Flexi Bowl

INSTRUCTIONS FOR USE AND WARNINGS
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
FlexiBowl®
Models 200 - 350 - 500 - 650 - 800
Manufactured Year 2020
Revision 2.5 - Edition 12/2021
ARS S.r.l.
Via G. Vico, 7 – 52100 Arezzo (AR) Italia
Tel. +39 0575 398611 - Fax +39 0575 398620
info@arsautomation.com - www.arsautomation.com
FlexiBowl® is a registered trademark and a patented product manufactured by Ars S.r.l.

INTRODUCTION
All rights reserved. No part of this publication may be reproduced, distributed, translated into other languages or transmitted by
any electronic or mechanical means, including photocopying, recording or any other storage and retrieval system, for any
purposes other than solely for the personal use of the buyer, without the express written permission of the Manufacturer.
The Manufacturer is in no way liable for the consequences resulting from any incorrect operations carried out by the user.
EDITOR’S NOTE
This documentation is specifically intended for technicians; therefore, some of the information that can easily be understood from
reading the texts and analysing the drawings might not be detailed further.
The Publisher is in no way responsible for the information and data in this manual: all of the information contained herein has been
provided, checked and approved by the Manufacturer.
The Publisher is in no way liable for the consequences resulting from any incorrect operations carried out by the user.
GENERAL REMARKS
All of the operating and maintenance instructions and recommendations described in this manual must be followed. To obtain
the best results, the Manufacturer recommends that the cleaning and maintenance operations be carried out regularly to keep
the system in perfect working order.
It is particularly important to train personnel in charge of the machine on its use, as well as on maintenance and monitoring
compliance with the operating procedures and with all of the safety regulations set forth in this manual.
Revision: 2.5
Edition: 12/2021
COPYRIGHT
© 2020 ARS S.r.l.
Instructions for use and warnings
Table of contents
1 IDENTIFICATION ................................................................................................................................................... 7
1.1 Manufacturer’s identification ................................................................................................................................................................................................................. 7
1.2 Identification of the machine ................................................................................................................................................................................................................. 7
1.3 Identification plate ......................................................................................................................................................................................................................................... 8
1.4 Declaration of Incorporation of partly completed machinery (copy) ...................................................................................................................... 9
1.5 Reference directives .....................................................................................................................................................................................................................................11
2 GENERAL PRELIMINARY INFORMATION ............................................................................................................ 12
2.1 Recipients ........................................................................................................................................................................................................................................................... 12
2.2 Supply and storage ..................................................................................................................................................................................................................................... 12
2.3 Updates................................................................................................................................................................................................................................................................ 12
2.4 Language............................................................................................................................................................................................................................................................ 12
2.5 Operators ............................................................................................................................................................................................................................................................ 13
2.6 Symbols used in the manual ................................................................................................................................................................................................................ 14
2.7 Glossary ............................................................................................................................................................................................................................................................... 15
2.8 Personal protective equipment .......................................................................................................................................................................................................... 16
2.9 User’s safe area ...............................................................................................................................................................................................................................................17
2.10 Warranty.............................................................................................................................................................................................................................................................. 18
3 SAFETY MEASURES ..............................................................................................................................................19
3.1 Safety devices ................................................................................................................................................................................................................................................. 19
3.2 Noise...................................................................................................................................................................................................................................................................... 20
3.3 Vibrations........................................................................................................................................................................................................................................................... 20
3.4 Electromagnetic compatibility ........................................................................................................................................................................................................... 20
3.5 Residual risks .................................................................................................................................................................................................................................................... 21
3.6 Safety pictograms attached to the machine .......................................................................................................................................................................... 23
4 DESCRIPTION OF THE MACHINE .......................................................................................................................24
4.1 Intended use (correct) ............................................................................................................................................................................................................................. 24
4.2 Reasonably foreseeable misuse ....................................................................................................................................................................................................... 24
4.3 Obligations and prohibitions ............................................................................................................................................................................................................... 25
4.3.1 Obligations of users ...................................................................................................................................................................................................................... 25
4.3.2 Obligations of personnel in charge (operators/maintenance technicians/technicians) ................................................. 25
4.3.3 Prohibitions of personnel in charge (operators/maintenance technicians/technicians) ................................................ 25
4.4 Technical specifications ......................................................................................................................................................................................................................... 26
4.5 Layouts ................................................................................................................................................................................................................................................................ 27
4.5.1 FlexiBowl® 200 .................................................................................................................................................................................................................................... 27
4.5.2 FlexiBowl® 350 .................................................................................................................................................................................................................................... 28
TABLE OF CONTEST 3
4.5.3 FlexiBowl® 500 - 650 - 800........................................................................................................................................................................................................ 29
4.6 Main components ....................................................................................................................................................................................................................................... 30
4.7 Optional components............................................................................................................................................................................................................................... 32
4.8 General description .................................................................................................................................................................................................................................... 35
4.8.1 Processing cycle ..............................................................................................................................................................................................................................35
5 TRANSPORT AND INSTALLATION .....................................................................................................................36
5.1 Packaging ......................................................................................................................................................................................................................................................... 37
5.1.1 Table of units and weights - with packaging .................................................................................................................................................................... 37
5.1.2 Handling with packaging ..........................................................................................................................................................................................................38
5.1.3 Removing the packaging ..........................................................................................................................................................................................................39
5.1.4 Disposing of the packaging.....................................................................................................................................................................................................39
5.2 Transport and handling........................................................................................................................................................................................................................... 40
5.2.1 Table of units and weights ...................................................................................................................................................................................................... 40
5.4 Installation ......................................................................................................................................................................................................................................................... 41
5.4.1 Preparations by the customer ................................................................................................................................................................................................ 41
5.4.2 Permitted environmental conditions ................................................................................................................................................................................. 41
5.4.3 Installation site .................................................................................................................................................................................................................................. 42
5.4.4 Machine position ............................................................................................................................................................................................................................. 42
5.6 Connections..................................................................................................................................................................................................................................................... 43
5.7 Electrical connection ................................................................................................................................................................................................................................. 43
5.7.1 Input pinout ........................................................................................................................................................................................................................................ 45
5.7.2 Output pinout.................................................................................................................................................................................................................................... 46
5.7.3 Compressed air connection ................................................................................................................................................................................................... 47
5.7.4 Other connections ......................................................................................................................................................................................................................... 48
5.7.4.1 Air Blow connection (optional) ....................................................................................................................................................................................... 48
5.7.4.2 Mapping of connections between the control devices ................................................................................................................................. 48
5.7.4.3 Connecting the user interface ........................................................................................................................................................................................ 49
6 CONTROLS AND USE ......................................................................................................................................... 50
6.1 Description of the control panel ......................................................................................................................................................................................................... 51
6.2 User interface - FlexiBowl® Parameters ........................................................................................................................................................................................ 52
6.2.1 Installing and using the FlexiBowl® Parameters program .................................................................................................................................. 52
6.2.2 Change IP address.........................................................................................................................................................................................................................53
6.2.3 IP address recovery ...................................................................................................................................................................................................................... 54
6.2.4 Home screen ..................................................................................................................................................................................................................................... 56
6.2.4.1 Move .................................................................................................................................................................................................................................................. 57
6.2.4.2 Shake................................................................................................................................................................................................................................................. 58
6.2.4.3 Option ............................................................................................................................................................................................................................................... 59
6.2.5 Try Commands ................................................................................................................................................................................................................................ 60

4 TABLE OF CONTENTS
FlexiBowl® - Models 200 - 350 - 500 - 650 - 800
6.2.6 Monitor..................................................................................................................................................................................................................................................... 61
6.2.6.1 I/O Status......................................................................................................................................................................................................................................... 61
6.2.6.2 Driver Status ................................................................................................................................................................................................................................. 62
6.2.6.3 Alarm Status ................................................................................................................................................................................................................................ 63
6.2.7 Console ................................................................................................................................................................................................................................................. 64
6.2.8 Reset Option ...................................................................................................................................................................................................................................... 65
6.3 Operating procedures ..............................................................................................................................................................................................................................66
6.3.1 Preliminary inspections ............................................................................................................................................................................................................. 66
6.3.2 Start-up ................................................................................................................................................................................................................................................ 66
6.3.3 Programming.................................................................................................................................................................................................................................... 66
6.3.3.1 Programming with TCP/IP - UDP protocol............................................................................................................................................................... 67
6.3.3.2 Programming and handling via digital I/O ............................................................................................................................................................ 69
6.3.3.3 Programming with Ethernet/IP........................................................................................................................................................................................ 70
6.3.4 Pressure adjustment...................................................................................................................................................................................................................... 71
6.3.5 Switching off ........................................................................................................................................................................................................................................ 71
7 MAINTENANCE ................................................................................................................................................... 72
7.1 Safety warnings............................................................................................................................................................................................................................................. 73
7.2 Routine maintenance ............................................................................................................................................................................................................................... 74
7.2.1 Checks and inspections ............................................................................................................................................................................................................. 75
7.2.1.1 Routine maintenance table - checks ........................................................................................................................................................................ 75
7.2.1.2 Inspection of safety devices ............................................................................................................................................................................................. 76
7.2.1.3 Checking for wear of the drill ........................................................................................................................................................................................... 76
7.2.1.5 Checking for wear of the relays and status of the fuses ...............................................................................................................................77
7.2.2 Replacing the FlexiBowl® Rotary disc ................................................................................................................................................................................ 78
7.2.3 Cleaning ................................................................................................................................................................................................................................................ 79
7.2.3.1 Routine maintenance table - cleaning .................................................................................................................................................................... 79
7.2.3.2 Cleaning the air filter ............................................................................................................................................................................................................. 80
7.2.4 Cleaning the FlexiBowl® Rotary Disc.................................................................................................................................................................................... 81
7.2.4.1 General cleaning ...................................................................................................................................................................................................................... 82
7.3 Unscheduled maintenance .................................................................................................................................................................................................................. 83
7.3.1 Replacing the backlight ............................................................................................................................................................................................................ 84
7.3.2 Replacing the solenoid valve ................................................................................................................................................................................................ 85
7.3.3 Replacing the anti-vibration mount................................................................................................................................................................................. 86
7.3.4 Replacing the Driver ...................................................................................................................................................................................................................... 87
7.3.5 Replacing the power supply unit ........................................................................................................................................................................................ 88
7.3.6 Replacing the motor .................................................................................................................................................................................................................... 89
7.4 Troubleshooting ............................................................................................................................................................................................................................................. 91
TABLE OF CONTEST 5
8 DECOMMISSIONING AND DISPOSAL ............................................................................................................... 92
8.1 Decommissioning ........................................................................................................................................................................................................................................ 92
8.2 Disposal............................................................................................................................................................................................................................................................... 93
9 APPENDICES ....................................................................................................................................................... 94
6 TABLE OF CONTENTS
1 Identification
1.1 Manufacturer’s identification

Manufacturer ARS S.r.l.
Address Via G. Vico, 7
52100 Arezzo (AR) - Italy
Tel. +39 0575 398611 - Fax +39 0575 398620
1.2 Identification of the machine

Machine FlexiBowl®
Model 200 - 350 - 500 - 650 - 800
Year of Manufacture 2020
CHAPTER 1 - IDENTIFICATION 7
1.3 Identification plate

The machine has an identification plate on its casing.
The plate bears the machine’s identification data to be provided to ARS S.r.l. in case of need.
Pos. Item
1 Manufacturer’s logo
2 Serial no.
3 Year of manufacture
4 Machine model
5 Supply voltage
6 Power
7 Air pressure
CAUTION!
It is strictly forbidden to remove the CE plate and/or replace it with another plate. If the plate is damaged or
removed accidentally, the customer must inform the Manufacturer.
8 CHAPTER 1 - IDENTIFICATION
1.4 Declaration of Incorporation of partly completed machinery (copy)
10 CHAPTER 1 - IDENTIFICATION
1.5 Reference directives

