FASTBIND ELITE XT

HOT-MELT BOOKBINDING MACHINE

TECHNICAL MANUAL 06 / 2011
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Manufacturer:
Maping Co, Kuusiniemi 10, 02710 Espoo, Finland
Tel. +358 9 562 6022 Fax: +358 9 562 6215
© www.maping.com Email: support@maping.com
 CONTENTS:
Description Page
(Table of Contents..........................17-00)
Elite XT ......................................... 17-01
Frame ............................................17-02
17-03
17-04
17-05
17-06
17-07
17-07
Clamp A3 KP .................................17-09
Rail assembly ............................... 17-10
Roughener .................................... 17-11
Applicator body ............................. 17-12
Adjustments and applicator detail . 17-13
Wiring diagram ............................. 17-14
14.6.2011 1 ©
© www.maping.com
 9
8
11

10

ITEM NO. ID Versio Name QTY.

1 3334 c1 Frame 1
2 3354 a4 Rail assembly 1
6 3 2318 STD Washer -A M10 2
4 3539 STD Nyloc nut M10 2
5 2363 STD Rail adjuster spring 2
3 1 6 4065 a2 Adjustment fork 0,7 mm 6
7 0611 a3 Applicator housing assembly
1
8 0566 b2 Reservoir cap 1
4 9 0629 a1 Hand knob 1
10 1802 STD Washer 5 mm 4
11 1809 STD Hex socket screw M5 4
Part no+ version: Name: Page:

w ww . m a p in g .c o m
3352 b2 Elite XT 17-01
 6 20

ITEM NO. ID Versio Name QTY.

3 1 3331 b3 Frame A3 HKP 1
17 18 2 3509 a3 Bearing 2
3 0615 a2 Bearing 2
1 4 3570 a1 Bearing 1
5 3560 b1 Gear peg 7
8
6 3511 b3 Back support soft 1
11
12 13 7 3634 a1 Positioning plate 1
9
8 3635 a2 Rail support 2
10 9 3548 STD Retaining screw M10 1
10 1838 STD Hexagon nut M10 1
11 3667 STD U-plug 2
14 12 1840 STD Retaining screw M8x35 1
13 2253 STD Hexagon nut M8 5
2
14 4096 STD Hex bolt M8 2
15 3675 STD Rubber foot 2
17 2200 STD Washer -A M6 4
18 3744 STD Hex socket screw M6 4
14 19 3646 STD Leveling foot M6 2
22 4
5 20 1809 STD Hex socket screw M5 3
19 23
21 2353 STD Spacer nut M5x25 1
22 1808 STD Hex socket screw M5x12 8
23 2376 STD Washer M4 7
24 3741 STD Shimming washer 14x20x1,0 1
25 2317 STD Washer -A M5 2
26 2326 STD Hex socket screw M5 2
Part no+ version: Name: Page:

w w w . m a p in g . c o m
3334 c1 Frame 17-02
 20
6

25
27

26

32

2 26
21

ITEM NO. ID Versio Name QTY.

6 3510 a2 Axis 1
20 3621 STD Retaining ring d19 1
21 3623 STD Retaining screw M5x8 1
25 3639 a2 Nip primary axis 1
26 3551 STD Wedge 2
27 3555 a3 Spurwheel XT 2 1
32 3741 STD Shimming washer 14x20x1,0 1
Part no+ version: Name: Page:

w w w . m a p in g . c o m
3334 c1 Frame 17-03
 3

33
13

ITEM NO. ID Versio Name QTY.

