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CH 3-Wiring

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VFD-V Series

CHAPTER 3 WIRING

DANGER
Hazardous Voltage
Before accessing the AC drive:
Disconnect all power to the AC drive.
Wait five minutes for DC bus capacitors discharge. 3

Any electrical or mechanical modification to this equipment without prior written


consent of Delta Electronics, Inc. will void all warranties and may result in a safety
hazard in addition to voiding the UL listing.

Short Circuit Withstand:


The rated voltage must be equal to or less than 240V (460V model is 480Volts) and the current
must be equal to or less than 5000A RMS. (the model of 51HP or above is 10000A RMS)

General Wiring Information

Applicable Codes
VFD-V AC drives (007V23/43A, 015V23/43A, 022V23/43A, 037V23/43A, 055V23/43A,
075V23/43A, 110V43B, 110V23/43A, 150V23/43A, 185V23/43A, 220V23/43A, 300V23/43A,
370V23/43A, 450V43A) are Underwriters Laboratories, Inc. (UL) and Canadian Underwriters
Laboratories (cUL) listed, and therefore comply with the requirements of the National Electrical
Code (NEC) and the Canadian Electrical Code (CEC).

Installation intended to meet the UL and cUL requirements must follow the instructions
provided in “Wiring Notes” as a minimum standard. Follow all local codes that exceed UL and
cUL requirements. Refer to the technical data label affixed to the AC drive and the motor
nameplate for electrical data.

The "Line Fuse Specification" in Appendix B, lists the recommended fuse part number for each
V-Series part number. These fuses (or equivalent) must be used on all installations where
compliance with U.L. standards is a required.

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED 3-1


VFD-V Series

3.1 Basic Wiring Diagram


For wiring of the inverter, it is divided into the main circuit and the control circuit. Users
could open the case cover, and could inspect the main circuit terminal and the control circuit
terminal; users connect the circuit in compliance with the following wiring method.
The following diagram is the standard wiring diagram for the VFD-V inverter.

Wiring Diagram 1
10HP(7.5kW) and below
DC choke
(optional)
Jumper
Fuse/NFB(None Fuse Breaker)
+1 B2 Motor
R/L1 R/L1 U/T1
S/L2 S/L2 V/T2
IM
T/L3 T/L3 3~
W/T3
E
E
SA
Recommended Circuit RB RA
when power supply MC
is turned OFF by a RC
fault output OFF ON RB Please refer to ontrol
MC Terminal Explanation?
+24V RC
Factory Default: FWD/STOP
SINK Mode FWD MRA
Sink REV/STOP Factory setting:
REV Operation Indication
Sw1 Multi-step 1 MRC
MI1 Multi-function Photocoupler
Source
Multi-step 2 Output 48VDC 50mA
Please refer to wiring MI2
of SINK mode and Multi-step 3 MO1 Factory default:
SOURCE mode. MI3
Multi-step 4 Frequency-Achieving Indication
Factory MI4
default Multi-step 5
MI5 MO2 Factory default:
Multi-step 6
Driver-Ready Indication
MI6
Digital Signal Common
DCM Photocoupler Common
MCM Output Terminal
* Don input voltage directly
to the above signals. Shield terminal
AFM Multi-function Analog Output
Terminal
Factory default: Output
ACM Frequency 0~ 10VDC/2mA
Analog Signal common
+10V E
3 Power supply Digital Frequency Output
+10V 20mA DFM
Terminal
5K 2 AVI Factory default: 1:1
Master Frequency Duty=50% 10VDC
1 0 to 10V 47K
4~20mA Digital Signal Common
ACI DCM
-10~+10V RS-485
AUI Serial interface
1: +EV 2: GND 3: SG-
ACM 4: SG+ 5:NC
Analog Signal Common
6: NC

