8706en 0119fle
8706en 0119fle
8706en 0119fle
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ARPEX
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Operating instructions 8706 en
Edition 01/2019
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ART, ARE
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flender.com
Technical data 1
General notes 2
Start-up 7
Operation 8
Faults, causes
and remedy 9
Maintenance
and repair 10
Spare parts,
customer service 11
Edition 01/2019
Legal notes
Warning note concept
This manual comprises notes which must be observed for your personal safety and for preventing material
damage. Notes for your personal safety are marked with a warning triangle, those only for preventing material
damage appear without a warning triangle. Depending on the level of hazard, the warning notes are shown in
reverse order of seriousness, as follows.
DANGER
means, that death or serious injury will result, if the appropriate preventive action is not taken.
WARNING
means that death or serious injury may result, if the appropriate preventive action is not taken.
CAUTION
means that a slight injury may result, if the appropriate preventive action is not taken.
NOTICE
means that material damage may result, if the appropriate preventive action is not taken.
Where there is more than one hazard level, the warning note for whichever hazard is the most serious is always
used. If in a warning note a warning triangle is used to warn of possible personal injury, a warning of material
damage may be added to the same warning note.
Qualified personnel
The product/system to which this documentation relates may be handled only by persons qualified for the work
concerned and in accordance with the documentation relating to the work concerned, particularly the safety and
warning notes contained in those documents.
Qualified personnel must be specially trained and have the experience necessary to recognise risks associated
with these products and to avoid possible hazards.
Proper use of Flender products
Observe also the following:
WARNING
Flender products must be used only for the applications provided for in the catalogue and the relevant technical
documentation. If products and components of other makes are used, they must be recommended or approved
by Flender. The faultfree, safe operation of the products calls for proper transport, proper storage, erection,
assembly, installation, startup, operation and maintenance. The permissible ambient conditions must be
adhered to. Notes in the relevant documentations must be observed.
Trade marks
All designations to which the registered industrial property mark ® is appended are registered trademarks of
Flender GmbH. Other designations used in this document may be trademarks the use of which by third parties
for their own purposes may infringe holders’ rights.
Exclusion of liability
We have checked the content of the document for compliance with the hard and software described.
Nevertheless, variances may occur, and so we can offer no warranty for complete agreement. The information
given in this document is regularly checked, and any necessary corrections are included in subsequent editions.
This symbol additionally indicates an imminent risk of explosion in the meaning of Directive 2014/34/EU.
This symbol additionally indicates an imminent risk of burns due to hot surfaces in the meaning of standard "DIN
EN ISO 13732-1".
1. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2. General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Obligations of the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4. Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1 Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.3 Storage of the coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5. Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.2 Coupling types and component arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.2.1 Standard types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.2.2 Special types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.3 Marking of the coupling parts for use in potentially explosive areas . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.4 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.5 Condition on delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.5.1 Type BVB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.5.2 Type XVX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.5.3 Type MHM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.5.4 Type with "H" module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.5.5 Special types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6. Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.1 General information on fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.2 Preparation for fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.3 Screw connection of flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.4 Fitting the coupling parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.4.1 Fitting "B", "X" modules and "M"hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.4.2 Fitting "F" flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.4.3 Fitting "F" and "D" modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.5 Test run of the customer’s shaft with fitted coupling parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.6 Compensation of the flange or shaft distance "DBSE" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.7 Fitting of assemblybalanced couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.8 Fitting the intermediate unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.8.1 Procedure applying to modules with distance bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.8.2 Procedure applying to modules with threaded bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.8.3 Fitting the intermediate unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
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6.9 Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.9.1 Aligning with distance bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.9.2 Aligning with threaded bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.10 Test run of the customer’s shaft with weight simulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.10.1 Definition of weight simulators for the test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.10.2 Fastening of coupling modules for the test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.10.3 Test run of fitted coupling parts with dummy flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.10.4 Test run of fitted dummies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.11 Demounting the intermediate unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.11.1 Procedure applying to modules with distance bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.11.2 Procedure applying to modules with threaded bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.11.3 Demounting the fitted coupling modules or components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7. Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.1 Procedure before startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.1 General operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9. Faults, causes and remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
9.2 Possible faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
9.3 Incorrect use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.3.1 Possible faults when selecting the coupling and/or coupling size . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.3.2 Possible faults when fitting the coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
9.3.3 Possible faults in the maintenance of the plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
10. Maintenance and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
10.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
10.2 Replacing plate packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
10.3 Replacing screw connections of the flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
11. Spare parts, customerservice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
11.1 Spareparts and customerservice addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
12. Declarations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
12.1 EU declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
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Operating instructions 01/2019 7
1. Technical data
Enclosed with the coupling delivery and the documentation is an orderspecific dimensioned drawing
showing all the technical data necessary for fitting (see Fitting data field in figure 1). The coupling can be
fitted with the aid of these instructions only in conjunction with the orderspecific drawing of the
coupling.
The technical data to the ARPEX couplings listed in these instructions are documented on the
orderspecific drawing of the coupling (see "Operating and Coupling Data" fields in figure 1) and in the
current product catalogue and are available on request or can be accessed at any time on the Internet (see
cover at back).
Because of customerspecific adaptations the standard design is frequently deviated from. The technical
data on the orderspecific drawing of the couplings should always be followed before the data in
the current product catalogue, therefore.
1 2
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
The coupling must be designed with an application factor appropriate to the application. In the event of
a change in operating conditions (output, speed, prime mover and driven machine) the design must
always be checked.
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8 Operating instructions 01/2019
2. General notes
2.1 Introduction
These instructions are an integral part of the delivery of the coupling and must be kept in its vicinity for
reference at all times.
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
– All persons carrying out work on the coupling must have read and understood these instructions and
must adhere to them.