The partly completed machine supplied by ARS S.r.l. does not fall under one of the machine categories listed in Annex IV of the
Directive; therefore, for the purpose of certifying compliance of the machine with the provisions of this Directive, ARS S.r.l. applies
the conformity assessment procedure with internal control on the manufacture of machinery, as set forth in Annex VIII.
To certify compliance of the partly completed machine with the provisions of the Directive, before placing it on the market ARS
S.r.l. carried out the risk assessment in order to ascertain compliance with the essential health and safety requirements of the
Directive as well as the tests and inspections required by the applicable reference standards.
The technical documentation relative to the partly completed machine was prepared in compliance with the provisions of Annex
VII of Directive 2006/42/EC and is available for inspection by the supervisory bodies upon a reasoned request, as required by the
legal provisions in force.
ARS S.r.l. therefore places the machine on the market together with:
Identification label
Declaration of Incorporation In accordance with Annex II.1.B of Machinery Directive 2006/42/EC
Instruction manual and safety (Documentation prepared according to section 1.7.4 of Machinery Directive
warnings 2006/42/EC)
it should also be noted that the machine has been designed in compliance with the following Directives:
2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2 General Preliminary Information
2.1 Recipients
The manual is intended for operators in charge of using and controlling the machine throughout all stages of its technical life.
It contains topics that refer to correct use of the machine, in order to maintain its functional and qualitative features unchanged
over time. It also contains all of the information and warnings needed for safe and correct use.
The manual, like the declaration of incorporation, is an integral part of the machine and must always accompany it if it is relocated
or resold. It is the responsibility of the user to keep this documentation intact so that it can be consulted throughout the machine’s
service life.
2.2 Supply and storage

The manual is supplied in electronic format.
All of the additional documentation (wiring and pneumatic diagrams, sub-supplier manuals) can be provided at the customer’s
request.
Store this manual with the machine so that it can be easily referenced by the operator.
The manual is intended to guarantee safety, therefore:
• it must be stored intact (in its entirety). If it is lost or damaged, immediately ask for another copy.
• it must be kept with the machine until it is scrapped (even if it is relocated, sold, hired, etc.);
• the attached manuals are an inherent part of this documentation, therefore the same recommendations/requirements
contained in this manual apply to them.
The Manufacturer disclaims any liability for machine misuse and/or for damage caused following operations not specified in the
technical documentation.
2.3 Updates
If the machine requires modifications or functional replacements, the Manufacturer is responsible for reviewing or updating the
manual. The Manufacturer is in charge of delivering the updated manual.
Moreover, if this document is altered in any way by the Manufacturer, the user is responsible for ensuring that only the updated
version of the manual is actually made available in the places of use.
2.4 Language
The original manual is written in Italian.
Any translations into additional languages must be done from the original instructions.
The Manufacturer is responsible for the information in the original instructions; translations into different languages cannot be
completely verified, therefore, if an inconsistency is found, one must adhere to the text in the original language or contact our
Technical Documentation Department.
12 CHAPTER 2 - GENERAL PRELIMINARY INFORMATION

2.5 Operators
In order to establish with certainty what the skills and qualifications are of the operators assigned to the various tasks (start-up,
cleaning, routine maintenance), see the table below:
Qualification Definition
User’s trained personnel who are qualified to use and run the machine for production purposes for the
activities it was built and supplied for.
He/she must be able to perform all of the operations required for smooth operation of the machine
Operator and to safeguard himself/herself and any co-workers. He/she must have proven experience on correct
use of this kind of machine and be duly trained, informed and instructed.
If in doubt, he/she must report any anomalies to his/her supervisor.
Note: he/she is not authorised to carry out any maintenance work.
Qualified technician able to carry out preventive/corrective maintenance work on all mechanical parts
of the machine subject to maintenance or repairs.
Qualified technician able to access all parts of the machine for visual inspections, checking equipment
conditions, adjustments and calibrations.
Qualified technician able to:
Mechanical
• run the machine like an operator;
Maintenance
• work on the mechanical parts for adjustments, maintenance and repairs;
Technician
• read pneumatic and hydraulic diagrams, technical drawings and spare parts lists.
In extraordinary cases, he/she is trained to operate the machine with reduced safety devices.
Where necessary, he/she can give the operator instructions on how to use the machine properly for
production purposes.
Note: he/she is not qualified to work on live electrical systems (if any).
Qualified technician able to carry out preventive/corrective maintenance work on all electrical parts
of the machine subject to maintenance or repairs.
Qualified technician able to access all parts of the machine for visual inspections, checking equipment
conditions, adjustments and calibrations.
• run the machine like an operator;
• work on the adjustments and electrical systems for maintenance, repairs and replacement of
Electrical
worn parts;
Maintenance
• read the wiring diagrams and ensure that the functional cycle is correct.
Technician
Where necessary, he/she can give the operator instructions on how to use the machine properly for
production purposes.
He/she can work with live voltage in the electrical panels, junction boxes, control equipment, etc. only
if he/she is a person in charge of an electrical installation (SP, suitable person). (See standard EN50110-
1).
He/she does not program system software such as: PLC (logic or safety), and cannot change system
passwords.
CHAPTER 2 - GENERAL PRELIMINARY INFORMATION 13


• carry out preventive/corrective work on all software parts of the machine;
• access all parts of the machine for visual inspections, checking equipment conditions,
adjustments and calibrations.
Manufacturer’s qualified technician with proven experience and training on systems based on: PLC/PC
drives, etc. (knowledge of programming, machine functions, etc.) for complex operations such as:
Expert software • changing machine data;
technician • creating work programs;
• adjustment of drive parameters, etc. as he/she knows the production, technological and
construction cycle of the supplied machine.
He/she can work in the electrical panels, junction boxes, control equipment, etc. with live voltage only
if he/she is a person in charge of an electrical installation (i.e. suitable person - SP) (Refer to EN50110-
1).
The skills are electronic and/or software-based.
Qualified technician employed by the Manufacturer and/or its supplier for complex operations, as
Manufacturer’s he/she knows the construction production cycle of the machine.
Technician This person intervenes following requests from the user.
The skills are mechanical-based.
The qualifications indicated in the table on this page obligatorily fall under a category of persons defined as “trained person”.
Type Definition
An individual who has been informed, instructed and trained on the job and on any hazards resulting
Trained Person from misuse. He/she also knows the importance of the safety devices, the accident prevention
regulations and the safe working conditions.
2.6 Symbols used in the manual

In order to establish with certainty what the skills and qualifications are of the operators assigned to the various tasks (start-up,
cleaning, routine maintenance), see the table below:
Symbol Definition
Symbol used to identify important warnings for the safety of the operator and/or the machine.
Symbol used to identify electrical hazards.
Symbol used to identify important information in the manual. The information also concerns the safety
of personnel involved in machine use.

2.7 Glossary
Technical terminology or terminology with an uncommon meaning is used in the manuals.
The terms and abbreviations used are explained below:
Term Definition
Component or equipment not attached to the lifting machinery, allowing the load to be picked up,
which is placed between the machinery and the load or on the load itself, or which is intended to
Lifting accessories
become an integral part of the load and independently placed on the market.
Slings and their components are also regarded as lifting accessories.
Failure Different kinds of faults that prevent normal operation of machinery, of a system, etc.
Chains, ropes and Elements designed and built for lifting purposes as part of lifting machinery or lifting accessories.
webbing
Harm Any negative consequence deriving from the occurrence of a hazardous event.
Personal Protective Equipment (PPE) is clothing or equipment designed to protect the worker
P.P.E. (operator, maintenance technician, technician, etc.) wearing it or carrying it against health and
safety hazards.
An assembly, fitted with or intended to be fitted with a drive system, consisting of linked parts or
Machine components, at least one of which moves, and which are joined together for a specific
application.
Malfunction Defective or inadequate operation of a machine or its element in performing a certain function.
Hazard Potential source of injury or damage to health.
Defence against what could cause harm. An element that is placed between who may be
harmed and what can cause said harm due to hazards which cannot reasonably be eliminated
or from the risks which cannot be sufficiently reduced by inherently safe design measures.
Safeguard Identified as follows:
• active safeguard that the operators themselves must activate (for example emergency
stops) and/or wear (PPE);
• passive safeguard that intervenes without human control.
Guard Physical barrier, designed as part of the machine to provide protection.
Combination of the probability and the degree of an injury or damage to health that can arise in
Risk
a hazardous situation.
Residual risk Risk remaining after protective and preventive measures have been implemented.
Intended use Use of machinery in accordance with the information provided in the instructions for use.
Reasonably foreseeable Use of machinery in a way not intended by the designer, but which may result from readily
misuse predictable human behaviour.

2.8 Personal protective equipment

When working close to the machine, either for assembly operations or for maintenance and/or adjustments, it is necessary to fully
comply with the general accident prevention regulations; for this reason, it is important to use the personal protective equipment
(P.P.E.) required for each operation.
Below is a full list of the personal protective equipment (P.P.E.) that may be required for the different procedures:
Symbol Description
Obligation to wear safety or insulating gloves.

Indicates a requirement for personnel to wear safety or insulating gloves.
Obligation to wear safety glasses.

Indicates a requirement for personnel to wear safety glasses to protect the eyes.
Obligation to wear safety shoes.

Indicates a requirement for personnel to wear safety shoes to protect the feet.
Obligation to wear noise protection devices.

Indicates a requirement for personnel to wear earmuffs or earplugs to protect hearing.
Obligation to wear protective clothing.

Indicates a requirement for personnel to wear specific protective clothing.
Obligation to read the instruction manual/booklet.

Indicates a requirement for personnel to read (and understand) the instructions for use and safety
warnings for the machine before using it.
The clothing for operators and line maintenance technicians must comply with the essential safety requirements defined by EU
Regulation 2016/425 and the laws in force in the country of installation.

2.9 User’s safe area

The areas around the machine are divided as follows:
Term Description
These are the areas where the user and the other operators can control the machine’s cyclic
Control zones functions (“operator station”), in either automatic mode or semi-automatic mode, with the control
panels or to perform manual operations.
These are the areas where the mechanical maintenance technicians can carry out maintenance
Maintenance / work or adjustments. These areas are considered hazardous and not accessible during normal
adjustment zones machine operation. Operators must be fully aware of the safety warnings and personal protective
equipment to be worn.
These are any zones within (or around) the machine where there are residual risks that can cause
Danger zones
harm to people. In these zones, access is forbidden to everyone during machine operation.
The hazards and risks in these areas are protected, as much as possible, with guards (casings, doors) and with safety devices
(sensors, micro switches, light curtains) which, if activated, completely shut down the machine.
However, when the machine is running, it is strictly forbidden to work in the danger zones as some of the risks might not have
been completely eliminated.

2.10 Warranty
The full warranty terms are included in the sales contract.
The conditions set forth in the sales contract (if different) have priority over the contents of this section.
The warranty is subject to the following general conditions:
• opening of the packages by using suitable devices and being careful not to damage the system;
• installation and start-up must be carried out in the presence of qualified and adequately trained technicians, according to
the requirements provided herein;
• the machine must be used within the limits declared in the contract and specified in the technical documentation;
• maintenance must be carried out within the times and in the ways indicated in the manual, using original ARS S.r.l. spare
parts and assigning the operations to qualified personnel;
The warranty shall be rendered null and void in the event of:
• failure to comply with the safety regulations;
• failure by the user to request any authorisations required by the applicable regulations for use;
• installation and use of the machine in unsuitable premises;
• removal of or tampering with the monitoring and safety devices (guards, photocells, sensors, micro switches, etc.);
• removal of or tampering with the identification plate;
• removal of or tampering with the safety pictograms affixed to the machine;
• changes to the safety conditions established by the Manufacturer in the machine control software;
• misuse of the machine;
• use of the machine by untrained and/or unauthorised personnel or failure to comply with the required skills of the various
operators, as indicated in the manual;
• modifications or repairs made by the user without written authorisation from the Manufacturer;
• tampering with the machine’s electrical or compressed air circuits;
• partial or total failure to comply with the instructions;
• power supply faults (electrical, compressed air, etc.);
• failure to implement the maintenance plan of the machine;
• use of non-original spare parts or incorrectly ordering them;
• disposal of the machine not in compliance with the regulations in force;
• exceptional events such as floods, fire (if not caused by the machines).
IMPORTANT!
Further details may be contained in the sales contract.
The conditions set forth in the sales contract (if different) have priority over the contents of this section.

