Service Checklist

F/SD/2500 C/CS/W/WS, F/SD/2530CS, F/SD/2550CS, F3030C

Big Pavers

Hour Meter Reading : Inspection Date :

Machine Model : Engine Type :
Machine Serial number :
Screed Model :
Screed Serial number :
Customer Name :
Worksite / Location :
Test result
1 = Satisfactory
2 = Repair or adjustment necessary at next scheduled service Do suitable checks in given block
3 = Do not use the equipment until it is repaired Fill the contents only in COLORED field

NOTE : Please check all adjustment figures according to the machine manual!

Working Hours at Inspection time :

Last Service @ : 500 H 1000 H
Required Service @ : 500 H 1000 H

1000 H kit
500+ H kit
500 H kit
included

included

included
Description / Modules N/A 1. 2. 3.

1. Engine
1.1 Pre-fuel filter (water in fuel)
1.2 Fuel filter condition
1.3 Fuel filter
1.4 Bleeding fuel system
1.5 Fuel hoses
1.6 Fuel tank
1.7 Fuel leakage
1.8 Oil level
Dynapac Original Fluids available
1.8 Oil type
1.9 Oil filter
1.10 Oil leakage
1.11 Air filter
1.12 V-belts
1.13 Coolant level
Dynapac Original Fluids available
Last changed @ Hours :
1.14 Additive concentration
1.15 Liquid condition
 1.16 Radiator finns
1.17 Leakages
1.18 Particle filter
1.19 Warning lights (error code)
1.20 Starting difficulties
1.21 Produces smoke
1.22 Engine rpm
1.23 Unusual noise
1.24 Fix points
1.25 Valve cover seal

Note :
 2. Hydraulic
2.1 Hydraulic tank
2.2 Hydraulic oil level
Dynapac Original Fluids available
Last changed @ Hours :
2.3 Hydraulic oil type
2.4 Hydraulic return suction filter
2.5 Hydraulic high pressure filter
2.6 Hydraulic venting filter
2.7 Hydraulic hoses
2.8 Hydraulic lines
2.9 Hydraulic couplings
2.10 Hydraulic test points
2.11 Hydraulic oil level pump distribution gear
Dynapac Original Fluids available
Last changed @ Hours :
2.12 Charge pressure, displacement pumps
2.13 Unusual noises
2.14 Pump leakages
2.15 Steering (orbitrol)
2.16 Steering cylinder
2.17 Hydraulic cylinder condition
2.18 Hydraulic block leakages
2.19 Hydraulic valves
2.20 Work pressures, hydraulic

Note :
 3. Travel drive
Tracked paver
3.1 Oil level planetary gear
Dynapac Original Fluids available
Last changed @ Hours :
3.2 Track tension
3.3 Rubber pads Yes No
Wear Part Kit available
3.4 Track roller leakages
3.5 Track roller conditions
3.6 Drive sprocket Yes No
3.7 Rock deflector Yes No
Wheeled paver
3.8 Air pressure
3.9 Rims
3.10 Rear wheels, wearing Yes No
3.11 Front wheels, wearing Yes No
3.12 Wheel bearings
3.13 Swing axle
3.14 Axle stubs
3.15 Oil level planetary gear
Dynapac Original Fluids available
Last changed @ Hours :
3.16 Nuts and bolts

Note :
 4. Conveyor & Hopper
Conveyor
4.1 Tightness conveyor chain Yes No
4.2 Oil level conveyor drive
Dynapac Original Fluids available
Last changed @ Hours :
4.3 Conveyor chain wearing Yes No
Wear Part Kit available
4.4 Meas. conveyor bottom plates Yes No
Wear Part Kit available
4.5 Drive sprocket rear Yes No
Wear Part Kit available
4.6 Drive reversing roller Yes No
Wear Part Kit available
4.7 Guide rails conveyor Yes No
Wear Part Kit available
4.8 Leakages
4.9 Unusual sounds
Hopper
4.10 Hopper rubber Yes No
Wear Part Kit available
4.10 Hopper rubber front flap Yes No
Wear Part Kit available

Note :
 5. Auger
5.1 Oil level planetary gear
Dynapac Original Fluids available
Last changed @ Hours :
5.2 Gearbox bearings
5.3 Outer bearings
Grease available : “Dynapac Paver Grease”
5.4 Oil level bevel gear
5.5 Oil level center gearbox
Dynapac Original Fluids available
Last changed @ Hours :
5.6 Auger wearing Yes No
Wear Part Kit available
5.7 Leakages
5.8 Unusual sounds

6. Push roller
6.1 Bushings
6.2 Cylinder
6.3 Wearing Yes No

Note :
 7. Screed
7.1 Guide tube bearings
7.2 Guide tube play
7.3 Bearings tamper
Wear Part Kit available - “Bearing Kit, Tamper Drive” & “Bearing Kit, Tamper Wing”
7.4 Bearings vibration
7.5 Couplings
7.6 Leakages tamper motors
7.7 Leakages vibration motors
7.8 Hydraulic hoses
7.9 Leakages hydraulic blocks
7.10 Connections towing arm
7.11 Op. quick adjustment (angle of attack)
7.12 Crown adjustment
7.13 Adjustment extensions (height/angle)
7.14 Adjustment tamper deflector plate Yes No
Wear Part Kit available
7.15 Tamper height adjustment
7.16 Levelling cylinder scale (0 adjustment)
7.17 Wearing bottom plates Yes No
Wear Part Kit available
7.18 Wearing tamper knifes Yes No
Wear Part Kit available
7.19 Hoods and hinges
7.20 Side shields
7.21 Side shield adjustments
7.22 Levelling brackets

