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FCRN 50 Exv 1

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INSTALLATION

MANUAL
CEILING CASSETTE
R410A SPLIT TYPE AIR CONDITIONER
(E Series)

Installation Manual
R410A Split Type Air Conditioner English

Manuel D’installation
Climatiseurs Split System R410A Français

Installationshandbuch
Doppelfunktions-Klimagerät and R410A Deutsch

Manuale Di Installazione
Condizionatore Split A R410A Italiano

MODELS
Manual De Instalación
FCRN50EXV1 RN50C(G)XV1 Equipo de air Acondicionado de tipo Español
FCRN60EXV1 RN60C(G)XV1 Dividido de R410A
FCRN71EXV1 RR71C(G)XV1
Руководство по установке
FCRN100EXV1 RR90D(G)XV1 R410A разделить Кондиционер Русский
FCRN125EXV1 RR90D(G)XY1 воздуха типа
RR100D(G)XV1
FCQN50EXV1 RR100D(G)XY1 Kurulum kılavuzu
Türkçe
FCQN60EXV1 RR125D(G)XY1 R410A Split Tipi Klima
FCQN71EXV1
FCQN100EXV1 RYN50C(G)XV1
FCQN125EXV1 RYN60C(G)XV1
RQ71C(G)XV1
RQ90D(G)XV1
RQ90D(G)XY1
RQ100D(G)XV1
RQ100D(G)XY1 IM-5CKE-0912(0)DAIKIN
RQ125D(G)XY1 Part No.: R08019038169

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OUTLINE AND DIMENSIONS

English
Indoor Unit (FCRN/FCQN)
B F
C
D E
H
K

Original Instruction
A

G
J
I
All dimensions are in mm

Dimension
A B C D E F G H I J K
Model
50/60/71E 820 820 340 300 40 990 990 627 627 607 430
100/125E 820 820 375 335 40 990 990 627 627 607 430
Outdoor Unit (RN/RR/RYN/RQ)
L K L All dimensions are in mm

N
M

Q
N

C
A
G H
F

O D
E
B

S
R

I J
P

Dimension
A B C D E F G H I J K L
Model
50C 855 628 328 520 179 46 93 149 101 113 603 126
60/71C 855 730 328 520 179 46 93 149 101 113 603 126

Dimension
M N O P Q R S
Model
50C 164 15 34 23 362 73 75
60/71C 164 15 34 23 362 73 75
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Outdoor Unit (RR/RQ)

J I J All dimensions are in mm

N
M
N
A O C
K D

MADE IN MALAYSIA
B

F
E
G H
L

Dimension
A B C D E F G H I J K L M N O
Model
90/100/125D 1030 826 400 410 57 72 90 40 746 142 60 26 448 22 28

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INSTALLATION MANUAL

English
This manual provides the procedures of installation to ensure a safe and good standard of operation for the air conditioner unit.
Special adjustment may be necessary to suit local requirements.
Before using your air conditioner, please read this instruction manual carefully and keep it for future reference.
This appliance is intended to be used by expert or trained users in shops, in light industry and on farms, or for commercial use
by lay persons.
This appliance is not intended for use by persons, including children, with reduced physical, sensory or mental capabilities, or
lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.

SAFETY PRECAUTIONS

! WARNING ! CAUTION
• Installation and maintenance should be performed by Please take note of the following important points when
qualified persons who are familiar with local code and installing.
regulation, and experienced with this type of appliance. • Do not install the unit where leakage of flammable gas
• All field wiring must be installed in accordance with the may occur.
national wiring regulation. If gas leaks and accumulates around the unit, it may
• Ensure that the rated voltage of the unit corresponds to cause fire ignition.
that of the name plate before commencing wiring work • Ensure that the drainage piping is connected properly.
according to the wiring diagram. If the drainage piping is not connected properly, it may
• The unit must be GROUNDED to prevent possible hazard cause water leakage which will dampen the furniture.
due to insulation failure. • Do not overcharge the unit.
• All electrical wiring must not touch the refrigerant piping, This unit is factory pre-charged.
or any moving parts of the fan motors. Overcharge will cause over-current or damage to
• Confirm that the unit has been switched OFF before the compressor.
installing or servicing the unit. • Ensure that the unit’s panel is closed after service or
• Disconnect from the main power supply before servicing installation.
the air conditioner unit. Unsecured panels will cause the unit to operate
• DO NOT pull out the power cord when the power is ON. noisily.
This may cause serious electrical shocks which may result • Sharp edges and coil surfaces are potential locations
in fire hazards. which may cause injury hazards. Avoid from being in
• Keep the indoor and outdoor units, power cable and contact with these places.
transmission wiring, at least 1m from TVs and radios, to • Before turning off the power supply, set the remote
prevent distorted pictures and static. {Depending on the controller’s ON/OFF switch to the “OFF” position to
type and source of the electrical waves, static may be heard prevent the nuisance tripping of the unit. If this is not done,
even when more than 1m away}. the unit’s fans will start turning automatically when power
resumes, posing a hazard to service personnel or the user.
• Do not install the units at or near doorway.
• Do not operate any heating apparatus too close to the air
conditioner unit or use in room where mineral oil, oil vapour
or oil steam exist, this may cause plastic part to melt or
deform as a result of excessive heat or chemical reaction.
• When the unit is used in kitchen, keep flour away from
going into suction of the unit.
• This unit is not suitable for factory used where cutting oil
mist or iron powder exist or voltage fluctuates greatly.
• Do not install the units at area like hot spring or oil refinery
plant where sulphide gas exists.
• Ensure the color of wires of the outdoor unit and the terminal
markings are same to the indoors respectively.
• IMPORTANT : DO NOT INSTALL OR USE THE AIR
CONDITIONER UNIT IN A LAUNDRY ROOM.
• Don’t use joined and twisted wires for incoming power supply.
• The equipment is not intended for use in a potentially
explosive atmosphere.

