Owner’s Manual

For
Automatic Transfer Switch
600 - 800 Amp, 600 Volts

Model Numbers
RTSC600A3
RTSC800A3

MODEL NUMBER: _________________________

SERIAL NUMBER: _________________________

DATE PURCHASED:________________________

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888-436-3722

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SAVE THIS MANUAL FOR FUTURE REFERENCE

 WARNING
California Proposition 65. This product contains or
emits chemicals known to the state of California to
cause cancer, birth defects, and other reproductive
harm. (000005)

ii Automatic Transfer Switch Owner’s Manual

 Table of Contents Table of Contents

Section 1 Safety Section 4 Operation

1.1 General ...........................................................1 4.1 Functional Tests and Adjustments ............ 11
1.2 General Hazards ............................................1 4.2 Manual Operation ........................................ 11
4.2.1 Trip to Neutral Position .....................................11
Section 2 General Information 4.2.2 Close to Emergency Source Side ....................11
4.2.3 Close to Normal Source Side ...........................11
2.1 Introduction ....................................................3
4.3 Voltage Checks ............................................ 12
2.2 Unpacking ......................................................3 4.3.1 Utility Voltage Checks ......................................12
2.3 Equipment Description .................................3 4.3.2 Generator Voltage Checks ...............................12
2.3.1 Transfer Switch Mechanism ...............................3
4.4 Generator Tests Under Load ...................... 13
2.4 Transfer Switch Data Decal ..........................3
4.5 Checking Automatic Operation .................. 13
2.5 Transfer Switch Enclosure ...........................4
4.6 Installation Summary .................................. 13
2.6 Safe Use of Transfer Switch .........................4
4.7 Shutting Generator Down While Under Load 13
2.7 Load Management Options ...........................4
4.8 Testing The Smart A/C Module .................. 14
2.7.1 Smart A/C Module ..............................................4
2.7.2 Smart Management Module (Optional) ..............4 4.9 Testing The Smart Management Module .. 14
2.7.3 Load Management Analysis ...............................5
Section 5 Drawings and Diagrams
Section 3 Installation 5.1 Installation Drawing .................................... 15
3.1 Introduction to Installation ...........................7 5.1.1 No. 0L3238-A (Part 1 of 2) ...............................15
5.1.2 No. 0L3238-A (Part 2 of 2) ...............................16
3.2 Mounting .........................................................7
5.2 Interconnection Drawing ............................ 17
3.3 Connecting Power Source and Load Lines .7 5.2.1 No. 0L3237-A ...................................................17
3.4 Connecting Start Circuit Wires .....................7
3.5 Connecting Smart A/C Module .....................8
3.5.1 Control of Air Conditioner Load ..........................8
3.6 Auxiliary Contacts .........................................8

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iv Automatic Transfer Switch Owner’s Manual

