be positioned under the front end of the
demount tool (FIG 21)，Clockwise rotate the turntable to
guide the bottom lip into the tire detaching slot.

FIG 23
5.3 INFLATION：
When inflating the tire, please be carefully and series
obey the operation process. Check the air route to see
if the air connection is OK. This machine is equipped
with an inflation gauge for monitoring the inflation of the
FIG 21 tire and the inflation pressure（FIG2-23）.
A. Loose the tire from the turntable.
5.2.3If there is tube, place it in the tire and plug the core.
And assemble the lip according to the above mentioned B. Connect the inflation hose with the tire air core. See

11
FIG23. Use the diesel oil to clean the hexangular shaft (FIG24)
and use the machine oil to lubricate.
C. In the process of inflation, you should repeat Use the diesel oil to clean the turntable claw and guide
switching the inflation gun to confirm rail and use the lithium base grease to lubricate.
(FIG25)
the pressure indicated on the pressure gauge not Periodically check the lubrication oil level in the oil fog
exceed the scope specified by the manufacturer. device. If the oil level lower than the oil scale, please
feed in the SAE30 lubrication oil in time（FIG 26）
D. If the inflation pressures too high, you can press Drain out the water and impurity in the oil water
down the deflation press button on the inflation device separator one time every day.
to reach the required air pressure. Periodically check and adjust the tension of the driven
belt. Properly adjust the adjust nut in A and B to realize
Warning！Explosive！ the
proper tension.（FIG27）。
When inflating, please obey the following instructions:
*Carefully check if the tire and the rim are of the same Check all the connect parts and tight the loosen bolt.

dimension and check the wear condition of the tire to

confirm the tire not damaged before inflation.

* When the air pressure needed for inflation relatively

high, you can take off the tire and to inflate under the
protective cover.

* When inflating the tire, please be carefully. Keep your

hands and body away from the tire.

6、MAINTANENCE & REPAIR FIG 24

NOTE：
Only the qualified professional personnel can execute
the maintenance. Before any maintenance, Cut off the
power .And ensure the maintenance personnel can

take charge of the power plug. Meanwhile, cut off the

air supply and pull off the quick adaptor of supply and

completely deflate the residual air in the machine.

To correctly use the tire changer and prolong its

working life, it is necessary to periodically maintenance
and repair according to the instruction manual. Or the FIG 25
running and reliability of the machine will be affected
and the personnel near the machine or the operator will HEXANGULAR SHAFT & LOCK PLATE
be injured. LOCK GAP ADJUSTMENT
The following position should be monthly maintenance： When press downward the hexangular lock handle, the
Keep the machine and working area clean. hexangular shaft will vertically slide under the effect of

12
the weight of the hexangular shaft and return spring. FIG28
When the lock handle rotate clockwise for about 100 7、TRANSPORTATION
degree, the cam connected to the handle will push up The machine must apply the original package to the
the lock plate to lock the hexangular shaft. If you can transportation and position
not realize this situation, you can reach the target to according to the indication on the package. The
lock the hexangular shaft through adjusting the position transportation of the machine
of the screws and nuts.（FIG 28） must use the corresponding forklift（FIG 29）and the
stack should not exceed
3 layers.

figure 1

instruction light up moist-proofing one layer gravity center hoist from here

FIG 29
FIG 26 STORE AND TRANSPORTATION
On the vertical surface, there are
corresponding identification to show the
basic requirement on the store and
transportation.
STORE IDENTIFICATION

STORE ENVIRONMENT
FIG 27 a.temperature：-5~+55°C；
b.humidity：≤ 90%；
c.Without cor rossive gas and keep away from
falmable and explosive objects and have
methods to protect rain and snow.：
d.In the process of transportation,meet the
basic requirement of the identification.

13
8 ELECTCTRICAL AND PENUMATIC DRAWING

8.1. ELECTRIC INSTALLATION PRACTICE

8.1.1 User sets 3-phase 400V 50Hz alternating power supply according to user’s manual. Demand for the power

supply,the voltage should be stable, the wire should have overload ability，fluctuate of the voltage should not exceed

the rated voltage 10%，fluctuate of the frequency should not exceed 1Hz，or the regulator should be mounted, to

keep the voltage and frequency stable.

8.1.2 When this machine is connected, it needs a 3-phase automatic air switch (or a 3-phase breaker) to have

power control. The switch is 10A/500V.

8.1.3 Connect the 3-phase power line to the load end of above switch, and make the PE line of power lines

(yellow-green line) well grounded.

8.1.4 The machine and door of electric-control box should be safely grounded.

8.1.5 The line between electric-control box and operation console should be inside a metal spring cover for

protection.

8.1.6 Power link and inspection of operating process

Power link: all electric system operation should be completed by a professional person. Check whether power

supply is according to the data on nameplat0ess.

8.1.7 Choose plugs according to local country, the plug must have an end gounded.

8.1.8 Check whether ground line is effective.

8.1.9 The machine must comply that its CE standard multi-grade breakers are connected with the main line. The

distance should be at least 3 meters long.

