GB18045 2000 (E)
GB18045 2000 (E)
GB18045 2000 (E)
GB
National Standard of the People’s Republic of China
GB 18045-2000
1 Scope
In this standard, types of and requirements on safety glass for railway rolling stock are specified.
This standard is applicable for safety glass for windows of railway rolling stock and locomotive.
2 Normative references
Some clauses included in the following standards will become clauses of this standard by quoting in this standard.
When this standard is issued, all issued editions are effective. All standards may be revised, and everyone used this
standard should manage to use the up-to-date edition of the following standards as possible.
GB/T 531—1992 rubber vulcanizate Shore A hardness test method(neq ISO 7691:1986)
GB 1216—1985 outside diameter micrometer (neq ISO 3611:1978)
GB/T 5137.1— 1996 mechanics performance test method of safety glass for automobile (eqv ISO 3537:1991)
GB/T 5137.2—1996 optical performance test method of safety glass for automobile(eqv ISO/DIS 3538:1992)
GB/T 5137.3—1996 test method of durability to radiation, high temperature, humidity, burning and simulative
climate for safety glass of automobile(eqv ISO 3917:1992)
JC/T 512—1993 packing of safety glass for automobile
JC/T 632—1996 terms for safety glass of automobile
JB 2546—1989 steel ruler
3 Definitions
This standard adopts JC/T 632 definitions and the following definitions.
3.1 Tempered laminated glass
If in the laminated glass product made of more than two pieces of plate glass, at least one piece of those is tempered
glass, the product shall be called tempered laminated glass.
3.2 Insulated safety glass
The product made of two pieces or more of laminated glass or tempered glass which are arranged in parallel and with
even clearance between them, and the clearance is full of dry air with pressure about equal to external air or other gas
and sealed periphery.
3.3 Interlayer
The synthetic resin layer between the original plates of laminated glass is formed membrane state before
manufacturing the laminated glass or formed during the process of manufacture.
In additional, where binding agent and plastic agent etc are used, they are also included in the interlayer.
3.4 Datum edge
The lower edge when the glass is installed on the rolling stock.
3.5 Dew point
The temperature when dew or frost begins to appear on inside surface of insulated glass.
National Quality & Technology Supervision Bureau on April 3, 2000 Approved to implement from June 1, 2000
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12 ±0.4
Plane type
15 ±0.6
19 ±1.0
5.1.2 Deviation of dimensions
5.1.2.1 The permitted deviation of dimensions of rectangle or square plane type tempered glass is listed in Table 4.
But it should be determined through negotiation between the supplier and the buyer if complying with any clause of
the 1)~4)below.
1)when nominal thickness is 4mm,single piece area is above 1.8m2 or side length exceeds 1 800mm ;
2)when nominal thickness is 5mm or 6mm,single piece area is above 3.6m2 or side length exceeds 2 400mm ;
3)when nominal thickness is 8mm, 10mm or 12mm,single piece area is above 7.2m2 or side length exceeds
3 000mm ;
4)when nominal thickness is 15mm or 19mm 。
5.1.2.2 The permitted deviation of dimensions of the plane type and curved type tempered glass except for rectangle
or square is listed in Table 5. But it should be determined through negotiation between the supplier and the buyer if
complying with any clause of the 1)~3)below.
1)when shape is plane type, and comply with any sub-clause of 1)、2)、3)and 4)of Clause 5.1.2.1 ;
2)when shape is curved type, nominal thickness is 4mm, 5mm or 6mm,side length exceeds 1 600mm or area exceeds
1.2m2;
3)when shape is curved type, nominal thickness is 8mm,side length exceeds 2200mm or area exceeds 2.0m2。
5.1.3 Degree of curvature
The degree of curvature for plane type tempered glass shall not exceed 0.3% in a bow and not exceed 0.2% in wave
shape.