 Safety

Section 1 Safety
1.1 — General These safety warnings cannot eliminate the hazards
that they indicate. Common sense and strict
Read the following information carefully before compliance with the special instructions while
attempting to install, operate or service this performing the action or service are essential to
equipment. Also read the instructions and preventing accidents.
information on tags, decals, and labels that may be
affixed to the transfer switch. Replace any decal or
label that is no longer legible. 1.2 — General Hazards
• Any AC generator that is used for backup power if
WARNING a NORMAL (UTILITY) power source failure occurs,
Consult Manual. Read and understand manual must be isolated from the NORMAL (UTILITY)
completely before using product. Failure to power source by means of an approved transfer
completely understand manual and product switch. Failure to properly isolate the NORMAL
could result in death or serious injury. (000100a) and STANDBY power sources from each other
may result in injury or death to electric utility
The manufacturer cannot anticipate every possible workers, due to backfeed of electrical energy.
circumstance that might involve a hazard. The
warnings in this manual, and on tags and decals • Improper or unauthorized installation, operation,
affixed to the unit are not all-inclusive. If using a service or repair of the equipment is extremely
procedure, work method or operating technique the dangerous and may result in death, serious
manufacturer does not specifically recommend, personal injury, or damage to equipment and/or
ensure that it is safe. Also make sure the procedure, personal property.
work method or operating technique used does not
render the transfer switch unsafe. • Extremely high power and dangerous voltages are
Throughout this publication, and on tags and decals present inside an installed transfer switch. Any
affixed to the generator, DANGER, WARNING, contact with high voltage terminals, contacts or
CAUTION and NOTE blocks are used to alert wires can result in LETHAL electric shock, while
personnel to special instructions about a particular
arc flash can cause blindness and severe burns.
operation that may be hazardous if performed
incorrectly or carelessly. Observe them carefully. DO NOT WORK ON THE TRANSFER SWITCH
Their definitions are as follows: UNTIL ALL POWER SUPPLIES TO THE SWITCH
HAVE BEEN POSITIVELY TURNED OFF.
DANGER • Competent, qualified personnel should install,
Indicates a hazardous situation which, if not avoided, will operate and service this equipment. Adhere strictly
result in death or serious injury. to local, state and national electrical and building
codes. When using this equipment, comply with
(000001) regulations the National Electrical Code (NEC),
CSA Standard; C22.1 Canadian Electric Code and
Occupational Safety and Health Administration
WARNING (OSHA) have established.
Indicates a hazardous situation which, if not avoided,
• Never handle any kind of electrical device while
could result in death or serious injury.
standing in water, while barefoot, or while hands or
feet are wet. DANGEROUS ELECTRICAL SHOCK
(000002)
MAY RESULT.
• Because jewelry conducts electricity, wearing it
CAUTION may cause dangerous electrical shock. Remove all
Indicates a hazardous situation which, if not avoided, jewelry (such as rings, watches, bracelets, etc.)
could result in minor or moderate injury. before working on this equipment.
• If working on this equipment while standing on
(000003) metal or concrete, place insulative mats over a dry
wood platform. Work on this equipment only while
NOTE: standing on such insulative mats.
Notes contain additional information important to a • Never work on this equipment while physically or
procedure and will be found within the regular text of mentally fatigued.
this manual.

Automatic Transfer Switch Owner’s Manual 1

Safety

• Keep the transfer switch enclosure door closed • When an automatic transfer switch is installed for a
and bolted at all times. Only qualified personnel standby generator set, the generator engine may
should be permitted access to the switch interior. crank and start at any time without warning. To
• In case of an accident caused by electric shock, avoid possible injury that might be caused by such
immediately shut down the source of electrical sudden start-ups, the system’s automatic start
power. If this is not possible, attempt to free the circuit must be disabled before working on or
victim from the live conductor but AVOID DIRECT around the generator or transfer switch. Then
CONTACT WITH THE VICTIM. Use a place a “DO NOT OPERATE” tag on the transfer
nonconducting implement, such as a dry rope or switch and on the generator.
board, to free the victim from the live conductor. If • Any voltage measurements should be performed
the victim is unconscious, apply first aid and get with a meter that meets UL3111 safety standards,
immediate medical help. and meets or exceeds overvoltage class CAT III.

2 Automatic Transfer Switch Owner’s Manual

 General Information

Section 2 General Information

2.1 — Introduction 2.3.1— Transfer Switch Mechanism
Thank you for purchasing a Generac transfer switch. This See Figure 2-1. This switch is used with a single phase
manual has been prepared especially for the purpose of system.
familiarizing personnel with the design, application, Solderless, screw-type terminal lugs are standard.
installation, operation and servicing of the applicable The conductor size range is as follows:
equipment. Read this manual carefully and comply with
all instructions. This will help to prevent accidents or Switch Wire Range Conductor
damage to equipment that might otherwise be caused by Rating Torque Specification
carelessness, incorrect application, or improper 600A 2 x 1/0-500 MCM
375 in-lbs (42.4 Nm)
procedures. per pole (Cu/Al)
Every effort has been expended to make sure that the 800A
4 x 4/0-500 MCM
375 in-lbs (42.4 Nm)
contents of this manual are both accurate and current. per pole (Cu/Al)
The manufacturer, however, reserves the right to change, This UL listed transfer switch is for use in optional
alter or otherwise improve the product or manual at any standby systems only (NEC article 702).
time without prior notice.

2.2 — Unpacking A

Carefully unpack the transfer switch. Inspect closely for

any damage that might have occurred during shipment.
The purchaser must file with the carrier any claims for
loss or damage incurred while in transit.
Check that all packing material is completely removed
from the switch prior to installation.

