ML 7984
ML 7984
ML 7984
PRODUCT DATA
SPECIFICATIONS
Ambient Rating
Operating Temperature: 0°C to 55°C (32°F to 130°F)
95C-10753-02
ML7984 Valve Actuator
Accessories/Parts INSTALLATION
272630A: Auxiliary switch assembly (1-SPDT)
7/8 (22)
KNOCKOUT
4-1/64
1/4 – 20 NUT [2] (102)
2 (51) 1/4 – 28UNF
7-3/64
4 (179)
(102) 3-13/64 1-17/32
( 8 2) (39)
4-9/16
(116)
3-1/16
( 7 8) 51/64 3-3/32
(21) (78)
3/4 2-23/32 (69)
4-1/16 ( 1 9) NOMINAL YELLOW
(103) 2-3/32 17/64 STROKE 2-53/64 (72)
1-3/8 (35)
(53) (7) SILVER
25/32 MOUNTING
(20) DIA.
1-21/32 25/64
13/64 (42) (10)
(6) 2-13/64 (56) 3 / 1 6 ( 5 ) DIA.
3-7/32 (82) M32553
95C-10753—02 2
ML7984 Valve Actuator
link with the valve stem. Slide the yoke over the valve
bonnet (Fig 4)
2. Thread the ML7984 drive shaft onto the valve stem all
REMOVE
the way, until it is completely attached (with no thread- STEM BUTTON
sshowing), by turning the valve actuator in a clockwise VALVE
direction, as viewed from above (depending on the STEM
valve models, use a pin or wrench to keep valve stem
from turning). Note that the valve actuator is shipped
with drive shaft in the mid-position.
3. Care should be exercised when using the TOOLS on ASSEMBLY OF THE
the valve stem during tightening. (Fig 4) DO NOT dam- POSITION INDICATOR.
4 (102) FOR
ACTUATORS WITH
AUXILIARY
SWITCHES 3 (76)
NOTE: DO NOT DAMAGE ANY PART OF THE STEM
M32559
M32558 CAUTION
Equipment Damage Hazard.
Fig 2. Minimum mounting clearance.
Installer must be a trained service
technician.
For proper valve operation, valve stem must be
threaded into the actuator all the way (with no
threads showing) and locked in place with the
set screw provided.
3 95C-10753—02
ML7984 Valve Actuator
LINKAGE
DO NOT
ADJUST
SET SCREW
VALVE STEM
VALVE U-BOLT
2 YOKE
BONNET
1 THREAD ACTUATOR SHAFT TO VALVE STEM BY ROTATING IN A
CLOCKWISE DIRECTION.
Fig 4. Assembly of ML7984A to valve. Fig 6. Locking ML7984A drive shaft to valve stem.
M32561
95C-10753—02 4
ML7984 Valve Actuator
SIGNAL
SOURCE
(VDC) 3 2
ML7984
1
+ R
T6
W L1
24 VAC
L2
- T5
C
OR
3 ML7984 2
+ R
T6
T6 +
W
28 VDC
T5 -
- T5
C
3 ML7984 2
R
T6 ! CAUTION:
W IN MULTIPLE ACTUATORS CONNECTION, POWER SUPPLY TO ALL
ACTUATORS MUST BE CONNECTED IN A TRUE PARALLEL FASHION
TO REDUCE EXCESSIVE VOLTAGE DROP. DO NOT “DAISY CHAIN”
I.E. CONNECTED TO ONE ACTUATOR THEN BRANCHED TO ANOTHER.
T5
C
ALLOW 0.5 AMPS MAXIMUM FOR EACH DEVICE. ACTUATORS AND CONTROLLER CAN SHARE SAME TRANSFORMER PROVIDING THE
1
VA RATING OF THE TRANSFORMER IS NOT EXCEEDED AND PROPER PHASING IS OBSERVED.
2 “T5” AND “W” TERMINALS ARE FACTORY CONNECTED INTERNALLY. DEVICE IS COMPATIBLE WITH THE 3-WIRE CONTROL SYSTEM.