NOTICE
Disposal requirements
Your air conditioning product is marked with this symbol. This means that electrical and electronic products shall not
be mixed with unsorted household waste.
Do not try to dismantle the system yourself: the dismantling of the air conditioning system, treatment of the refrigerant, of
oil and of other parts must be done by a qualified installer in accordance with relevant local and national legislation.
Air conditioners must be treated at a specialized treatment facility for re-use, recycling and recovery. By ensuring this
product is disposed of correctly, you will help to prevent potential negative consequences for the environment and
human health. Please contact the installer or local authority for more information.
Batteries must be removed from the remote controller and disposed of separately in accordance with relevant local
and national legislation.

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IMPORTANT

Important information regarding the refrigerant used


This product contains fluorinated greenhouse gases covered by the Kyoto Protocol.
Do not vent gases into the atmosphere.
Refrigerant type: R410A
GWP (1) value: 1975
(1)
GWP = global warming potential
Please fill in with indelible ink,
■ 1 the factory refrigerant charge of the product,
■ 2 the additional refrigerant amount charged in the field and
■ 1 + 2 the total refrigerant charge
on the refrigerant charge label supplied with the product.
The filled out label must be adhered in the proximity of the product charging port (e.g. onto the inside of the service cover).

1 factory refrigerant charge of the product:


see unit name plate (2)
2 additional refrigerant amount charged in the field
3 total refrigerant charge
4 contains fluorinated greenhouse gases covered by the Kyoto Protocol
5 outdoor unit
6 refrigerant cylinder and manifold for charging
(2)
In case of multiple indoor systems, only 1 label must be adhered*, mentioning the total factory refrigerant charge of all
indoor units connected in the refrigerant system.
Periodical inspections for refrigerant leaks may be required depending on European or local legislation. Please contact your
local dealer for more information.
* on the outdoor unit

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INSTALLATION DIAGRAM

English
Thermal Insulation
Indoor Unit Drain Piping

Wrap the insulated pipe with the


finishing tape from bottom to top

Front Panel

Air Filter
(behind the grille)
Air Intake Grille

Air Discharge Louver

Air Intake

Air Intake

Outdoor Unit
Air Discharge

INSTALLATION OF THE INDOOR UNIT

Preliminary Site Survey


Be sure to read this manual before installing the air-conditioner indoor unit.
• Voltage supply fluctuation must not exceed +10% of rated voltage. Electricity supply lines must be independent of
welding transformers which can cause high supply fluctuation.
• Ensure that the location is convenient for wiring, piping and drainage.
• Do not exert pressure on the resin parts when opening the unit or when moving it after opening.
• Do not move the unit from packaging while moving, until it reaches the installation site. Use safe material or protection
plates when unpacking it or lifting it to avoid damage or scratches to the unit.
Beam

0.3m or less
1m or more

3m or more

0.5m or more 0.5m or more 0.5m or more

Obstacle
Floor

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• Ensure a location where:
a) Drainage can be done easily.
b) Convenient for wiring and piping.
c) Which have enough space for installation and service work.
d) Where no risk of flammable gas leakage.
e) When free from any obstacles in path of cool air discharge and warm air return and must allow spreading of air
throughout the room (near the center of the room).
f) Must be provided clearance for indoor unit from the wall and obstacles as shown in figure below.
g) The installation place must be strong enough to support a load 4 times the indoor unit weight to avoid amplifying
noise and vibration.
h) The installation place (hanging ceiling surface) must be assuring levelness and the height in the ceiling is 350mm or
more.
i) The indoor unit must be away from heat and steam sources (avoid installing it near an entrance).

Unit Installation
• Measure and mark the position for the hanging rod.
Ceiling Opening Size = 890mm Drill the hole for the angle nut on the ceiling and fix the
Hanging Rod Size = 790mm hanging rod.
• The installation template is extended according to
temperature and humidity. Check on dimensions in use.
• The dimensions of the installation template are the same
as those of the ceiling opening dimensions.
• Before ceiling laminating work is completed, be sure to
Unit size 820mm
Ceiling Opening Size = 890mm

fit the installation template to the indoor unit.


Hanging Rod Size = 621mm
Unit size 820mm

NOTE
Be sure to discuss the ceiling drilling work with the
installers concerned.

Unit

Piping Direction

Unit Hanging
• Hold the unit and hang it on the hanging rod with the nut
and washer.
• Adjust the unit height to 30mm between the indoor unit
bottom surface and the ceiling surface.
• Confirm with a level gauge that the unit is installed
horizontally and tighten the nut and bolt to prevent unit
Indoor Unit
falling and vibration.
Ceiling • Open the ceiling board along the outer edge of the paper
Board
installation template.
30 mm

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Drain Piping Work • Avoid installing the drain pipe in upward gradient after
the drain connection.
Flexible Hose

English
• Ensure the height of drain pipe from ceiling is 700mm or
Pipe Clamp less if it is necessary to increase the height of drain pipe

700.0mm or less
to prevent water leak.
Indoor • Avoid installing the drain pipe in up and down slope to
Unit prevent reversed water flow.
• During the drain pipe connection, be careful not to exert
Panel Ceiling extra force on the drain connector at indoor unit.
• The outside diameter of the drain connection at the
flexible drain hose is 20mm.
• Be sure to execute heat insulation (polyethylene foam
with thickness more than 8mm) on the drain piping to
Drain Test avoid the condensed water dripping inside the room.
Feed Water

Main Drain Pipe • Connect the main drain pipe to the flexible drain hose.
• Feed water from flexible drain hose to check the piping
for leakage.
• When the test is completed, connect the flexible drain
Flexible Drain Hose hose to the drain connector on the indoor unit.