3 Safety measures
3.1 Safety devices

To fully safeguard the operator and prevent access inside the machine while it is moving, the machine has been fitted with a
number of safety devices which, if they are activated, completely shut down the machine. The machine is designed and fitted with
safety systems to minimise risks for the operator.
The machine features the safety devices described in the table below. For the position of these devices, see the drawing on the
next pages.
Pos. Item Description
These consist of fixed perimeter protections (casings), which have the function of
1 COVERS preventing access to the movements of the various machine parts during the operating
cycle and which can only be removed with specific tools.
It is located on the control panel and is used to cut off the power supply in the event of:
• danger to the operator’s safety;
2 ELECTRICAL SWITCH
• electrical hazard on the machine;
• mechanical or electrical operations on the machine.
CAUTION!
Due to the presence of spikes on the Rotary Discs, the operator could be exposed to the bruising and/or cutting
hazard in case of contact with them. Wear the appropriate P.P.E. when working near these Rotary Discs.
CAUTION!
In case of emergency, disconnect the power supply connected to the control panel to safely disable the FlexiBowl®
controls.
CHAPTER 3 - SAFETY MEASURES 19

3.2 Noise
The noise was measured in compliance with the provisions of UNI EN 11200 and UNI EN ISO 3746. During the operating cycles, staff
are exposed to a noise level of 90 dB.
The actual noise level during operation of the machine installed on site in a production process is different from the one measured
because the noise is affected by a number of factors, such as:
• type and characteristics of the site;
• type of machine that FlexiBowl® is installed on;
• other adjacent machines in operation.
OBLIGATION!
It is mandatory to use the appropriate personal protective equipment.
3.3 Vibrations
The vibrations produced by the machine, based on its operating mode, are not dangerous to the health of the operators.
CAUTION!
Excessive vibrations can only be caused by a mechanical breakdown that must immediately be reported and
fixed, so as not to undermine the safety of the line or of the operators.
3.4 Electromagnetic compatibility

The supplied machine contains electronic components subject to the regulations on Electromagnetic Compatibility, affected by
conducted and radiated emissions.
The emission values are within the regulatory requirements thanks to the use of components that comply with the Electromagnetic
Compatibility directive, suitable connections and installation of filters where necessary.
Thus, the machine complies with the Electromagnetic Compatibility (EMC) directive.
CAUTION!
Any non-compliant maintenance work carried out on the electrical equipment or incorrect replacement of
components may undermine the efficiency of the implemented solutions.
20 CHAPTER 3 - SAFETY MEASURES

3.5 Residual risks

The machine is designed to guarantee the essential safety requirements for the operator.
Safety has been integrated into the design and construction of the machine as much as possible; however, some risks still remain,
that operators must be protected from, especially during:
• transport and installation;
• normal operation;
• adjustment and setting up;
• maintenance and cleaning;
• disassembly and dismantling.
Below is a description of every residual risk, the area or part of the machine subject to the risk (unless the whole machine is subject
to the risk) and the procedural information on how to avoid it:
Risk Description and procedural information
The handling procedures are described in the “Transport and installation” chapter in this instruction
manual.
HAZARDS DUE TO Residual risk:
HANDLING These operations:
PICTOGRAMS: • unloading the packaging,
• opening the packaging,
• handling the machine
expose the operators to the risk of suspended loads and crushing.
These operations must only be carried out by personnel skilled in using lifting equipment and who have
been appropriately trained for this purpose.
ABRASION, CUTTING,
IMPACT HAZARD Due to the presence of spikes on the Rotary Disc, the operator could be exposed to the bruising and/or
PICTOGRAMS: cutting hazard in case of contact with them.
Wear the appropriate P.P.E. when working near these Rotary Disc.
Maintenance operations and access to the machine expose the operators to an electrical risk. Work
on live equipment must only be carried out by expert and qualified personnel.
ELECTRICAL HAZARD These safety measures should be followed:
PICTOGRAMS: • pay the utmost attention to the safety pictograms related to electrical hazards;
• do not carry out maintenance work before having cut off the power;
• refer to the trade equipment manuals for any specific instructions;
• periodically inspect the equipotential bonding circuit, making sure there are no discontinuities
and tightening the connection junction screws.
LIGHTING HAZARD The backlight is inside the machine body, out of view of the operator, and is almost completely shielded
PICTOGRAMS: by the guards protecting the machine’s body.
Residual risk:
The operator may suffer eye damage if looking at the intense light of the lamp for a long time.
HAZARD FROM DUST,

FRAGMENTS, ETC.
PICTOGRAMS: At the end of the work cycle, there may be residues of fed-in parts or dust buildup on the machine
Rotary Disc.
Thoroughly clean the vibrating Rotary Disc after every use, as described in chapter 7 of this manual.

CAUTION!
Do not carry out any maintenance or cleaning operations unless the energies have been de-energised.
CAUTION!
It is strictly forbidden to remove the safety protections installed on the machine or open the fixed guards before
having disconnected the machine’s electrical and air supply.
It is the responsibility of the user to:

• analyse the risks that might occur while handling and installing at one’s premises (the analyses carried out on machine
handling were made only taking into account its characteristics);
• raise awareness and instruct the personnel involved in the operations on the workstations and the personnel involved in
running the machine;
• affix visual safety signs around the workplace after assessing the risks in the transit or control areas.
22 CHAPTER 3 - SAFETY MEASURES

3.6 Safety pictograms attached to the machine

The machine has a number of pictograms attached to it, the purpose of which is to warn the operator of any residual risks.
CAUTION!
It is strictly forbidden to remove the warning plates from the machine. ARS S.r.l. disclaims all liability regarding
machine safety if this prohibition is not complied with.
CAUTION!
The user must replace the warning plates which may become illegible as a result of wear.
The table below lists the pictograms on the machine. Refer to the picture for their position.
Pos. Pictogram Description
DANGER! MAINTENANCE AND REPAIR TO BE PERFORMED BY AUTHORISED

PERSONNEL ONLY.
1
Indicates a prohibition for unauthorised personnel to perform maintenance work
or repairs.
CAUTION! BEFORE CLEANING OR SERVICING, DISCONNECT POWER SUPPLIES.

2 Indicates a prohibition to perform maintenance or cleaning operations before
disconnecting the power supply.

4 Description of the Machine
4.1 Intended use (correct)

FlexiBowl® is available in five models: 200, 350, 500, 650 and 800.
The machine in question is designed for industrial use for:
Operation Permitted Not permitted Processing environment
Any other component not

Components of maximum variable
HANDLING AIMED AT PICKING included in the permitted
weight and dimensions according Industrial.
UP: range of maximum
to the machine model.
weight and dimensions.
IMPORTANT!
For more information on the type of components permitted, see the “Technical specifications” section in this
manual.
The machine is designed to:

• meet the specific requirements indicated in the sales contract;
• be used according to the instructions and limits of use given in this manual.
The machine is designed and built to safely work if:
• it is used within the limits stated in the contract and in this manual;
• the procedures in the instruction manual are followed;
• routine maintenance is carried out within the times and in the ways indicated;
• unscheduled maintenance is promptly carried out if required;
• the safety devices are not removed and/or bypassed.
4.2 Reasonably foreseeable misuse

Reasonably foreseeable misuse is described below:
• processing liquids and fine granules;
• changing any safety-related work parameters;
• transporting people;
• using the machine as a support point;
• using the machine to obtain production values above the prescribed limits;
• changing / tampering with the machine’s electrical and compressed air connections or any of its other components;
• using the machine with a product that is not listed in the “Intended (correct) use” section;
• using the machine in a way that is not specified in the “Intended (correct) use” section.
Any other machine use that is not specified must be authorised in writing beforehand by the Manufacturer. In the absence of this
written authorisation, the use is considered “misuse”; therefore, the Manufacturer disclaims any liability for damage caused to
property or people and deems every type of machine warranty null and void.
IMPORTANT!
Misuse of the machine excludes any liability of the Manufacturer
24 CHAPTER 4 - DESCRIPTION OF THE MACHINE

4.3 Obligations and prohibitions
4.3.1 Obligations of users

The user (contractor or employer) must:
• take into account the skills and conditions of the operators in relation to their health and safety;
• provide the personal with protective equipment adequate for the individual procedures;
• provide standard lifting means and procedures;
• ensure that individual workers respect the company rules and regulations on safety and on use of the collective and
personal protective equipment available;
• instruct personnel on the procedures in case of an accident;
• instruct personnel on existing residual risks;
• instruct personnel on the devices set up for operator safety;
• instruct personnel on the hazards due to noise emission in the workplace;
• instruct personnel on the general accident prevention rules set forth by European directives and by the legislation in
the country of destination of the machine.
Only allow personnel who have read this manual and are properly trained to work on the machine.
4.3.2 Obligations of personnel in charge (operators/maintenance technicians/technicians)

Personnel must:
• Only carry out maintenance work with the machines switched off. Not lubricate moving parts.
• When the machine is in operation, they must not work near it wearing necklaces, bracelets, neck ties, or other clothing that
could get caught in the mechanisms.
• Operators with long hair must tie it back to prevent it from getting entangled.
• Only work on the electrical panel, on the junction boxes, on the cables and on all electrical components with the main switch
turned off.
• When starting the machine, make sure there is nobody inside the danger zones.
• During operation, pay the utmost attention that nobody can directly access the moving parts.
• Use the protective devices provided by the employer properly.
• Immediately report any safety device faults to the employer, manager or supervisor.
4.3.3 Prohibitions of personnel in charge (operators/maintenance technicians/technicians)

Personnel must not:
• use the machine improperly, i.e. for uses that are not specified in the “Intended Use” section;
• remove or change the safety devices or signs without authorisation;
• carry out operations or manoeuvres of their own initiative which do not fall under their responsibility or which can
compromise personal safety or that of other workers;
• wear bracelets, rings, necklaces that can dangle and be dragged by moving parts, thereby creating danger for the
operator;
• replace or change the speeds of the machine’s components without authorisation from a manager;
• change the machine cycle;
• change the electrical connections to exclude the internal safety devices;
• use the machine if it has not been installed in compliance with applicable regulations;
• use the machine as a support point even if it is not working (with a risk of falling and/or damaging the machine);
• use the machine outside of the permitted environmental conditions (see “Chapter 5”).
CAUTION!
ARS S.r.l. shall not be held liable for damage caused to property or people if:
• it is ascertained that the machine was used in one of the unpermitted environments;
• the obligations and prohibitions described herein have not been followed
CHAPTER 4 - DESCRIPTION OF THE MACHINE 25

4.4 Technical specifications

Power supply specifications
Power supply 110 - 220Vac +/-5%
Frequency / Phasing 50-60 Hz / 1 phase
Magneto-thermic switch
Suggested / 6 A curve D
protection
Air supply specifications
Air pressure 6 bar
• Dried
Air characteristics
• Filtered
Air consumption 2.5 Nl/min max (Air blow option excluded)
Hose size ø 6mm
General specifications FlexiBowl® 200 FlexiBowl® 350 FlexiBowl® 500 FlexiBowl® 650 FlexiBowl® 800
Backlit area dimensions 90 cm2 166 cm2 513 cm2 922 cm2 1125 cm2
Infrared backlight 20,000 - 30,000 hours; 850 nm LED
Ethernet ports 1
Digital I/O 13 inputs, 3 outputs
Weight FlexiBowl® 200 FlexiBowl® 350 FlexiBowl® 500 FlexiBowl® 650 FlexiBowl® 800
Net weight 18 Kg 25 Kg 42 Kg 54 Kg 71 Kg
Component specifications FlexiBowl® 200 FlexiBowl® 350 FlexiBowl® 500 FlexiBowl® 650 FlexiBowl® 800
Maximum single component

10 mm 20 mm 50 mm 110 mm 250 mm
dimension
Maximum single component

20 g 40 g 100 g 170 g 250 g
weight
Maximum loading capacity 1 Kg 3 kg 7 kg 7 kg 7 kg

4.5 Layouts
4.5.1 FlexiBowl® 200
Reference FlexiBowl® 200
A 470 mm
B 427 mm
C 319 mm
D 264 mm
E 15 mm
F 10 mm
G 254 mm
H 230 mm
I 216 mm
L 289.5 mm
M 193 mm
N 90,5mm
O 180mm
Backlight Area 9000 mm2

