Fibers 09 00002
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Article
The Mechanical Properties of PVC Nanofiber Mats Obtained
by Electrospinning
Quoc Pham Le 1 , Mayya V. Uspenskaya 1 , Roman O. Olekhnovich 1, * and Mikhail A. Baranov 2
1 Institute BioEngineering, ITMO University, Kronverkskiy Prospekt, 49A, 197101 St. Petersburg, Russia;
quocphampro@gmail.com (Q.P.L.); mv_uspenskaya@mail.ru (M.V.U.)
2 Center of Information Optical Technology, ITMO University, Kronverkskiy Prospekt, 49A,
197101 St. Petersburg, Russia; mbaranov@mail.ru
* Correspondence: r.o.olekhnovich@mail.ru
Abstract: This paper investigates the mechanical properties of oriented polyvinyl chloride (PVC)
nanofiber mats, which, were obtained by electrospinning a PVC solution. PVC was dissolved in a
solvent mixture of tetrahydrofuran/dimethylformamide. Electrospinning parameters used in our
work were, voltage 20 kV; flow rate 0.5 mL/h; the distance between the syringe tip and collector was
15 cm. The rotating speed of the drum collector was varied from 500 to 2500 rpm with a range of
500 rpm. Nanofiber mats were characterized by scanning electron microscope, thermogravimetric
analysis, differential scanning calorimetry methods. The mechanical properties of PVC nanofiber mats,
such as tensile strength, Young’s modulus, thermal degradation, and glass transition temperature were
also analyzed. It was shown that, by increasing the collector’s rotation speed from 0 (flat plate collector)
to 2500 rpm (drum collector), the average diameter of PVC nanofibers decreased from 313 ± 52 to
229 ± 47 nm. At the same time, it was observed that the mechanical properties of the resulting
nanofiber mats were improved: tensile strength increased from 2.2 ± 0.2 MPa to 9.1 ± 0.3 MPa,
Young’s modulus from 53 ± 14 to 308 ± 19 MPa. Thermogravimetric analysis measurements showed
that there was no difference in the process of thermal degradation of nanofiber mats and PVC powders.
On the other hand, the glass transition temperature of nanofiber mats and powders did show different
values, such values were 77.5 ◦ C and 83.2 ◦ C, respectively.
Citation: Pham Le, Q.; Uspenskaya,
M.V.; Olekhnovich, R.O.; Baranov,
Keywords: nanofiber; electrospinning; PVC; mechanical properties; the orientation of nanofibers;
M.A. The Mechanical Properties of
nonwoven mats
PVC Nanofiber Mats Obtained by
Electrospinning. Fibers 2021, 9, 2.
https://doi.org/10.3390/fib9010002
1. Introduction
Received: 17 November 2020
Accepted: 23 December 2020 In order to consider polymer fibers as nanofibers, their diameter size must be in a
Published: 5 January 2021 range from a few nanometers to over 1000 nm [1]. Therefore, nanofibers present a large
surface area to volume ratio, high porosity, high aspect ratio, small pore size, low density,
Publisher’s Note: MDPI stays neu- and mass transfer properties [2,3]. Many methods currently exist to produce polymer
tral with regard to jurisdictional clai- nanofibers such as drawing, phase separation, template synthesis, freeze-drying synthesis,
ms in published maps and institutio- self-assembly, interfacial polymerization of nanofibers, and electrospinning. Nowadays,
nal affiliations. electrospinning is known to be one of the most efficient methods to fabricate nanofibers on
an industrial scale [4]. Due to the many advantages that electrospun nanofibers present,
they have been found to have many uses in different fields such as air filtration [5–8],
Copyright: © 2021 by the authors. Li-
antibacterial [9], oil/water separation [10,11], tissue engineering scaffolding [12,13], drug
censee MDPI, Basel, Switzerland.
delivery [14–16], reinforced polymer composites [17], sensors [18,19], and others.