NOTE
This Indoor Unit uses a drain pump for condensed water drainage. Install the unit horizontally to prevent water leakage
or condensation around the air outlet.

Panel Installation
• The front panel can only be fitted in one direction, follow the piping direction. (Follow piping arrow sticker on front
panel)
• Be sure to remove the installation template before installing the front panel.

Open

Screw

• Open the air intake grille by pulling back the catchers and removing it together with filter from panel.
• Install the front frame panel onto the indoor unit by 4 screws and tighten it completely to prevent cool air leakage.
• Connect the LED wire and air swing wire to the indoor unit.
• The air swing connector must put inside the control box after connected.

LED Wire

From Front From Unit


Panel Control Box

Air Swing Wire

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NOTE
Install the front frame panel firmly to prevent cool air leakage which will cause condensation and water dripping.

Indoor Unit
Cool
Cool
Air
Air Air Leak

Air Leak
Ceiling Board
Ceiling Board

Panel
Panel

Cover Lock Grille (The moving part protection for user direct touching)
Cover lock grille must be installed as the figure below.

Frame

Intake Grille

Cover Lock Grille


(2pcs)
Screw 4 x 6
(2pcs)

If the unit need to be service, steps below shall be followed:


1. Confirm that the unit had been switched off before servicing the unit.
2. Use screwdriver to unlock the screw on the cover lock grille.
3. Remove the cover lock grille and open the intake grille for the service purpose.
4. Install the intake grille and screw the cover lock grille after service and make sure the unit is proper install.

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Wires Installation

English
Figure A
Figure A and Figure B shows the location of cover wire in indoor unit.
Steps to install power supply wires and wires from outdoor unit.
1. Remove wire cover by removing 2 screws as shown in Figure C.
2. Wires will go through the hole as shown in Figure D and E respectively without crossing the height of the hole.
3. After that, wire cover will be assembled back to close the wire.

Figure B Figure C

Figure D Figure E

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INSTALLATION OF THE OUTDOOR UNIT

As condensing temperature rises, evaporating temperature rises and cooling capacity drops. In order to achieve maximum
cooling capacity, the location selected for outdoor unit should fulfill the following requirements:
• Install the condensing (outdoor) unit in a way such that the hot air distributed by the outdoor condensing unit cannot be drawn
in again (as in the case of short circuit of hot discharge air). Allow sufficient space for maintenance around the unit.

• Ensure that there is no obstruction of air flow into or out of the unit. Remove obstacles which block air intake or
discharge.
• The location must be well ventilated, so that the unit can draw in and distribute plenty of air thus lowering the condensing
temperature.

• A place capable of bearing the weight of the outdoor unit and isolating noise and vibration.
• A place protected from the direct sunlight. Otherwise use an awning for protection, if necessary.

• The location must not be susceptible to dust or oil mist.

! CAUTION
• Do not install the unit at altitude over 2000m for both indoor and outdoor.

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INSTALLATION CLEARANCE

English
• Outdoor units must be installed such that there is no short circuit of the hot discharge air or obstruction to smooth air flow.
Select the coolest possible place where intake air should not be hotter than the outside temperature (refer to operating
range).
A B C D

Obstacle

Obstacle
Obstacle

Obstacle
Air Air MADE IN MALAYSIA

Service
Inlet Discharge Space

All Model A B C D

Minimum Distance (mm) 300 1000 300 500

Condensed Water Disposal Of Outdoor Unit


(Heat Pump Unit Only)
• There are 2 holes on the base of Outdoor Unit for condensed
water to flow out. Insert the drain elbow to one of the PLUG
holes.
• To install the drain elbow, first insert one portion of the
hook to the base (portion A), then pull the drain elbow in A
the direction shown by the arrow while inserting the other BASE
portion to the base. After installation, check to ensure that
the drain elbow clings to base firmly. DRAIN ELBOW
• If the unit is installed in a snowy and chilly area, condensed DRAIN ELBOW
water may freeze in the base. In such case, please remove
plug at the bottom of unit to smooth the drainage.

REFRIGERANT PIPING

Allowable Pipe Length and Elevation


If the pipe is too long, both the capacity and reliability of the unit will drop. As the number of bends increases, resistance to
the flow of refrigerant system increases, thus lowering cooling capacity. As a result, the compressor may become defective.
Always choose the shortest path and follow the recommendations as tabulated below:

Model Indoor (FCRN/FCQN) 50E 60E 71E 100E 100E 125E


Outdoor (RN/RR/RYN/RQ) 50C 60C 71C 90D 100D 125D
Max. allowable length, m 15 15 15 45 45 45
Max. allowable elevation, m 8 8 8 25 25 25
Liquid pipe size, mm/(in) 6.35 (1/4") 6.35 (1/4") 9.52 (3/8") 9.52 (3/8") 9.52 (3/8") 9.52 (3/8")
Gas pipe size, mm/(in) 12.70 (1/2") 15.88 (5/8") 15.88 (5/8") 15.88 (5/8") 15.88 (5/8") 15.88 (5/8")

NOTE
Be sure to add the proper amount of additional refrigerant, failure to do so may result in reduced performance.
Remark: The refrigerant pre-charged in the outdoor unit is for the piping length up to 7.5m.