4.5.2 FlexiBowl® 350
Reference FlexiBowl® 350
A 328 mm
B 357 mm
C 10 mm
D 31,5 mm
E 380 mm
F 404 mm
G 299,5 mm
H 328 mm
I 447 mm
L 78,5 mm
M 230 mm
Backlight Area 16600 mm2

4.5.3 FlexiBowl® 500 - 650 - 800
Reference FlexiBowl® 500 FlexiBowl® 650 FlexiBowl® 800
A 503 mm 662 mm 810 mm
B 533 mm 692 mm 842 mm
C 334 mm 404 mm 404 mm
D 167 mm 250 mm 325 mm
E 556 mm 716 mm 866 mm
F 580 mm 740 mm 890 mm
G 296 mm 296 mm 296 mm
H 362 mm 362 mm 362 mm
I 28 mm 28 mm 28 mm
L 629 mm 788 mm 941 mm
M 10 mm 10 mm 10 mm
Backlight Area 51300 mm 2

92200 mm 2
112500 mm2

4.6 Main components

The machine is made up of the following essential parts:
1 FRAME
In the standard version, the FlexiBowl® is supplied with a white Rotary

Disc. It is driven by a motor inside the frame.
Note: if there is a backlight, it must be seen through the Rotary Disc.
2 ROTARY DISC
The Rotary Disc is available in different materials and thicknesses (see
the "Optional Components" section and attachment A: FlexiBowl®
Rotary Discs).
The sliding surface supports the rotary disc. It includes a window, made
3 SLIDING SURFACE
of Lexan, for the optional backlight to shine through
FlexiBowl® 350-500-650-800
The Flip unit is a pneumatic cylinder that bumps the underside of the
Rotary Disc, making the parts jump. It is located so that it flips the
parts before they reach the vision window. A Flip shield, located above
the disc, over the Flip unit, keeps parts from being ejected from the
feeder when bumped.
4 FLIP UNIT The frequency and duration of the bump can be programmed,
depending on the type of part being fed. The bump strength can be
adjusted using the air pressure regulator, located on the interface
panel.
FlexiBowl® 200
The Flip unit is driven by a servo motor. Its functionality is identical to
the pneumatic Flip described above.
This is mounted on the top ring over the Flip. It prevents objects from
5 FLIP SHIELD
flipping over the edge.
The motor (6A) is inside the FlexiBowl® frame and moves the Rotary
6 MOTOR WITH DRIVER Disc. In addition to the motor, there are: driver (6B), 24Vdc power supply
unit (6C) and interface card (6D).
This contains and protects the elements inside the FlexiBowl®. It

7 COVER protects the user from unnecessary exposure to electrical voltage and
moving components.


4.7 Optional components

The machine can be fitted with the following optional components:
The Blow unit is to achieve a better separation of parts. It is mounted

1 AIR BLOW
on the feeder’s top ring.
The backlight is available in 2 models:

• standard
• strobe
The first is constantly powered internally and it is possible to control
on/off from the software or digital I/O (see Chapter 6.3.3).
The second is controlled externally from the strobe input of the input
connector (see Chapter 5.5.1). The customer is responsible for
providing the suitable 24Vdc power supply to power it.
This is a light under the vision window of the sliding surface so that its light
2 BACKLIGHT
can shine on the Rotary Disc and the profile of the components above
becomes visible to the vision system.
The backlight is available with the following lights:
• white
• red
• infrared
Note: The infrared backlight shines an invisible light and therefore may not
appear to be working. Use a camera with an infrared filter installed to
check that it is working properly. Most smartphones can see infrared lights.
The Quick Emptying option is used to empty residual pieces from the
FlexiBowl® before a production change. The Quick Emptying option can be
commanded via digital I/O or software. When a Quick Emptying
command is sent, a portion of the ring lowers to let the residual pieces
come out. There are two sensors to know if the Emptying Door is open or
3 QUICK EMPTYING closed. It is also possible to read the status of the sensors in the input
connector (see Chapter 5.5.1).
The "Quick Emptying" sequence consists of a pre-configured sequence of
combined clockwise and anticlockwise movements. In the sequence of
"Quick Emptying" sequence, only the movement speed can be varied. Itis
not possible to vary the number of movements and their direction
This is used to push parts away from the top ring of the FlexiBowl®,
making them easier to pick by a robot. One is located before the Flip
unit so that most pieces are hit by the pulse and one before the
inspection window to facilitate pick-up.
Note: Do not bend the diverter because you could compromise the
4 DIVERTER
integrity of the structure it is installed on and, as a consequence, the
diverter would no longer be parallel to the Rotary Disc. To raise or
lower the diverter, loosen the screws that fix it to the block. To move the
diverter forward or backward, loosen the screws you find above the
guide.
It is compatible with FlexiBowl 500/650/800 ED models It has the same

functions as the steel diverter. It is used in cases where workpieces
tend to get stuck between the “Rotary Disc” and the metal diverter, this
6 BRUSH DIVERTER
situation mainly occurs when using Rotary Discs with Spikes. For
further information please refer to Appendix C: New FlexiBowl®
Options.

It is compatible with FlexiBowl 500/650/800 models and has the

function of moving components away from the central flange to
7 BRUSH DIVERTER FOR CENTRAL FLANGE
prevent them from accumulating around it. Please refer to Appendix C
for more information: New FlexiBowl® Options.
The Brush Diverter for Flip Cover option is compatible with FlexiBowl
500/650/800 models and has two different functions:
• to contain components that are shaken by the flip unit, thus
preventing them from falling out of the FlexiBowl
8 BRUSH DIVERTER FOR FLIP COVER • to untangle and "lie down" components that tend to tangle with
each other or assume an upright position during normal
FlexiBowl operation.
Please refer to Appendix C for more information: New FlexiBowl®
Options.
The Wedge diverter option is compatible with sizes 800/650/500 in

standard version (C-CC), it is not compatible with any Edge version
(200E, 350E and 500E). This option is intended to move components
9 WEDGE DIVERTER
away from the external edge of the FlexiBowl and is particularly
suitable for parts that roll or slide easily. Please refer to Appendix C for
more information: New FlexiBowl® Options.
It has the function of lifting custom perforated discs to handle

10 LIFT SUPPORT components up to a maximum length of 100mm. Please refer to
Appendix C for more information: New FlexiBowl® Options.
The "Multiple sectors rotary disc" option is compatible with sizes

800/650/500 in standard version (C-CC), it is not compatible with any
11 MULTIPLE SECTORS DISC Edge version (200E, 350E and 500E). It allows several types of
components to be fed simultaneously into the same FlexiBowl. Please
refer to Appendix C for more information: New FlexiBowl® Options.


4.8 General description

The machine described in this manual is a rotary feeding system able to feed a wide range of loose parts in combination with any
industrial robot and artificial vision system. The parts can be different shapes and materials.
FlexiBowl® is available in four models: 200, 350, 500, 650 and 800. Each model is built mainly of stainless steel with anodised
aluminium parts.
4.8.1 Processing cycle

A simplified description of the processing cycle is described below. The cycle is divided into the following phases:
Phases Description
1 The operator manually places the product to be processed onto the Rotary Disc.
The machine cyclically performs rotations (set by the operator) to shake the pieces, in order to constantly ensure
2
that they are in the pick-up position.

5 Transport and installation
IMPORTANT!
Lifting and handling operations must only be carried out by specialised and trained staff who are qualified for
these activities.
The machine is designed to be packed, transported and assembled using a forklift truck of adequate capacity. The machine does
not have any attachment points (for example, eye bolts) for lifting.
36 CHAPTER 5 - TRANSPORT AND INSTALLATION

5.1 Packaging
The machine is shipped by ARS S.r.l. from the production factory to the Customer’s premises.
Based on the distance to be transported, on the specific requests from the Customer, and on how long the load will remain in the
packaging, the machine will be shipped in the following ways:
• normal protective packaging for short and medium distances;
• special protective packaging for long distances.
It must be shipped using closed or curtain-sided vehicles depending on the type of load.
When the machine is received, it is mandatory for the customer to check that there is no damage caused by the mode of transport
or by the personnel in charge of the specific operations.
• If any damage is discovered, leave the packaging in question as it was found and immediately ask the competent shipping
company to assess the damage; afterwards, send a damage report to inform the transport company’s insurance company
and the point of sale of the discovered damage.
• If the machine is delivered in a crate on a pallet or on wooden planks protected by heat-shrink cellophane, first remove the
packaging or the cover. To completely free the machine, remove the screws and the metal strapping. Then lift the machine
with a crane or forklift truck as described in the table and remove the pallet used for transport.
5.1.1 Table of units and weights - with packaging

Follow the table below for the weights and dimensions including packaging.
Specification FlexiBowl® 200 FlexiBowl® 350 FlexiBowl® 500 FlexiBowl® 650 FlexiBowl® 800
Gross weight (with

25 Kg 38 kg 70 Kg 82 Kg 110 Kg
packaging)
Boxes dimensions (mm) 400x400x500 500x500x550 800x800x600 800x800x600 1000x1000x600
CHAPTER 5 - TRANSPORT AND INSTALLATION 37

5.1.2 Handling with packaging

HANDLING THE MACHINE BODY WITH PACKAGING
Operator qualification Lifting vehicle driver
PPE required
Lifting vehicle Forklift truck with capacity of at least 50 kg
CAUTION!
Only use suitable and approved lifting vehicles; compatible with the dimensions and weight of the machine.
CAUTION!
Make sure that no one is standing under or within the operating range of the lifting vehicle.
Proceed as described to handle the machine body with packaging:
Step Action
1 Put the forks of the forklift truck under the wooden crate containing the machine.
Make sure the forks come out of the front of the load (by at least 5 cm), far enough to eliminate any risk of the
2
transported part from overturning.
Lift the forks until they touch the load.

3
Note: if necessary, fasten the load to the forks with clamps or similar devices.
Slowly lift the load ten centimetres or so off the floor and check its stability, making sure that the centre of the load is
4
in the middle of the lifting forks.
Tilt the mast backwards (towards the driver’s seat) to use the tilting moment to ensure greater stability of the load
5
during transport.
6 Adjust the transport speed according to the floor and type of load, avoiding sudden manoeuvres.
CAUTION!
Place the forklift truck forks as
shown in the figure

5.1.3 Removing the packaging

Proceed as follows to remove the packaging:
Step Action
1 Put the machine in its intended place.
2 Unscrew the FlexiBowl® from the base of the wooden crate used for shipping.
3 Take the USB device and the test file out of the crate. Keep them for future use.
4 Use the side handles on the FlexiBowl® to lift it out of the crate.
CAUTION!
2 operators are needed to manually lift the FlexiBowl® out of the wooden crate.
To handle the machine and/or its parts, see the “Transport and handling” section.
5.1.4 Disposing of the packaging

The packaging is an integral part of the supply and is not collected, hence it must be disposed of by the buyer.
Any disposal or destruction must be carried out in compliance with the regulations in force in the user’s country, taking into account
the nature of the materials:
• wood for the crates;
• plastic sheet to protect the machine and adhesive tape to secure the plastic;
• moisture absorber sachets;
• etc.