– Any changes on the part of the user are not permitted. This applies equally to safety features designed
to prevent accidental contact.
– The coupling is designed only for the application specified in the order. Other operating conditions are
regarded as incorrect.
The "FLENDER coupling" described in these instructions has been developed for stationary use in
general engineering applications. The coupling serves to transmit power (torque and speed) between two
shafts or flanges connected by this coupling.
The coupling has been manufactured in accordance with the state of the art and is delivered in a condition
for safe and reliable use.
The coupling complies with the requirements in Directive 2014/34/EU.
The coupling must be used and operated strictly in accordance with the conditions laid down in the contract
governing performance and supply.
The coupling described in these instructions reflects the state of technical development at the time these
instructions went to print.
In the interest of technical progress we reserve the right to make changes to the individual assemblies and
accessories which we regard as necessary to preserve their essential characteristics and improve their
efficiency and safety.
2.2 Copyright
The copyright to these operating instructions is held by Flender.
These instructions must not be wholly or partly reproduced for competitive purposes, used in any
unauthorised way or made available to third parties without our agreement.
Technical enquiries should be addressed to the following factory or to one of our customer services:
Flender GmbH
Schlavenhorst 100
46395 Bocholt
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Operating instructions 01/2019 9
3. Safety instructions
DANGER
Danger of explosion
Risk of explosion when operating in potentially explosive areas.
Incorrect changes made to the coupling will create ignition sources.
Any changes on the part of the user are not permitted. This applies equally to safety features designed
to prevent accidental contact. For the use in potentially explosive environments the protective
equipment must comply at least with type of protection IP2X.
DANGER
Danger of explosion
Risk of explosion when using unsuitable components in potentially explosive areas.
Use the coupling only for the approved zones and equipment groups. In case of doubt, contact Flender.
DANGER
Danger of explosion
Risk of explosion when operating in potentially explosive areas.
Damaged coupling modules and coupling parts are potential explosion hazards.
Use only undamaged coupling components. Operating the coupling with damaged coupling parts is not
permitted in potentially explosive environments in accordance with Directive 2014/34/EU.
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DANGER
Danger to life through switchedon installation
Risk of being caught or drawn in by rotating and/or movable parts.
To carry out work on the coupling, the system must always be stopped. The drive unit must be secured
against being switched on accidentally (e.g. by locking the key switch or removing the fuses from the
power supply).
A notice should be attached to the ON switch stating clearly that work is in progress.
At the same time the complete installation must be without load, so that no danger occurs during
demounting operations.
WARNING
Risk of serious injury through rotating components
Risk of serious injury through contact with rotating components.
The coupling must be fitted with suitable safeguards to prevent any contact. The operation of the
coupling must not be impaired by the safeguard. This also applies to test runs and when checking the
direction of rotation.
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
If any malfunctions or changes are noticed during operation, the drive assembly must be switched off
at once.
Note
If the coupling is fitted in plant or equipment, the manufacturer of such plant or equipment must ensure
that the contents of the present instructions are incorporated in his own instructions.
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling through use of
defective spare parts.
Flender guarantees only the genuine spare parts supplied by Flender.
Nongenuine spare parts have not been tested or approved by Flender. Nongenuine spare parts may
alter technical characteristics of the coupling, thereby posing an active or passive risk to safety.
Flender will assume no liability or guarantee for damage caused by spare parts not supplied by Flender.
The same applies to any accessories not supplied by Flender.
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Operating instructions 01/2019 11
4. Transport and storage
Top Fragile Keep dry Keep cool Centre of Use no hand Attach
gravity hook here
DANGER
Danger of explosion
Risk of explosion when operating in potentially explosive areas.
Damaged coupling modules and coupling parts are potential explosion hazards.
Use only undamaged coupling components. Operating the coupling with damaged coupling parts is not
permitted in potentially explosive environments in accordance with Directive 2014/34/EU.
WARNING
Serious injury
Risk of serious injury through falling components or quenching.
Damage to coupling parts when using unsuitable transport equipment.
When handling these products, use only lifting and handling equipment of sufficient loadbearing
capacity.
Transport of the coupling must be carried out so as to avoid personal damage and damage to the
coupling.
NOTICE
Material damage
Risk of material damage if not observing the packaging symbols.
The symbols marked on the packing must be observed.
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4.3 Storage of the coupling
The coupling is delivered in a preserved condition and can be stored in a covered, dry place for up to
6 months. If the unit is to be stored for a longer period, it should be treated with a longterm preservative
agent (Flender must be consulted).
Correctly stored couplings retain their properties unchanged.
NOTICE
Risk of damage to the coupling through improper storage
Impairment of the physical properties of the coupling and/or coupling parts.
The storage area must be dry (air humidity less than 65 %) and free from dust. Ensure that no
condensation occurs. Do not store with aggressive chemicals, acids, alkalis, etc.
If the coupling contains elastomer components, no ozonegenerating equipment of any kind, such as
fluorescent light sources, mercury vapour lamps or hightension electrical equipment, must be allowed
into the storage areas.
Storage of the coupling on suitable aids or in suitable containers.
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5. Technical description
1 1
BVB
øDA
2 3 2
1 1
XVX
øDA
4 3 4
1 1
MHM
øDA
6 5 6
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1 1
øDA
1 2 3 4
The size designation of the coupling indicates the outside flange diameter DA (see fig. 3 and/or fig. 4) of
the coupling in mm. Attached item 6, 8, 10 or 12 (special version) specifies the number of
screwconnection points on the plate pack (see figure 5). This information is prefixed by a letter
combination specifying the component parts of the coupling.
