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    Overburden Systems

    Uploaded by

    Gerardo Hernandez
    The document discusses different overburden drilling methods including tubex, dual rotary, percussive, and drill and drive methods. It provides details on the tubex system including components, features of the Tubex XL system, part numbering conventions, and an example project installing piles for an underground parking garage through difficult ground conditions.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Overburden Systems

    Uploaded by

    Gerardo Hernandez
    59 views39 pages
    The document discusses different overburden drilling methods including tubex, dual rotary, percussive, and drill and drive methods. It provides details on the tubex system including components, features of the Tubex XL system, part numbering conventions, and an example project installing piles for an underground parking garage through difficult ground conditions.

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    Overburden_Systems

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    The document discusses different overburden drilling methods including tubex, dual rotary, percussive, and drill and drive methods. It provides details on the tubex system including components, features of the Tubex XL system, part numbering conventions, and an example project installing piles for an underground parking garage through difficult ground conditions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    59 views39 pages

    Overburden Systems

    Uploaded by

    Gerardo Hernandez
    The document discusses different overburden drilling methods including tubex, dual rotary, percussive, and drill and drive methods. It provides details on the tubex system including components, features of the Tubex XL system, part numbering conventions, and an example project installing piles for an underground parking garage through difficult ground conditions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 39

    OVERBURDEN DRILLING

    SYSTEMS

    Sandvik Mining and Construction


    Tubex Overburden Drilling

    2 Sandvik Mining and Construction


    Drill and Drive Overburden Method

    + Simple, cheap
    + Standard equipment
    + OK in soft ground

    - Slow
    - Bit/casing damage
    - Large bit

    3 Sandvik Mining and Construction


    Dual Rotary Overburden Method

    + Casagrande, Barber, Klemm


    + Combines with TUBEX
    + Separate casing rotation

    _
    _ Large expensive rigs
    _ Limited depth - high torque
    _ Slow penetration
    Casing shoe wear

    4 Sandvik Mining and Construction


    Percussive Overburden Drilling

    „ Reliable
    − “Gets the job done”
    „ Fast penetration
    „ Deep holes
    „ Small standard rigs

    „ Requires more skill

    5 Sandvik Mining and Construction


    Tubex Overburden Drilling

    Hammer & Driver Sub

    Guide Device

    Reamer

    Pilot Bit

    Sandvik Mining and Construction


    Sandvik
    Pioneers in Overburden Drilling

    1968

    „ Sandvik OD – System
    „ Top Hammer Drilling with Ring Bit
    „ Blasting Under Water

    7 Sandvik Mining and Construction


    Sandvik
    Pioneers in Overburden Drilling

    1973

    „ Sandvik ODEX – System


    „ DTH drilling with eccentric reamer
    „ Water well drilling
    „ Drilling through alluvial
    deposits (gravel & boulders)

    8 Sandvik Mining and Construction


    Sandvik
    Pioneers in Overburden Drilling

    1989

    „ TUBEX & TUBEX XL – System


    „ Change of design and name
    „ Construction applications
    „ Foundations, anchoring, drainage, and tunneling

    9 Sandvik Mining and Construction


    Sandvik
    Pioneers in Overburden Drilling

    Obsolete Product

    1996

    „ CENTREX – System
    „ DTH drilling with ring bit
    „ Water well, construction, and horizontal drilling

    10 Sandvik Mining and Construction


    Overburden Drilling Products

    „ Inventors of the Eccentric Overburden System


    „ Largest Overburden Product Range - Top Hammer and DTH
    „ Most Experienced Technical Support
    „ Market Leaders

    11 Sandvik Mining and Construction


    Simultaneous Casing

    1. Drilling through loose


    overburden material

    2. Recover drilling tools

    3. Leave casing in the hole

    4. Re-enter casing with regular


    hammer and bit and continue in
    hard rock

    12 Sandvik Mining and Construction


    TUBEX
    can drill through anything . .

    AUGER DRILLING

    DTH DRILLING

    AUGER DRILLING — How many feet per day? What about boulders?
    DTH DRILLING — One foot / minute, 60 feet /hour !

