LUBRICATION SYSTEMS

112T15585-1
TABLE OF CONTENTS Sandvik DP1500i 120720

16. LUBRICATION SYSTEMS

* 550 748 18 CENTRAL GREASING ASSEMBLY............................................................................................................................... 1
** 550 030 32 FILLING DEVICE......................................................................................................................................................... 2
** 550 748 19 LUBRICATION DIAGRAM, SAFEMATIC AUTOMATIC LUBRICATION SYSTEM...................................................... 4
*** 550 748 35 PUMP UNIT.............................................................................................................................................................. 5
*** 551 515 46 HOSING, SAFEMATIC MULTILUBE........................................................................................................................ 8
* 550 766 97 GREASE LUBRICATION SYSTEM................................................................................................................................. 10
** 550 581 63 SPRAY GREASER UNIT............................................................................................................................................. 11
*** 550 030 31 GREASING BLOCK................................................................................................................................................. 12
** 550 779 73 VALVE ASSEMBLY, THREAD GREASING................................................................................................................. 13
* 550 580 97 GREASE UNIT, THREAD GREASER PNEUMATIC FILLING PUMP............................................................................ 16
** 550 311 68 GREASE UNIT............................................................................................................................................................. 18
*** 133 772 37 LINCOLN-PUMP, ADAPTERS................................................................................................................................. 19
*** 550 761 57 AIR SERVICE UNIT................................................................................................................................................. 20
*** 867 375 99 GREASE UNIT......................................................................................................................................................... 21
**** 550 766 46 PUMP UNIT.......................................................................................................................................................... 24
** 550 580 17 SUPPORTING BLOCK, THREAD GREASING............................................................................................................ 27

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 748 18 bA
1 (27) CENTRAL GREASING ASSEMBLY 120720

2
3
4

5
6
7

SEE PUMP UNIT FROM

LUBRICATION CIRCUIT 100 LUBRICATION CIRCUIT,
INCLUDING PUMP UNIT

DISTRIBUTORS LOCATION
55030763

Ref. Part no. Description EN Standard designation Qty

e
1 550 724 67 SUPPORTING BLOCK 1
2 801 776 09 LOCK NUT M20 - 8 2
3 800 548 79 HEXAGON HEAD BOLT M20x100 - 8.8 2
4 851 283 39 DOUBLE LOCK WASHER M20 4
5 442 535 70 HEXAGON HEAD SCREW M8X30 - 8.8 4
. . . . .
6 801 779 99 LOCK NUT M8 m8 4
7 550 160 42 DOUBLE LOCK WASHER M8 NORD-LOCK sp 8
10 550 030 32 FILLING DEVICE SECTION 16 PAGE 2 1
100 550 748 19 LUBRICATION DIAGRAM SECTION 16 PAGE 4 1

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 030 32 b
120720 FILLING DEVICE 2 (27)

Ref. Part no. Description EN Standard designation Qty

e
*1 550 200 05 REPAIR KIT FOR FILLING UNIT 1

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 748 19 dA
3 (27) LUBRICATION DIAGRAM / SAFEMATIC AUTOMATIC LUBRICATION SYSTEM 120720

18 19
47 46 45
22 24
31 30 29
27
26

31 30 28
25
40 16
2
17 21 23 32 23 21
11 10
10 1
11
11
18 15
108 10 16 109
41 16 4 41
10
15 16 3534 33
18 11 4
11 42
10 4
101
11 10
16 111
17 16 40 37

14 13 12 14 15 3 14 12

41
16
17 11 11
104
11
4
18 110 16
105
16 15 10 10 11 4 17
40

6 17
15 12 50 50
40 15 102

16 10
106
41 10 2 11 10 11 16
16 112

18

17
11
12 16 12
5
10

17 12 14 13 5 14 103 107 16 13 2 12 13 16 41
16
41

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 748 19 dA
120720 LUBRICATION DIAGRAM / SAFEMATIC AUTOMATIC LUBRICATION SYSTEM 4 (27)