Example: ART8 BVB 2208
Coupling with "B" module (B) "V"spacer (V) "B" module (B) of size 2208
from the ART8 series
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Operating instructions 01/2019 15
5.2 Coupling types and component arrangement
All coupling types of the ART/ARE series are assembled from individual components (e.g. "M" hubs
and/or "F" flanges) and from coupling modules (e.g. "B" module and/or"H" module), which contain the
plate packs. The coupling components and coupling modules are joined together with flange screw
connections. Items 5.2.1 and 5.2.2 show both standard types and possible special types.
Note
The exact arrangement of the coupling components, coupling modules, screw connections of the
flanges and further accessories such as shims can be found on the orderspecific drawing of the
coupling.
B V B
*)
1 2 3 2 1
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X V X
*)
1 2 3 2 1
M H M
*)
1 2 3 2 1
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H
*)
2 1 2
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5.2.2 Special types
By exchanging individual coupling components and coupling modules, additional types can be generated
on the basis of the standard types (see item 5.2.1). As an example three special types, BVFF, MWF and
MFB, are shown in this section (see figs. 10 to 12).
Note
The exact arrangement of the coupling components, coupling modules, screw connections of the
flanges and further accessories such as shims can be found on the orderspecific drawing of the
coupling.
B V F F
*)
1 5 2 5 3
5 5 4
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M W F
*)
1 4 2 3
4 4
M F B
*)
1 4 2 4 3
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20 Operating instructions 01/2019
5.3 Marking of the coupling parts for use in potentially explosive areas
Couplings which are ordered in ATEX configuration, have the following marks on the outer circumference
of one of the coupling parts (e.g. on the hub):
All other coupling components, with the exception of the screw connection of the flanges and the shims,
must be marked by .
DANGER
Danger of explosion
When using unsuitable components in potentially explosive areas there is a risk of explosion .
Use the coupling only for the approved zones and equipment groups. In case of doubt, contact Flender.
Note
Marked couplings and/or coupling parts as described in item 5.3 "Marking of the coupling parts
according to Directive 2014/34/EU" are suited for the operating conditions defined in Directive
2014/34/EU mentioned below.
• Equipment group II (use above ground) of categories 2 and 3 for areas where there are
explosible gas, vapour, mist, air mixtures as well as for areas where dust can form explosible
atmospheres.
Depending on the assigned temperature class, the following maximum ambient temperature
in the immediate vicinity of the coupling, or maximum surface temperature of the coupling are
permitted.
Table 1: Temperature classes
Ambient temperature Temperature class Max. surface temperature
- 40 °C up to max. + 230 °C T2 less than 280 °C
- 40 °C up to max. + 150 °C T3 less than 200 °C
- 40 °C up to max. + 85 °C T4 less than 135 °C
- 40 °C up to max. + 50 °C T5 less than 100 °C
- 40 °C up to max. + 35 °C T6 less than 85 °C
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Operating instructions 01/2019 21
5.5 Condition on delivery
5.5.1 Type BVB
B V B *)
Detail "Y"
4 5
Y Y
1 2 3 2 1
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22 Operating instructions 01/2019
5.5.2 Type XVX
X V X
*)
Detail "Y"
4 5
"Y"
"Y"
1 2 3 2 1
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Operating instructions 01/2019 23
5.5.3 Type MHM
M H *) M
Detail "Y"
4 5
Y Y
1 2 3 2 1
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24 Operating instructions 01/2019
5.5.4 Type with "H" module
Detail "Y"
*)
3 4
Y
Y
2 1 2
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Operating instructions 01/2019 25
5.5.5 Special types
All types of the ART/ARE series are made up of individual coupling components (e.g. "M" hubs, "V"
spacers and/or "F" flanges) and coupling modules (e.g. "B" module and/or "H" module), which comprise
the plate packs.
Note
The exact arrangement of the coupling components, coupling modules, screw connections of the
flanges and further accessories such as shims can be found on the orderspecific drawing of the
coupling.
For the transport the plate packs of the coupling modules have been secured with fastenings. The design
of the fastenings depends on the type of coupling (see orderspecific drawing of the coupling).
1 2
1 Cheese-head bolt
2 Distance bush
1 2
1 Collar bolt
2 Threaded bush
The screw connections of the flanges are delivered in separate packing units for each coupling. The
packing unit may contain additional spare screw connections.
Depending on the coupling version, shims may be delivered, which are used for compensating the shaft
distance "DBSE". The procedure is described in item 6.6.
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26 Operating instructions 01/2019
6. Fitting
DANGER
Danger of explosion
Risk of explosion when operating in potentially explosive areas.
The conductivity and coating thickness of the paint applied may give rise to electrostatic charges and
are potential ignition sources.
If coated couplings are used in potentially explosive areas, the requirements made of the conductivity
of the coating and the limitation on the thickness of the coat applied must be observed in accordance with
standard "DIN EN 80079-36". Where coatings have a thickness < 200 μm, no electrostatic charge is to
be expected. Where coatings are thicker than 200 μm, an electrostatic charge, e.g. by cleaning the
coupling, must be avoided.
DANGER
Danger of explosion
Risk of explosion when operating in potentially explosive areas through damage.
Damaged coupling modules and coupling parts are potential explosion hazards.
Use only undamaged coupling components. Operating the coupling with damaged coupling parts is not
permitted in potentially explosive environments in accordance with Directive 2014/34/EU.
DANGER
Danger of explosion
Risk of explosion when operating in potentially explosive areas.
Incorrect changes made to the coupling will create ignition sources.
Any changes on the part of the user are not permitted. This applies equally to safety features designed
to prevent accidental contact. For the use in potentially explosive environments the protective
equipment must comply at least with type of protection IP2X.
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
– Adhere to specified tightening torques. Observe the instructions relating to cleaning and/or treatment
of the bolts with auxiliary materials.