2.3 — Equipment Description

B
The automatic transfer switch is used for transferring
critical electrical loads from a UTILITY (NORMAL) power
source to an EMERGENCY (GENERATOR) power
source.
The transfer switch prevents electrical feedback between
the UTILITY and EMERGENCY sources. For that
reason, electrical codes require a transfer switch in all
standby electric system installations.
000139
When the transfer switch is connected to the engine
generator control panel, the control panel constantly
monitors the UTILITY voltage and controls the operation C
of the transfer switch.
Should the UTILITY voltage drop below a preset value, Figure 2-1. Typical 3-Pole Transfer
and remain at this low voltage for a preset amount of Mechanism (800 Amp Shown)
time, the generator cranks and starts. After the generator
starts, the transfer switch transfers the load circuits to the
generator, the generator then supplies the loads. When A Utility Lugs (N1 & N2)
UTILITY returns above a preset level the load is
transferred back to the UTILITY and the generator shuts B Generator Lugs (E1 & E2)
down.
C Load Lugs (T1 & T2)
NOTE: Refer to generator documentation for preset time
and voltage values.

Automatic Transfer Switch Owner’s Manual 3

General Information

2.4 — Transfer Switch Data Decal 2.7.1— Smart A/C Module

A data decal is permanently affixed to the transfer switch Up to four air conditioner loads can be managed by the
enclosure. Use this transfer switch only with the specific Smart A/C Module. The Smart A/C Module manages the
limits shown on the data decal and on other decals and loads by “shedding” the connected loads in the event of a
labels that may be affixed to the switch. This will prevent drop in generator frequency (overload). Loads to be
damage to equipment and property. “shed” are in 4 priority levels on the module.
When requesting information or ordering parts for this Priorities A/C 1-4 (A in Figure 2-2) have connections for
equipment, make sure to include all information from the an air conditioner. To control an air conditioner, no
data decal. additional equipment is required. Internal normally closed
For future reference, record the Model and Serial relays interrupt the 24 VAC thermostat control signal to
numbers in the space provided on the front cover of this disable the air conditioner load.
manual Four LEDs, located on the Smart A/C Module (B in
Figure 2-2), illuminate when a load is connected and
powered.
2.5 — Transfer Switch Enclosure
The Smart A/C Module has a test button used to simulate
The standard switch enclosure is a National Electrical an overload condition. This button operates even when
Manufacturer’s Association (NEMA) and UL 3R type. UL the transfer signal is inactive.
and NEMA 3R (indoor/outdoor rated) type enclosures
primarily provide a degree of protection against falling
rain and sleet; is undamaged by the formation of ice on 0 GROUND
the enclosure.
194 +12V

23 TRANSFER T1

2.6 — Safe Use of Transfer Switch NEUTRAL

WARNING A/C 1

Consult Manual. Read and understand manual

completely before using product. Failure to A/C 2
completely understand manual and product
A
could result in death or serious injury. (000100a) A/C 1
A/C 3
A/C 2
B
Before installing, operating or servicing this equipment, A/C 3

read the SAFETY RULES carefully. Comply strictly with A/C 4

A/C 4

all SAFETY RULES to prevent accidents and/or damage

to the equipment. The manufacturer recommends that a 000802
copy of the SAFETY RULES be posted near the transfer
switch. Also, be sure to read all instructions and Figure 2-2. Smart A/C Module
information found on tags, labels and decals affixed to
the equipment.
Two publications that outline the safe use of transfer 2.7.2— Smart Management Module
switches are the following: (Sold Separately))
• NFPA 70; National Electrical Code Any loads, including central air conditioners, can be
• UL 1008, STANDARD FOR SAFETY-AUTOMATIC managed using a Smart Management Module (SMM).
TRANSFER SWITCHES The system can accommodate up to eight individual
SMM modules.
NOTE: It is essential to use the latest version of any
standard to ensure correct and current information. NOTE: The SMM modules are self-contained and have
individual built-in controllers.
2.7 — Load Management Options
Load management systems are designed to work
together to prevent a generator from being overloaded by
large appliance loads. A Smart A/C Module is standard in
these switches. An optional Smart Management Module
is also available.