This article is an open access article
Although, nanofiber mats have many advantages over previously known fibers,
distributed under the terms and con- nanofiber mats exhibit low mechanical properties, thereby limiting their applicability [20].
ditions of the Creative Commons At- Many studies indicate that it is necessary to enhance the mechanical properties of nanofiber
tribution (CC BY) license (https:// mats for their applications, due to their low mechanical properties such as tissue engi-
creativecommons.org/licenses/by/ neering [21] and filter media [22,23]. The low mechanical strength of the nanofiber mats
4.0/). can be explained for the following reasons: high porosity, randomly arranged nanofibers
and weak interaction between the nanofibers cross-points [23]. To solve the problem of
the mechanical strength of the nanofiber mats, many methods have been used such as the
synthesis of nanofiber mats from polymer blends [22], thermal treatments, solvent-vapor
methods to strengthen the junction between the nanofiber by cross-linking the nanofiber
together [24,25], and the fabrication a highly oriented nanofiber mat [26]. From the meth-
ods described above, the fabrication of a nanofiber mat with high nanofiber orientation,
showed to be an effective and simple method to increase mechanical strength. Therefore, to
improve the mechanical strength of the nanofiber mats, it is necessary to have a high level
of alignment nanofibers [27]. To obtain highly aligned nanofiber mats by electrospinning,
different receivers such as auxiliary electrodes [28], disc collectors [29], rotating drum
collectors [30] can be used. The use of a rotating drum collector allows the fabrication of
nanofiber mats with a large area.
Polyvinyl chloride (PVC) is one of the most common materials, used in different fields
due to its high applicability. However, PVC nanofibers are only found in a few areas.
For example, PVC/polystyrene (PS) nanofibers were used for oil spill cleanup [31]. Alarifi
et al. [32] have reported that nanofibers made from PVC mixed with polyvinylpyrrolidone
(PVP), were used for water treatment. In addition, PVC nanofiber mats were used as a
corrosion inhibitor for metals in NaCl [33]. Nevertheless, the common disadvantage of the
resulting materials is their low mechanical properties. In order to increase the mechanical
strength of nanofiber mats and expand their scope, it is necessary to increase the degree of
orientation of the nanofibers in the mat [26,34,35]. PVC is the cheapest polymer that can be
found on the market; it has many advantages, such as, high resistance to acids, alkalis, and
corrosion. PVC nanofibers have the potential to be used for water filtration, air filtration,
and anti-corrosion materials. However, research on strengthening PVC nanofibers, using a
rotating drum collector, is lacking in the literature.
In this study, we produce nanofibers by using a rotating drum collector, varying its
speed from 0 to 2500 rpm within an increasing range of 500 rpm. Analysis and evaluation
of fibers orientation were done by a 2-D (two-dimensional) Fast Fourier transformation
method using Photoshop and image software. The effect that different rotation speeds,
of the rotating drum collector, have on nanofibers morphology, tensile strength, Young’s
modulus, differential scanning calorimetry, and thermogravimetric properties was studied
and analyzed. Additionally, the influence that different orientations and diameters of the
nanofiber affected the mechanical properties of the nanofiber mats was evaluated.
varied from 500 to 2500 rpm with a range of 500 rpm. For mechanical properties analysis,
samples were collected after 10hrs of electrospinning work. For morphology and scanning
electron microscope (SEM) analysis, samples were obtained after 15 min of electrospinning
work. Non-oriented fibers mats were obtained from a flat plate collector, oriented fibers
mats were obtained from the drum collector. Before any studies or characterizations were
done, all samples were kept at a temperature of 25 ◦ C and relative humidity less than 75%
for a period of 48 h.
2.3. Methods
The SEM images were obtained using a Supra 40 SEM-FEG (Zeiss, Germany). Diame-
ters of the electrospun PVC fibers were measured with an image analyzer (ImageJ, National
Institutes of Health, Bethesda, MD, USA). The average diameter of the nanofibers and the
standard deviation were calculated based on measuring the diameter of 200 nanofibers
selected randomly on three SEM images.
2-D Fast Fourier Transformation (FFT) was used for analysis of fiber orientation. In this
method, the pixel intensity in an optical data image will be converted into a mathematically
defined frequency domain [36]. Grayscale 8-bit images were cropped to 1000 × 1000 pixels
for analysis. The used image-processing software ImageJ can apply the FFT rapidly to the
photograph. Before performing an analysis of the orientation of the nanofiber mats, the
contrast of the SEM images was increased with the tool “Curve” in Photoshop software.