Ref. Part no. Description EN Standard designation Qty

e
1 550 748 35 PUMP UNIT SECTION 16 PAGE 5 1
2 550 293 62 DISTRIBUTOR BPLD-08 3
3 550 293 63 DISTRIBUTOR BPLD-08/08 1
4 550 238 36 DISTRIBUTOR BPLD-04 3
5 550 238 37 DISTRIBUTOR BPLD-06 2
. . . . .
6 550 238 34 DISTRIBUTOR BPLD-02/02 1
10 550 305 83 LUBE UNIT DOSER B-1 11
10.1 550 300 28 PISTON MLP-4-1-24 1
11 550 238 28 LUBE UNIT DOSER B-2 20
11.1 550 300 28 PISTON MLP-4-1-24 1
. . . . .
12 550 238 30 LUBE UNIT DOSER B-3 16
12.1 550 300 28 PISTON MLP-4-1-24 1
13 550 240 33 LUBE UNIT DOSER B-4 9
13.1 550 300 28 PISTON MLP-4-1-24 1
14 550 238 33 LUBE UNIT DOSER B-5 5
. . . . .
14.1 550 300 28 PISTON MLP-4-1-24 1
15 550 243 65 PLUG R1/8 Hexagon socked plug with seal 8
16 550 957 46 STRAIGHT THREAD ADAPTER M14x1.5 -> JIC 9/16-18 14
17 550 243 67 PLUG Backing Plug STO 8 L 7
18 550 306 73 EXTENSION SLEEVE R1/8 L=25mm 6
. . . . .
21 550 281 87 FITTING 114
22 550 243 66 ADAPTER (HYDRAULIC) 6
23 550 281 88 BUSHING 114
24 550 243 96 BUSHING 6
25 550 293 51 ELBOW ADAPTER 21
. . . . .
26 550 293 47 STRAIGHT THREAD ADAPTER 33
28 550 293 52 ELBOW ADAPTER 4
29 550 293 48 STRAIGHT THREAD ADAPTER 2
30 550 293 54 TAPER BUSH 6
31 550 300 79 NUT 6
. . . . .
32 550 244 03 HOSE 3
37 550 284 18 PRE-WIRED PLUG CABLE ML-lead group 7-hub 1
40 817 180 79 SWIVEL NUT ELBOW 90 9/16-18 JIC 4
41 816 722 29 ADAPTER TEE JIC 9/16-18 6
42 816 711 99 STRAIGHT THREAD ELBOW 9/16/18 1
. . . . .
45 550 501 46 ELBOW ADAPTER M6x1 ZN 2
46 550 501 48 ADAPTER NUT 4mm grease hose's adapter nut M6x1 2
47 550 319 58 TAPER BUSH 2
50 550 003 22 HOSE GUIDE 2
90 800 456 09 HEXAGON HEAD SCREW M5X30 - 8.8 22
. . . . .
100 551 515 46 HOSING SECTION 16 PAGE 8 1

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 748 35 c
5 (27) PUMP UNIT 120720

9
13

12

5
10

1
8

6 11

4 3

Ref. Part no. Description EN Standard designation Qty

e
*1 550 300 15 PUMP ELEMENT 1
*2 550 300 11 ELECTRIC MOTOR 1
*3 550 300 16 VALVE SECTION 1
*4 550 300 17 COIL 1
*5 550 300 18 PRESSURE RELIEF VALVE 1
. . . . .
*6 550 300 19 THERMOSTAT 1
*8 550 300 21 PRESSURE SWITCH 1
*9 550 300 22 LEVEL SWITCH 1
*10 550 300 23 LIMIT SWITCH 1
*11 550 300 24 FILLING PIPE 1
. . . . .
*12 550 300 25 SAFETY VALVE 1
*13 550 300 27 MOUNTING PLATE 1
*14 550 966 83 HEATING RESISTOR 1

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 551 515 46 aA
7 (27) HOSING / SAFEMATIC MULTILUBE 120720