– Only undamaged coupling parts must be used. In particular the teeth, holes, screw threads and joining
and sealing surfaces must not be damaged.
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Operating instructions 01/2019 27
WARNING
Serious injury
Rotating components may cause injury during work on the still rotating coupling.
All work on the coupling must be carried out only when it is at a standstill.
The drive unit must be secured against being switched on accidentally (e.g. by locking the key switch
or removing the fuses from the power supply). A notice should be attached to the ON switch stating
clearly that work on the coupling is in progress. The relevant accident prevention regulations at the place
of installation apply as well.
CAUTION
Risk of corrosion burns through chemical substances
Avoid burns when working with corrosive cleaning agents.
Observe manufacturer’s instructions for handling cleaning agents and solvents.
Wear suitable personal protective equipment (gloves, safety glasses).
NOTICE
Damage to the coupling
Damage to the coupling and/or disruptions through the incorrect use of screw connections of the flanges.
The screw connections of the flanges have been checked by weight and must always be used or
replaced in sets.
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28 Operating instructions 01/2019
6.4 Fitting the coupling parts
Observe the safety instructions in section 6.1, "General information on fitting"!
• Before starting the fitting the contact surfaces of all the coupling parts and the customer’s
connecting flanges and the shaft ends and hub bores must be freed of any rustpreventive medium
and carefully cleaned (see figure 19).
NOTICE
Damage to the coupling
Damage to the coupling and/or disruptions through insufficient cleaning.
The surfaces to be joined must be absolutely clean and greasefree.
CAUTION
Risk of corrosion burns through chemical substances
Avoid burns when working with corrosive cleaning agents.
Observe manufacturer’s instructions for handling cleaning agents and solvents.
Wear suitable personal protective equipment (gloves, safety glasses).
xx
NOTICE
Damage to the coupling, damage to other components
Damage to the coupling, the bearings and the shaft through incorrect pulling on.
The coupling parts must be fitted with the aid of suitable equipment to avoid damaging the shaft bearings
through axial joining forces. Use suitable lifting gear.
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Operating instructions 01/2019 29
B X
M
3 1 3 4 3 2
NOTICE
Material damage
Damage to the coupling and the shaft.
– The information specified on the dimensioned drawing relating to the pullingon path must be
observed.
– Observe the orderrelated entries on the drawing of the coupling relating to the joining temperature.
WARNING
Danger of burns
Serious injury through burns on hot surfaces (> 55 °C) possible.
Wear suitable protective gloves and protective clothing.
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
The coupling parts must be held in position on the shaft with the aid of a suitable retaining device, until
they cool down and seat firmly.
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30 Operating instructions 01/2019
6.4.2 Fitting "F" flanges
Observe the safety instructions in section 6.1, "General information on fitting"!
Screw the "F" flange with the screw connection of the flange on the connecting flange of the machine to
be coupled (see figure 21). Tighten the screw connection of the flange gradually one after the other to the
prescribed tightening torque (for tightening torque, see orderspecific drawing of the coupling).
3 2 1 3
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
– Locking nuts must only be used three times, to guarantee the locking properties.
– Adhere to specified tightening torques. Observe the instructions relating to cleaning and/or treatment
of the bolts with auxiliary materials.
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Operating instructions 01/2019 31
4 5 1 2 5 3
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
– Locking nuts must only be used three times, to guarantee the locking properties.
– Adhere to specified tightening torques. Observe the instructions relating to cleaning and/or treatment
of the bolts with auxiliary materials.
6.5 Test run of the customer’s shaft with fitted coupling parts
Observe the safety instructions in section 6.1, "General information on fitting"!
If a test run of the customer’s shaft with fitted coupling parts and any weight simulators must be performed,
if necessary, this should be done in accordance with the configuration described in item 6.10.
6.6 Compensation of the flange or shaft distance "DBSE"
Observe the safety instructions in section 6.1, "General information on fitting"!
"DBSE" = distance between shaft ends
Set the flange or shaft distance between the machines to be coupled exactly to the fitting
dimension "DBSE" (on axially pretensioned couplings "DBSE fitting"), as shown on the orderspecific
drawing of the coupling.
Lengths can be adjusted with shims. These are mainly used with tapering shaft ends and customer’s
connecting flanges. Shims form only an optional part of the scope of delivery. The position of the shims can
be seen on the orderspecific drawing of the coupling. As a rule, they are fitted between the fitted
coupling part (e.g. "M"hub or "B" module, see figure 23) and the intermediate unit (e.g. "H" module or
"V" spacer, see figure 23). With customer’s connecting flanges they can also be fitted between the fitted
coupling part (e.g. "F" flange, see figure 23) and the customer’s flange.
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32 Operating instructions 01/2019
2 1 3 4 1 5
6 1 7
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
The maximum number of shims to be used per "recess" (centering pin) must not be exceeded (see table
"Fitting data" on the orderspecific drawing of the coupling).
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Operating instructions 01/2019 33
6.7 Fitting of assemblybalanced couplings
On couplings which have been assemblybalanced each individual coupling component must be marked
on the outside circumference of the screwon flanges with a multidigit number (see marking "XXXXX"
in figure 24). When assembling, care must be taken that only coupling parts having the same numbers on
the outside circumference of the flange are bolted together.
NOTICE
Damage to the coupling
Risk of damage to the coupling through incorrect assembly.
After correct fitting the identical numbers of the parts must be arranged in line and be legible from one
direction (see marking "XXXXX" in figure 24).
X X X X
X X BVB X X
X X X X
X X X X
X X X X
1
12345
12345
X X X X
X X X X
X X X X
X X XVX X X
X X X X
1
12345
12345
X X X X
X X X X
X X X X
X X X X
X X MHM X X
1
12345
12345
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34 Operating instructions 01/2019
6.8 Fitting the intermediate unit
Observe the safety instructions in section 6.1, "General information on fitting"!