5.2 Transport and handling

ARS s.r.l. uses packaging and fasteners according to the mode of transport to guarantee integrity and conservation during
transport.
When the machine is received, make sure no part was damaged during transport and/or handling.
If damage is found, it is mandatory to immediately inform the Manufacturer.
The handling activities described in this section must be carried out by personnel who are qualified for these operations: personnel
duly trained to safely perform the loading, unloading and handling operations with lifting equipment, and who are aware of the
accident prevention rules.
CAUTION!
ARS S.r.l. shall not be held liable for damage, to property or to people, due to accidents caused by failure to follow
the instructions in this manual.
5.2.1 Table of units and weights

After unpacking the machine, it is already fully assembled.
Follow the table below for the weights and dimensions of the various models.
Model Weight Maximum dimensions
FlexiBowl® 200 18 Kg 470 x 254 x 319 mm

5.4 Installation
5.4.1 Preparations by the customer

Notwithstanding any different contractual agreements, preparation of the following is usually the responsibility of the Customer:
• rooms (including masonry, such as foundations or ducts that may be required, lighting);
• electrical systems up to the machine’s power points, in compliance with the regulations in force in the country of
installation and/or requested by the machine Manufacturer. All technical specifications requested by the Manufacturer are
in the sales contract. The Manufacturer disclaims all liability if the customer fails to guarantee the technical specifications of
the electrical system required in the sales contract.
• the power supply for the machine, including the earthing conductor, according to the characteristics and tolerances
requested and specified in this manual.
• auxiliary services adapted to the machine’s requirements;
• tools and consumables required for assembly and installation;
• lubricants necessary for starting the machine;
• the compressed air supply for the machine adjusted as specified in the “Technical specifications” section;
• suitable lifting and handling means.
5.4.2 Permitted environmental conditions

The environment where the machine will be installed and used is indoors, protected from atmospheric agents such as: rain, hail,
snow, fog, suspended dust, combustible dust, protected from aggressive agents such as corrosive vapours or sources of
excessive heat and it must not be ATEX classified.
It is not permitted to use the machine, associated control systems and drive equipment under conditions other than those listed.
Namely, the environment of installation and use must not be:
• Exposed to corrosive fumes;
• Exposed to excessive humidity (above 85%) and rapid changes in relative humidity (above 0.005 p.u./h);
• Exposed to excessive dust;
• Exposed to abrasive dust;
• Exposed to oily vapours;
• Exposed to explosive mixtures of dust or gas;
• Exposed to salty air;
• Exposed to abnormal vibrations, impact or shock;
• Exposed to adverse weather outside the permitted range or dripping;
• Exposed to unusual transport or storage conditions;
• Exposed to high or quick temperature variations (above 5K/h);
• In the presence of nuclear radiation.
The machine is designed and built to work safely in the following environmental conditions:
Permitted environmental conditions
Environmental temperature 5 - 40°C
Humidity range 5 - 90% (without condensation)
Environmental lighting Neon lights
CAUTION!
Different environmental conditions to those specified can cause serious damage to the machine.
Positioning the machine in environments not observing the above will void the warranty for the parts to be
replaced.
IMPORTANT!
The work surface must be sufficiently lit. If there are shady or uneven zones in the workplace, it is up to the user to
provide suitable lighting devices.
If these requirements are not met, the Manufacturer disclaims all liability.

5.4.3 Installation site

For installation, prepare an area suitable for the dimensions of the machine and lifting vehicles, paying attention to any obstacles
(other machines, walls or similar) along the path of the handling vehicles.
5.4.4 Machine position

Step Action
Place the FlexiBowl® on a stable surface.

1 Note: if the FlexiBowl® is installed on a machine platform (sensitive to vibrations), put some insulating and vibration
damping material between the platform and the FlexiBowl®.
Fix the FlexiBowl® through the holes.

2
Note: the FlexiBowl® has 4 holes for M6 screws on its base so that it can be fixed to a surface.
3 Connect as necessary (see the “Connections” section).
CAUTION!
Leave a space of approximately 100mm for the power supply connectors of the FlexiBowl®
CAUTION!
Make sure the machine support surface is flat and horizontal and can withstand its weight.

5.6 Connections
To start the machine, it must be properly connected to the local networks:
• electrical connection (including connection to the earthing system),
• compressed air connection, in compliance with the regulations in force in the country of installation.
It might also be necessary to connect the machine to the LAN.
It is the user’s responsibility to guarantee the requested connection characteristics.
CAUTION!
The required connections must be set up by qualified and authorised personnel.
5.7 Electrical connection
CAUTION!
Before doing any electrical connections, it is important to ensure that the machine is turned off.
CAUTION!
Make sure the customer’s power supply has already been disconnected.
The buyer is responsible for compliance of the connection between the machine and the earthing system.
CAUTION!
The operation must only be carried out by specialised and authorised personnel (electrical maintenance
technician).
Before proceeding with the electrical connection, ensure that:

• the maintenance technician is fully aware of the regulations in force in the country of installation;
• the frequency and supply voltage values of the machine match the mains values;
• the cross-section of the electric cables is adequate for the power consumption;
• the power line can withstand the maximum machine power consumptions;
• earthing of the circuit complies with EN 60204-1;
• the materials used in the earthing system have adequate strength or adequate mechanical protection.
CAUTION!
Do not work with wet hands or objects. In case of fire, do not use water on the electrical components.

ELECTRICAL CONNECTION - AC
Operator qualification Electrical maintenance technician
PPE required
Proceed as described below for connection to the mains - AC:
Step Action
Connect the system to the power supply.

1
Note: the power cable is not supplied by ARS s.r.l.
2 Make sure the earthing system is installed correctly.
IMPORTANT!
The power supply range is 110 - 220 VAC +/-5%. CAUTION!
CAUTION!
An incorrect power supply can cause problems to the system and stop it from working properly.

5.7.1 Input pinout

The table below lists the functions of each contact of the Input connector (Sub-Din 25M):
Pin Signal Picture
1 Move
2 Move-Flip
3 Move-Flip-Blow
4 Move-Blow
5 Shake
6 Backlight ON
7 Backlight OFF
8 Flip
9 Reset Alarm
10 Quick Emptying
11 Emptying Door open (Read-only)
12
13 24Vdc out
14 24Vdc common
15 24Vdc out
16 Strobe Backlight +
17 Strobe Backlight -
A+ Encoder (Read-only and with FlexiTrack

18
option)
A- Encoder (Read-only and with FlexiTrack

19
option)
B+ Encoder (Read-only and with FlexiTrack

20
option)
B- Encoder (Read-only and with FlexiTrack

21
option)
Z+ Encoder (Read-only and with FlexiTrack

22
option)
Z- Encoder (Read-only and with FlexiTrack

23
option)
GND Encoder (Read-only and with FlexiTrack

24
option)
Note: If the strobe light is purchased, it is the customer’s responsibility to provide correct 24Vdc power supply to Pin 16 and 17.
Note: If the FlexiTrack option was required, refer to the input pinout table to connect to the FlexiBowl® encoder. The encoder is a 2 channel
quadrature TTL squarewave outputs with a resolution of 1000 CPR.

Below is an example of an input connection:
Input electrical specifications
power supply range 0 - 24 VDC
OFF status range <1 VDC
ON status range 12 - 24 VDC
current range 0 - 9 mA
ON status current range 2 - 9 mA
5.7.2 Output pinout

The table below lists the functions of each contact of the Output connector (DE9F):
Pin Signal Picture
1 Busy +
2 Ready +
3 Fault +
5 Common
4,6,7,8,9 -
Below is an example of an output connection:
Busy +
Caution:
Do not connect any 24Vdc
power supply
Common
Output electrical specifications
Output power supply 0-24 VDC
Output current Iout ≤ 250 mA

5.7.3 Compressed air connection

The machine has a pneumatic drive.
Before setting up the compressed air connection, ensure that:
• the compressed air supply system guarantees the right amount of air to the machine at the right pressure;
• the compressed air tank provided is properly sized.
The compressed air connection must be set up by connecting the main line to the machine circuit.
The customer must also guarantee an air supply with the characteristics listed in the “Technical Specifications” section in this manual.
CAUTION!
Never exceed a pressure of 6 bar in the machine’s compressed air system.
CAUTION!
It is the responsibility of the user/customer to ensure that the main air handling unit is connected properly with
rigid pipes, firmly fixed to prevent a whip effect or protected with other guards that prevent or block “jet” leaks.
Compressed air connection
Operator qualification Mechanical maintenance technician
PPE required
Proceed as described below for connection to the compressed air line:

Step Action Picture
Connect a Ø6 mm air pipe to the “Air Supply” socket in

the control panel (as shown in the picture). The exact air
pressure is indicated on the display above the pressure
1
regulator.
Note: make sure there is a shut-off valve between the
room air supply and the FlexiBowl®.

5.7.4 Other connections
5.7.4.1 Air Blow connection (optional)

If the optional Air Blow component is present, connect as follows:
Step Action Picture
Connect a Ø6 mm air pipe from the “Air Blow” socket in

1
the control panel to the Air Blow unit.
5.7.4.2 Mapping of connections between the control devices

The FlexiBowl® is supplied already wired. If necessary, below is a map of the connections between the control devices.
Pos. Item
1 I/O INTERFACE CONNECTOR
2 I/O INTERFACE CONNECTOR
3 ETHERNET CONNECTION
4 ENCODER CONNECTOR
5 VAC POWER SUPPLY CONNECTOR
6 MOTOR POWER SUPPLY CONNECTOR

5.7.4.3 Connecting the user interface

Proceed as described below to connect the user interface:
Step Action Picture
Connect the user interface to the Ethernet socket with an

1
Ethernet cable.

6 Controls and use
During operation, the machine does not need to be continuously manned by an operator.
CAUTION!
Using the machine for a purpose other than intended by the Manufacturer can cause serious damage to people
and/or property and/or animals.
ARS S.r.l. shall not be held liable for damage caused by machine misuse.
50 CHAPTER 6 - CONTROLS AND USE

6.1 Description of the control panel

Pos. Item Connector Notes
1 OUTPUTS CONNECTOR DE9F
2 INPUTS CONNECTOR DE25M
3 PRESSURE INDICATOR -
4 ETHERNET PORT 802.3
The pressure regulator controls the strength with

which the Flip unit bumps the underside of the
rotating disc, to flip the parts over.
5 PRESSURE REGULATOR -
Note: The pressure regulator does not control the
pressure of the Air Blow unit, if present.
Note: The pressure is indicated on the display (3)
6 AC SWITCH -
7 STATUS LED -
8 BACKLIGHT STATUS LED -
9 COMPRESSED AIR CONNECTION 6 mm
10 AIR CONNECTION FOR THE AIR BLOW UNIT 6 mm
POWER SUPPLY CONNECTOR

11
110 - 220 VAC +/-5%
CHAPTER 6 - CONTROLS AND USE 51

6.2 User interface - FlexiBowl® Parameters

The FlexiBowl Parameters program is used to set the movement parameters and the option parameters available. The various
parameters can only be changed via Ethernet communication.
6.2.1 Installing and using the FlexiBowl® Parameters program

Proceed as described below to use the program:
Step Action Picture
Use the program supplied on the USB.

1 Note: if you have an older version of the program it must
be uninstalled first.
2 Connect the FlexiBowl® with an Ethernet cable.
3 Turn the device on.
4 Run the program.
For the connection of the FlexiBowl®, enter the following

network address in the “Ip Address” box:
192.168.1.10.
The IP address of the connected PC must necessarily be
set in the same subnet mask in Class B (Subnet Mask
4
255.255.0.0).
You can now connect to the FlexiBowl®. First press Ping (a
pop-up with “FlexiBowl® found” will be displayed).
Press “ok” to enable the button “CONNECT” for
connection.
6 After connecting, the home screen will be displayed.

6.2.2 Change IP address

The “Change IP” button allows you to change the IP address.
Note: you are not allowed to change the subnet mask.
1 Change IP It opens the pop-up window to change the IP address
2 Ping It pings the FlexiBowl® with the IP address inserted
It inserts in the pop-up table the default FlexiBowl® IP

3 Default
addresses
4 Read from Drive It reads the currently set IP addresses
5 Save to Drive It saves the currently set IP addresses
6 Exit It closes the window
It reads the file with the IP addresses if previously

7 Read from file
generated by pressing Save to File
It generates a file containing the current table of IP

8 Save to File
addresses
Note: restart the FlexiBowl® to apply the changes

Note: the IP addresses corresponding to position 0 and F cannot be modified.

6.2.3 IP address recovery

If the IP address is lost, you can use the driver’s rotary dip switch to interface again with the FlexiBowl®. See picture below:
CAUTION! Disconnect the power supply before performing the following procedure
For the FlexiBowl® 200 and 350, follow the instructions below to place the dip switch in a different position from the current one:
Step Action Picture
1 Unplug the power cable in the control panel
2 Remove the FlexiBowl® covers
3 Identify the driver
Use a flat screwdriver to select the position of the

4
correct dip switch
5 Reassemble all components

For the FlexiBowl® 500, 650 and 800, follow the instructions below to place the dip switch in a different position from the current one:
Step Action Picture
1 Unplug the power cable in the control panel
follow the procedure described in Chapter 7.3.1

2
(replacing the backlight) up to point 4
Use a flat screwdriver to select the position of the

3
correct dip switch
5 Reassemble all components

6.2.4 Home screen
It shows the main window for all movements and parameters associated with
1 Main Commands
FlexiBowl®
2 Try Commands It opens a window to try a sequence of several combined movements.
It opens a window to monitor the I/O statuses of the FlexiBowl®, the status of the
3 Monitor
driver and any list of errors.
4 Console It opens a window to send command strings to the driver.
It opens a window to reset the FlexiBowl® at Factory status (only the parameters
5 Reset Option
not the IP Address) and command the Emptying Door manually

6.2.4.1 Move
It shows the window to set the Move parameters.

1 Move
Note: to execute the movement command, press the Test Move button.
2 Acceleration Acceleration used for each subsequent Move command.
3 Deceleration Deceleration used for each subsequent Move command.
Speed, in RPM, at which the FlexiBowl® will advance at each subsequent Move
4 Speed
command.
5 Angle Angle by which the FlexiBowl® will advance at each subsequent Move command.
6 Information Information regarding the parameter.
7 Test Move It performs the Move command with the selected parameters.