18 19
47 46 45
22 24
31 30 29
27
26

31 30 28
25
40 16
2
17 21 23 32 23 21
11 10
10 1
11
11
18 15
108 10 16 109
41 16 4 41
10
15 16 3534 33
18 11 4
11 42
10 4
101
11 10
16 111
17 16 40 37

14 13 12 14 15 3 14 12

41
16
17 11 11
104
11
4
18 110 16
105
16 15 10 10 11 4 17
40

6 17
15 12 50 50
40 15 102

16 10
106
41 10 2 11 10 11 16
16 112

18

17
11
12 16 12
5
10

17 12 14 13 5 14 103 107 16 13 2 12 13 16 41
16
41

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 551 515 46 aA
120720 HOSING / SAFEMATIC MULTILUBE 8 (27)

Ref. Part no. Description EN Standard designation Qty

e
101 592 006 23 HYDRAULIC HOSE ASSEMBLY 2SC06MS AA-1600-JIC 1
102 592 007 09 HYDRAULIC HOSE ASSEMBLY 2SC06MS AA-2800-JIC 1
103 592 006 51 HYDRAULIC HOSE ASSEMBLY 2SC06MS AA-3700-JIC 1
104 592 013 79 HYDRAULIC HOSE ASSEMBLY 2SC06MS AA-4900-JIC 1
105 592 006 41 HYDRAULIC HOSE ASSEMBLY 2SC06MS AA-2300-JIC 1
. . . . .
106 592 011 59 HYDRAULIC HOSE ASSEMBLY 2SC06MS AA-500-JIC 1
107 592 019 67 HYDRAULIC HOSE ASSEMBLY 2SC06MS AA-8000-JIC 1
108 592 011 59 HYDRAULIC HOSE ASSEMBLY 2SC06MS AA-500-JIC 1
109 592 004 63 HYDRAULIC HOSE ASSEMBLY 2SC06MS AA-3500-JIC 1
112 592 004 23 HYDRAULIC HOSE ASSEMBLY 2SC06MS AA-4600-JIC 1
. . . . .

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 766 97 f
9 (27) GREASE LUBRICATION SYSTEM 120720

10
2 11

18

20

13
14
17
15
4
18
16

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 766 97 f
120720 GREASE LUBRICATION SYSTEM 10 (27)

Ref. Part no. Description EN Standard designation Qty

e
1 550 581 63 SPRAY GREASER UNIT SECTION 16 PAGE 11 1
2 236 164 58 NOZZLE 1
3 236 180 68 COVER 1
4 550 779 73 VALVE ASSEMBLY SECTION 16 PAGE 13 1
10 866 730 19 HEXAGON HEAD BOLT M20X260 m8.8 2
. . . . .
11 851 283 39 DOUBLE LOCK WASHER M20 2
12 800 461 79 HEXAGON HEAD SCREW M10x35 m8.8 1
13 813 449 29 ADAPTER (HYDRAULIC) R1/4"XR1/8" 1
14 851 599 99 ELBOW ADAPTER R1/8 D=6 1
15 851 604 09 BUSHING 8,4/4 1
. . . . .
16 851 605 29 HOSE STUD 0.6 1
17 445 765 80 HEXAGON SOCKET HEAD SCREW M5X40 - 8.8 2
18 800 538 69 HEXAGON HEAD SCREW M16X45 2
20 816 701 89 STRAIGHT THREAD ADAPTER JIC 9/16-18 1
100 550 906 16 HOSING SECTION 4 PAGE 24 1
. . . . .
200 879 368 09 PRE-WIRED PLUG CABLE 24DC, 3.0m 1
300 550 030 32 FILLING DEVICE SECTION 16 PAGE 2 1

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 581 63
11 (27) SPRAY GREASER UNIT 120720