    13 Sandvik Mining and Construction


    TUBEX

    +
    „ Cheap casing shoe
    „ Sturdy design
    „ Good wear resistance

    -
    „ Large diameter = high torque
    „ Uneven rotation
    „ Climbing in horizontal

    14 Sandvik Mining and Construction


    TUBEX
    System Components

    „ Discharge head
    „ Guide sleeve (Stabilizer)
    „ DTH hammer
    „ Casing
    „ Guide device
    „ Casing shoe
    x „ Road embankment bit
    x
    15 Sandvik Mining and Construction
    Tubex
    Eccentric Underreamer

    16 Sandvik Mining and Construction


    TUBEX XL
    Features

    Large diameter
    Even cutting Carbide wear pilot bit
    structure protection
    Larger cross DP carbides
    section

    Several shank options


    Same large
    Replaceable Ball race
    buttons in
    reamer retaining
    reamer &
    system
    pilot bit
    Internal driver

    17 Sandvik Mining and Construction


    TUBEX XL
    Features & Benefits

    Shank Options
    Mission, IR, Atlas Copco, Secoroc
    3” - 10” hammers
    ¾ Increased flexibility
    ¾ Several casing choices
    ¾ Not all sizes for all shanks

    18 Sandvik Mining and Construction


    TUBEX XL
    Features & Benefits

    Carbide wear Even cutting structure


    protection
    • Longer button life
    • Increased body life
    • No leading button failure

    19 Sandvik Mining and Construction


    TUBEX XL
    Features & Benefits

    Replaceable reamer Internal driver


    • Change according to wear • Longer driver life
    • Lowers overall drilling cost • Easy to open reamer
    • Easy to retract reamer

    20 Sandvik Mining and Construction


    TUBEX XL
    Features

    Ball race retaining system


    Large cross section
    • Secure assembly
    • Enhances thread strength
    • No lost equipment in hole

    21 Sandvik Mining and Construction


    Ball Race Locking System

    PIL OT PI N
    L OC K PI N

    PU SH ER PIN

    BA L L B E A R I N G

    22 Sandvik Mining and Construction


    TUBEX XL
    Features

    Large diameter pilot bit


    • Less reaming
    • More efficient drilling
    • Longer reamer life

    23 Sandvik Mining and Construction


    TUBEX XL
    Features

    DP carbides Same large buttons in reamer &


    • Renowned for toughness pilot Bit
    • Resistance to breakage • Greater strength

    • Resistance to “snakeskin” • Simplified grinding

    24 Sandvik Mining and Construction


    Tubex Part Numbers

    Tubex Pilot Bit


    81-140A-140A65

    81 = Pilot Bit
    Button Grade and Shape
    A65 = Spherical DP65
    090A = XL 90 system
    115A = XL115 system
    140A = XL140 system
    165A = XL165 system Pilot Bit Diameter
    190A = XL190 system 090 = 90mm
    240A = XL240 system 115 = 115mm
    280A = XL280 system 140 ………etc
    Sandvik Mining and Construction
    Tubex Part Numbers

    Guide Device
    80-5800-140D

    80 = Guide Device

    4800 = Mission40B Tubex System Size


    5800 = Mission50 90 = XL090 System
    6800 = Mission60 115 = XL115 System
    ………….etc
    140 ………etc

    Sandvik Mining and Construction


    Tubex Part Numbers

    Reamer
    82-140A-189W65

    82 = Reamer
    Button Grade and Shape
    A65 = Spherical DP65
    090A = XL 90 system
    115A = XL115 system
    140A = XL140 system
    165A = XL165 system Reaming Diameter in mm
    190A = XL190 system
    240A = XL240 system
    280A = XL280 system
    Sandvik Mining and Construction
    TUBEX Drilling
    Underground Parking Garage Turin, Italy

    Sandvik Mining and Construction


    TUBEX Drilling
    Underground Parking Garage Turin, Italy

    480 Piles
    10,000m Drilled
    Ground Condition:
    Gravel, Clay, Sand, Boulders,
    Water at depth as low as 17m

    Driller’s Needs:
    Hole Straightness
    Short Time Schedule
    15m to 25m Holes

    Sandvik Mining and Construction


    TUBEX Drilling
    Underground Parking Garage Turin, Italy

    Initial Method:
    5” Hammer & 149mm Bit
    Casing Pressed into Hole with Force
    Productivity 12 meters/day

    Final Method:
    Mission’s 4” Hammer & TUBEX 115
    Productivity 55 meters/day

    Sandvik Mining and Construction


    Competitor Systems

    Sandvik Mining and Construction


    Competitor Systems

    Sandvik Mining and Construction


    Competitor Systems

    Sandvik Mining and Construction


    Competitor Systems

    Sandvik Mining and Construction


    Competitor Systems

    Sandvik Mining and Construction


    Sandvik Mining and Construction
    Sandvik Mining and Construction
    Competitor Systems

    Sandvik Mining and Construction


    Competitor Systems

    Sandvik Mining and Construction

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