6.2.4.2 Shake

It shows the window to set the Shake command parameters.
1 Shake
Note: to execute the movement command, press the Test Shake button
2 Acceleration Acceleration used for each subsequent Shake command.
3 Deceleration Deceleration used for each subsequent Shake command.

Speed, in RPM, at which to shake the FlexiBowl® at each subsequent shake
4 Speed
command.
Counterclockwise angle the FlexiBowl® moves for each shake at subsequent
5 CCW Angle
shake command.
Clockwise angle the FlexiBowl® moves for each shake at subsequent shake
6 CW Angle
command.
Number of Shake command.
7 Count Example: sh_count=3 means that the FlexiBowl® will move counterclockwise at
an angle of ccw_angle, clockwise at an angle of cw_angle, repeated 3 times.
9 Test Shake It performs the Shake movement with the selected parameters.

6.2.4.3 Option

It shows the main window regarding the FlexiBowl® general options (Flip, Blow,
1 Option
Backlight, etc.)
Number of ON/OFF cycles that the Flip will perform at each subsequent Flip
2 Flip Count
command.
Time, in milliseconds, between an ON and an OFF of the Flip at each subsequent
3 Flip Delay
Flip command.
4 Blow Time Air Blow time, in milliseconds.
5 Light Turn the backlight on/off.
Enable the option to command the FlexiBowl® via I/O.

6 Enable Digital I/O
Note: The FlexiBowl® must be restarted to apply.
7 Test Flip It performs a Flip command with the selected parameters.
8 Test Blow It performs an Air Blow command with the selected parameters.
10 Send Parameters To FlexiBowl® It saves the command parameters set in the FlexiBowl® user interface.
11 Save To File It saves the command parameters set in the FlexiBowl® user interface in a file.
12 Load From File It loads the command parameters from a previously saved file.

6.2.5 Try Commands

1 Try Commands It shows the windows to try a sequence of commands.
2 All Commands It is used to select the available commands.
3 Add command It is used to enter the command selected in the work sequence.
4 Selected Commands List of commands added to the work sequence.
5 Loops Number It is used to set the number of loops for the commands to be performed.
6 Run Sequence It performs the created sequence.
7 Stop Sequence It stops the current sequence.
8 Delete Command It deletes the selected command from the sequence.
Note: To use the parameters set in the previous command windows, you must first save them inside the FlexiBowl®. This can be
done in the Option window by pressing the Send Parameters to FlexiBowl® button.

6.2.6 Monitor
In the Monitor window is possible to check the FlexiBowl® status and eventually if are present some alarms.
6.2.6.1 I/O Status

1 I/O Status View the inputs and outputs status
2 Input status It shows the input status in the FlexiBowl®
It shows the output status in the FlexiBowl®

3 Output status
Note: it’s not possible to change the output status

6.2.6.2 Driver Status
Pos. Elemento Descrizione
1 Driver Status It shows the FlexiBowl® status

6.2.6.3 Alarm Status
1 Alarm Status It is used to view the Alarm present in the FlexiBowl®
2 Alarm Type of alarm present in the FlexiBowl®
3 Reset Alarm It resets the FlexiBowl® alarms

6.2.7 Console

7 Console It is used to send a command to the driver.
7.A Command Window Command terminal window.
It is used to send a command to the driver.

7.B Command area
Note: The command is sent when is pressed “enter”.
7.C Clear All It clears the command terminal window.

6.2.8 Reset Option
It is used to reset the FlexiBowl® at factory default status and commands the empty
1 Reset Option
door manually.
It resets the FlexiBowl® at factory default status. Before pressing the Factory Reset
button you have to select the FlexiBowl® model (FlexiBowl Model), if the FlexiBowl® is
2 Facttory Reset
clockwise or counterclockwise (FlexiBowl Rotation) and if the Quick Emptying Option is
present
It is used to command the Quick Emptying Door manually. It’s also possible see
3 Empetying Option
the status of the opening and closing Door sensors and set the Emptying speed.

6.3 Operating procedures
CAUTION!
After carrying out the transport and installation operations, and before starting the machine, make sure the robot
vision system has been calibrated. Contact ARS S.r.l. to calibrate the vision system.
6.3.1 Preliminary inspections

Before starting the machine, the following checks need to be carried out:
• Check that the machine is placed on a surface that can withstand its weight.
• Make sure the safety devices are working properly.
• Make sure all opening guards are closed properly.
• Check that the space around the machine is free from obstacles and/or obstructions.
• Check that the machine is connected to the mains.
• Check that the power supply phases are correct.
• Check that the surface is free to rotate.
• Check that the Flip can run its stroke without obstruction.
• Check that the machine is not under “Maintenance”.
6.3.2 Start-up
CAUTION!
When the compressed air is first supplied, the Flip unit may move unexpectedly. Before turning the air on, make
sure that:
• the power supply is fully assembled,
• the Flip shield is in place,
• there is nobody near the FlexiBowl®.
Proceed as described to start the machine:

Pos. Action
1 Operate the power switch
Make sure that the green “Ready-Fault” light on the control panel is on.
2
If it is not, check the 110 - 230 Vac power supply.
6.3.3 Programming
IMPORTANT!
The machine must only be programmed by expert and qualified personnel.
The FlexiBowl® can be managed and programmed in one of the following ways:
• Programming with TCP/IP - UDP protocol.
• Programming with digital I/O.
• Programming with Ethernet/IP

6.3.3.1 Programming with TCP/IP - UDP protocol
IMPORTANT!
The default IP addresses is 192.168.1.10 in class B (Subnet Mask 255.255.0.0). The TCP/IP port is 7776 and the UDP
port is 7775.
The correct syntax for each pack is:

Header Description Footer
Chr(0) Chr(7) Command (ASCII character vector) Chr(13)
For each string sent to the FlexiBowl®, an ECHO of the command received will be returned. If the string is interpreted correctly, the
ECHO will be:
Header ECHO Footer
Chr(0) Chr(7) % Chr(13)
Otherwise if the string is not interpreted correctly, the ECHO will be:
Header ECHO Footer
Chr(0) Chr(7) ? Chr(13)
Once you are connected to the FlexiBowl®, simply send the following commands (in ASCII character vectors) to obtain the result
described:
Command Action Description
QX2 Move Moves the FlexiBowl® with the current parameters
QX3 Move - Flip Moves the FlexiBowl® and activates the Flip during the movement.
Moves the FlexiBowl® and activates the Flip and the second valve during
QX4 Move - Blow - Flip
the movement.
Moves the FlexiBowl® and activates the second valve during the
QX5 Move - Blow
movement.
QX6 Shake Shakes the FlexiBowl® with the current parameters.
QX7 Light on Turns the backlight on.
QX8 Light off Turns the backlight off.
QX9 Blow Turns the Air blow on with the current parameters.
QX10 Flip Turns the Flip on with the current parameters.
QX11 Quick Emptying Perform the Quick Emptying sequence of the FlexiBowl®
QX12 Reset Alarm Reset the alarm and enable the motor
SO2L Raises signal 2 Turns on the Flip valve (the Flip remains high)
SO2H Lowers signal 2 Turns off the Flip valve (the Flip lowers)
SO3L Lifts signal 3 Turns the Air Blow on
SO3H Lowers signal 3 Turns the Air Blow off
SO4L Lifts signal 4 Turns the backlight on
SO4H Lowers signal 4 Turns the backlight off
Note: To know if the FlexiBowl® has finished the command, use the following procedure:
Send the “Chr(0)Chr(7)IO(ASCII character vector)Chr(13)” command. The answer will be the status of the various FlexiBowl® inputs
and outputs. If the least significant bit of the answer is 1, the FlexiBowl® has finished the movement and is ready to accept another
command.
To reset a FlexiBowl® alarm via ethernet, must be sent the following command:
Chr(0)Chr(7)QX12(ASCII character vector)Chr(13) to reset the alarm and enable the motor
To know if the FlexiBowl is Faulty, send the command “Chr(0)Chr(7)IOY(ASCII character vector)Chr(13)”.
Note: if any movement command is sent and the “Quick emptying option” door is low, the FlexiBowl® will go in Fault

To set the various handling parameters of the FlexiBowl®, use the volatile support register 1. Use the following command to perform
this operation:
Command Action Description
Enter a value in the support register.
RL1 Value Support register 1 = Value
Example: RL1 100 enter value 100 in the volatile register 1
Transfer the value of volatile register 1 into the non volatile register
RW1Non
Non volatile register = support Example: RW12 transfer the value of volatile register 1 to non volatile register 2
volatile
register 1 which corresponds to the deceleration used for each subsequent Move
register
command
Parameters:
Non volatile
Description Default values Range
register
1 Acceleration used for each subsequent Move command. 125 1 - 250
2 Deceleration used for each subsequent Move command. 125 1 -250
Speed, in RPM, at which the FlexiBowl® will advance at each

3 250 1 - 500
subsequent Move command.
Angle by which the FlexiBowl® will advance at each subsequent

4 45 -360 - 360
Move command.
5 Acceleration used for each subsequent movement of the Shake. 125 1 -250
6 Deceleration used for each subsequent movement of the Shake. 125 1 - 250
Number of movements, in alternate directions, that are made with every

Shake instruction.
7 Example: sh_count=3 means that the FlexiBowl® will move 1 positive
counterclockwise at an angle of ccw_angle, clockwise at an angle of
cw_angle, for 3 times.
Clockwise angle the FlexiBowl® moves for each shake at subsequent

8 45 -360 - 360
Shake command.
Counterclockwise angle the FlexiBowl® moves for each shake at

9 -45 -360 - 360
subsequent Shake command.
Speed, in RPM, at which to shake the FlexiBowl® at each subsequent

10 250 1 - 500
shake command.
Number of ON/OFF cycles that the Flip will perform at each

11 2 positive
subsequent Flip instruction.
Time, in milliseconds, between an ON and an OFF of the Flip at each

12 50 positive
subsequent Flip command.
13 Air Blowing time, in milliseconds. 200 positive
Example:
If you want to set the acceleration of the FlexiBowl® movement, you will have to send the following commands:
• “Chr(0)+Chr(7)+RL1 100 in ASCII character vectors+Chr(13)” for the volatile register to assume the value 100;
• “Chr(0)+Chr(7)+RW11 in ASCII character vectors+Chr(13)” to transfer the contents of volatile register 1 to permanent
register 1 which corresponds to the acceleration used for each subsequent Move command;

6.3.3.2 Programming and handling via digital I/O
CAUTION!
Disconnect the input connectors, if connected.
The program to modify the movement parameters of the FlexiBowl® is on the USB flash drive, sent with the system.
Proceed as follows for programming using the digital I/O:
Step Action
1 Use the FlexiBowl® Parameters utility supplied by ARS S.r.l. to set the movement parameters.
2 From utility, enable the Enable Digital I/O function.
3 Turn the FlexiBowl® off and then on again.
4 Wait for the Ready/Fault LED to turn green, after about 2 seconds the FlexiBowl® will be in I/O mode.
The operating principle is as follows:

• Apply 24Vdc to the input relating to the command to be carried out for about 50ms. The Busy output will be ON for the entire
duration of the movement.
• The Busy output is available between Pin 1 and 5 of the Output connector.
IMPORTANT!
Do not send a new movement command until the Busy signal is OFF. Otherwise the command will be ignored.
INPUTS TABLE:
PIN Command
1 Move
2 Move - Flip
3 Move - Blow - Flip
4 Move - Blow
5 Shake
6 Light on
7 Light off
8 Flip
9 Reset Alarm
10 Quick Emptying option
11 Emptying Door open (read only)
12 Emptying Door closed (read only)
Note: if any movement command is sent and the “Quick emptying option” door is low, the FlexiBowl® will go in Fault

6.3.3.3 Programming with Ethernet/IP

The FlexiBowl® can be programmed and controlled from the PLC by the Ethernet/IP protocol. The PLC must be equipped with a
suitable port to communicate with the aforesaid protocol and must be configured with the correct .eds files.
The program must be provided with a special data structure to interface with the registers of the FlexiBowl® control system.