4 Automatic Transfer Switch Owner’s Manual

 General Information

In any combination of modules, the recovery times after a

loss of utility power or shutdown due to overload are
shown in Table 1.

Table 1. Priority Settings

Smart
Smart A/C
Priority Recovery Time Management
Module
Module

1 5 minutes Yes Yes

2 5 minutes 15 seconds Yes Yes

000106
3 5 minutes 30 seconds Yes Yes

Figure 2-3. Smart Management Module 4 5 minutes 45 seconds Yes Yes

5 6 minutes NA Yes

2.7.3— Application Considerations 6 6 minutes 15 seconds NA Yes

Generator overload condition is determined by generator 7 6 minutes 30 seconds NA Yes

frequency. Loads are shed when frequency is less than 8 6 minutes 45 seconds NA Yes
58 Hz for three seconds or less than 50 Hz for ½ second
(for 60 Hz systems).
Refer to the SMM Owner’s/Installation Manual for
The Smart A/C Module can be used in conjunction with detailed characteristics and specifications of that product.
individual Smart Management Modules (SMM) to
manage a combined total of eight loads.
• Use Priorities A/C 1-4 on the Smart A/C Module as
the top priorities, then up to four Smart Manage-
ment Modules as Priorities 5-8.
• Use only select A/C priorities on the Smart A/C
Module as the top priorities, then use additional
Smart Management Modules as the remaining pri-
orities.
• A Smart Management Module can share a priority
with an A/C priority on the Smart A/C Module pro-
vided the generator is sized to handle the com-
bined surge load from both appliances. Sharing
priorities can allow up to 12 loads to be managed in
a properly sized system.

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6 Automatic Transfer Switch Owner’s Manual

 Installation

Section 3 Installation
3.1 — Introduction to Installation Conductor sizes must be adequate to handle the maxi-
mum current to which they will be subjected to, based on
This equipment has been wired and tested at the factory. the 75°C column of tables, charts, etc. used to size con-
Installing the switch includes the following procedures: ductors. The installation must comply fully with all appli-
• Mounting the enclosure. cable codes, standards and regulations.
• Connecting power source and load leads. All power cables can enter the enclosure through the
• Connecting the generator start and sensing circuit. knockouts provided. If not using the knockouts, conduit
entry into the enclosure above the level of uninsulated
• Connecting any auxiliary contact (if needed). live parts shall use fittings listed for use in wet locations
• Testing functions. to maintain the Type 3R rating. Conduits should be
arranged to provide separation between the Utility and
Generator supply conductors inside the enclosure.
3.2 — Mounting
NOTE: If aluminum conductors are used, apply corrosion
Mounting dimensions for the transfer switch enclosure
inhibitor to conductors. After tightening terminal lugs,
are in this manual. See the “Installation Diagram” section.
carefully wipe away any excess corrosion inhibitor.
DANGER Tighten terminal lugs to the torque values as noted on the
Equipment malfunction. Installing a dirty or damaged decal located on the inside of the door. After tightening
transfer switch will cause equipment malfunction and terminal lugs, carefully wipe away any excess corrosion
will result in death or serious injury. inhibitor.
(000119)
CAUTION
Install the transfer switch as close as possible to the elec- Equipment damage. Verify all conductors are tightened
trical loads that are to be connected to it. The switch to the factory specified torque value. Failure to do so
enclosure is suitable for wall or floor mounting. For wall could result in damage to the switch base.
mounting, remove the floor stands to gain access to the (000120)
mounting points on the bottom of the enclosure. Mount
the switch vertically to a rigid supporting structure. For Connect power source and load conductors to clearly
floor mounting, place switch enclosure on a hard, level marked terminal lugs on transfer mechanism as follows:
surface. Secure enclosure to the floor. To prevent switch 1. Connect utility (normal) power source cables to
distortion, level all mounting points. If necessary, use switch terminals N1, N2.
washers behind mounting holes to level the unit.
2. Connect emergency (standby) source power
cables to transfer switch terminals E1, E2.
3.3 — Connecting Power Source and 3. Connect customer LOAD leads to switch terminals
Load Lines T1, T2.