USE CONFIGURATION DIP SWITCHES TO SELECT DEVICE FUNCTIONS: DIRECT ACTING FUNCTION (ACTUATOR STEM MOVES UPWARDS)
3
WITH SIGNAL INCREASES) OR REVERSE ACTING FUNCTION (ACTUATOR STEM MOVES DOWNWARDS WITH SIGNAL INCREASES).
5 95C-10753—02
ML7984 Valve Actuator
SIGNAL
SOURCE
(mA) 3 ML7984 2
-
1
R
T6
W L1
24 VAC
L2
+ T5
C
OR
ML7984
3 2
(MASTER)
- R
T6
T6 +
28 VDC
W
T5 -
+ T5
C
ML7984
3 2
(SLAVE)
R ! CAUTION:
T6
IN MULTIPLE ACTUATORS CONNECTION, POWER SUPPLY TO ALL
W ACTUATORS MUST BE CONNECTED IN A TRUE PARALLEL FASHION
TO REDUCE EXCESSIVE VOLTAGE DROP. DO NOT “DAISY CHAIN”
I.E. CONNECTED TO ONE ACTUATOR THEN BRANCHED TO ANOTHER.
T5
C
ALLOW 0.5 AMPS MAXIMUM FOR EACH DEVICE. ACTUATORS AND CONTROLLER CAN SHARE SAME TRANSFORMER PROVIDING THE
1
VA RATING OF THE TRANSFORMER IS NOT EXCEEDED AND PROPER PHASING IS OBSERVED.
2 “T5” AND “W” TERMINALS ARE FACTORY CONNECTED INTERNALLY. DEVICE IS COMPATIBLE WITH THE 3-WIRE CONTROL SYSTEM.
USE CONFIGURATION DIP SWITCHES TO SELECT DEVICE FUNCTIONS: DIRECT ACTING FUNCTION (ACTUATOR STEM MOVES UPWARDS)
3
WITH SIGNAL INCREASES) OR REVERSE ACTING FUNCTION (ACTUATOR STEM MOVES DOWNWARDS WITH SIGNAL INCREASES).
95C-10753—02 6
ML7984 Valve Actuator
SIGNAL
SOURCE
(135 OHM) 2 ML7984 3
1
B B T6
L1
R R
24 VAC
L2
W W T5
OR
2 ML7984 3
B B T6
T6 +
28 VDC
R R T5 -
W W T5
2 ML7984 3
B B T6 ! CAUTION:
IN MULTIPLE ACTUATORS CONNECTION, POWER SUPPLY TO ALL
R R ACTUATORS MUST BE CONNECTED IN A TRUE PARALLEL FASHION
TO REDUCE EXCESSIVE VOLTAGE DROP. DO NOT “DAISY CHAIN”
I.E. CONNECTED TO ONE ACTUATOR THEN BRANCHED TO ANOTHER.
W W T5
2 DO NOT MIX M984/6 OR MODUTROL MOTORS WITH THE ML7984 IN THE SAME CIRCUITRY.
3 USE CONFIGURATION DIP SWITCHES TO SELECT DEVICE FUNCTIONS: DIRECT ACTING FUNCTION (ACTUATOR STEM MOVES UPWARDS)
WITH SIGNAL INCREASES) OR REVERSE ACTING FUNCTION (ACTUATOR STEM MOVES DOWNWARDS WITH SIGNAL INCREASES).
*SERIES 90 (MECH/ELETRONIC) OPERATION CAN BE REVERSED WITHOUT CHANGING WIRING BY USING DIP SWITCH #3 (OPPOSITE AS
SHOWN).
NOTES:
TURN POWER OFF BEFORE SETTING THE DIP SWITCHES.
FOR COMMON TRANSFORMER + COMMON CONTROLLER APPLICATION, PLEASE CONSULT THE FACTORY. M21312
Fig 9A. Wiring for multiple Series 90 (135 Ohm Slide Wire) signal inputs ML7984 actuators.