8.1.10 Check whether multi-plugs of electric-control box is connected correctly.

8.1.11 After the machine is connected with power supply, turn on the switch, check whether the rotating direction of

the hydraulic motor is consistant with the machines’ data. If not, change any phase line of the power plugs.

8.1.12 If the machine does not work normally, the power supply should be cut off immediately. Find out the reason

of the problem and have maintenance.

14
8.2 ELECTRICAL PRINCIPLE DRAWING

A h V
TYP
2

SJ D A V

TCS4S340-33345

ELECTRICAL ELEMENT LIST

Item No Description Model Quantity Remark

1 Motor YC90S2-4/0.75KW/50HZ/400V 1
2
2 Power Cable 4*1.5mm 1
3 Change-over Switch TCS4S340-33345 1
4 Circuit breaker 5SJ16D 20A/400V 1
5 plug TYPE 014 1

15
8.3 PNEUMATIC PRINCIPLE DRAWING

φ70/20X262

φ70/20X262
半自动气动原理图

φ186/20X150

Item NO DESCRIPTION MODEL QUANTITY REMARK

1 Tri-link AF-2000 1
2 Three Digital Valve 1 Manufactured in the factory
3 Two Digital Valve 1 Manufactured in the factory
4 Inflation Gun 1

16
9 TROUBLESHOOTING ANALYZE AND SOLUTION

TROUBLESHOOTING REASON SOLUTION

Turntable rotates in one direction. Universal switch contact burned Change Universal switch
Turntable does not rotate. Belt damage Change belt
Belt too loose Adjust the tension of the belt
Motor or power source have problems Check motor, power source and power source
cable
Universal switch contact damage Change motor
Change Universal switch
Turntable can not clamp the rim as Claw worn Change claws
normal Clamp cylinder air leakage Change the air leakage sealing parts
hexangular shaft Lock plate not in position See Chapter V
cannot lock
Chassis pedal not return. Pedal return spring damage Chang torsion spring
Motor not rotate or the output Drive system jam Remove the jam
torque not enough Capacitor broken down Change capacitor
Voltage not enough Wait for the restore of the voltage
Short-circuit Remove
Cylinder output force not enough Air leakage Change sealing parts
Mechanic fault Remove the fault
Air pressure not enough Adjust the air pressure to meet the requirement
Air leakage Air pipe damage Change damaged parts
Pipe connect damage Add sealing glue
Sealing end damage
Sealing glue missing

17
10 PACKAGE LIST AND OPTIONAL ACCESSORY

Item No Description Quantity complete package non-complete package Remark

1 Body 1

2 Column Assembly 1

3 Bead Breaking Arm Assembly 1

Accessory Box 1
1） crowbar 1

2） Vertical Shaft Spring 1

3） Grease Container 1

4） Grease Container Bracket 1

5） Claw Protective Cover 4

6） Demount Tool Protective Cover 2

8） Hand Wheel 1

9） Inflation Gun Assembly 1

11） Air Source Connect 1
14） Oil Water Separator 1set

16） Operation Manual

17） Quality Guarantee

18） Product Certificate

Optional Accessory
19） brush 1

20） Blade protective cover 1

21） crowbar protective cover 1

22） Plastic Demount Tool（5#） 1

Note：
1. To the packaged objects, please tick “√” in the corresponding “ ”．
2. The accessory need to be marked the specification, please fill in the corresponding remark.

APPENDIX-
WEARABLE PARTS LIST
Item No Description Specification Quantity Remark
1 Claw Cover 4
2 Demount Tool Cover 1
3 Blade Protective Cover 1
4 Y-ring 30X20X7 2 for turntable cylinder

18
11 806 OIL SAFETY DATA SHEET
MOBIL XHP 222
ITEM QUALITY STANDARD
Penetration rate25℃ mm/10 280
dropping point ℃ 280
anticorrosion passed
Basic oil viscosity 220
oxidize stability 100h pressure-drop kpa 35
water lose percentage79% 5
copper corrosion 1A
SAE30# LUBRICATION OIL
ITEM QUALITY STANDARD
density 15℃ 0.893
Flash point 224
Pour point ℃ -18
viscosity 40℃ 100
viscosity 100℃ 11.2
Viscosity index 97
2# LITHIUM BASE GREASE
ITEM QUALITY STANDARD
Penetration rate ｍｍ/10 278
dropping point ℃ 187
copper corrosion 100℃ 24ｈ No change
oxidize stability（99℃ 100ｈ） 0.2
anticorrosion（52℃ 48ｈ） 1 level
similarity viscosity（-15℃、 10S¯¹）/（Pａ·S） 800
water lose(35℃ 1h) % 8
CKC460 INDUSTRIAL GEAR OIL
ITEM QUALITY STANDARD
Viscosity 40℃ 461
Viscosity index 92
Flash point ℃ 212
Freezing point ℃ -26
copper corrosion100℃ 3ｈ 1A
mechanical impurity 0.007
Pour point -10

19
20