Main circuit (power) terminals Control circuit terminals Shielded leads & Cable

3-2 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED


VFD-V Series

Wiring Diagram 2

15HP(11kW) and above

DC chock
(optional) VFDB
Jumper
Fuse/NFB(None Fuse Breaker)
+1 -(minus sign) Motor
R/L1 R/L1 U/T1
S/L2 S/L2 V/T2
IM 3
T/L3 T/L3 3~
W/T3
E
E
SA
Recommended Circuit RB RA
when power supply MC
is turned OFF by a RC
fault output OFF ON RB Please refer to ontrol
MC Terminal Explanation?
+24V RC
Factory Default: FWD/STOP
SINK Mode FWD MRA
Sink REV/STOP Factory setting:
REV Operation Indication
Sw1 Multi-step 1 MRC
MI1 Multi-function Photocoupler
Source
Multi-step 2 Output 48VDC 50mA
Please refer to wiring MI2
of SINK mode and Multi-step 3 MO1 Factory default:
SOURCE mode. MI3
Multi-step 4 Frequency-Achieving Indication
Factory MI4
default Multi-step 5
MI5 MO2 Factory default:
Multi-step 6
Driver-Ready Indication
MI6
Digital Signal Common
DCM Photocoupler Common
Shield terminal MCM Output Terminal
* Don input voltage directly
to the above signals. AFM Multi-function Analog Output
Terminal
Factory default: Output
ACM Frequency 0~ 10VDC/2mA
Analog Signal common
+10V E
3 Power supply Digital Frequency Output
+10V 20mA DFM
Terminal
5K 2 AVI Factory default: 1:1
Master Frequency Duty=50% 10VDC
1 0 to 10V 47K
4~20mA Digital Signal Common
ACI DCM
-10~+10V RS-485
AUI Serial interface
1: +EV 2: GND 3: SG-
ACM 4: SG+ 5:NC
Analog Signal Common
6: NC

Main circuit (power) terminals Control circuit terminals Shielded leads & Cable

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED 3-3


VFD-V Series

Wiring of SINK mode and SOURCE mode

+24V
FWD/STOP
FWD
REV/STOP
REV
Multi-step 1
MI1
Multi-step 2
MI2
Multi-step 3
MI3
Multi-step 4
MI4
Multi-step 5
MI5
Multi-step 6
MI6
Digital Signal Common
DCM

Sink
Sw1
+24V
Source FWD/STOP
FWD
REV/STOP
REV
Multi-step 1
MI1
Multi-step 2
MI2
Multi-step 3
MI3
Multi-step 4
MI4
Multi-step 5
MI5
Multi-step 6
MI6
Digital Signal Common
DCM

3-4 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED


VFD-V Series

3.2 External Wiring


Power Supply Items Explanations
Please follow the specific power
Power
supply requirement shown in
supply
APPENDIX-A.
FUSE/NFB There may be inrush current during
Fuse/NFB power up. Please check the chart of
APPENDIX B and select the correct
(Optional) fuse with rated current. NFB is
3
Magnetic optional.
contactor
Please do not use a Magnetic
Magnetic
contactor as the I/O switch of the AC
contactor
drive, this will reduce the operating
(Optional)
Input AC life cycle of the AC drive.
Line Reactor
In order to improve the input power
factor, reduces harmonics and
Zero-phase
Reactor protection from AC line
Input AC disturbances. (Surge, switching
Line spike, power flick, etc.) AC line
EMI Filter
Reactor reactor should be installed when the
(Optional) power supply capacity is 500kVA or
more and exceeds 6 times of the
inverter capacity, or the wiring
R/L1 S/L2 T/L3
+1 DC distance within 10m.
Choke
Zero phase reactors are used to
+2/B1
Braking Zero-phase reduce radio noise specify when the
Resistor
B2 Reactor audio equipments installed near the
(Ferrite inverter. Good effective for noise
U/T1 V/T2 W/T3 Core reduction on both the input and
Common output sides. Attenuation quality is
Choke) good in a wide range from AM band
Zero-phase
Reactor (Optional) to 10Mhz. Appendix B for specifies
zero phase reactors. (RF220X00A)
Output AC To reduce the electromagnetic
Line Reactor EMI filter
interference. Please refer to
(Optional)
Appendix B for detail.
Used to reduce stopping time of the
Braking
motor. Please refer to the chart on
Motor Resistor
Appendix B for specific Braking
(Optional)
Resistors.
Output AC Motor surge voltage amplitudes
Line depending on the motor cable
Reactor length. For long motor cable
(Optional) application, it is necessary installed
on the inverter output side.
DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED 3-5
VFD-V Series

3.3 Main Circuit Terminal Explanations


Terminal Symbol Content Explanation
R/L1, S/L2, T/L3 Input terminals for business-used power supply
U/T1, V/T2, W/T3 Output terminals for the AC motor drivers (at the side of the motor)
Power-improved continuing terminals of the DC reactor; disconnect
+1~+2/B1
the short-circuit piece when the device is installed
Connecting terminals of the braking resistor; purchase and install
+2/B1~B2
these devices according to the selection chart
+2/B1~ Continuing terminals of the braking module (the VFDB series)
Ground terminals, please have these terminals grounded following
the third-type grounding of 230V series and the special grounding of
460V series within the electrician regulations