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Piping Works And Flaring Technique
• Do not use contaminated or damaged copper tubing. If any pipings, evaporator or condenser had been exposed or had been
opened for 15 seconds or more, the system must be vacuumed. Generally, do not remove plastic, rubber plugs and brass
nuts from the valves, fittings, tubings and coils until it is ready to connect suction or liquid line into valves or fittings.
• If any brazing work is required, ensure that the nitrogen gas is passed through coil and joints while the brazing work is
being done. This will eliminate soot formation on the inside walls of the copper tubings.
• Cut the pipe stage by stage, advancing the blade of the pipe cutter slowly. Extra force and deep cut will cause more distortion
on the pipe and thus extra burr. See Figure I.
• Remove burrs from cut edges of the pipes with remover
Figure I
as shown in Figure II. This will avoid unevenness on the
flare faces which will cause gas leak. Hold the pipe on Cutting Copper Tube
top position and burr remover at lower position to prevent 1/4t
metal chips from entering the pipe.
• Insert the flare nuts, mounted on the connection parts
of both the indoor unit and outdoor unit, into the copper
pipes.
• The exact length of pipe protruding from the top surface Figure II
of the swaging block is determined by the flaring tool.
Refer Figure III.
• Fix the pipe firmly on the flare die. Match the centers of Remove Burr
both the flare die and the flaring punch, and then tighten
the flaring punch fully.
Piping Connection To The Units
• Align the center of the piping and tighten the flare nut
sufficiently with fingers. Refer Figure IV. Figure III

• Finally, tighten the flare nut with the torque wrench until Copper Tube D

A
the wrench clicks. Swaging Block

• When tightening the flare nut with the torque wrench,


ensure that the tightening direction follows the arrow
indicated on the wrench.
• The refrigerant pipe connection are insulated by closed
cell polyurethane.
Figure IV
Pipe Size (mm/in) Torque, Nm/(ft-lb)
Flare Joint Flared Tube
6.35 (1/4") 18 (13.3)
9.52 (3/8") 42 (31.0)
12.70 (1/2") 55 (40.6)
15.88 (5/8") 65 (48.0)
Indoor Piping Flare Nut
19.05 (3/4") 78 (57.6)

Ø Tube, D A (mm)
Imperial Rigid
Inch mm
(Wing-nut Type) (Clutch Type)
1/4" 6.35 1.3 0.7
3/8" 9.52 1.6 1.0
1/2" 12.70 1.9 1.3
5/8" 15.88 2.2 1.7 Torque Wrench
Spanar
3/4" 19.05 2.5 2.0

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ELECTRICAL WIRING CONNECTION

English
IMPORTANT : * These values are for information only. They should be checked and selected to comply with local and/or
national codes and regulations. They are also subject to the type of installation and size of conductors.
** The appropriate voltage range should be checked with data label on the unit.

FCRN 50/60E - RN 50/60C (1 PH)


FCRN 71E - RR 71C (1 PH)

COMP
Interconnection Cable Outdoor Unit
COMP N
Terminal Block
Indoor Unit
Terminal Block N1
L
N

There must be an all pole disconnection


Power Supply Cable in the supply mains with a contact
separation of at least 3mm.

Model Indoor (FCRN) 50E 60E 71E


Outdoor (RN/RR) 50C 60C 71C
Voltage range** Indoor (FCRN) 220-240V/1Ph/50Hz + !
Outdoor (RN/RR) 220-240V/1Ph/50Hz + !
Power supply cable size* (mm2) 2.5 2.5 4.0
Number of conductors 3 3 3
Interconnection cable size* (mm2) 2.5 2.5 2.5
Number of conductors 3 3 3
Recommended time delay fuse* (A) 13 18 25

FCRN 100E - RR 90/100D (1 PH)

L
Interconnection Cable Outdoor Unit
Indoor Unit N N
Terminal Block
Terminal Block L
COMP COMP
R
S

N
L

There must be an all pole disconnection


in the supply mains with a contact
separation of at least 3mm.
Power Supply Cable

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Model Indoor (FCRN) 100E 100E
Outdoor (RR) 90D 100D
Voltage range** Indoor (FCRN) 220-240V/1Ph/50Hz + !
Outdoor (RR) 220-240V/1Ph/50Hz + !
Power supply cable size* (mm2) 4.0 4.0
Number of conductors 3 3
Interconnection cable size* (mm2) 2.5 2.5
Number of conductors 4 4
Recommended time delay fuse* (A) 25 30

FCRN 100/125E - RR 100/125D (3 PH)

COMP
Interconnection Cable
Indoor Unit COMP
Terminal Block
L L Outdoor Unit
Terminal Block
N N

R
S

T
N

There must be an all pole disconnection


in the supply mains with a contact
separation of at least 3mm. Power Supply Cable

Model Indoor (FCRN) 100E 125E


Outdoor (RR) 100D 125D
Voltage range** Indoor (FCRN) 220-240V/1Ph/50Hz + !
Outdoor (RR) 380-415V/3N~/50Hz + !
Power supply cable size* (mm2) 2.5 4.0
Number of conductors 5 5
Interconnection cable size* (mm2) 1.5 1.5
Number of conductors 4 4
Recommended time delay fuse* (A) 13 18

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FCQN 50/60E - RYN 50/60C (1 PH)
FCQN 71E - RQ 71C (1 PH)

English
Outdoor Coil Sensor

4WV Interconnection Cable 4WV

OF OF
Indoor Unit Outdoor Unit
Terminal Block COMP COMP Terminal Block

N1
L N

There must be an all pole disconnection


in the supply mains with a contact
Power Supply Cable separation of at least 3mm.