Table 4 Permitted Deviation in Dimensions of Rectangle or Square Plane Type Tempered Glass
Permitted deviation in dimensions
Nominal thickness d Area of 1 piece s Side length L Difference between two
2 Length and width
mm m mm diagonals
mm
mm
L<600 ±1.0
S<0.3 ≤3.5
L≥600
±1.5
L<1000
0.3≤s<0.8 ≤4.5
L≥1000
4 ±2.0
L<200
5 0.8≤s<1.0
L≥1200
6 ≤5.5
L<1500
1.0≤s<1.2 ±2.5
L≥1500
L<1800
s≥1.2 ≤6.5
L≥1800 ±3.0
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Table 4(continuous)
Nominal thickness d Area of 1 piece s Side length L Permitted deviation in dimensions
mm m 2
mm Length and width Difference between two
L<1000 ±2.5
S<1.0 ≤6.5
L≥1000
8 ±3.0
L<1500
10 1.0≤s<1.5 ≤7.5
L≥1500
12 ±3.5
L<2000
s≥1.5 ≤8.5
L≥2000 ±4.0
Table 5 Permitted Deviation in Dimensions for Plane Type Tempered Glass and Curved Type Tempered Glass Except
for Rectangle and Square
Permitted deviation of straight part Permitted deviation
Thickness d Deviation of datum edge
Shape Side length L Product area s
mm mm
L<1 200 1 200≤L<1 800 L≥1 800 S<1 s≥1
d≤6 ±1.5 ±2.0 ±2.5 ±2.0 ±2.5 ±0.5
Plane type
8≤d≤12 ±2.0 ±2.5 ±3.0 ±3.0 ±3.5
d≤6 ±1.5 ±2.0 - ±2.5 ±3.0 ±1.0
Curved type
d=8 ±2.0 ±2.5 ±3.0 ±3.0 ±3.5
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Table 7(continuous)
Classes of defects Permitted number
Waved tendon Only permit longitudinal waved tendons, the maximum angle from which the waved
tendon can be seen (the inclination between the observation direction and the glass)is
30°.
Crack Not permitted.
Split edge For every 1 meter, at best permit 1 split edge with length below 10mm, width below
4mm and depth below 1 third of the thickness.
Pincers print The distance from the pincers print to the glass edge can not exceed 12mm.
Note: the central part, the surrounding part and the peripheral part are as the figure shows. But when the peripheral part superposes with
the central part, the superposed part shall be considered as peripheral part.
Figure
5.1.6 Transmissivity
Take 3 pieces of sample to test, and the transmissivity of every piece of sample must exceed 50%. And the transmissivity of color glass
shall be determined through negotiation between the supplier and the buyer.
5.1.7 Optic distortion
Take 4 pieces of sample to test, and remove 150mm of the edge part. The maximum value of optic distortion of the prepared samples shall
be less than 6'.
5.1.8 Shock resistance
For the shock resistance of tempered glass, take 6 pieces of sample to test, and when the number of samples damaged doesn’t exceed 1
piece, the tempered glass shall be considered eligible; when it exceeds or equals 3 pieces, the tempered glass shall be considered ineligible;
when it equals 2 pieces, repeat the test with other 6 pieces of sample, and the tempered glass shall be considered eligible when the number
of samples damaged becomes 0.
5.1.9 Fragment state
For fragments of tempered glass, take 3 pieces of sample to test, and every piece of sample must meet requirements in Table 8.
Table 8 Fragment State of Tempered Glass
Nominal thickness d
Fragment number
mm
The fragment number in a square of 50mm×50mm should be more than 40 .
d≥4.0 In addition, when the fragments are less than 40 , the fragment number in a square of 100mm×100mm,
including the above part, must exceed 160 .
5.2 Requirements of laminated glass
5.2.1 Thickness
The nominal thickness of laminated glass is the sum of nominal thickness of original glass pieces and nominal thickness of medium
membranes, and shall be determined through negotiation between the supplier and the buyer.
The thickness and permitted deviation of laminated glass are listed in Table 9. But for curved type laminated glass, the laminated glass
including more than 3 pieces of glass, tempered laminated glass and the laminated glass with above 13mm nominal thickness, the
thickness and permitted deviation shall be determined through negotiation between the supplier and the buyer.
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Table 15 Permitted Deviation in Dimensions of Rectangle and Square Insulated Safety Glass mm
Nominal thickness Side length L
d L<1200 1200≤L<1800 1800≤L<2200
d<17 ±2.0 ±2.5 ±3.0
d≥17 ±2.5 ±3.0 ±3.5
5.3.2.2 Permitted deviation in dimensions of insulated safety glass except for rectangle and square insulated safety glass is as showed in
Table 16. But for the product with more than 2200mm length or more than 2 layers of air, the permitted deviation in dimensions shall be
determined through negotiation between the supplier and the buyer.
Table 16 Permitted Deviation in Dimensions of Insulated Safety Glass Except for Rectangle and Square
Permitted deviation in dimensions of Permitted deviation in dimensions of Permitted deviation
Nominal thickness d straight part curved part in dimensions of
mm Side length L Product area s datum edge
L<1200 1200≤L≤2200 s<1 s≥1 mm
d<17 ±2.0 ±2.5 ±2.5 ±3.0
±1.0
d≥17 ±2.5 ±3.0 ±3.0 ±3.5
5.3.3 Degree of curvature
Degree of curvature of plane type insulated safety glass shall not exceed 0.3%.