• Clean the surfaces to be joined; they must be absolutely clean and greasefree.
CAUTION
Risk of corrosion burns through chemical substances
Avoid burns when working with corrosive cleaning agents.
Observe manufacturer’s instructions for handling cleaning agents and solvents.
Wear suitable personal protective equipment (gloves, safety glasses).
1 2 1
S1 S1fitting
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling through the plate
packs being too tightly clinched during the fitting procedure
The plate packs may be clinched to a maximum dimension of S1fitting (see figure 26) for fitting and
disassembly. The value in the table "Fitting data" on the orderspecific drawing of the coupling must be
adhered to.
The instructions relating to the assemblybalanced couplings in item 6.7 must be observed.
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Operating instructions 01/2019 35
If necessary, move axially the shaft ends of the machines to be joined together and after fitting the
intermediate unit set exactly to the dimension "DBSE" (see orderspecific drawing of the coupling).
6.8.2 Procedure applying to modules with threaded bush
Observe the safety instructions in section 6.1, "General information on fitting"!
The design of the fastening is shown on the orderspecific drawing of the coupling.
Unscrew the collar bolt from the fastening and remove the threaded bushes (see figure 27).
1 1
2
Fig. 27: Unscrewed threaded bush of the fastening
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36 Operating instructions 01/2019
6.8.3 Fitting the intermediate unit
Observe the safety instructions in section 6.1, "General information on fitting"!
Insert intermediate unit between the fitted coupling parts (see figs. 28 and 29).
1 1
Fig. 28: Fitting intermediate unit type BVB and XVX (basic drawing BVB, XVX identical)
1 1
1 fitted coupling part (e.g. "M" module) 2 intermediate unit (e.g. "H" module)
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Operating instructions 01/2019 37
With single and twopart coupling versions with single or twoside customer’s coupling flange
(see e.g. type MH in figure 30) the intermediate unit is fitted between a fitted coupling part and a customer’s
connecting flange or between two connecting flanges of the customer.
1 3
Fig. 30: Twopiece coupling version MH with customer’s connecting flange on one side
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38 Operating instructions 01/2019
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
– Locking nuts must only be used three times, to guarantee the locking properties.
– Adhere to specified tightening torques. Observe the instructions relating to cleaning and/or treatment
of the bolts with auxiliary materials.
6.9 Alignment
Observe the safety instructions in section 6.1, "General information on fitting"!
In general the machine parts to be joined together should always be optimally aligned. Since this is often
done with highprecision, optical equipment before the coupling components are assembled, in such
cases the alignment should be checked during or after assembly of the coupling only as an additional
safeguard. The fastening must be removed before aligning. The design of the fastening is shown on the
orderspecific drawing of the coupling.
6.9.1 Aligning with distance bush
Observe the safety instructions in section 6.1, "General information on fitting"!
Unscrew the cheesehead bolts from the fastening and remove the distance bushes (see figure 33).
Note
The permissible values of "S1" are given in the table "Fitting data" on the orderspecific drawing of the
coupling.
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Operating instructions 01/2019 39
BVB
S1max. S1min. M M
M M
S1min. S1max.
M M
MHM
M M
S1max. S1min.
M M
S1min. S1max.
M M
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
The fitting misalignment must not exceed the values for S1min. and S1max. specified (figure 34). The
permissible values of "S1" are given in the table "Fitting data" on the orderspecific drawing of the
coupling.
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40 Operating instructions 01/2019
6.9.2 Aligning with threaded bush
Observe the safety instructions in section 6.1, "General information on fitting"!
In the case of subassembly “X” with threaded bush either distance "S2" between the opposed
subassemblies or dimension "S3" inside subassembly "X" can be measured. The dimensions are taken
at several measuring points "M". The permissible values of "S2" and "S3" are given in the table "Fitting
data" on the orderspecific drawing of the coupling.
For measuring dimension "S2" the fastening must have been fitted. The design of the fastening is shown
on the orderspecific drawing of the coupling.
XVX
M M
S2max.
M M
S2min.
M M
XVX M M
M M
"Y" "Z"
M M
S3max. S3min.
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Operating instructions 01/2019 41
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
The fitting misalignment must not exceed the values specified for S2min. / S3min. and S2max. and S3max..
The permissible values of "S2" and "S3" are given in the table "Fitting data" on the orderspecific drawing
of the coupling.
1
1
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42 Operating instructions 01/2019
6.10.2 Fastening of coupling modules for the test run
Observe the safety instructions in section 6.1, "General information on fitting"!
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
For running a test with the coupling modules the plate packs must imperatively be fastened with spacer
bushes and cheesehead bolts (see figure 39) or with threaded bushes and collar bolts (see figure 40).
The design of the fastening is shown on the orderspecific drawing of the coupling.
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
The permissible speed during the test running of coupling modules (see "Fitting data" table on the
orderspecific drawing of the coupling) must not be exceeded.
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
The coupling module must be axially secured.
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Operating instructions 01/2019 43
6.10.3 Test run of fitted coupling parts with dummy flange
Observe the safety instructions in section 6.1, "General information on fitting"!
Before starting fitting work the contact surfaces of the dummy flange and the fitted coupling parts must be
carefully cleaned and all preservative agent must be removed. Specifications relating to pulling-on action
can be found on the orderspecific drawing of the coupling.
CAUTION
Risk of corrosion burns through chemical substances
Avoid burns when working with corrosive cleaning agents.
Observe manufacturer’s instructions for handling cleaning agents and solvents.
Wear suitable personal protective equipment (gloves, safety glasses).