Model Indoor (FCQN) 50E 60E 71E


Outdoor (RYN/RQ) 50C 60C 71C
Voltage range** Indoor (FCQN) 220-240V/1Ph/50Hz + !
Outdoor (RYN/RQ) 220-240V/1Ph/50Hz + !
Power supply cable size* (mm2) 2.5 2.5 4.0
Number of conductors 3 3 3
Interconnection cable size* (mm2) 2.5 2.5 2.5
Number of conductors 5 5 5
Recommended time delay fuse* (A) 13 18 25

FCQN 100E - RQ 90/100D (1 PH)


Outdoor Coil Sensor

A
A
4WV 4WV
OF OF
Indoor Unit
Outdoor Unit
Terminal Block COMP
Interconnection Cable COMP Terminal Block
L L
N
N

L
N

There must be an all pole disconnection


in the supply mains with a contact
separation of at least 3mm. Power Supply Cable

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Model Indoor (FCQN) 100E 100E
Outdoor (RQ) 90D 100D
Voltage range** Indoor (FCQN) 220-240V/1Ph/50Hz + !
Outdoor (RQ) 220-240V/1Ph/50Hz + !
Power supply cable size* (mm2) 4.0 4.0
Number of conductors 3 3
Interconnection cable size* (mm2) 2.5 2.5
Number of conductors 3&4 3&4
Recommended time delay fuse* (A) 25 30

FCQN 100/125E - RQ 100/125D (3 PH)


Outdoor Coil Sensor

A A
4WV 4WV

Indoor Unit OF OF Outdoor Unit


Terminal Block Terminal Block
COMP Interconnection Cable COMP
L L
N N

R
S

T
N

There must be an all pole disconnection


in the supply mains with a contact
separation of at least 3mm. Power Supply Cable

Model Indoor (FCQN) 100E 125E


Outdoor (RQ) 100D 125D
Voltage range** Indoor (FCQN) 220-240V/1Ph/50Hz + !
Outdoor (RQ) 380-415V/3N~/50Hz + !
Power supply cable size* (mm2) 2.5 2.5
Number of conductors 5 5
Interconnection cable size* (mm2) 1.5 1.5
Number of conductors 3&4 3&4
Recommended time delay fuse* (A) 13 18

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• All wires must be firmly connected.
• Make sure all the wire do not touch the refrigerant pipings, compressor or any moving parts.

English
• The connecting wire between the indoor unit and the outdoor unit must be clamped on the wire clamps.
• The power supply cord must be equivalent to H07RN-F which is the minimum requirement.
• Make sure no external pressure is applied to the terminal connectors and wires.
• Make sure all the covers are properly fixed to avoid any gap.
• Use round crimp-style terminal for connecting wires to the power supply terminal block. Connect the wires by matching
to the indication on terminal block. (Refer to the wiring diagram attached on the unit).

Attach insulation sleeve

Electric wire
Round crimp-style terminal

• Use the correct screwdriver for terminal screws tightening. Unsuitable screwdrivers can damage the screw head.
• Over tightening can damage the terminal screw.
• Do not connect wire of different gauge to same terminal.
• Keep wiring in an orderly manner. Prevent the wiring from obstructing other parts and the terminal box cover.

Connect wires of the Do not connect wires of the Do not connect wires
same gauge to both side. same gauge to one side. of different gauges.

SPECIAL PRECAUTIONS WHEN DEALING WITH R410A UNIT

R410A is a new HFC refrigerant which does not damage the • Use tools and materials exclusively for refrigerant R410A.
ozone layer. The working pressure of this new refrigerant is Tools exclusively for R410A are manifold valve, charging
1.6 times higher than conventional refrigerant (R22), thus hose, pressure gauge, gas leak detector, flare tools, torque
proper installation / servicing is essential. wrench, vacuum pump and refrigerant cylinder.
• Never use refrigerant other than R410A in an air conditioner • As an R410A air conditioner incurs higher pressure
which is designed to operate with R410A. than R22 units, it is essential to choose the copper pipes
• POE or PVE oil is used as lubricant for R410A compressor, correctly. Never use copper pipes thinner than 0.8mm even
which is different from the mineral oil used for R22 though they are available in the market.
compressor. During installation or servicing, extra precaution • If the refrigerant gas leakage occurs during installation /
must be taken not to expose the R410A system too long servicing, be sure to ventilate fully. If the refrigerant gas
to moist air. Residual POE or PVE oil in the piping and comes into contact with fire, a poisonous gas may occur.
components can absorb moisture from the air. • When installing or removing an air conditioner, do not
• To prevent mischarging, the diameter of the service port allow air or moisture to remain in the refrigerant cycle.
on the flare valve is different from that of R22.

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1 IM-5CKE-0912(0)DAIKIN-EN.indd 17 search engine 9/28/12 2:04:18 PM
VACUUMING AND CHARGING

Vacuuming is necessary to eliminate all moisture and air from the system. The series II Outdoor Unit is provided with flare
valve fittings.
Vacuuming The Piping And The Indoor Unit
Allen key Refrigerant Piping
Except for the outdoor unit which is pre-charged with refrigerant, Flare nut
the indoor unit and the refrigerant connection pipes must be air-
purged because the air containing moisture that remains in the
refrigerant cycle may cause malfunction of the compressor.
• Remove the caps from the valve and the service port.
• Connect the center of the charging gauge to the vacuum Service Port
pump. Outdoor Unit 3 ways valve
• Connect the charging gauge to the service port of the 3-way
valve.
• Start the vacuum pump. Evacuate for approximately 30
minutes. The evacuation time varies with different vacuum LOW PRESSURE GAUGE HIGH PRESSURE GAUGE

pump capacity. Confirm that the charging gauge needle has -760mmHg GAUGE MANIFOLD
moved towards -760mmHg.
Caution HANDLE LO HANDLE HI (ALWAYS CLOSED)