5.3.4 Concordant degree
Concordant degree of curved type insulated safety glass is listed in Table 17.
Table 17 Concordant Degree of Curved Type Insulated Safety Glass mm
Nominal thickness Length of the longer side L
d L<1200 1200≤L≤2200
≤3.5 ≤4.0
d<20 And the sum of clearances in symmetrical And the sum of clearances in symmetrical
position≤5.0 position≤6.0
d≥20 Agreed by the supplier and the buyer
5.3.5 Appearance
Except that the appearance quality requirement in Clause 5.1.5 and Clause 5.2.5 should be met, the appearance quality of insulated safety
glass should meet the requirement listed in Table 18.
Table 18 Appearance Quality of Insulated Safety Glass
Classes of defects Permitted scope of defects
Laminated difference For plane type insulated glass, can not exceed 2.0mm;
For curved type insulated glass, can not exceed 3.0mm.
Stain Stains on the surface facing sealed air are not allowed to affect
perspective performance.
Binding agent dispersing The binding agent on the surface facing sealed air is not allowed to
exceed the aluminum frame by 2.0mm.
5.3.6 Dew point
Spot check of insulated safety glass shall be carried out as per Table 22. The minimum sample number is 5 pieces, and the dew point of
sealed air for every piece of insulated safety glass should below -40℃.
5.3.7 Acceleration durability
1)according to the test level of acceleration durability, classes are listed in Table 19.
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Table 19
Classes Test item and test level
Class Ⅰ Oven-test and light fastness test 7d+cold-hot circulation test 12 times
Class Ⅱ Oven-test and light fastness test 14d+cold-hot circulation test 24 times
Class Ⅲ Oven-test and light fastness test 42d+cold-hot circulation test 72 times
2) Acceleration durability test of insulated safety glass
Take 6 pieces of sample and test according to Clause 6.3.7, and dew point of every piece of sample should below-35℃. During
testing, 2 pieces or below of sample are allowed to break, and they can be replaced by new samples, after replacing, the new samples
should be tested from the first step to the end of the whole test.
6 Test method
6.1 Thickness of insulated safety glass and the test method of dimensions
6.1.1 Determination of thickness
Measure the midpoint of every side of the glass with the micrometer complying with GB 1216 or instrument of similar precision, and the
arithmetical average of measured results is the thickness in mm and with two digits of decimal fraction.
6.1.2 Determination of dimensions
Use the length instrument with 1mm minimum scale to measure.
6.1.3 Determination of degree of curvature
Take the plane type product as a sample, and put it upright, then put a ruler complying with JB 2546 horizontally and fast contact with the
sample, use a cork gauge to measure the gap between the straight side of the ruler and the glass, and for an arch, express the degree of
curvature by the percentage of the height of arc to the length of chord; for waved shape, express the degree of curvature by the percentage
of the height from wave trough to wave crest to the distance from one wave crest to another wave crest nearby (or the distance from one
wave trough to another wave trough nearby).
6.1.4 Determination of concordant degree
For determination of concordant degree, take a curved type product as the sample, and put it on the testing mould showed in Figure 1, use
a cork gauge with 0.1mm precision to measure the clearance between the glass sample and the testing mould.
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Take a product as the sample, and determine according to the method in GB/T 5137.2 .
6.3.3 Oven-test
The sample is the laminated glass with dimensions of 300mm×300mm or so, and test shall be carried out as per the
method in GB/T 5137.3 .
6.3.4 Shock resistance test
6.3.4.1 Sample
The tempered glass or laminated glass with dimensions of 300mm×300mm .
6.3.4.2 Test installation
Use the sample support showed in Figure 2 and the installation which can make the steel ball fall free, and the steel
ball with glazed surface and 508g±3g mass (the diameter is about 50mm).
6.3.4.3 Test procedure
1)when the sample is laminated glass, it should be kept at least 4h at 23℃±2℃ temperature before testing. And for
tempered glass, the sample temperature shall be 20℃±15℃.
2)put the sample on the support horizontally, and at the contact part, use the rubber bar with Shore hardness A50 and
complying with GB/T 531 as the gasket.
The impacted surface is the outside surface when installed on the rolling stock. When testing curved type glass, the
corresponding auxiliary frame support is required.
3)make the steel ball fall free according to the height specified in Table 20, and the impact point should be within the
scope of 25mm from the sample center.
4)the impact for every sample is limited to only one time, and the result after impact should be observed.