3 3732 a2 Table A3 KP 1
5 4015 a2 Table shaft HKP 1
13 3643 a2 Spring link 1
33 3663 STD Retaining screw M8x10 1
Part no+ version: Name: Page:

w w w . m a p in g . c o m
3334 c1 Frame 17-04
 ITEM NO. ID Versio Name QTY.
4 3509 a3 Bearing 3
7 3565 a4 Spurwheel XT 3 1
9 4022 a3 Pivot shaft short 1
10 3551 STD Wedge 3
11 3561 b1 Gearbox frame 1
12 4021 b4 Spurwheel XT 2 1
13 3552 a3 Bearing 1
16 3650 a2 Bearing 1
31 2283 STD Blind rivet nut M5 1
32 1829 STD Hexagon nut M5 2
33 3740 STD Retaining screw M5x20 1
46 3736 a1 Spacer 1
48 1808 STD Hex socket screw M5x12 18
50 3622 STD 1
21
51 2376 STD Washer M4 14

46

50
10 16
13

12 9

4
11
31 51
48
32

33

Part no+ version: Name: Page:

w w w . m a p in g . c o m
3334 c1 Frame 17-05
 40

28

13

11

50 4
12

10

30

ITEM NO. ID Versio Name QTY.

52 4 3377 a3 Clamp A3 1
10 3373 a1 Clamp guide rod XT 2
54 11 3351 a1 Guide support 1
27 12 3645 a1 Softcover paperguide 1
13 3500 c2 Table back cover 1
55 21 3562 a4 Cable bracket 1
27 2317 STD Washer -A M5 4
29 28 1813 STD Panel screw 5x12 2
39 29
29 1808 STD Hex socket screw M5x12 20
56 30 3663 STD Retaining screw M8x10 5
55 21 29 40 4050 STD Plug 2
50 2236 STD Hex socket screwM4x8 2
52 3720 a2 Spring guard 1
54 2335 STD Nyloc nut M5 1
55 1822 STD Serrated washer 5 mm 3
56 1829 STD Hexagon nut M5 1
Part no+ version: Name: Page:

w w w . m a p in g . c o m
3334 c1 Frame 17-06
 28

44
44
29
44
42

44

ITEM NO. ID Versio Name QTY.

28 4027 a3 Side panel right 1
29 3568 b1 Side panel left 1
42 3563 a1 Nip return spring 3
44 2261 STD Plate screw 2,9x9,5 8
Part no+ version: Name: Page:

w w w . m a p in g . c o m
3334 c1 Frame 17-07
 15
12

50

30
34

ITEM NO. ID Name QTY.

12 3722 Main handle 1
15 3394 Soft cover nip tool 1
30 3721 Cup 1
34 1813 Panel screw 5x12 3
50 1843 Retaining screw M6 1
Part no+ version: Name: Page:

w w w . m a p in g . c o m
3334 c1 Frame 17-08
 3

8
4

6
5

ITEM NO. ID Versio Name QTY.

1 26163 a1 Bar assembly 1
7 2 3376 a4 Rotary unit A3 KP 1
9 3 3379 a9 Clamp handle A3 1
4 3542 STD End plug 2
2 5 4042 a4 Spring bracket 1
6 3563 a1 Spring XT clamp 1
7 4043 a5 Locking unit A3 KP 2
8 4050 STD Plug 2
9 2246 STD Retaining screw M5x10 1
Part no+ version: Name: c Maping Co 2011. All rights reserved. Page:

3377 a4 Clamp A3 KP 17-09

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 ITEM NO. ID Versio Name QTY.
1 3353 b1 Elite XT rail 1
2 3357 a2 Elite XT rail guide rod 1
3 3233 a4 Applicator assembly 1
4 2899 a2 Roughener 1
5 3366 a4 Guide pin 1
6 3514 a5 Elite XT rail cover 1
7 3538 b1 Elite XT chain with fasteners 1
4
8 1123 a2 Rail adjuster 1
9 1181 a2 Adjuster pivot sleeve 1
10 1829 STD Hexagon nut M5 1
11 3548 STD Retaining screw M5x20 1
12 1810 STD Hex socket screw M5x20 1
10
3 13 1802 STD Washer 5 mm 3
14 2335 STD Nyloc nut M5 1
14 11
7 15 1813 STD Panel screw 5x12 4
16 1809 STD Hex socket screw M5 2
17 17 2363 STD Rail adjuster spring 1
19 3729 a1 Steel strip 1
19
20 2315 STD Rubber foot 1
6
21 4098 STD Lock pin 1
9 22 3757 a1 Chain guard 1

8
5
12

2 1

15

21 13
16

Part no+ version: Name: Page:

w ww . m a p in g .c o m
3354 a4 Rail assembly 17-10
 7
15
2

1
6
16

10 12
8

10

17

9 3

ITEM NO. ID Versio Name QTY.