SEM images present a dark background, which can represent an obstacle when performing
FFT analysis of nanofibers, mainly because some of the fibers are lost in the darkened
areas. A color inversion was performed on the image, in which it is possible to see that the
nanofibers are now black, and the background of the image is white. Convention is to place
the 0◦ position at 12:00 o’clock on the unit circle and continue in a counterclockwise fashion
with 90◦ at 9:00 o’clock, 180◦ at 6:00 o’clock, and 270◦ at 3:00 o’clock. The information
obtained from the FFT photograph can be quantified by measuring the radial sum intensity
for 360 radii around the center of the FFT photograph using the tool “Oval Profile” of
“ImageJ” software. After processing, the graph will describe the orientation of the fibers. The
resulting graph will have 4 peaks that occur every 90◦ ; the 2 higher peaks will correspond to
the angles 0◦ and 180◦ . A photograph with no alignment will show a constant pixel intensity
absent of peaks, indicating no specific directionality. The FFT data were normalized to a
baseline value of 0 and plots in arbitrary units from 0 to 0.1. To determine the orientation of
the fibers, we followed the steps outlined above, repeating the process three times.
The tensile properties were measured by using an Instron 5943 tensile testing machine
(Instron, USA). All samples were tested in accordance with the ISO 527-3 standard [37] at
room temperature and a speed test of 50 mm/min. The sample sizes were 100 × 10 mm
(length × wide). Measurements were performed at least five times, in order to determine
tensile properties. The thickness of the test samples was measured by using a digital
micrometer. Sample thickness is the mean value of the thickness measured at three different
positions. In order to determine the tensile strength, the samples were divided in two
groups. The first group was cut parallel to the direction of the nanofibers. The second group
Fibers 2021, 9, 2 4 of 12
was cut in a perpendicular direction to the direction of the nanofiber. Figure 2 shows the
assembled apparatus for the electrospinning experiments, as well, a sample prepared for
mechanical testing is shown.
Figure 3. SEM image of polyvinyl chloride (PVC) nanofibers: (a)—before processing; (b)—after processing.
Fibers 2021, 9, 2 5 of 12
Figure 4. Diameter distribution of PVC nanofibers with different drum rotation speeds: (a)—0 rpm (flat plate collector);
(b)—500 rpm; (c)—1000 rpm; (d)—1500 rpm; (e)—2000 rpm; (f)—2500 rpm.
Fibers 2021, 9, 2 6 of 12
Table 1. The dependence of the mean nanofiber diameter on the rotation speed of the collector.
Rotation Speed, rpm 0 (Flat Plate Collector) 500 1000 1500 2000 2500
Mean nanofiber diameter, nm 313 302 280 272 256 229
Standard deviation (σ), nm 52 46 43 47 39 47
Figure 5 shows the results of the alignment analysis of nanofiber with different speeds
of the rotating drum collector. The analysis results show that, when increasing the drum’s
rotation speed from 0 to 500, 1000, 1500, 2000 and 2500, the FFT Alignment (normalized)
value increases from 0.031 to 0.035, 0.066, 0.073, 0.095 and 0.1, respectively. When using a flat
plate collector, the nanofibers lie randomly. An increase in FFT Alignment values indicates
the formation of orientated nanofibers in the mats. When the rotation speed is greater than
1000 rpm the value of FFT alignment peaks is greater than 0.065, this demonstrates the
potential to obtain aligned nanofibers, by increasing the drum collector’s rotation speed.
Therefore, an increase in the drum collector’s rotation speed leads to the stabilization
of the drawing process and a decrease in the number of droplets formed. SEM images
revealed that, by increasing the rotation speed, the orientation of the obtained fibers also
increases [38].
Figure 5. Alignment analysis and directional analysis: 1—0 rpm (flat plate collector); 2—500 rpm; 3—1000 rpm; 4—1500 rpm;
5—2000 rpm; 6—2500 rpm.