Using the flange screw connection, fit dummy flange, if included in the scope of delivery, onto the fitted
coupling part (e.g. "B" module, "X" module or "M"hub, see figure 41). The dummy flange must be bolted
on so that the identical numbers showing which parts belong with which can be read from one
direction (see mark "AAA" in figure 41). This marking is optional. The mark is dispensed with, if only one
dummy flange has been ordered for two or more identically constructed couplings.
Tighten the screw connection of the flange gradually one after the other to the prescribed tightening torque
(for tightening torque, see orderspecific drawing of the coupling).
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
– Locking nuts must only be used three times, to guarantee the locking properties.
– Adhere to specified tightening torques. Observe the instructions relating to cleaning and/or treatment
of the bolts with auxiliary materials.
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44 Operating instructions 01/2019
AAA
AAA
xy
AAA
AAA
1 4 3 2 4 3
NOTICE
Damage to coupling, disruptions
Damage to the coupling and/or disruptions through the incorrect use of screw connections of the flanges.
The screw connections of the flanges have been checked by weight and must always be used or
replaced in sets.
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
While running a test of a module with plate pack the plate packs must be fastened as described in item
6.10.2.
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Operating instructions 01/2019 45
Remove the dummy flange after the test run.
Undo the screw connection of the flange (see figure 41) between the fitted coupling part and the dummy
flange and remove the dummy flange.
If necessary, using the hexagonsocket closefitting bolts of the flange screw connection (see figure 41),
which must be screwed into the tapped holes provided for in the fitted coupling parts or into the dummy
flanges, press the dummy flange (see figure 41) out of the recess (centering pin) (see figure 42).
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
Secure all coupling parts before undoing the screw connection.
CAUTION
Risk of corrosion burns through chemical substances
Avoid burns when working with corrosive cleaning agents.
Observe manufacturer’s instructions for handling cleaning agents and solvents.
Wear suitable personal protective equipment (gloves, safety glasses).
1 2
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46 Operating instructions 01/2019
NOTICE
Material damage
Risk of damage to the coupling and the shaft
– The coupling parts must be fitted with the aid of suitable equipment to avoid damaging the shaft
bearings through axial joining forces. Use suitable lifting gear.
– The information specified on the dimensioned drawing relating to the pullingon path must be
observed.
– Observe the orderrelated entries on the drawing of the coupling relating to the joining temperature.
WARNING
Danger of burns
Serious injury through burns on hot surfaces (> 55 °C) possible.
Wear suitable protective gloves and protective clothing.
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
The coupling module must be axially secured.
NOTICE
Damage to the coupling, damage to other components
Damage to the coupling and the shaft through incorrect pulling off.
The coupling parts must be pulled off the shaft end using suitable devices.
Use suitable lifting gear.
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through falling coupling parts and/or flying fragments and/or risk of damage to the
coupling.
– Observe the permissible demounting pressure and temperature values specified on the
orderspecific drawing of the coupling.
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Operating instructions 01/2019 47
6.11 Demounting the intermediate unit
6.11.1 Procedure applying to modules with distance bush
Observe the safety instructions in section 6.1, "General information on fitting"!
Reinsert the cheesehead bolts of the fastening (see figure 44). The design of the fastening is shown on
the orderspecific drawing of the coupling. Make sure that the cheesehead bolts are only inserted
loosely without being tightened.
WARNING
Serious injury
Risk of serious injury through falling coupling parts and/or flying fragments and/or risk of damage to the
coupling.
Secure all coupling parts against falling before undoing the screw connection.
Tighten the cheesehead bolts of the fastening, so that the plate packs are axially clinched to a dimension
of S1fitting (see table "Fitting data " on the orderspecific drawing of the coupling) and the intermediate
unit can be taken off (see figure 45).
S1 S1fitting
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling through the plate
packs being too tightly clinched during the fitting procedure.
The plate packs may be clinched to a maximum dimension of S1fitting (see figure 45) for fitting and
disassembly. The value in the table "Fitting data" on the orderspecific drawing of the coupling must be
adhered to.
If necessary, also shift the shaft ends of the machines to be joined together axially.
If necessary, using the hexagonsocket fitting bolts of the flange screw connection (see figures 6 to 16),
which must be screwed into the tapped holes provided for in the coupling parts, press the intermediate unit
(see figs. 6 to 16) out of the recess (centering pin) (see figure 46).
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48 Operating instructions 01/2019
Remove the intermediate unit (see figs. 6 to 16).
WARNING
Serious injury
Risk of serious injury through falling coupling parts and/or flying fragments and/or risk of damage to the
coupling.
Secure all coupling parts against falling before undoing the screw connection.
After demounting the cheesehead bolts of the fastening (see figure 47) must imperatively be undone
again, so that the plate pack is detensioned and the cheesehead bolts remain only loosely screwed in.
Remove the cheesehead bolts (see figure 47) for transport purposes, so that the distance bushes
(see figure 47) can be inserted again. After this, insert the cheesehead bolts again and tighten them
handtight.
WARNING
Serious injury
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
Fit the transport lock of the plate pack before transport.
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Operating instructions 01/2019 49
6.11.2 Procedure applying to modules with threaded bush
Observe the safety instructions in section 6.1, "General information on fitting"!
Reinsert the collar bolts of the fastening (see figure 48) again. The design of the fastening is shown on the
orderspecific drawing of the coupling. Make sure that the collar bolts are only inserted loosely without
being tightened.
WARNING
Serious injury
Risk of serious injury through falling coupling parts and/or flying fragments and/or risk of damage to the
coupling.
Secure all coupling parts against falling before undoing the screw connection.
Tighten the collar bolts of the fastening as far as the coupling flanges will go (see figure 49), so that the plate
packs are clinched axially and the intermediate unit can be removed.
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50 Operating instructions 01/2019
Remove the intermediate unit (see figs. 6 to 16).