DANGER
Electrocution. Turn utility and emergency
3.4 — Connecting Start Circuit Wires
power supplies to OFF before connecting power Control system interconnections may consist of N1, N2,
source and load lines. Failure to do so will result and T1, and leads 23 and 194. The generator control wir-
in death or serious injury. (000116) ing is a Class 1 signaling circuit. Reference instruction
manual of specific engine generator for wiring connection
details. Recommended wire gauge sizes for this wiring
Installation and interconnection diagrams are provided in
depends on the length of the wire, as recommended in
this manual.
the following chart:
NOTE: All installations must comply with national, state
Maximum Wire Length Recommended Wire Size
and local codes. It is the responsibility of the installer to
perform an installation that will pass the final electrical 1-115 ft (1-35m) No. 18 AWG.
inspection. 116-185 ft (36-56m) No. 16 AWG.
Power source and load connections are made at a trans- 186-295 ft (57-89m) No. 14 AWG.
fer mechanism, inside the switch enclosure. 296-460 ft (90-140m) No. 12 AWG.

Automatic Transfer Switch Owner’s Manual 7

Installation

Exception: Conductors of AC and DC circuits, rated 2. Connect the wire to the terminal strip terminals (A/
1000 volts nominal, or less, shall be permitted to occupy C 1) on the Smart A/C Module as shown in Figure
the same equipment, cable, or conduit. All conductors 3.1. These are normally closed contacts which
shall have an insulation rating equal to at least the maxi- open upon load shed conditions. Route thermostat
mum circuit voltage applied to any conductor within the wire away from high voltage wires.
equipment, cable, or conduit. See NEC 300.3(C)(1). 3. If required, connect additional air conditioners to
the terminal strip terminals (A/C 2-4).
3.5 — Connecting Smart A/C Module
The Smart A/C Module can control an air conditioner (24 Contact Ratings
VAC) directly. See Figure 3.1. A/C 1-4 24 VAC, 1.0 Amp Max

3.5.1— Control of Air Conditioner Load NOTE: These instructions are for a typical air conditioner
1. Route the thermostat cable (from the furnace/ther- installation. Control of certain heat pumps and 2-stage air
mostat to the outdoor air conditioner unit) to the conditioners may require special connections or the use
transfer switch. of Smart Management Modules (SMM) to control the
loads.

THERMOSTAT 1
0 GROUND

194 +12V

T1 AIR
23 TRANSFER
CONDITIONER 1
00 NEUTRAL
THERMOSTAT 2

A/C 1
AIR
CONDITIONER 2
A/C 2

A/C 1
A/C 3 THERMOSTAT 3
A/C 2

A/C 3

A/C 4 THERMOSTAT 4 AIR

A/C 4
CONDITIONER 3

AIR
CONDITIONER 4

000803

Figure 3-1. Typical Smart A/C Connections

8 Automatic Transfer Switch Owner’s Manual

 Installation

3.6 — Auxiliary Contacts

If desired, there are Auxiliary Contacts on the transfer
switch to operate customer accessories, remote advisory
lights, or remote annunciator devices. A suitable power
source must be connected to the common terminal (D).
See Figure 3-1.
Contact operation is shown in the following chart:
Switch Position
Utility Standby
Common to Normally Open Open Closed
Common to Normally Closed Closed Open

NOTE: Auxiliary Contacts are rated 10 amps at 125 or

250 volts AC.

CAUTION
Equipment damage. Exceeding rated voltage and
current will result in damage to the auxiliary contacts.

(000134)

A
B

C
E

F
000140

Figure 3-2. Auxiliary Contacts

A Auxiliary Contact (Actuated)
B Auxiliary Contact (Non-Actuated)
C Single Contact (Utility Position)
D Common Terminal
E Normally Open Terminal
F Normally Closed Terminal

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10 Automatic Transfer Switch Owner’s Manual

 Operation

Section 4 Operation
4.1 — Functional Tests and
Adjustments CAUTION
Following transfer switch installation and interconnection, Equipment damage. Do not use excessive force
inspect the entire installation carefully. A competent, while manually operating the transfer switch.
qualified electrician should inspect it. The installation Doing so could result in equipment damage.
should comply strictly with all applicable codes, stan- (000122)
dards, and regulations. When absolutely certain the
installation is proper and correct, complete a functional
test of the system. 4.2.1— Trip to Neutral Position
CAUTION Remove handle from the square lug at the upper left cor-
Equipment damage. Perform functional tests in the ner of the switch. Insert a screwdriver into the “TRIP”
exact order they are presented in the manual. Failure hole (5 in Figure 4-1) and push inward. The main contact
to do so could result in equipment damage. should trip to the neutral position and the word OFF
(000121) should appear in both Windows “A” and “B”.