6.3.4 Pressure adjustment

To adjust the pressure:
Step Action
Pull the knob on the power supply body and turn it.
1
Note: turning it counterclockwise will lower the pressure, turning it clockwise will increase it.
When the pressure has been adjusted as required, push the knob towards the power supply and the setting will
2 automatically be locked in.
Note: This prevents accidental changes to the pressure settings.
3 The set pressure is displayed on the control panel’s screen
6.3.5 Switching off

Proceed as described to switch the machine off:
Step Action
1 Check that the machine has finished the work process.
2 Disconnect the power switch.

7 Maintenance
CAUTION! Perform maintenance operations when the machine is turned off.
CAUTION!
Maintenance operations must be carried out by qualified and authorised personnel.
Machine maintenance includes the operations (inspections, checks, adjustments and replacements) that become necessary
following normal use.
For good maintenance:
• only use original spare parts and tools that are suitable for the purpose and in good condition.
• follow the intervention frequencies indicated in the manual for scheduled maintenance (preventive and periodic). The
distance (indicated in time or in work cycles) between one intervention and another is intended as the maximum
acceptable; therefore, it must not be exceeded, but it can be shortened.
• good preventive maintenance requires constant attention and continuous monitoring of the machine. Immediately check
the cause of any anomalies, such as excessive noise, overheating, fluid leaks, etc., and fix it.
• timely removal of any causes of anomaly or malfunction prevents further damage to the equipment and ensures operator
safety.
Machine maintenance staff must be well trained and have thorough knowledge of the accident prevention regulations;
unauthorised staff must stay outside the work area during the operations.
Machine/system cleaning and adjustments must also be carried out only during maintenance and with the machine/system
stopped and disconnected from the electrical panel, as shown in the use and maintenance manual.
IMPORTANT!
In case of doubt, it is forbidden to operate. Contact the Manufacturer for any explanations.
CAUTION!
Any repairs or maintenance work not indicated herein can only be carried out following authorisation from ARS S.r.l.
ARS S.r.l. shall not be held liable for any damage to people or property for operations other than those described or carried
out in ways different than indicated.
Machine maintenance jobs, in terms of operation, are divided into two main categories:
All those operations that the operator must perform preventively to ensure smooth
Routine maintenance operation of the machine over time; routine maintenance includes inspections, checks,
adjustments, cleaning and lubrication.
All those operations that the operator must perform when required by the machine.
Unscheduled maintenance Unscheduled maintenance includes inspections, repairs, restoration of nominal
operating conditions or replacement of a broken, faulty or worn unit.
72 CHAPTER 7 - MAINTENANCE
7.1 Safety warnings

CAUTION!
Before starting any maintenance work on the machine, disconnect and padlock all energy sources and safely
block all of its moving units. Put the “Machine under maintenance - do not switch on” sign on the main switch.
CAUTION!
To stop the machine from being accidentally switched on while it is under maintenance, put signs on it saying:
“CAUTION! Machine Under Maintenance”.
• Maintenance technicians must wear the necessary personal protective equipment (gloves, glasses, overalls) for the job at
hand.
• During maintenance operations, unauthorised personnel must remain outside the operation area.
• If the operation requires the guards to be removed, the area of intervention must be fenced off and persons unrelated to the
maintenance work must be forbidden access.
The need to put the machine in working condition and/or with the protections disabled requires adequate skill and knowledge, and
extreme care by the maintenance technician who must be appropriately trained on possible and subsisting risks.
The accident prevention precautions in this section must always be strictly adhered to during machine/system maintenance, in
order to prevent injury to personnel and damage to the equipment.
Before starting any maintenance work, ensure that the energy sources are disconnected (electricity, compressed air, hydraulic
energy, etc.).
• Carry out the operations only with the machine/system stopped and disconnected.
• Put up specific warning signs such as: EQUIPMENT UNDER MAINTENANCE - DO NOT POWER ON, WORK IN PROGRESS - DO NOT
OPERATE or do not switch On at the main switch and in the machine access zones.
• Carry out the operations covered by the skillset (Mechanical, Electrical, Fluid) that you are authorised for.
• Be able to use the most suitable and appropriate instrumentation for troubleshooting and know the most suitable
equipment for maintenance.
CHAPTER 7 - MAINTENANCE 73
7.2 Routine maintenance

When the machine is delivered to the user, it is already adjusted to work properly; however, in order to ensure smooth operation
over time, periodic and preventive checks and maintenance work must be carried out.
Routine maintenance includes inspections, checks and interventions that, to prevent breakdowns, keep the following under
control:
• the mechanical conditions of the machine,
• cleanliness of the machine.
The following tables list a series of checks and interventions to be carried out following a recommended timetable. The frequency
of the routine maintenance operations indicated refers to normal operating conditions, i.e. that meet the intended conditions of
use.
The table below lists a series of routine maintenance procedures valid for all types of machines manufactured by ARS S.r.l.
The operator must take into consideration only the procedures relating to the machine described in this manual.
IMPORTANT!
For the routine maintenance of machines from external suppliers, see the sub-supplier manuals for said
machines attached hereto.
IMPORTANT!
Always use LOCTITE 243 threadlocker to ensure the screws are properly secured (except for the flange screws on
the FlexiBowl® Rotary Disc).
7.2.1 Checks and inspections
7.2.1.1 Routine maintenance table - checks
Frequency
Operation
Daily Weekly Monthly Six-monthly Yearly
Check that the general pressure
◈
regulator works properly.
Check that the safety devices work

◈
properly.
Check the Rotary Disc conditions ◈

before every start-up. (Replace at least once a year)
Check for wear of the relays. ◈
Check that the fuses works

◈
properly.
◈
Check for wear of the FlexiBowl®.
(Replace completely according to the degree of wear)
Check that the solenoid valves work ◈

properly. (Completely replace every 2 years)
◈
Checking for wear of the drill.
(Completely replace every year)
7.2.1.2 Inspection of safety devices

Perform the following checks to ensure that the safety devices work properly:
Step Action
1 Check that the machine covers are in place and fixed properly.
2 Check that the power cable is not damaged and/or worn
7.2.1.3 Checking for wear of the drill

Proceed as follows to check for wear of the drill:
Step Action Picture
1 Disconnect the power and air supply of the machine.
2 Take the cover off the FlexiBowl®.
3 Visually check for wear of the drill.
7.2.1.5 Checking for wear of the relays and status of the fuses
Visually check for wear of the relays.
There are: 3 static relays (which respectively command Busy, Flip and Air Blow) and 3 mechanical relays (which control the
“READY/FAULT” STATUS LED on the control panel, the Quick Emptying option and the backlight). There are also 4 protection fuses.
Position Item
1 24Vdc protection fuse (2.5A)
2 Light protection fuse in strobe mode (2A)
3 24Vdc power supply unit protection fuse (2A)
4 Driver supply protection fuse (3A)
5 Quick Emptying
6 Ready/Fault status LED
7 Busy
8 Flip
9 Air Blow
10 Backlight
7.2.2 Replacing the FlexiBowl® Rotary disc

The FlexiBowl® Rotary Disc must be replaced according to the following conditions:
• at every format change: each component format may require a different Rotary Disc to be used;
• every 3 months: the Rotary Disc should be replaced every 3 months if used with particularly sharp components;
• yearly: in any case, it is recommended to replace the Rotary Disc at least once a year.
Proceed as follows to replace the Rotary Disc of the FlexiBowl®:
Step Action Picture
Use an Allen key to unscrew the flange fixing screws without

1 removing them.
2 Turn the flange counterclockwise and remove it.
3 Remove the Rotary Disc and replace it.
Fit a new Rotary Disc on and tighten the fixing screws to 10

4
Nm.
7.2.3 Cleaning
CAUTION!
Cleaning operations must be carried out by qualified and authorised personnel.
CAUTION!
To clean the machine, do not use bits of sponge, damp and/or abrasive cloths, rags with loose threads, petrol or
flammable solvents as detergent.
IMPORTANT!
Use neutral, non-abrasive products such as degreasers or common household soap. To remove fragments and
dust, use a brush and wear safety glasses.
CAUTION!
Do not use acids or solvents to clean the Rotary Disc.
7.2.3.1 Routine maintenance table - cleaning
Frequency
Operation
Daily Weekly Monthly Six-monthly Yearly
Remove processing residues and

◈
waste from the Rotary Disc.
Remove any grease or oil with

◈
neutral products or solvents.
Clean the air filter. ◈
◈
Clean the FlexiBowl® Rotary Disc.
(And whenever it is dirty following a visual check)
General cleaning. ◈
7.2.3.2 Cleaning the air filter

Proceed as described below to clean the air filter:
Step Action Picture
3 Rotate the filter holder to unlock it and remove it.
4 Clean it with compressed air.
5 Put the filter holder back in place.
7.2.4 Cleaning the FlexiBowl® Rotary Disc

Proceed as follows to clean the FlexiBowl® Rotary Disc:
Step Action Picture
Unscrew the flange fixing screws with an Allen key, and

1
leave them in position.
2 Turn the flange counterclockwise and remove it.
Remove the Rotary Disc and clean it with alcohol or

3 degreaser.
Also clean its support surface with degreaser.
After cleaning, fit the Rotary Disc back on and tighten the
4
fixing screws to 10 Nm.
7.2.4.1 General cleaning

The machine must be kept in a good condition of cleanliness.
Proceed as described below to give the machine a general clean:
Step Action
2 Manually remove any product residues.
3 Remove the dirt with non-flammable and non-toxic commercial cleaning solvents.
4 If necessary, use a vacuum cleaner to remove any residues from the Rotary Disc.
5 After cleaning, restore all machine connections.
IMPORTANT!
The machine must be given a general cleaning whenever the type of component to be processed is changed, in
order to remove any residues from previous processes.
7.3 Unscheduled maintenance
CAUTION!
Unscheduled machine maintenance and repairs shall only be carried out by qualified, trained and authorised
technicians, employed by the Manufacturer or by the authorised service centre.
These interventions require thorough and specialised knowledge of the machine, of the operations required, of
the risks involved and of the correct procedures to work safely.
If exceptional events occur, which require unscheduled maintenance work to be carried out, the user’s routine maintenance
technicians must follow these procedures:
• check the condition of the damaged or out-of-phase units;
• perform the operations described in this section;
• if the operations to be carried out are not indicated in this manual, send the report of what occurred, the result of the inspection and
any observations to the Manufacturer.
The Manufacturer or the authorised service centre will evaluate the situation case by case. Then the type of work to be carried out
will be agreed with the routine maintenance technicians, and the most suitable solution will be chosen from the list below:
• the Manufacturer will send an authorised, trained and qualified technician to carry out the necessary work;
• or the Manufacturer will authorise the user’s routine maintenance technicians to carry out the work and send any additional
instructions.
CAUTION!
Replacement spare parts must be ordered from ARS S.r.l.
If the customer does not use spare parts that are original or authorised in writing by the Manufacturer, the latter
shall be deemed free from any liability concerning machine operation and operator safety. Authorisation and/or
instructions must always be provided in writing. In the absence of written authorisation, it is forbidden to operate
and the Manufacturer disclaims all liability.
CAUTION!
Maintenance operations must be carried out only by qualified and authorised personnel.
CAUTION!
Disconnect the power supply before taking the cover off.
CAUTION!
Disconnect the power and air supply before starting any maintenance operations.
IMPORTANT!
Always use LOCTITE 243 threadlocker to ensure the screws are properly secured (except for the flange screws on
the FlexiBowl® Rotary Disc).
7.3.1 Replacing the backlight
IMPORTANT!
The infrared backlight shines an invisible light and therefore may not appear to be working. Use a camera with
an infrared filter to check that it is working properly.
Note: most smartphones can see infrared lights.
REPLACING THE BACKLIGHT
PPE required
Tools to be used Allen key, small Phillips screwdriver
CAUTION!
Proceed as follows to replace the backlight:
Step Action Picture
Follow the procedure described in Chapter 7.2.2 “Replacing

1
the FlexiBowl® Rotary Disc” up to point 3
Remove the Lexan guard that protects the light (use the
2
side slots provided)
3 Remove the 4 screws that secure the light board to the surface
4 Remove the light board using the relative towers
5 Remove the light cable and disconnect the connector.
6 Connect the new light and install it in the correct position
7 Once replaced, reassemble all components
7.3.2 Replacing the solenoid valve
REPLACING THE SOLENOID VALVE
PPE required
Tool to be used Allen key; Phillips screwdriver
CAUTION!
Proceed as follows to replace the solenoid valve on models 200 and 350:
Step Action Picture
1 Unplug the power cable from the control panel.
3 Remove the solenoid valve power cable.
Unscrew the 2 fixing screws (A).