7 95C-10753—02
ML7984 Valve Actuator
SIGNAL
SOURCE
T6 +
2 ML7984 3
(135 OHM) 28 VDC
B B T6
T5 - 1
OR
L1
R R
24 VAC
L2
4 W W T5
2 ML7984 3
1
B T6
L1
R
24 VAC
L2
W T5
2 ML7984 3
1
B T6
L1
R
24 VAC
L2
W T5
2 DO NOT MIX M984/6 OR MODUTROL MOTORS WITH THE ML7984 IN THE SAME CIRCUITRY.
3 USE CONFIGURATION DIP SWITCHES TO SELECT DEVICE FUNCTIONS: DIRECT ACTING FUNCTION (ACTUATOR STEM MOVES UPWARDS)
WITH SIGNAL INCREASES) OR REVERSE ACTING FUNCTION (ACTUATOR STEM MOVES DOWNWARDS WITH SIGNAL INCREASES).
*SERIES 90 (MECH/ELETRONIC) OPERATION CAN BE REVERSED WITHOUT CHANGING WIRING BY USING DIP SWITCH #3 (OPPOSITE AS
SHOWN).
NOTES:
TURN POWER OFF BEFORE SETTING THE DIP SWITCHES.
FOR COMMON TRANSFORMER + COMMON CONTROLLER APPLICATION, PLEASE CONSULT THE FACTORY. M21313
Fig 9B. Wiring for Single Series 90 (135 Ohm Slide Wire) signal input ML7984 actuators.
95C-10753—02 8
ML7984 Valve Actuator
2 ML7984 3
ELETRONIC
4
SERIES 90
1
(W973, T775, H775, W7100) B T6
L1
W R
24 VAC
L2
R W T5
NOTE: OR
POLARITY SENSITIVE, 2 ML7984 3
CHECK CONNECTIONS
W TO R, R TO W
B T6
T6 +
28 VDC
W R T5 -
R W T5
2 ML7984 3
B T6 ! CAUTION:
IN MULTIPLE ACTUATORS CONNECTION, POWER SUPPLY TO ALL
W R ACTUATORS MUST BE CONNECTED IN A TRUE PARALLEL FASHION
TO REDUCE EXCESSIVE VOLTAGE DROP. DO NOT “DAISY CHAIN”
I.E. CONNECTED TO ONE ACTUATOR THEN BRANCHED TO ANOTHER.
R W T5
2 DO NOT MIX M984/6 OR MODUTROL MOTORS WITH THE ML7984 IN THE SAME CIRCUITRY.
USE CONFIGURATION DIP SWITCHES TO SELECT DEVICE FUNCTIONS: DIRECT ACTING FUNCTION (ACTUATOR STEM MOVES UPWARDS)
3
WITH SIGNAL INCREASES) OR REVERSE ACTING FUNCTION (ACTUATOR STEM MOVES DOWNWARDS WITH SIGNAL INCREASES).
*SERIES 90 (MECH/ELETRONIC) OPERATION CAN BE REVERSED WITHOUT CHANGING WIRING BY USING DIP SWITCH #3 (OPPOSITE AS
SHOWN).
NOTES :
TURN POWER OFF BEFORE SETTING THE DIP SWITCHES.
FOR COMMON TRANSFORMER + COMMON CONTROLLER APPLICATION, PLEASE CONSULT THE FACTORY. M21314
Fig 10A. Wiring for multiple Series 90 (Electronic Super Mod) signal inputs ML7984 actuators.
9 95C-10753—02
ML7984 Valve Actuator
2 ML7984 3
T6 +
ELETRONIC 28 VDC
4
SERIES 90
(W973, T775, H775, W7100) B T6
T5 - 1
OR
L1
W R
24 VAC
L2
R W T5
2 ML7984 3
1
B T6
L1
R
24 VAC
L2
W T5
2 ML7984 3
1
B T6
L1
R
24 VAC
L2
W T5
2 DO NOT MIX M984/6 OR MODUTROL MOTORS WITH THE ML7984 IN THE SAME CIRCUITRY.
3 USE CONFIGURATION DIP SWITCHES TO SELECT DEVICE FUNCTIONS: DIRECT ACTING FUNCTION (ACTUATOR STEM MOVES UPWARDS)
WITH SIGNAL INCREASES) OR REVERSE ACTING FUNCTION (ACTUATOR STEM MOVES DOWNWARDS WITH SIGNAL INCREASES).
*SERIES 90 (MECH/ELETRONIC) OPERATION CAN BE REVERSED WITHOUT CHANGING WIRING BY USING DIP SWITCH #3 (OPPOSITE AS
SHOWN).