IMPORTANT: Before proceeding with functional tests, 4.2.2— Close to Emergency Source Side
read and make sure all instructions and information Before proceeding, verify the position of the switch by
in this section is understood. Also read the informa- observing Window “A” and Window “B”. If window “B” dis-
tion and instructions of labels and decals affixed to plays ON the ATS is closed in the STANDBY position,
the switch. Note any options or accessories that with the LOAD connected to the STANDBY source. It is
might be installed and review their operation. not necessary to manually close in the STANDBY posi-
tion.
4.2 — Manual Operation If window “B” reads OFF and window “A” reads ON it will
be necessary to trip the ATS to the neutral position. See
DANGER the Trip to Neutral Position section.
Electrocution. Do not manually transfer under load.
With handle attached to the actuating shaft. Insert screw-
Disconnect transfer switch from all power sources
driver into hole marked “SELECT” (6 in Figure 4-1). While
prior to manual transfer. Failure to do so will result
pushing inward on screwdriver, move manual handle
in death or serious injury, and equipment damage.
(000132) upward as indicated by arrow in illustration until it stops.
DO NOT FORCE. Confirm main contacts close to
A manual handle is shipped with the transfer switch. See STANDBY source when Window “B” is ON and Window
1 in Figure 4-1. Manual operation must be checked “A” is OFF. Remove handle from switch.
BEFORE the transfer switch is operated electrically. To
check manual operation, proceed as follows:
4.2.3— Close to Normal Source Side
1. Ensure the generator is in the OFF mode.
Before proceeding, verify the position of the switch by
2. Turn OFF or OPEN both UTLITY and EMER-
observing Window “A” and Window “B”. If Window “A”
GENCY power supplies to the transfer switch, with
reads ON the ATS is closed in the UTILITY position, with
whatever means provided (such as the main line
the LOAD connected to the NORMAL source. It is not
circuit breakers).
necessary to manually close in the UTILITY position.
3. Note position of transfer mechanism main contacts
If Window “A” reads OFF and window “B” reads ON it will
by observing display windows in “A” and “B” (3 and
be necessary to trip the ATS to the neutral position. See
4 respectively, in Figure 4-1) as follows:
the Trip to Neutral Position section.
• Window “A” ON, Window “B” OFF - LOAD termi- With handle attached to the actuating shaft. Move man-
nals (T1, T2) are connected to utility terminals (N1, ual handle upward as indicated by arrow in illustration
N2). until it stops. DO NOT FORCE. Confirm main contacts
• Window “A” OFF, Window “B” ON - LOAD termi- close to UTILITY source when window “A” is ON and win-
nals (T1, T2) are connected to emergency termi- dow “B” is OFF. Remove handle from switch.
nals (E1, E2).

Automatic Transfer Switch Owner’s Manual 11

Operation

5 6

2
ON 4

OFF

1
000242

Figure 4-1. Actuating Transfer Switch

4.3 — Voltage Checks 4.3.2— Generator Voltage Checks

1. On the generator panel, select the MANUAL mode
4.3.1— Utility Voltage Checks of operation. The generator should crank and start.
1. Turn ON the UTILITY power supply to the transfer 2. Let the generator stabilize and warm up at no-load
switch with whatever means provided (such as the for at least five minutes.
UTILITY main line circuit breaker). 3. Set the generator main circuit breaker (CB1) to ON
or CLOSED.
DANGER
Electrocution. High voltage is present at transfer DANGER
switch and terminals. Contact with live terminals Electrocution. High voltage is present at transfer
will result in death or serious injury. switch and terminals. Contact with live terminals
(000129) will result in death or serious injury.
(000129)
2. With an accurate AC voltmeter, check for correct
voltage. Measure across ATS terminal lugs N1 and 4. With an accurate AC voltmeter and frequency
N2; N1 to NEUTRAL and N2 to NEUTRAL. meter, check the no-load, voltage and frequency.
Measure across ATS terminal lugs E1 to E2; E1 to
DANGER NEUTRAL and E2 to NEUTRAL.
Electrocution. Turn utility supply OFF before
working on utility connections of the transfer Frequency 60-62 Hz
switch. Failure to do so will result in
Terminals E1 to E2 240-246 VAC
death or serious injury. (000123)
Terminals E1 to NEUTRAL 120-123 VAC
Terminals E2 to NEUTRAL 120-123 VAC