CHARGE HOSE
• If the gauge needle does not move to -760mmHg, be sure to CHARGE HOSE VACUUM PUMP
check for gas leaks (using the refrigerant detector) at flare type ADAPTER FOR
COUNTER FLOW
connection of the indoor and outdoor unit and repair the leak PREVENTION
before proceeding to the next step. LIQUID VALVE
CHECK VALVE
• Close the valve of the changing gauge and stop the vacuum
pump. GAS VALVE
(3-WAY)
• On the outdoor unit, open the suction valve (3 way) and liquid
valve (2 way) (in anti-clockwise direction) with 4mm key for CONFIGURATION OF AIR
PURGE BY CHARGING
hexagon sacked screw.
Charge Operation
This operation must be done by using a gas cylinder and a precise LOW PRESSURE GAUGE HIGH PRESSURE GAUGE
weighing machine. The additional charge is topped-up into the
-760mmHg GAUGE MANIFOLD
outdoor unit using the suction valve via the service port.
• Remove the service port cap.
HANDLE LO HANDLE HI (ALWAYS CLOSED)
• Connect the low pressure side of the charging gauge to the
suction service port center of the cylinder tank and close the CHARGE HOSE
CHARGE HOSE
high pressure side of the gauge. Purge the air from the service
hose. CHECK VALVE

• Start the air conditioner unit.


LIQUID VALVE
• Open the gas cylinder and low pressure charging valve.
• When the required refrigerant quantity is pumped into the unit, GAS VALVE
close the low pressure side and the gas cylinder valve. (3-WAY)
• Disconnect the service hose from service port. Put back the
CONFIGURATION OF AIR
service port cap. PURGE BY CHARGING

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ADDITIONAL CHARGE

English
The refrigerant is pre-charge in the outdoor unit. If the piping length is less than 7.5m, then additional charge after vacuuming
is not necessary. If the piping length is more than 7.5m then use the additional charge value as indicated in the table.

Additional refrigerant charge [g] per additional 1m length as tabulated (for R410A models)

Cooling only
Indoor (FCRN) 50E 60E 71E 100E 125E

Outdoor (RN/RR) 50C 60C 71C 90D (1 PH) 90D (3 PH) 100D (1 PH) 100D (3 PH) 125D

Additional charge [g/m] 22 10 24 27 27 24 24 24


Heat Pump Units
Indoor (FCQN) 50E 60E 71E 100E 125E

Outdoor (RYN/RQ) 50C 60C 71C 90D (1 PH) 90D (3 PH) 100D (1 PH) 100D (3 PH) 125D

Additional charge [g/m] 16 16 41 42 42 37 37 39

Example:
FCRN 50E & RN 50C with 13m piping length, additional piping length is 5.5m. Thus,
Additional charge = 5.5[m] x 22[g/m]
= 121[g]

SPECIAL PRECAUTIONS WHEN CHARGING UNIT WITH SCROLL COMPRESSORS

These precautions are intended for use with Scroll compressors only with R22 and R410A refrigerants but are not applied to
others competitive Scroll compressors.
Scroll compressors have a very high volumetric efficiency and quickly pump a deep vacuum if there is insufficient refrigerant
in the system or if refrigerant is added too slowly. Operation with low suction pressure will quickly lead to very high discharge
temperatures. While this process is happening, the scrolls are not being well lubricated – scrolls depend on the oil mist in the
refrigerant for lubrication. A lack of lubrication leads to high friction between the scroll flanks and tips and generates additional
heat. The combination of heat of compression and heat from increased friction is concentrated in a small localized discharge
area where temperatures can quickly rise to more than 300˚C. These extreme temperatures damage the Scroll spirals and the
orbiting Scroll bearing. This damage can occur in less than one minute especially on larger compressors. Failure may occur
in the first few hours or the damage done during field charging may show up some time later.
Other typical field charging problems include undercharging, overcharging, moisture or air in the system etc. In time each
one of these problems can cause compressor failure.
Minimal equipment is required for field charging. The minimum equipment required to do a satisfactory job is:-
1. Set of service gauges 4. Vacuum gauge
2. Hoses 5. Scales
3. Vacuum pump 6. Thermometer

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The proper refrigerant charge should follow the volume as recommended by manufacturer and recommendation should be
followed by the installer.
1. Charging procedures – Single phase compressors
Evacuate the system to -760mmHg. To reduce evacuation time, use short, large diameter hoses and connect to unrestricted
service ports on the system. Quality of vacuum cannot be determined by time – a reliable vacuum gauge must be used.
(etc. electronic vacuum gauge)
Turn the refrigerant cylinder upside down, purge the charging hose and charge liquid through the liquid line charging port
until refrigerant no longer flows or until the correct charge has been weighed in. If additional charge is required start the
system and slowly bleed liquid into the suction side until the system is full.
It recommends charging liquid in a CONTROLLED manner into the suction side until the system is full.
This recommendation does not hold true for reciprocating compressors where liquid charging into the suction side could
cause severe damage.
Carefully monitor the suction and discharge pressures – ensure that the suction pressure does not fall below 25 psig (1.7 bar)
at any time during the charging process.

Dip-pipe
Invert cylinder
without dip-pipe

Liquid withdrawal

! CAUTION
• Manifold Gauge will show cylinder pressure rather than suction pressure if the cylinder valve and Manifold
valve “A” are both open.