7 6 5 1

6
7

4
3

Ref. Part no. Description EN Standard designation Qty

e
1 550 581 12 GUARD SHANK GREASING 1
2 550 030 31 GREASING BLOCK SECTION 16 PAGE 12 1
3 206 161 98 ADAPTER R1/4''-9/16 UNF , L=68 1
4 801 802 69 BONDED SEAL U d13,7xD22xs1,5 SC 1
5 800 461 79 HEXAGON HEAD SCREW M10x35 m8.8 2
. . . . .
6 812 622 69 LOCK NUT M10 m8 2
7 851 282 09 DOUBLE LOCK WASHER M10 2

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 030 31 d
120720 GREASING BLOCK 12 (27)

6 1
8 10 9 7 8 2 3 4 5

Ref. Part no. Description EN Standard designation Qty

e
1 550 032 80 QUICK DISCONNECT FITTING 1
2 550 032 79 FILTER 1
3 550 032 81 GUARD 1
4 550 032 83 GUARD 1
5 550 032 82 QUICK DISCONNECT FITTING 1
. . . . .
6 550 032 76 FILTER ELEMENT 1
7 550 032 91 LUBE UNIT 2
8 550 033 21 VALVE 1
9 550 274 10 TANK 1
10 550 276 20 JOINED PIECES 1
. . . . .

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 779 73 A
13 (27) VALVE ASSEMBLY / THREAD GREASING 120720

13 14

11

10

Ref. Part no. Description EN Standard designation Qty

e
1 550 112 18 DIRECTIONAL VALVE SECTION 13 PAGE 6 1
10 816 903 99 STRAIGHT THREAD ADAPTER G 1/4" x JIC 3/4-16 1
11 816 701 89 STRAIGHT THREAD ADAPTER JIC 9/16-18 1
13 812 603 79 PLUG R 1/4 1
14 801 802 69 BONDED SEAL U d13,7xD22xs1,5 SC 1
. . . . .

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 580 97 dA
15 (27) GREASE UNIT / THREAD GREASER PNEUMATIC FILLING PUMP 120720

100 HOSING CARRIER

101 HOSING BOOM

ADJUST PUMP INLET

PRESSURE TO 3 BAR

14
15 USE PNEUMATIC HOSE TO THE
SERVICE UNIT WATER DRAIN
16

1
2

REMOVE PLUG 9 11
17
8

WATER SEPARATOR

12 MAX 20 Nm

6
FEED

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 580 97 dA
120720 GREASE UNIT / THREAD GREASER PNEUMATIC FILLING PUMP 16 (27)

Ref. Part no. Description EN Standard designation Qty

e
1 550 311 68 GREASE UNIT SECTION 16 PAGE 18 1
2 879 834 09 GREASE 1
3 550 580 17 SUPPORTING BLOCK SECTION 16 PAGE 27 1
6 816 701 89 STRAIGHT THREAD ADAPTER JIC 9/16-18 1
8 817 163 39 ADAPTER TEE 3/4-16 JIC 1
. . . . .
9 853 780 09 TUBE END REDUCER 9/16JIC, 3/4X 1
11 818 001 09 NUT JIC 3/4-16 1
12 550 316 16 FILLING ADAPTER 1
14 800 193 79 HEXAGON HEAD BOLT M10X50 m8.8 2
15 550 130 58 DOUBLE LOCK WASHER M10 4
. . . . .
16 411 241 00 NUT M6 m6 SFS2068 2
17 801 802 69 BONDED SEAL U d13,7xD22xs1,5 SC 1
100 550 946 45 HOSING SECTION 4 PAGE 54 1
101 550 946 53 HOSING SECTION 4 PAGE 12 1

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 311 68 dE
17 (27) GREASE UNIT 120720

2
6 1

15 10 7 11 10

12
4
17
5
9

16
11

100

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 311 68 dE
120720 GREASE UNIT 18 (27)