WARNING
Serious injury
Risk of serious injury through falling coupling parts and/or flying fragments and/or risk of damage to the
coupling.
Secure all coupling parts against falling before undoing the screw connection.
After demounting the collar bolts of the fastening (see figure 49) must imperatively be undone again, so
that the plate pack is detensioned and the collar bolts remain only loosely screwed in. For transporting
remove the collar bolts (see figure 51), fit the threaded bush and reinsert the collar bolt and fit handtight.
WARNING
Serious injury
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
Fit the transport lock of the plate pack before transport.
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Operating instructions 01/2019 51
6.11.3 Demounting the fitted coupling modules or components
Observe the safety instructions in section 6.1, "General information on fitting"!
Pull the "B", "X" modules and/or "M" hubs (see e.g. figs. 6 to 16), if possible with the aid of demounting
devices, off the shaft ends of the machines to be joined together.
WARNING
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through falling coupling parts and/or flying fragments and/or risk of damage to the
coupling.
– Observe the permissible demounting pressure and temperature values specified on the
orderspecific drawing of the coupling.
WARNING
Danger of burns
Serious injury through burns on hot surfaces (> 55 °C) possible.
Wear suitable protective gloves and protective clothing.
In the case of "F" modules (see figs. 6 to 16) undo the screw connection to the customer’s flange or the
screw connection to the "F" flange, and demount the "F" module.
In the case of "F" flanges (see figs. 6 to 16) undo the screw connection to the customer’s flange and
demount the flange.
WARNING
Serious injury
Risk of serious injury through falling coupling parts and/or flying fragments and/or risk of damage to the
coupling.
Secure all coupling parts against falling before undoing the screw connection.
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52 Operating instructions 01/2019
7. Startup
WARNING
Serious injury
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
Before startup, remove the fastening of the plate packs (distance bush, see figure 52 / threaded bush,
see figure 53 and cheesehead bolt).
DANGER
Danger of explosion
Risk of explosion when operating in potentially explosive areas through damage.
Damaged coupling modules and coupling parts are potential explosion hazards.
Use only undamaged coupling components. Operating the coupling with damaged coupling parts is not
permitted in potentially explosive environments in accordance with Directive 2014/34/EU.
DANGER
Danger of explosion
Risk of explosion when operating in potentially explosive areas.
Incorrect changes made to the coupling will create ignition sources.
Any changes on the part of the user are not permitted. This applies equally to safety features designed
to prevent accidental contact. For the use in potentially explosive environments the protective
equipment must comply at least with type of protection IP2X.
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Operating instructions 01/2019 53
WARNING
Serious injury
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
The module has already been fully assembled at the factory. The plate packs must not be demounted
or retightened.
The alignment and the distance dimension on the plate pack (see item 6.9) must also be checked and,
if necessary, adjusted.
WARNING
Risk of injury
Risk of injury through accidental contact with rotating components.
The coupling must be fitted with suitable safeguards to prevent any accidental contact. The operation
of the coupling must not be impaired by the safeguard. This also applies to test runs and when checking
the direction of rotation.
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54 Operating instructions 01/2019
8. Operation
WARNING
Serious injury
Rotating components may cause injury during work on the still rotating coupling.
All work on the coupling must be carried out only when it is at a standstill. Secure the drive unit to prevent
unintentional switchon. A notice should be attached to the ON switch stating clearly that work on the
coupling is in progress. The relevant accident prevention regulations at the place of installation apply as
well.
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
If any malfunctions or changes are noticed during operation, the drive assembly must be switched off
at once.
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Operating instructions 01/2019 55
9. Faults, causes and remedy
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
– Any changes on the part of the user are not permitted. This applies equally to safety features designed
to prevent accidental contact.
– The coupling is designed only for the application specified in the order. Other operating conditions are
regarded as incorrect and must be contractually agreed. For any damage resulting therefrom only the
user or operator of the machine or plant is responsible.
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling through use of
defective spare parts.
Flender guarantees only the genuine spare parts supplied by Flender.
Nongenuine spare parts have not been tested or approved by Flender. Nongenuine spare parts may
alter technical characteristics of the coupling, thereby posing an active or passive risk to safety.
Flender will assume no liability or guarantee for damage caused by spare parts not supplied by Flender.
The same applies to any accessories not supplied by Flender.
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56 Operating instructions 01/2019
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
If any malfunctions or changes are noticed during operation, the drive assembly must be switched off
at once.
Note
Determine the cause of the fault, using the troubleshooting table. If the cause cannot be identified and/or
the unit repaired with the facilities available, you are advised to contact one of our customerservice
offices for specialist assistance.
WARNING
Serious injury
Risk of serious injury or risk of damage to the coupling.
The relevant safety and environmental regulations must be complied with.
Note
Depending on national regulations, coupling and clutch components have to be disposed of separately
or separated for recycling.
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9.2 Possible faults
Table 2: Faults, causes and remedy
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
Only undamaged coupling parts must be used. In particular the teeth, holes, screw threads and joining
and sealing surfaces must not be damaged.
DANGER
Danger of explosion
Risk of explosion when operating in potentially explosive areas through damage.
Damaged coupling modules and coupling parts are potential explosion hazards.
Use only undamaged coupling components. Operating the coupling with damaged coupling parts is not
permitted in potentially explosive environments in accordance with Directive 2014/34/EU.
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9.3 Incorrect use
Experience has shown that the following faults can result in incorrect use of the ARPEX coupling. In
addition to observing the other instructions in this manual, care must therefore be taken to avoid these
faults.
Directive 2014/34/EU requires the manufacturer and user to exercise especial care.
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
The coupling is designed only for the application specified in the order. Other operating conditions are
regarded as incorrect and must be contractually agreed. For any damage resulting therefrom only the
user or operator of the machine or plant is responsible.