1 0405 a3 Handle holder 1
2 4126 STD Plate screw 2
3 0327 a1 Roughener roller 2
6 2888 a1 Roughner handle 1
7 1524 a2 Roughener cover 1
9 1813 STD Panel screw 5x12 2
10 1829 STD Hexagon nut M5 3
12 2385 a1 Pull spring 2
15 1809 STD Hex socket screw M5 2
16 2271 STD Screw M5x40 3
17 1921 STD Screw M5x30 1
Part no+ version: Name: Page:

w ww . m a p in g .c o m
2899 a2 Roughener 17-11
 ITEM NO. ID Versio Name QTY.
1 3804 a2 Applicator body pre-assy 1
2 3229 a3 Twin groove pin d8x30 2
1
3 1163 a1 Chain pulley 2
8 4 1173 a1 Driving chain wheel 1
5 0695 a1 Thermal resistor assembly 1
6 3807 a1 Normal thermostat 175 KO 1
10 7 1827 STD Retaining screw 5x10 1
8 2261 STD Plate screw 2
9 1849 STD Screw M3x6 2
10 2245 STD Retaining screw M5x6 2
11 2246 STD Retaining screw M5x10 1
12 4040 STD Sliding bearing 2
2
13 2322 STD Retaining ring 8 mm 4
13
14 14 0653 a1 Insulation plate 1
12 8 2261 STD
3
6
13
9 10

7 11
4

NOTE: for thermostat or thermal resistor installation,

please refer to detail view on page 17-13. This exploded
view is for spare part identification purposes only!

AVAILABLE ASSEMBLIES FOR FOR SPARE PART PURPOSES:

3040a4 Complete applicator XT 3039a4 Applicator body XT

Part no+ version: Name: Page:

w ww . m a p in g .c o m
3531 a3 Applicator body XT 17-12
 BEARING ROCKER ADJUSTMENT

1. Loosen the upper locking screw from the

1. 3. Locking screw ( ) bearing rocker.
3.
2. Feeler gauge
2. Insert 0,15 mm feeler gauge between the rail
and upper ball bearing.
0,15 mm
3. Use a screwdriver to lever the bearing rocker
and tighten the
locking screw (6 Nm torque).

4. Test adjustment. There should be minimal

gap between allowing applicator to move
smoothly all the way along guide rail.

APPLICATOR DRIVING CHAIN TENSION

1. Loosen screw from left or right end.

Locking screw Locking screw 2. Tighten / loosen chain by moving end link.
Lock the screw.
Roller
Driving
Wheel 3. Test adjustment. Applicator should move
smoothly. With too tight chain snapping sound
can be heard.

GLUE APPLICATOR (DETAIL VIEW)

When exchanging thermal fuse or thermostat,

please note the position of the parts.
A - Isolation tube for thermal fuse

B - Thermal fuse

C - Retaining screw for heating element

D - Thermostat for glue temperature

E - Heating element

A B C D E

BEARING ROCKER AND CHAIN TENSION 17-13

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(c) Maping Co
DETAIL VIEW OF GLUE APPLICATOR
 W5 F1
M1
Back cover

W8 W10

W7 W9

Brown

W2 W6 5L 4L 6
S1
2N 1N 3
W4
Connection box of Back case Black
W3 glue applicator

White Side box left

S2

Black Heating Resistor

W1+F2 R1

Glue applicator

1.8.2006 PAR

ELITE XT WIRING DIAGRAM 17-14

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(c) Maping Co