12 Automatic Transfer Switch Owner’s Manual

 Operation

5. When certain that generator supply voltage is cor- NOTE: See “Manual Operation”. Handle and operating
rect and compatible with transfer switch ratings, lever of transfer switch should be in down position.
turn OFF the generator supply to the transfer
9. Turn on the utility power supply to transfer switch,
switch.
using whatever means provided (such as a utility
6. Set the generator main circuit breaker (CB1) to main line circuit breaker). The utility power source
OFF or OPEN. now powers the loads.
7. On the generator panel, select the OFF mode to 10. The system is now set for fully automatic operation.
shut down the generator.
NOTE: Do NOT proceed until generator AC output 4.5 — Checking Automatic Operation
voltage and frequency are correct and within stated
limits. If the no-load voltage is correct but no-load To check the system for proper automatic operation, pro-
frequency is incorrect, the engine governed speed ceed as follows:
may require adjustment. If no-load frequency is cor- 1. Verify generator is in OFF mode.
rect but voltage is not, the voltage regulator may 2. Verify switch is de-energized.
require adjustment. 3. Install front cover of the transfer switch.
4. Turn the utility power supply to the transfer switch
4.4 — Generator Tests Under Load ON, using the utility main line circuit breaker.
1. Turn OFF the utility power supply to the transfer 5. Set the generator main circuit breaker to ON.
switch with whatever means provided (such as the 6. On the generator panel, select the AUTO. The sys-
utility main line circuit breaker). tem is now ready for automatic operation.
2. Set the generator main circuit breaker to OFF or 7. Turn utility power supply to the transfer switch OFF.
OPEN.
With the generator ready for automatic operation, the
3. Manually actuate the transfer switch main contacts engine should crank and start when the utility source
to the emergency (Standby) position. See “Manual power is turned OFF after a ten second delay (factory
Operation”. default setting). After starting, the transfer switch should
4. To start the generator, select the MANUAL mode of connect load circuits to the standby side after a five (5)
operation. When engine starts, let it stabilize for a second delay. Let the system operate through its entire
few minutes. automatic sequence of operation.
5. Set the generator main circuit breaker to ON or
CLOSED. The generator now powers all LOAD cir- 4.6 — Installation Summary
cuits. Check generator operation under load as fol-
1. Verify the installation has been properly performed
lows:
as outlined by the manufacturer and that it meets
• Turn on electrical loads to the full rated wattage/ all applicable laws and codes.
amperage capacity of the generator. DO NOT
2. Verify proper operation of the system as outlined in
OVERLOAD.
the appropriate installation and owner’s manuals.
• With maximum rated load applied, check voltage 3. Educate the end-user on the proper operation,
and frequency across transfer switch terminals E1
maintenance and service call procedures.
and E2. Voltage should be greater than 230 volts
(240 VAC system); frequency should be greater
than 59 Hz. 4.7 — Shutting Generator Down While
• Let the generator run under rated load for at least Under Load
30 minutes. With unit running, listen for unusual Important! To turn the generator off during utility out-
noises, vibration, overheating, etc., that might indi- ages to perform maintenance, or conserve fuel, fol-
cate a problem. low these steps:
6. When checkout under load is complete, set main To turn the generator OFF (while running in AUTO and
circuit breaker of the generator to the OFF or online):
OPEN position.
1. Turn the main utility disconnect OFF.
7. Let the generator run at no-load for several min- 2. Turn the main line circuit breaker (MLCB) on the
utes. Then, shut down by selecting the OFF mode.
generator to OFF (OPEN).
8. Move the main switch contacts back to UTILITY. 3. Let the generator run at no-load several minutes.
4. Turn the generator OFF.