3.4 Control Terminal Explanations


Terminal
Symbol Explanation on the Terminal Function Factory Setting
FWD FWD RUN-STOP command
REV REV RUN-STOP command
MI1 Multi-function input selection 1 (3-wire Multi-step 1 command
STOP-designated terminal)
MI2 Multi-function input selection 2 Multi-step 2 command
MI3 Multi-function input selection 3 Multi-step 3 command
MI4 Multi-function input selection 4 Multi-step 4 command
MI5 Multi-function input selection 5 Abnormal reset command
MI6 Multi-function input selection 6 (TRG-designated EF
terminal)
DFM Digital frequency signal output 1:1
+24V Digital control signal – the common end +24V 20mA
DCM Digital control signal – the common end
RA Multi-function relay output contact (NO a) Resistive Load
RB Multi-function relay output contact (NC b)
5A(N.O.)/3A(N.C.) 240VAC
RC Multi-function relay output contact
5A(N.O.)/3A(N.C.) 24VDC
MRA Multi-function relay output contact (NO a)
MRC Multi-function relay output contact – the common Inductive Load
end 1.5A(N.O.)/0.5A(N.C.)
240VAC
1.5A(N.O.)/0.5A(N.C.)
24VDC
Refer to Pr.02-11 to
Pr.02-12
MO1 Multi-function output terminal 1 (photo coupler) Instruction during operation

3-6 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED


VFD-V Series

Terminal
Symbol Explanation on the Terminal Function Factory Setting
MO2 Multi-function output terminal 2 (photo coupler) Set up the frequency
(Max 48VDC 50mA) attained
MO3 Multi-function output terminal 3 (photo coupler) Driver ready
(Max 48VDC 50mA)
MCM Multi-function output terminal – the common end Max 48VDC 50mA
+10V Auxiliary reference power +10V 20mA
The greatest operation 3
AVI Analog voltage frequency command frequency corresponding to
0~+10V
The greatest operation
ACI Analog current frequency command frequency corresponding to
4~20mA
The greatest operation
AUI Auxiliary analog voltage frequency command frequency corresponding to
-10~+10V
The greatest operation
AFM Multi-function analog voltage output frequency corresponding to
-10~10V
ACM Analog control signal – the common end

* Analog control signal wire specification: 18 AWG (0.8 mm2), cover the isolation
twisted wire.

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED 3-7


VFD-V Series

3.5 Component Explanations


1 HP to 5 HP (VFD007V23A/43A, VFD015V23A/43A, VFD022V23A/43A, VFD037V23A/43A)

+1 +2 B1 - B2 U/T1 V/T2 W/T3


Screw Torque :
18Kgf-cm
Wire Gauge :
18~10AWG

R/L1 S/L2 T/L3

Control Terminal
Torque: 8Kgf-cm (6.9 in-lbf)
Wire: 22-14 AWG

Power Terminal
Torque: 18 kgf-cm (15.6 in-lbf)
Wire Gauge: 18-10 AWG
Wire Type: Stranded Copper only, 75°C

3-8 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED


VFD-V Series

7.5 HP to 15 HP (VFD055V23A/43A, VFD075V23A/43A, VFD110V43B)

POWER IM
3 MOTOR

Control Terminal
Torque: 8Kgf-cm (6.9 in-lbf)
Wire: 22-14 AWG

Power Terminal
Torque: 30 kgf-cm (26 in-lbf)
Wire Gauge: 12-8 AWG
Wire Type: Stranded Copper only, 75°C
Note: If wiring of the terminal utilizes the wire with a 6AWG-diameter, it is thus
necessary to use the Recongnized Ring Terminal to conduct a proper wiring.

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED 3-9


VFD-V Series

15HP to 30HP (VFD110V23A/43A, VFD150V23A/43A, VFD185V23A/43A,


VFD220V23A/43A)

R/L1 S/L2 T/L3 +1 +2 - V/T2 W/T3


POWER DC (+) DC ( - ) IM
3 MOTOR

Control Terminal
Torque: 8Kgf-cm (6.9 in-lbf)
Wire: 22-14 AWG

Power Terminal
Torque: 30 kgf-cm (26 in-lbf)
Wire Gauge: 8-2 AWG
Wire Type: Stranded Copper only, 75°C
NOTE: If wiring of the terminal of VFD220V23A utilizes the wire with a 1AWG-diameter, it
is thus necessary to use the Recognized Ring Terminal to conduct a proper
wiring.

3-10 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED


VFD-V Series

40 to 50 HP 230V (VFD300V23A, VFD370V23A)

3
POWER

ALARM

CHARGE

R/L1 S/L2 T/L3 +1 +2 U/T1 V/T2 W/T3

Screw Torque: IM
POWER 200kgf-cm (173in-lbf) 3 MOTOR

Control Terminal
Torque: 8Kgf-cm (6.9 in-lbf)
Wire: 22-14 AWG

Power Terminal
Torque: 200 kgf-cm (173.6 in-lbf)
Wire Gauge: 1/0 – 4/0 AWG
Wire Type: Stranded Copper only, 75°C

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED 3-11


VFD-V Series

40HP to 60HP 460V (VFD300V43A, VFD370V43A, VFD450V43A)