NOTES:
TURN POWER OFF BEFORE SETTING THE DIP SWITCHES.
FOR COMMON TRANSFORMER + COMMON CONTROLLER APPLICATION, PLEASE CONSULT THE FACTORY. M21315
Fig 10B. Wiring for single Series 90 (Electronic Super Mod) signal input ML7984 actuators.
95C-10753—02 10
ML7984 Valve Actuator
L1 L2 L1 L2 L1 L2
T5 T5 T5
T6 T6 T6
R1=12 KΩ
C C
+ C
B B
B
R2=3 KΩ
- W W W
R R R
1
1
Fig 12. Wiring for replacing the SLAVE motor in 4-20 mA multiple-actuator application ( use Resistor Kit part # 272822 ).
L1 L2 L1 L2 L1 L2
T5 T5 T5
T6 T6 T6
C C
C
R=133 KΩ
B B
B
- W W W
(FACTORY INSTALLED – 54.9Ω
+ R R R
1
Fig 12. Wiring for replacing the SLAVE motor in 4-20 mA multiple-actuator application (use Resistor Kit part # 272822 ).
11 95C-10753—02
ML7984 Valve Actuator
OPERATION CHECKOUT
1. Make sure the valve stem is completely screwed into
the actuator drive shaft with no threads showing.
WARNING 2. Make sure the valve stem is locked in place with the set
Electrical Shock Hazard. screw.
Can cause severe injury, death or property 3. Make sure the Configuration DIP switches are set
damage. correctly.
Disconnect power supply before beginning 4. With 24Vac or 28Vdc power source connected to T5
wiring or making wiring connections to prevent & T6, actuator operation can be verified by connecting
electrical shock or equipment damage. appropriate control signal (Series 70/90 ) from control-
Make certain that the voltage and frequency of ler to the signal input terminals (Fig 7-10). For direct
the power supply correspond to the rating of the acting: A modulating action can be obtained simply by
device. increasing the control signal. The actuator will travel
from a fully closed position (Stem down) to a fully open
position ( Stem up ). On signal failure (disconnected
/ no signal), actuator defaults to closed position. For
CAUTION reverse acting: Decreasing controller signal will drive
Equipment Damage Hazard. actuator from fully closed (Stem down) to a fully open
Installer must be a trained service position (Stem up). On signal failure (disconnect/no
technician. signal), actuator defaults to open position.
Do not electrically operate the ML7984 before 5. Operate the system (valve, actuator and controller) for
assembly to the valve because damage not ap- several cycles to ensure proper installation.
parent to the installer may occur. 6. When checkout is completed, return the controller to
Do not connect 24 Vac between any signal input the desired setting.
terminals. Device failure will result.
NOTE: Device will ignore any input changes until it has
completed its repositioning relative to the initial sig-
nal input.
The recommended valve actuator power source is a class
2, 24V transformer or 28Vdc across terminals T5 &T6 (See
Fig7-10). The internal circuitry provides dc power for the elec-
tronic sensing and drive motor circuits. The sensing circuits
respond to the signal across the input terminals based on the GENERAL NOTES
configuration DIP switches setting. When correctly connected
1. For correct valve operation, the ML7984 must be field
to the actuator, control signal between signal input terminals
conFigd with the DIP switches which are located beside
is compared to similar voltage across the actuator feedback
the terminal block, see wiring diagrams for details. Turn
potentiometer. When these voltages are equal, the drive mo-
power off before setting the DIP switches .
tor and drive shaft are stationary. As long as the value of con-
2. There is a short delay in actuator response upon every
trolled medium remains at the controller setpoint, the circuit is
signal change. It is to screen any unwanted incoming
in balance, and the actuator does not run. When the value of
signals.
the controlled medium changes, the controller output voltage
3. For proper operation, voltage on the T5 & T6 must not
is changed causing reference voltages in the circuit to be out
be less than 22Vac or 24Vdc during running or force
of balance. As the actuator moves in the direction to correct
generating stages.
the medium change, the feedback potentiometer also moves
to rebalance the circuit, and stop the actuator. At the end of
the valve stroke, the actuator continues to drive and gradually
develops the necessary force for positive valve close-off. The
actuator motor stops automatically when the motor current
reaches the predetermined current & force level.