4
Note: keep the removed screws for reassembly.
Remove the solenoid valve and replace it with one with

5
the same characteristics.
Proceed as follows to replace the solenoid valve on models 500, 650 and 800:
Step Action Picture
Follow the procedure to replace the backlight described

2
in Chapter 7.3.1 up to point 4
3 Remove the solenoid valve power cable.
Unscrew the 2 fixing screws (A).

4
Note: keep the removed screws for reassembly.
Remove the solenoid valve and replace it with one with

5
the same characteristics.
7.3.3 Replacing the anti-vibration mount

REPLACING THE ANTI-VIBRATION MOUNTS
PPE required
Tool to be used Allen key
Proceed as follows to replace the anti-vibration mounts:
Step Action Picture
1 Disconnect the power supply and remove the cover
Remove the worn rubber mount and replace it with a

2
new one having the same features.
7.3.4 Replacing the Driver
REPLACING THE DRIVER
PPE required
Tools to be used Allen key
CAUTION!
Proceed as follows to replace the Driver:
Step Action Picture
3 Remove the Driver connectors.
4 Unscrew the 2 fixing screws.
Insert the new Driver.

5 Note: the Driver will arrive with standard IP address
192.168.1.10 and Subnet mask 255.255.255.0.
7.3.5 Replacing the power supply unit

REPLACING THE POWER SUPPLY UNIT
PPE required
CAUTION!
Proceed as follows to replace the power supply unit:

Step Action Picture
3 Remove the power cables.
4 Remove the fixing screws.
Insert the new power supply.

5 Note: the red cables plug into + on the power supply and
the black cables plug into -.
7.3.6 Replacing the motor

REPLACING THE MOTOR
PPE required
CAUTION!
Proceed as follows to replace the motor on models 200 and 350:
Step Action
3 Take the Rotary Disc off.
4 Loosen the shrink disk that attaches the flange to the motor.
5 Remove the flange.
6 Remove the shrink disk.
7 Remove the 4 screws that fix the motor to the FlexiBowl®.
Replace the motor with one with the same characteristics.

8
Note: the flange must be installed at 1.5 mm from the sliding Rotary Disc.
Proceed as follows to replace the motor on models 500, 650 and 800:
Step Action Picture
Take the Rotary Disc off. Refer to the procedure described in

3
Chapter 7.2.2
Remove the cover by unscrewing the screws that secure it to the

4
surface
5 Loosen the screws of the motor
Loosen the screw that tensions the belt until it is possible to

6
remove the belt from the motor’s pulley
Disconnect the motor’s cables from the driver (motor power

8
supply cable and encoder cable)
Remove the screws of the motor, being careful not to drop the said
7 motor by force of gravity
Note: the encoder is situated under the motor
Replace the motor with one with the same characteristics and
9
tension the belt as required
7.4 Troubleshooting
No. Problem Solution
• If the FlexiBowl® is working, check operation of the

LED or the mechanical relay inside the interface.
• Check the condition of the fuse inside the power input
1 The status LED (Ready/Fault) is red. module and replace it if necessary.
• Check that no parts prevent free movement of the
Rotary Disc
Note: if the problem persists, contact ARS S.r.l.
• Check that the screws are tightened properly.

• Check if the load of FlexiBowl® is within the permitted
parameters based on the model.
2 The FlexiBowl® vibrates/oscillates excessively.
• Try to decrease the movement parameters
(acceleration, deceleration, speed)
• Check that the power supply is correct and
working.
3 The status LED (Ready/Fault) is off. • Check the condition of the fuses inside the
interface board and replace it if necessary.
• Check that the screen displays the correct pressure

• Check the air pressure inside the air supply system
control panel.
• Check the condition of the pressure regulator.
working.
4 The Flip does not work.
• Check that the valves work properly.
• Make sure the valve relay inside the interface is
working properly.
• Check the condition of the fuse inside the interface
and replace it if necessary.
• Check that the screen displays the correct pressure

• Check the air pressure inside the air supply system
control panel.
• Check the condition of the pressure regulator.
working.
5 The Air Blow does not work.
• Check that the valves work properly.
• Make sure the valve relay inside the interface is
working properly.
• Check that the power supply is correct and working.

• Check operation of the backlight relay inside the
interface.
6 The backlight does not work.
8 Decommissioning and disposal
CAUTION!
Decommissioning and dismantling operations must be assigned to personnel specialised in such activities. Namely, only
the person in charge of dismantling and disposal at the end of the service life can:
• disconnect the parts mechanically and electrically following the disassembly instructions and blueprints.
• transport the parts from the system site to the disposal centre for sorting the parts.
The machine mainly consists of the following materials:

• painted, plasticised or galvanised ferritic steel;
• 300/400 series stainless steel;
• plastic polyethylene material;
• elastomers, PTFE, graphite;
• gear oil;
• lubricating grease;
• electric motors;
• power cables with relative sheaths;
• electronic control and actuation devices.
• etc.
CAUTION!
The machine does not contain any components or hazardous substances that require special removal
procedures.
8.1 Decommissioning
If the machine will not be used for a long time, it must be made safe and stored properly. Proceed as described:
Step Action
1 Disconnect the power supply.
2 Disconnect the air supply.
3 Protect electrical equipment that is particularly prone to wear over time and dust.
IMPORTANT!
When decommissioning machines from external suppliers, see the sub-supplier manuals for said machines
attached hereto.
92 CHAPTER 8 - DECOMMISSIONING AND DISPOSAL

8.2 Disposal
Machine scrapping operations must be assigned to qualified personnel, each for their own area of expertise.
When the machine will be disposed of, make sure it is made safe.
CAUTION!
Disconnect the power and air supply of the machine.
CAUTION!
For disassembly of trade parts or sub-supply materials that are part of the machine supplied by ARS S.r.l. please
see the relative supplier’s manual.
Pursuant to the “WEEE” Directive 2012/19/EU, if the component/equipment purchased is marked with the following crossed-out
wheelie bin, it means that at the end of its service life the product must be collected separately to other waste.
CAUTION!
It is mandatory to comply with the laws in force regarding disposal in the country of machine installation.
CHAPTER 8 - DECOMMISSIONING AND DISPOSAL 93

9 Appendices
Appendix
A: FlexiBowl® Rotary Discs
B: FlexiBowl® 2.0: what changes
C: New FlexiBowl® Options
94 CHAPTER 9 -ATTACHMENTS
ARS S.r.l.
Via G. Vico, 7 – 52100 Arezzo (AR) Italia
Tel. +39 0575 398611 - Fax +39 0575 398620
FlexiBowl® is a registered trademark and a patented product manufactured by Ars S.r.l.

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INSTRUCTIONS FOR USE AND WARNINGS

TRANSLATION OF THE ORIGINAL INSTRUCTIONS

FlexiBowl® is a registered trademark and a patented product manufactured by Ars S.r.l.

1.1 Manufacturer’s identification ................................................................................................................................................................................................................. 7

1.2 Identification of the machine ................................................................................................................................................................................................................. 7

1.3 Identification plate ......................................................................................................................................................................................................................................... 8

1.4 Declaration of Incorporation of partly completed machinery (copy) ...................................................................................................................... 9

1.5 Reference directives .....................................................................................................................................................................................................................................11

2 GENERAL PRELIMINARY INFORMATION ............................................................................................................ 12

2.1 Recipients ........................................................................................................................................................................................................................................................... 12

2.2 Supply and storage ..................................................................................................................................................................................................................................... 12

2.5 Operators ............................................................................................................................................................................................................................................................ 13

2.6 Symbols used in the manual ................................................................................................................................................................................................................ 14

2.7 Glossary ............................................................................................................................................................................................................................................................... 15

2.8 Personal protective equipment .......................................................................................................................................................................................................... 16

2.9 User’s safe area ...............................................................................................................................................................................................................................................17

3 SAFETY MEASURES ..............................................................................................................................................19

3.1 Safety devices ................................................................................................................................................................................................................................................. 19

3.4 Electromagnetic compatibility ........................................................................................................................................................................................................... 20

3.5 Residual risks .................................................................................................................................................................................................................................................... 21

3.6 Safety pictograms attached to the machine .......................................................................................................................................................................... 23

4 DESCRIPTION OF THE MACHINE .......................................................................................................................24

4.1 Intended use (correct) ............................................................................................................................................................................................................................. 24

4.2 Reasonably foreseeable misuse ....................................................................................................................................................................................................... 24

4.3 Obligations and prohibitions ............................................................................................................................................................................................................... 25

4.3.1 Obligations of users ...................................................................................................................................................................................................................... 25

4.3.2 Obligations of personnel in charge (operators/maintenance technicians/technicians) ................................................. 25

4.3.3 Prohibitions of personnel in charge (operators/maintenance technicians/technicians) ................................................ 25

4.4 Technical specifications ......................................................................................................................................................................................................................... 26

4.5 Layouts ................................................................................................................................................................................................................................................................ 27

4.5.1 FlexiBowl® 200 .................................................................................................................................................................................................................................... 27

4.5.2 FlexiBowl® 350 .................................................................................................................................................................................................................................... 28

4.5.3 FlexiBowl® 500 - 650 - 800........................................................................................................................................................................................................ 29

4.6 Main components ....................................................................................................................................................................................................................................... 30

4.7 Optional components............................................................................................................................................................................................................................... 32

4.8 General description .................................................................................................................................................................................................................................... 35

4.8.1 Processing cycle ..............................................................................................................................................................................................................................35

5 TRANSPORT AND INSTALLATION .....................................................................................................................36

5.1 Packaging ......................................................................................................................................................................................................................................................... 37

5.1.1 Table of units and weights - with packaging .................................................................................................................................................................... 37

5.1.2 Handling with packaging ..........................................................................................................................................................................................................38

5.1.3 Removing the packaging ..........................................................................................................................................................................................................39

5.1.4 Disposing of the packaging.....................................................................................................................................................................................................39

5.2 Transport and handling........................................................................................................................................................................................................................... 40

5.2.1 Table of units and weights ...................................................................................................................................................................................................... 40

5.4 Installation ......................................................................................................................................................................................................................................................... 41

5.4.1 Preparations by the customer ................................................................................................................................................................................................ 41

5.4.2 Permitted environmental conditions ................................................................................................................................................................................. 41

5.4.3 Installation site .................................................................................................................................................................................................................................. 42

5.4.4 Machine position ............................................................................................................................................................................................................................. 42

5.7 Electrical connection ................................................................................................................................................................................................................................. 43

5.7.1 Input pinout ........................................................................................................................................................................................................................................ 45

5.7.2 Output pinout.................................................................................................................................................................................................................................... 46

5.7.3 Compressed air connection ................................................................................................................................................................................................... 47

5.7.4 Other connections ......................................................................................................................................................................................................................... 48

5.7.4.1 Air Blow connection (optional) ....................................................................................................................................................................................... 48

5.7.4.2 Mapping of connections between the control devices ................................................................................................................................. 48

5.7.4.3 Connecting the user interface ........................................................................................................................................................................................ 49

6 CONTROLS AND USE ......................................................................................................................................... 50