Ref. Part no. Description EN Standard designation Qty

e
1 133 772 37 LINCOLN-PUMP, ADAPTERS SECTION 16 PAGE 19 1
5 550 060 45 COVER Steel panel: diameter 235mm 1
7 850 778 99 PRESSURE GAUGE CONNECTOR 9/16-18 JIC 1
8 816 705 99 SWIVEL NUT MALE ADAPTER 1/4 in 1
10 816 701 89 STRAIGHT THREAD ADAPTER JIC 9/16-18 2
. . . . .
11 882 180 19 MALE CONNECTOR JIC 9/16-18 2
12 817 180 79 SWIVEL NUT ELBOW 90 9/16-18 JIC 1
15 801 802 69 BONDED SEAL U d13,7xD22xs1,5 SC 2
16 552 014 84 STRAIGHT THREAD ADAPTER Shortened connector 1/4"(9/16-18JIC) 1
17 552 015 12 SWIVEL NUT MALE ADAPTER Shortened connector 1/4"(9/16-18JIC) 1
. . . . .
100 867 375 99 GREASE UNIT SECTION 16 PAGE 21 1
*2 550 761 57 AIR SERVICE UNIT SECTION 16 PAGE 20 1
*4 867 377 49 CONTAINER Assembly 1
*6 867 379 09 SEAL KIT 1
*9 813 448 09 BALL VALVE PN25, 1/4 in 1
. . . . .

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 133 772 37 aA
19 (27) LINCOLN-PUMP, ADAPTERS 120720

Ref. Part no. Description EN Standard designation Qty

e
2 800 761 59 ADAPTER 1/4-18NPTFX 9/16-18 JIC 2
*1 867 376 19 GREASE UNIT 1

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 761 57
120720 AIR SERVICE UNIT 20 (27)

1 2

80 80
40 100 40 100

0 160 0 160
psi psi

Ref. Part no. Description EN Standard designation Qty

e
*1 550 521 68 WATER SEPARATOR 1/4 in Filter regulator, c.w. pressure gauge 1
*2 813 448 09 BALL VALVE PN25, 1/4 in 1

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 867 375 99 f
21 (27) GREASE UNIT 120720

5 6

2 3

Ref. Part no. Description EN Standard designation Qty

e
*2 867 377 49 CONTAINER Assembly 1
*3 550 761 57 AIR SERVICE UNIT SECTION 16 PAGE 20 1
*4 550 067 24 SWIVEL JOINT 1
*5 550 067 15 PISTOL 1
*6 550 766 46 PUMP UNIT SECTION 16 PAGE 24 1
. . . . .

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 766 46
23 (27) PUMP UNIT 120720

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 766 46
120720 PUMP UNIT 24 (27)

Ref. Part no. Description EN Standard designation Qty

e
1 550 767 01 AIR CYLINDER 1
2 550 767 03 PISTON SEAL Air piston Packing 1
3 550 767 04 COUPLER Trip Shoe 1
4 550 767 05 STEERING PULL ROD Trip rod 1
5 550 767 06 SEAL WASHER Packing washer 1
. . . . .
6 550 767 07 PLATE Toggle plate 1
7 550 767 09 PACKING Trip rod packing 1

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 766 46
25 (27) PUMP UNIT 120720

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 766 46
120720 PUMP UNIT 26 (27)

Ref. Part no. Description EN Standard designation Qty

e
1 550 767 01 AIR CYLINDER 1
2 550 767 03 PISTON SEAL Air piston Packing 1
3 550 767 04 COUPLER Trip Shoe 1
4 550 767 05 STEERING PULL ROD Trip rod 1
5 550 767 06 SEAL WASHER Packing washer 1
. . . . .
6 550 767 07 PLATE Toggle plate 1
7 550 767 09 PACKING Trip rod packing 1

Sandvik Mining and Construction Oy, Drills Tampere © 2012

 550 580 17
27 (27) SUPPORTING BLOCK / THREAD GREASING 120720

3 4 2 1

Ref. Part no. Description EN Standard designation Qty

e
1 550 580 16 SUPPORTING BLOCK ASSEMBLY 1
2 550 552 71 GAS SPRING D18 d8 Lmin149 s57 F500 1
3 851 281 89 DOUBLE LOCK WASHER M8 1
4 800 917 29 HEXAGON NUT M8 m8 1

Sandvik Mining and Construction Oy, Drills Tampere © 2012