Note :
 Electrical heating
7.23 Switches, fuses
7.24 Emergency stop button function
7.25 Indicator lamps
7.26 Earth leakage monitor I isolation check
7.27 Display heating control
7.28 Electr. connections, temp. sensors
7.29 Heating elements
Wear Part Kit available
7.30 Harness
7.31 Operation
7.32 Temperature sections
7.33 Generator visual check
7.34 Generator ball bearings (by listening)
7.35 Generator drive belts
7.36 Belt tension

Note :
 Gas heating
7.37 Gas hoses
Wear Part Kit available
7.38 Gas connections
7.39 Spark plugs
7.40 Spark plugs cables
7.41 Reduction valve
7.42 Shut-off valves
7.43 Control valves
7.44 Control modules
7.45 Temperature sensors
7.46 Indicator lamps, switches
7.47 Operation
7.48 Flame control (flame picture)
7.49 Ignition burner adjustment
7.50 Temperature sections

Note :
 8. Electric components
8.1 Battery
8.2 Battery bracket
8.3 Battery cables
8.4 Main battery switch
8.5 Ignition switch
8.6 Alternator
8.7 Contacts and connections
8.8 Main terminal box (visual)
8.9 Fuse box dashboard
8.10 Charging light
8.11 Oil pressure warning light
8.12 Temp warning light (water)
8.13 Temp warning light (hyd. oil)
8.14 Starter switch
8.15 Fuel gauge
8.16 Brake light
8.17 Working lights
8.18 Direction indicator
8.19 Screed warning lights
8.20 Warning beacon and lights
8.21 Rear lights
8.22 Front lights
8.23 Headlights
8.24 Starter motor
8.25 Controls/switches/potentiometer
8.26 Indicator differential
8.27 Indicator ASC
8.28 Light emergency shut-down
8.29 Indicator light driving
8.30 Indicator light front drive
8.31 lndicator light differential lock
8.32 Display (pic)
8.33 Foil keyboard (pic)
8.34 Cables, modules, slaves, (etc.)
8.35 Valve plugs, cables
8.36 24 Volt plugs
8.37 Option controls
Note :
 9. Operators platform
9.1 Drivers seat and adjustments
9.2 Controls
9.3 Side rail
9.4 Operators panel
9.5 Sun roof
9.6 Fire extinguisher
9.7 Hoods and covers
9.8 Spray system connections
9.9 Spray tank filling level
Dynapac Original Fluids available

10. Frame
10.1 Cracks, damages
10.2 Hinges and hoods
10.3 Towing eyelet
10.4 Painting
10.5 Identification labels

Note :
11. Safety
11.1 Safety decals
11.2 Steps
11.3 Handles
11.4 Screed lock
11.5 Hopper lock
11.6 Roof lock
11.7 Manuals
11.8 Spare part books

12. Operating
12.1 Drive working mode
12.2 Drive transport mode
12.3 Driving speed
12.4 Directional stability
12.5 Footbrake (wheeled paver)
12.6 Handbrake (wheeled paver)
12.7 ASC control (wheeled paver)
12.8 Differential lock (wheeled paver)
12.9 Front drive (wheeled paver)
12.10 Front drive pressure indicator
12.11 Display controls
12.12 Emergency stop
12.13 Warning light
12.14 Hopper
12.15 Hopper front flap
12.16 Conveyor
12.17 Filling (PLC)
12.18 Main function switch (service, pic)
12.19 Set-up button (pic)
12.20 Working mode
12.21 Transport mode
12.22 Turning on spot (tracked paver)
12.23 Front wheel drive (wheeled paver)
12.24 Screed lifting
12.25 Screed lowering
12.26 Screed floating
12.27 Screed load (pressure adjustment)
12.28 Screed unload (pressure adjustment)
12.29 Tamper (speed adjustment)
12.30 Vibration (speed adjustment)
12.31 Plus screed (option)
12.32 Conveyor
12.33 Conveyor reversible
 12.34 Auger
12.35 Auger hydr. height adjustment
12.36 Screed extension
12.37 Levelling
12.38 Horn
12.39 Operation remote controls
12.40 Emergency stop button RC
12.41 Emergency functions RC
12.42 Limit switches auger
12.43 Limit switches conveyor
12.44 Software version display
12.45 Software version master

Note :
 13. Levelling system
13.1 Function control
13.2 Instruments
13.3 Cables and connections

14. Maintenance, greasing points

14.1 Central lubrication filling level
14.2 Central lubrication time settings
14.3 Centr. Lubr. Press. limiting valve
14.4 Lubrication leakages
14.5 Cylinder bearings lubrication
14.6 Auger outer bearing lubrication
14.7 Auger central bearing lubrication
14.8 Auger drive neck bearing lubrication
14.9 Tamper lubrication
14.10 Vibration lubrication
14.11 Tube bushing lubrication
14.12 Crown adjustment lubrication

15. Options
15.1 Optional equipment

Note :