There are many ways of charging liquid in a “controlled manner” into the
suction side:-
1. Use valve A on the manifold gauge set
2. Use the valve on the refrigerant cylinder
3. Charge through a Shredder valve
4. Use a hose with a Shredder valve depressor
A 5. Charge into the suction side at some distance from the compressor
6. All of the above

2. Charging procedures – Three phase compressors


The fundamental procedure is the same as for single phase models but the compressor can run in the wrong direction on
starting.
If this happens reverse any two phases and start again. Short term reverse rotation will not damage the compressor.
All Specter compressors have internal discharge temperature protectors which are very effective in preventing dangerously
high discharge temperatures during charging. The protection module will trip and lock the compressor out for 30 minutes.
It is not normally necessary to wait 30 minutes for the module to reset. When the compressor has cooled down the module
can be reset by breaking the power supply to the control circuit. Very often the serviceman does not understand why the
module tripped and uses a jumper wire to bypass it. He continues to charge the system and removes the jumper when
charging is complete. The compressor may or may not run with the protector back in the circuit but it is certain that the
compressor has been damaged and premature failure is inevitable.

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OPTIONAL FUNCTIONS

English
Short Duct Specification
• The indoor unit is provided with air discharge and air intake “knock-out” hole for duct connection. However the connection
of the short duct for air discharge is possible on only one side.
• The use of short duct for air discharge will improve airflow distribution if there is an obstruction (such as a lighting fixture)
or in a long, narrow room or an L-shaped room. It also use for air conditioning of two rooms simultaneously.
Possible Direction For Air Discharge And Air Intake Possible Opening Dimension For Duct Connection

Air Discharge Air Discharge

PCD Ø140
10 50 50 50 50 50 10

20
Ø100

90

70
20
115 20 115

Air Discharge Knock Out Hole Air Intake Knock


Air Intake
Air Discharge Air Discharge Out Hole

NOTE
• Avoid using the short duct on which the air discharge grille can be completely closed, to prevent evaporator
freezing.
• In order to prevent condensation forming, be sure that there is sufficient thermal insulation and no leakage of cool air
when installing the short duct.
• Keep the introduction of fresh air intake within 20% of total air flow. Also provide a chamber and use a booster fan.

Sealing Material
• It is possible to seal one of the four air discharge outlet. (sealing two or more air discharge outlet could cause a
malfunction)
• Remove the front panel and insert the sealing material into the air discharge outlet on the indoor unit to seal the air
outlet.
• The sealing material is the same length as the longer air discharge outlet. If it is desired to seal the shorter air discharge
outlet, cut the sealing material to shorten it.
• Push the sealing material in about 10mm beyond the bottom surface of the indoor unit so that it does not touch the air
louver. Be sure not to push the sealing material in any farther than about 10mm.

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INDICATOR LIGHTS

FAULT DIAGNOSIS
Wireless Controller
When there is infrared remote control operating signal, the signal receiver on indoor unit will make a <beep> for signal
acceptance confirmation.

Wired Controller
If there is any abnormal condition detected, wired controller will blink the error code.

Event Power LED Timer LED Other LEDs Error Code


1. Room Sensor Open or Short Blink 1 time - Blink Fan Blink E1
2. Indoor Coil Sensor Open Blink 2 times - Blink Sleep Blink E2
3. Outdoor Coil Sensor Open Blink 3 times - Blink Dry Blink E3
4. Compressor Overload /
Indoor Coil Sensor Short / - Blink 1 time Blink Cool Blink E4
Outdoor Coil Sensor Short
5. Low Refrigerant Charge/Gas Leak/Outdoor - Blink 3 times Blink Cool & Dry Blink E5
Abnormal
6. Water Pump Fault - Blink 2 times Blink Cool & Fan Blink E6
7. Outdoor Coil Sensor Exist (MS model) - Blink 5 times Blink Cool & Heat Blink E7
8. Hardware Error (tact switch pin short) - Blink 6 times Blink Heat, Cool, Blink E8
follow by Fan, Dry

NOTE
Power LED = Cool/Dry/Fan LED, turns on in these modes
The unit will not detect sensor missing when the compressor is ON
Call your dealer immediately when this error happen

OPERATING RANGE

Outdoor DB Outdoor WB
(°C) (°C)

46 18
43
10

19 -9

14 19 23 Indoor WB (°C) 15 20 27 Indoor DB (°C)

Cooling Operating Range Heating Operating Range


DB = Dry Bulb WB= Wet Bulb

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OVERALL CHECKING

English
• Ensure that: b) Is there any abnormal sounds from the unit?
1) The unit has been mounted solidly and rigid in c) Is there any abnormal vibrations on the unit or the
position. piping?
2) The piping and connections are leak-proof after the d) Is the drainage of water smooth?
charging.
3) Proper wiring has been installed. • Confirm that:
1) The condenser fan is running. Check the warm air
• Drainage check blowing from the condensing unit.
– pour some water into the left side of the drain pan (the 2) The evaporator blower is running and discharge cool
drainage is at the right side of the unit). air.
• Test run: 3) The suction (low side) pressure is as recommended.
1) Conduct a test run on the unit after having perform the 4) The remote controller incorporates a 3-minute delay
water drainage test and the gas leakage test. protection in the circuit, whereby the outdoor condensing
2) Check the following items: unit requires about 3 minutes delay before it can start
a) Is the electrical plug inserted firmly into the socket? operating.