The stress–strain diagrams of PVC nanofiber mats obtained from different rotational
speeds are shown in Figure 6 and Table 2. From the stress–strain diagrams of PVC nanofiber
mats, it is easy to notice that nanofiber mats obtained at a high rotation speed have more
durability. In this work it was demonstrated that an increase in the drum collector’s
rotation speed leads to an increase in the mechanical strength of the nanofiber mats. Tensile
strength increases from 2.2 ± 0.2 MPa to 9.1 ± 0.3 MPa and the Young’s modulus from
53 ± 14 MPa to 308 ± 19 MPa, respectively, with an increase in rotation speed from 0 to
2500 rpm. The change in elongation at break of the film is not very noticeable, with respect
to the change in the drum collector’s rotation speed, exhibiting an amount of about 30%.
Due to nanofiber entanglement in the mat, the value of the elongation at break is very
small, which makes it almost unchangeable. Carrizales et al. [39] have reported that PVC
nanofiber has a tensile strength of 2.2 ± 0.2 MPa and a modulus 12.3 ± 2.6 MPa. These
results are similar to the result we obtained from the sample at 0 rpm. The improvement of
Fibers 2021, 9, 2 7 of 12
the nanofibers mats’ mechanical properties can be explained by several reasons, which are
going to be described below.
Figure 6. PVC nanofibers stress–strain diagrams, with rotation speeds of the collector at 1000 rpm.
Table 2. Mechanical properties of PVC nanofiber mats with parallel orientated nanofiber.
Firstly, the anisotropy mechanical is a major factor that affects the mechanical proper-
ties of the nanofiber mats. When the nanofibers are randomly distributed, the strength of
the mat is lower than that of oriented nanofibers. Moreover, when the drum collector’s ro-
tation speed is greater than 1000 rpm, the obtained nanofibers exhibited a better alignment
orientation [40,41]. The orientation of the nanofibers increases the strength of the nanofiber
mats. Specifically, we can observe this improvement by comparing the mats obtained at
500 rpm, with tensile strength and Young’s modulus of 3.0 ± 0.3 MPa and 64 ± 13 MPa,
respectively, with the mat obtained at 1000 rpm which has a tensile strength and Young’s
modulus was 5.7 ± 0.3 MPa and 147 ± 28 MPa, respectively.
Secondly, several studies reported that a decrease in fiber diameter of approximately
700 nm leads to a change in tensile modulus and strength modulus. This change becomes
even more pronounced when the diameter of the nanofiber is below 700 nm. Nanofiber-
based studies have shown that as the fiber diameter decreases to a critical value, the
mechanical properties increase exponentially. When the diameter of the nanofiber is en-
tangled between molecules, the structure of nanofiber will present fewer defects and a
more uniform structure, leading to higher durability [42–44]. Therefore, the increase in the
durability of nanofiber mats can be explained by the decrease in nanofiber diameter, which
goes from 313 ± 52 nm to 219 ± 47 nm.
Thirdly, the tensile stress of the nanofiber mats depends on many factors, such as the
chemical structure of the polymer, the molecular orientation, and the extension chain of
the polymer. PVC is an amorphous polymer. The random or orderly arrangement of the
amorphous phase determines the physical and mechanical properties of the nanofibers [45].
In the process of electrospinning under the action of electromagnetic forces, the polymer
molecules are pulled out creating an orientation in the polymer molecule. The use of a
Fibers 2021, 9, 2 8 of 12
rotating drum collector with a higher rotation speed results in a more directed pull of the
mechanical force on the polymer molecule. This increases the strength of nanofiber mats.
In summary, the increase in tensile strength and tensile modulus is due to the align-
ment of nanofibers in the mats, the decrease in fiber diameter, and molecular orientation in
the amorphous phase of polymer.
Table 3 shows the mechanical properties of nanofiber mats with perpendicularly ori-
ented nanofibers. Comparing with the properties of nanofibers with a parallel orientation,
it is easy to observe that there is not a considerable difference when the rotating speed of
the drum is 500 and when using the plate static collector. While using a static collector, the
nanofibers are randomly distributed, so there is not a visible effect on the strength of the
nanofiber mat. As the rotational speed of the drum increased from 1000 to 2500, it was
possible to observe a marked difference in the strength between the parallel and perpendic-
ular orientated nanofibers. This proves that the orientations of the nanofiber has a direct
effect on the durability of nanofiber mats; hence, when the orientation of fibers increases,
the strength of nanofiber mats increases as well. In addition, it is possible to notice that the
elongation at break increased for those samples with perpendicular orientated nanofibers
Table 3. Mechanical properties of PVC nanofiber mats with perpendicular orientation nanofibers.