When the sample is tempered glass, observe whether it is damaged or not;
When the sample is laminated glass, observe whether the steel ball penetrates it, and use a balance with 0.5g precision
to measure the total mass of fragments stripped from the opposite side of the impacted surface.
Table 20 Fall Height of Steel Ball
Nominal thickness d Fall height of steel ball
Classes of glass
mm m
Tempered glass 1.1
D ≥4.0
Laminated glass 4.0
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6.3.5.1 Sample
Take from products.
6.3.5.2 Test installation
Exposal and blueprinting installation, and the hammer or punch pin with 0.2mm±0.05mm point curvature radius.
6.3.5.3 Test sequence
1)Put the sample onto the second sample with the same shape and dimensions, and locate the sensitive paper between
the two samplers, then use transparent adhesive tape to stick fast along the periphery.
2)at the place where is 20mm or so from the periphery within the central line of the longest side, use a small hammer
or a punch pin to impact and make the sample become broken.
3)the sensitive paper should begin to expose within 10s after impacting, and finish the exposal within 3min after
impacting.
4)after blueprinting, remove the part of 20mm of the periphery and the part within the scope of 75mm from the
impact point, and choose the part with maximum fragments from the picture, use the count frame of 50mm×50mm to
count number of fragments within the frame. For the fragment across the edge of the count frame, take the number as
0.5. When fragments within the count frame are less than 40, use the count frame of 100mm×100mm , and count
number of fragments within the frame including the above part.
6.3.6 Dew point test
6.3.6.1 Sample
Dimensions of the sample are 350mm×500mm.
6.3.6.2 Test installation
Use the container made of steel plates showed in Figure 3 and a bar-shaped thermometer(the scale is 1℃,and the
measurement scope is +30~-70℃)or the temperature indicator with the same or above precision.
6.3.6.3 Test procedure
1)before testing, keep the sample above 24h in the environment of 23℃±2℃ temperature.
2)put ethanol or acetone into the container until top of A surface, then add dry ice or other refrigeration medium, and
keep the temperature during the test process.
3)put the sample upright, determine any testing location and clean it with cloth, apply a coat of ethanol or acetone on
A surface of the container (A surface is the central part of ah surface),and then put the sample closely contact the
surface and keep a period as specified in Table 21.
4)move the container away from the location, and within 30s, use a hand to wipe off the frost attached on the glass
surface swiftly, and immediately observe whether the dew or frost appears on inside surface of the sample.
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图4
Note: FL-straight tube type;S-tube type;BL-main wave length scope of radiation: 300~400nm
5) Cold-hot repeated test
Put the sample into the trough with constant temperature as showed in Figure 5, and use a continuous recorder to
record the temperature at the location with average temperature inside the trough, after keeping 1h at -20℃±3℃
temperature, keep another 1h at 50℃±3℃ temperature, take this as 1 time of circulation, and the circulation number
should comply with the specification in sub-clause 3).
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7.2.2 For other technical performances required for the product, if use the product to test, make random sampling from
the lot of products according to numbers required by inspection items. If use samples to test, adopt samples prepared
under the same workmanship conditions. When the quantity of this lot of products is more than 500 pieces, take every
500 pieces as one lot, and sampling by lots. When the inspection item is nondestructive test, we can proceed to inspect
other items.
7.3 Judgment rule
When the unconformity number of products in thickness, dimension deviation, appearance, degree of curvature,
and concordant degree is more than or equal the judgment number of unconformity specified in Table 22, thickness,
dimension deviation, appearance, degree of curvature and concordant degree of this lot of products should be
considered ineligible. And other performances should comply with the corresponding clauses in Section 5, otherwise
the product should be considered ineligible.
Among the above various items, if one item is ineligible, this lot of products should be considered ineligible.
8 Packing, mark, transportation and storage
8.1 Packing
Products should be packed with containers or wooden boxes. And every piece of glass should be packed with
paper or take other protection measures. The gap between glass and the package box should be filled with soft
material not easily to scratch and damage glass. The concrete requirements are specified in JC/T 512 .
8.2 Mark
Marks should comply with relevant stipulations in JC/T 512. On external part of every package box, “face upside,
be careful to put slightly” etc. words and glass thickness, sort, factory name or brand should be clearly printed.
8.3 Transportation
Products should be transported by various types of vehicles. The handling rule and conditions etc. should comply
with relevant stipulations in JC/T 512 .
When transporting, glass is not allowed to be laid horizontally or in an inclined state, and the direction in length
should be the same direction as the transportation direction of the vehicle. And weatherproof measures should be
taken.
8.4 Storage
Products should be stored in a dry room upright.
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