PHASE PROTECTOR (OPTIONAL)

The unit with Scroll Compressor can only rotate in one direction. For this reason, a protective device (phase protector) is fitted
to prevent incorrect wiring of the electrical phases. When the three phases are not connected correctly, the phase protector
operates, and the unit will not start. This device is located in the control box of the outdoor unit.
The following table shows the LED indicator light for phase protector under normal operation and fault conditions.
LED PW P_R P_S P_T
Actions
Description (Red) (Yellow) (Yellow) (Yellow)
Normal operation -
Reverse phase Switch off the unit. Check the 3 phase wiring.
T phase missing Switch off the unit. Check the 3 phase wiring.
S phase missing Switch off the unit. Check the 3 phase wiring.
R phase missing Switch off the unit. Check the 3 phase wiring.
S &T phase missing+ Switch off the unit. Check the 3 phase wiring.
+
Overload High discharge temperature. Check the refrigerant system.
Sensor missing+ Switch off the unit. Plug in sensor.

ON OFF Fast Blink

NOTE
1. “+” indicates additional functions for PP01 phase protector.
2. When R phase missing, no LED or buzzer will indicate the error, but relay 71 and relay 81 will cut off.

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SERVICE AND MAINTENANCE

Service Parts Maintenance Procedures Period


Indoor Air Filter 1. Remove any dust adhering to the filter by using a vacuum cleaner At least every
or wash in lukewarm water (below 40°C) with a neutral cleaning 2 week.
detergent.
2. Rinse the filter well and dry before placing it back onto the unit. More frequently
3. Do not use gasoline, volatile substances or chemicals to clean the filter. if necessary.
Indoor Unit 1. Clean any dirt or dust on the grille or panel by wiping it with a soft At least every
cloth soaked in lukewarm water (below 40°C) and a neutral detergent 2 week.
solution.
2. Do not use gasoline, volatile substances or chemicals to clean the indoor More frequently
unit. if necessary.
Indoor Fan 1. Check for any abnormal noise. When necessary

! CAUTION
• Avoid direct contact of any coil treatment cleaners on plastic part. This may cause plastic part to deform
as a result of chemical reaction.

TROUBLESHOOTING

For any enquiries on spare parts, please contact your authorized dealer. If any malfunction of the air
conditioner unit is noted, immediately switch off the power supply to the unit. Check the following fault
conditions and causes for some simple troubleshooting tips.
Fault Causes / Action
1. The compressor does not start operate after 3 minutes - Protection against frequent starting. Wait for 3 to 4
from starting the air conditioner unit. minutes for the compressor to start operating.
2. The air conditioner unit does not operate. - Power failure, or the fuse need to be replaced.
- The power plug is disconnected.
- It is possible that your delay timer has been set
incorrectly.
3. The air flow is too low. - The air filter is dirty.
- The air suction and discharge are clogged.
- The regulated temperature is not high enough (applicable
for auto fan mode only).
4. Discharge air flow has bad odor. - Odors may be caused by cigarettes, smoke particles,
perfume etc. which might have adhered onto the coil.
5. Condensation on the front air grille of the indoor unit. - This is caused by air humidity after an extended long
period of operation.
- The set temperature is too low, increase the temperature
setting and operate the unit at high fan speed.
6. Water flowing out from the air conditioner unit. - Switch off unit and call local dealer/serviceman.

If the fault persists, please call your local dealer / serviceman.

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• In the event that there is any conflict in the interpretation of this manual and any translation of the same in any language,
the English version of this manual shall prevail.
• The manufacturer reserves the right to revise any of the specification and design contain herein at any time without prior
notification.

• En cas de désaccord sur l’interprétation de ce manuel ou une de ses traductions, la version anglaise fera autorité.
• Le fabriquant se réserve le droit de modifier à tout moment et sans préavis la conception et les caractéristiques techniques
des appareils présentés dans ce manuel.

• Im Falle einer widersprüchlichen Auslegung der vorliegenden Anleitung bzw. einer ihrer Übersetzungen gilt die Ausführung
in Englisch.
• Änderungen von Design und technischen Merkmalen der in dieser Anleitung beschriebenen Geräte bleiben dem Hersteller
jederzeit vorbehalten.

• Nel caso ci fossero conflitti nell’interpretazione di questo manuale o delle sue stesse traduzioni in altre lingue, la versione
in lingua inglese prevale.
• Il fabbricante mantiene il diritto di cambiare qualsiasi specificazione e disegno contenuti qui senza precedente notifica.

• En caso de conflicto en la interpretación de este manual, y en su traducción a cualquier idioma, prevalecerá la versión
inglesa.
• El fabricante se reserva el derecho a modificar cualquiera de las especificaciones y diseños contenidos en el presente
manual en cualquier momento y sin notificación previa.

• В случае противоречия перевода данного руководства с другими переводами одного и того же текста,
английский вариант рассматривается как приоритетный.
• Завод-изготовитель оставляет за собой право изменять характеристики и конструкцию в любое время
без предварительного уведомления.

• Bu kılavuzun anlaşılmasında bir çatışma olduğunda ve farklı dillerdeki tercümeler farklılık gösterdiğinde, bu kılavuzun
ıngilizce sürümü üstün tutulacaktır.
• Üretici burada bulunan herhangi teknik özellikleri ve tasarımları herhangi bir zamanda ve önceden haber vermeden
değiştirme hakkını saklı tutar.

Importer for Turkey:


Zandvoordestraat 300, B-8400 Oostende,
Belgium
Hürriyet Mah. E-5 Yan Yol Üzeri No:57/2
34876 Karztal − İstanbul Türkiye
P.O.Box 18674, Galleries 4, 11th Floor,
Downtown Jebel Ali, Dubai, UAE.

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