Figure 7 shows the plots of tensile strength and Young’s modulus, versus the FFT
alignment value. The graphs show that with an increase in the FFT alignment value of the
nanofiber in the mat, the mechanical properties of the mats increased for those mats with
a parallel oriented nanofiber. This effect can be explained as a result of an increase in the
degree of the orientation of nanofibers and PVC molecules inside the fiber. However, for
samples with a perpendicular fiber arrangement, tensile strength and Young’s modulus
did not present a considerable change. Therefore, the change in fiber orientation is the
main cause that leads to the change in the tensile strength and Young’s modulus of the
nanofiber mats.
Figure 7. The dependence of mechanical properties on Fast Fourier Transformation (FFT) alignment value: (a)—nanofibers
oriented in a parallel direction; (b)—nanofibers oriented in a perpendicular direction.
Fibers 2021, 9, 2 9 of 12
The results of the TGA analysis showed that the TGA curve for the initial PVC granules
and the nanofiber mats is the same and has two stages of thermal degradation (Figure 8).
The first stage of thermal degradation starts at 233 ◦ C and the second stage starts at 320 ◦ C.
The thermal degradation of PVC nanofibers proceeds in the same way as, for PVC powder.
The results showed that PVC powder and PVC nanofiber presented three degradation steps,
in which PVC nanofibers lost less volume at each step [39]. The thermal degradation values
for PVC nanofiber mats samples obtained from different rotation speeds were the same.
Figure 8. Thermograms for PVC: 1—0 rpm; 2—500 rpm; 3—1000 rpm; 4—1500 rpm; 5—2000 rpm;
6—2500 rpm; 7—PVC powder.
Figure 9 shows the result of the DSC analysis. For PVC powder the glass transition
temperature (Tg ) is 83.2 ◦ C, and that for the PVC nanofiber mats is 77.5 ◦ C. PVC nanofiber
mats have a lower glass transition temperature than PVC powders. A decrease in the glass
transition temperature may be associated with a decrease in the size of the diameter of the
fibers with respect to the dimensions of the volumetric PVC [46]. Table 4 shows that the
glass transition temperatures of PVC nanofibers obtained by electrospinning at different
rotational speeds of the drum collector are the same.
Figure 9. Differential scanning calorimetry (DSC) thermogram of PVC: 1—0 rpm; 2—500 rpm;
3—1000 rpm; 4—1500 rpm; 5—2000 rpm; 6—2500 rpm; 7—PVC powder.
Fibers 2021, 9, 2 10 of 12
Table 4. Glass transition temperature (Tg) of PVC nanofibers and PVC powder.
4. Conclusions
Fiber morphology, which includes the orientation of the nanofiber mat and individual
characteristics of the nanofiber, are the main factors that affect the mechanical properties
of the nanofiber mats. Therefore, to improve the mechanical properties of the nanofiber
mats, it is necessary to improve the morphology and change the individual characteristics
of the nanofiber in the mats. In this study, we were able to change the morphology of the
nanofibers, by using a rotating drum collector. Oriented PVC nanofibers were obtained
by electrospinning at a rotational speed of the drum collector from 0 to 2500 rpm. Based
on SEM images, the diameter of the nanofibers varied from 313 ± 52 to 229 ± 47 nm, in
relation to the increase in the collector’s rotation speed, from 0 to 2500 rpm. Additionally,
the tensile strength increased from 2.2 ± 0.2 MPa to 9.1 ± 0.3 MPa, the Young’s modulus
from 53 ± 14 to 308 ± 19 MPa. Moreover, we found that the change in fiber orientation is
the main cause that leads to the change in the mechanical properties of the nanofiber mats.
Furthermore, it was shown that an increase in the rotation speed of the collector leads to
an increase in the degree of orientation of PVC nanofibers and an increase in mechanical
properties. DSC measurements showed that the glass transition temperature of nanofibers
is lower than that of powders PVC.
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