POWER

ALARM

CHARGE

R/L1 S/L2 T/L3 +1 +2 - U/T1 V/T2 2/T3

IM
POWER 3 MOTOR

Control Terminal
Torque: 8Kgf-cm (6.9 in-lbf)
Wire: 22-14 AWG

Power Terminal
Torque: 57 kgf-cm (49.5 in-lbf)
Wire Gauge: 4-2 AWG
Wire Type: Stranded Copper only, 75°C

3-12 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED


VFD-V Series

75-100 HP 460V (VFD550V43A, VFD750V43A)

R/L1 S/L2 T/L3 +1 +2 U/T1 V/T2 W/T3

S c rew T orque:
POWER 200k gf-cm MOT OR

Control Terminal
Torque: 8Kgf-cm (6.9 in-lbf)
Wire: 22-14 AWG

Power Terminal
Torque: 200 kgf-cm (173.6 in-lbf)
Wire Gauge: 1/0 – 4/0 AWG
Wire Type: Stranded Copper only, 75°C

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED 3-13


VFD-V Series

3.6 Wiring Notice


1. There are corresponding ring terminals which will be included with each unit (15-30HP),
and please use the proper crimping tool by KST INC. P/N: KST-HDC38A for securing
the conductor.
2. When wiring up, and that the wiring route specifications are settled, please conduct the
wiring following the electrician regulations.
3. The connection between the three-phase AC input power and the main circuit terminal
R/L1, S/L2, T/L3 has to set up a none-fusing switch in between. The best is to series
connect with an electro-magnetic contactor (MC) so as to cut off the power supply at the
same time when the inverter protection function acts. (The two ends of the
electro-magnetic contactor should have the R-C Varistor).
4. There is no phase-order differentiation in the input power R/L1, S/L2, T/L3 and users
could connect with either one of use.
5. The ground terminal E is grounded with the third-type grounding method (with the
grounding impedance under 100Ω).
6. The grounding wire of the inverter could not be grounded at the same time with
machinery with grand current loading, like that of the electric soldering machine and of
the motor with grand horsepower; they have to be grounded individually.
7. The shorter the ground wire, the better it is.
8. When several inverters are grounded at the same time, be sure not to make it into a
ground circuit. Please refer to the following diagram:

FWD RUN

9. If the output terminals U/T1, V/T2 and W/T3 of the inverter are connecting relatively to
the U, V, and W terminals of the motor, the FWD indicator located on the digital control
panel of the inverter will be lit, and that means the inverter is running forward, and the
rotation direction of the motor will be shown as the right hand side diagram above; if the
REV indicator is lit, it means that the inverter is running in reverse direction, and the
rotation direction will be of the opposite direction compared with the above diagram. If
users are not sure of whether the connection between output terminals U/T1, V/T2 and
W/T3 of the inverter is of one-to-one connection with U, V, and W terminals of the motor,
simply swap either two wires among the U, V, and W terminals of the motor for
correction if the inverter is running forward while the motor is running at reverse
direction.

3-14 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED


VFD-V Series

10. Be sure of the power voltage and the greatest current possible supplied.
11. When the “Digital Hand-held Programming Panel” is displayed, please do not
disconnect or dissemble any wiring.
12. No braking resistor is installed within the VFD-V inverter (selective purchasing item),
therefore, be sure to purchase and install the braking resistor if to be used on occasions
when the loading inertia is great or that it is of frequent start/stop.
13. Be sure not to connect the AC power with the terminals U/T1, V/T2 and W/T3 on the
power-generating side of the inverter. 3
14. Please tightly fasten the screws of the main circuit terminals so as to prevent sparks
generated due to the vibration and loosening of the screws.
15. Wiring of the main circuit and of the control circuit should be separated so as to prevent
erroneous actions. If the interlock connection is needed, please make it an
intersection of 90°.
16. If terminals U/T1, V/T2 and W/T3 on the power-generating side of the inverter is in need
of the noise wave-filter, it is then necessary to use the induction-type L-Varistor, but be
sure not to add in the phase-carrying capacitor or the L-C- and R-C-type wave filters.
17. Please use the separating wire as much as possible during control wiring, and be sure
not to expose the peeled-off separation net in front of the terminal to the external.
18. Please use the separating wire or tube as much as possible during power wiring, and
ground these two ends of the separating layer or tube to the ground.
19. If the installation site of the inverter is sensitive to interferences, please have the RFI
wave filters installed, and the nearer the inverter to the installation site, the better. In
addition, the lower the carrier wave frequency of, the less the interferences.
20. If the electric-leakage circuit breaker is installed in the inverter, it could serve as the
protection for the electric-leakage error, and as the prevention on the erroneous actions
of the electric-leakage circuit breaker; please select the sensor current above 200mA
with the action time of more than 0.1 second to have these actions accessible.

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED 3-15

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