DANGER
Danger of explosion
Risk of explosion when operating in potentially explosive areas through damage.
Damaged coupling modules and coupling parts are potential explosion hazards.
Use only undamaged coupling components. Operating the coupling with damaged coupling parts is not
permitted in potentially explosive environments in accordance with Directive 2014/34/EU.
9.3.1 Possible faults when selecting the coupling and/or coupling size
─ Important information for describing the drive and the environment are not communicated.
─ System torque too high.
─ System speed too high.
─ Application factor not correctly selected.
─ Chemically aggressive environment is not being taken into consideration.
─ The temperature in the direct vicinity of the coupling is beyond the permissible range.
─ The transmission capacity of the shafthub connection is not appropriate to the operating conditions.
─ Fitting and/or operational misalignment values of the shaft ends of the machines to be coupled are too
high.
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9.3.2 Possible faults when fitting the coupling
─ Components with transport or other damage are being fitted.
─ When fitting coupling parts in a heated condition, these components are being excessively heated.
─ The shaft diameter is beyond the specified tolerance range.
─ Coupling parts are interchanged during fitting work.
─ Nonobservance of component markings for assembly balancing (see item 6.7) while the coupling is
fitted.
─ Specified tightening torques are not being adhered to.
─ Alignment and/or shaftmisalignment values do not match the specifications on the orderspecific
drawing of the coupling.
─ The coupling protection used is not suitable for operation within the meaning of the
explosionprotection requirements and/or in accordance with Directive 2014/34/EU.
─ Operating conditions are being changed without authorisation.
9.3.3 Possible faults in the maintenance of the plant
─ Maintenance intervals are not being adhered to.
─ Impermissible shaft misalignments occur, which are caused by the coupled units settling and were not
taken into consideration when designing the coupling.
─ Leakage in the vicinity of the coupling is not being identified and as a result chemically aggressive
media are damaging the coupling.
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60 Operating instructions 01/2019
10. Maintenance and repair
DANGER
Danger of explosion
Risk of explosion when operating in potentially explosive areas through damage.
Damaged coupling modules and coupling parts are potential explosion hazards.
Use only undamaged coupling components. Operating the coupling with damaged coupling parts is not
permitted in potentially explosive environments in accordance with Directive 2014/34/EU.
WARNING
Serious injury
Rotating components may cause injury during work on the still rotating coupling.
All work on the coupling must be carried out only when it is at a standstill. Secure the drive unit to prevent
unintentional switchon. A notice should be attached to the ON switch stating clearly that work on the
coupling is in progress. The relevant accident prevention regulations at the place of installation apply as
well.
10.1 General
ARPEX couplings do not require maintenance; however, they should be visually inspected during
regular system maintenance inspections at least once a year. Especial attention should be given to the
condition of the plate packs. If individual plates or several plates are broken, the plate pack affected must
be replaced (see item 10.2).
No further maintenance work is necessary.
10.2 Replacing plate packs
If the plate packs must be replaced, it is required to return the coupling to the manufacturer for repair and
rebalancing.
WARNING
Serious injury
Risk of serious injury through flying fragments and/or risk of damage to the coupling.
The module has already been fully assembled at the factory. The plate packs must not be demounted
or retightened.
NOTICE
Damage to the coupling
Damage to the coupling and/or disruptions through the incorrect use of screw connections of the flanges.
The screw connections of the flanges have been checked by weight and must always be used or
replaced in sets.
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11. Spare parts, customerservice
By stocking the most important spare parts on site you can ensure that the coupling is ready for use.
To order spare parts, refer to the spareparts list.
We guarantee only the genuine spare parts supplied by us.
WARNING
Risk of serious injury through flying fragments
Risk of serious injury through flying fragments and/or risk of damage to the coupling through use of
defective spare parts.
Flender guarantees only the genuine spare parts supplied by Flender.
Nongenuine spare parts have not been tested or approved by Flender. Nongenuine spare parts may
alter technical characteristics of the coupling, thereby posing an active or passive risk to safety.
Flender will assume no liability or guarantee for damage caused by spare parts not supplied by Flender.
The same applies to any accessories not supplied by Flender.
Please note that certain components often have special production and supply specifications and that we
supply you with spare parts which comply fully with the current state of technical development as well as
current legislation.
When ordering spare parts, always state the following:
─ Quantity
─ Designation
─ Size
─ Number of the drawing of the coupling
─ Position of the spare part in the spareparts list
11.1 Spareparts and customerservice addresses
When ordering spare parts or requesting a service specialist, please contact Flender first (see section 2).
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12. Declarations
EU declaration of conformity
Product:
FLENDER ARPEX®
Couplings
Series ART, ARE
Name and address of the manufacturer:
Flender GmbH
Schlavenhorst 100
46395 Bocholt
Deutschland – Germany
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Object of the declaration is the product specified above.
The object of the declaration described above is in conformity with the relevant harmonisation legislation of the
Union:
– Directive 2014/34/EU Official Journal L 96, 29.3.2014, pages 309-356
Harmonised standards or other technical specifications, on which the declaration of conformity is based:
EN 1127-1 : 2011
EN ISO 80079-36 : 2016
EN ISO 80079-37 : 2016
EN ISO 80079-38 : 2017
The notified body, DEKRA EXAM GmbH, code number 0158, has received the technical documentation.
Signed for and on behalf of:
Flender GmbH
Bocholt, 2019‐01‐01
Dr. Tim Sadek, Vice President, Applications Couplings
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FLENDER COUPLINGS
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ARPEX
Operating instructions 8706 en
Edition 01/2019
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Flender GmbH
Alfred-Flender-Straße 77
46395 Bocholt
GERMANY
flender.com