Automatic Transfer Switch Owner’s Manual 13

Operation

To turn the generator back ON: 4.9 — Testing The Smart Management
1. Put the generator back into AUTO and allow to Module
start and warm-up for a few minutes.
Refer to the SMM Owner’s/Installation Manual for testing
2. Set the MLCB on the generator to ON. that product.
The system will now be operating in automatic mode.
The main utility disconnect can be turned ON (CLOSED).
If Utility returns, the transfer switch will return to utility
mode and the generator will cycle off after it times out.

4.8 — Testing The Smart A/C Module

A Test pushbutton is provided on the bottom of the Smart
A/C Module to test the operation of the load shed
functions. The Test button will work when the ATS is in
the Utility or the Generator position.
1. Turn on the Utility supply to the ATS.
2. Verify managed loads are powered and all LEDs
illuminate on Smart A/C Module.
3. Press the TEST button on the Smart A/C Module.
4. Verify that all of the connected loads to be “shed”
become disabled.
5. After five (5) minutes verify A/C 1 is energized and
Status LED A/C 1 is ON.
6. After another 15 seconds, verify A/C 2 is energized
and Status LED A/C 2 is ON.
7. After another 15 seconds, verify Load A/C 3 is
energized and Status LED Load A/C 3 is ON.
8. After another 15 seconds, verify A/C 4 is energized
and Status LED A/C 4 is ON.

14 Automatic Transfer Switch Owner’s Manual

 Drawings and Diagrams

Section 5 Drawings and Diagrams

5.1 — Installation Drawing
5.1.1— No. 0L3238-A (Part 1 of 2)

Automatic Transfer Switch Owner’s Manual 15

Drawings and Diagrams

5.1.2— No. 0L3238-A (Part 2 of 2)

16 Automatic Transfer Switch Owner’s Manual

 LEFT INSIDE VIEW FRONT VIEW
LIQUID COOLED INSTALLATION
RTS TRANSFER SWITCH
800A-1 PHASE SHOWN
5.2.1— No. 0L3237-B

N1 N2
INSTALLATION MUST MEET
ALL NATIONAL, STATE AND
LOCAL ELECTRICAL CODES.
A1 A2 B1 B2 AT1AT2 BT1BT2

A1 A2 B1 B2 AT1 AT2 BT1BT2

MANUAL OPERATION
M DO NOT OPERATE WHILE THE SWITCH IS UNDER LOAD.
SET MANUAL HANDLE ON "M" AND
CLOSE UTILITY
OPERATE IN THE DIRECTION
TS TRIP OPENPUSH THE "TRIP" WITH A SCREWDRIVER.
SET MANUAL HANDLE ON "M" AND OPERATE
CLOSE STANDBY
IN THE DIRECTION WHILE PUSHING
THE "SELECT" WITH A SCREWDRIVER.

Automatic Transfer Switch Owner’s Manual

RESIDENTIAL/COMMERCIAL
UTILITY
LIQUID-COOLED ENGINE GENERATOR TRIP SELECT

TRANSFER SWITCH
FUSE RATED CURRENT B
CONNECTION PANEL REPLACEMENT
5A 600V
800 AMP
BUSSMAN-BBS-5 D2806-T
30A, 600V D2572-T
30A, 600V RATED VOLTAGE
OR EQUIV. 480 VAC UL
0E4415G 600 VAC CSA

STANDBY
XXXXXX

72112
5.2 — Interconnection Drawing

DETAIL "A" OPTIONAL

CUSTOMER
AUX. CONTACT
CONTROL
GROUND WIRING SUPPORT 0 N1 T1
194 N2
23

N1
N2
T1/LINE
NEU
ON

NEUTRAL T1 T2
BLOCK
NEUTRAL E1 E2

N1
T1
N2

23
194
183
178
E1 E2

23
194
GROUND

0
UTILITY SUPPLY FROM
SERVICE DISCONNECT

CUSTOMER LOAD
(DISTRIBUTION PANEL)
Drawings and Diagrams

17
Drawings and Diagrams

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18 Automatic Transfer Switch Owner’s Manual

Part No. 0L3204 Rev. A 05/20/15 Printed in USA Generac Power Systems, Inc.
©2015 Generac Power Systems, Inc. All rights reserved S45 W29290 Hwy. 59
Specifications are subject to change without notice. Waukesha, WI 53189
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