PC 110
PC 110
PC 110
HELICOPTER
ENGINES
PART NO.
PC-110
SUPPLEMENTAL PARTS LIST NO. SSP3071-1
TVO-435-B1A,-D1A,-D1B,-F1AAND -G1A
AIRCRAFT ENGINES
This supplement is arrangedin the samebasicformat as the original catalog, Lycoming, PC-110.
It will serveto update published information on the following models: TVO-435-B1A,-D1A and -G1A. It
will also add parts coverageon two additional models,TVO-435-D1B and -F1A.
Pagenumbers listed in this supplement conform to basic page numbersin the original catalog. Figure
reference numbers also conform to those parts breakdown illustrations contained in PC-110.Where a
figure reference number is left blank in this supplement, it denotes a new part or that no reference
number was assignedin the original catalog. If a page in the original catalog does not apply to subject
engines,it is so designatedin this supplement.SSP1168supplementis replacedby SSP3071.
1
SSP3071 PC-110 January 1972
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
CRANKCASE GROUP
NOTE
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
CYLINDER GROUP
PAGE 11
Figure 5. Cylinder Group
2 STD-2090 NUT, Plain, 1/2 -20 24 All Models
NOTE
Figure reference numbers 3 and 5 no longer apply.
6 71895 SEAT, Intake valve 6 All Models
PAGE 13
7 71894 SEAT, Exhaust valve 6 All Models
9 75838 GUIDE, Valve exhaust 6 All Models
NOTE
Figure reference numbers 14 and 16 do not apply to subject engines.
PAGE 14
21 74802 VALVE, Exhaust, rotator type 6 All Models
22 68325 SEAT, Valve spring, lower 6 All Models
73112 SEAT, Valve spring, lower 6 All Models
24 LW-11797 SPRING, Valve, auxiliary 12 All Models
25 LW-10077 SEAT, Valve spring 6 All Models
LW-10076 SEAT, Valve spring (rotator type) 6 All Models
26 MS13997-3 KEY, Valve, rotator type 12 All Models
27 MS13998-3 CAP, Valve stem 6 All Models
31 72626 SHAFT, Valve rocker 12 All Models
PAGE 15
36 74388 ROCKER ASSEMBLY, Exhaust valve 6 All Models
40 STD-1925 SCREW, Pan-head, self-locking,1/4-20 x 5/8 long 48 -B1A,-D1A,-D1B,-G1A
STD-1925 SCREW, Pan-head, self-locking,1/4-20 x 5/8 long 47 -F1A
STD-1874 SCREW, Fill. hd., self-locking, 1/4-20 x 15/16 long 1 -F1A
74494 PLATE, Spark plug caution 6 All Models
42 79051 SPRING, Shroud tube 12 All Models
45 LW-11964 SEAL, Shroud tube, crankcase end 12 All Models
47 73434 ROD ASSEMBLY, Push AR All Models
73435 ROD ASSEMBLY, Push AR All Models
73436 ROD ASSEMBLY, Push AR All Models
PAGE 16
Figure 6. Induction System Group
NOTE
Pages 16, 17 and 18 do not apply to subject engines.
PAGE 19
Figure 7. Induction System Group
1 77667 COVER ASSEMBLY, Crankcase 1 -B1A,-D1A,-D1B,-G1A
LW-12025 COVER ASSEMBLY, Crankcase 1 -F1A
2 STD-8 WASHER, Plain, 1/4 in. 28 All Models
3 STD-160 WASHER, Internal lock, 1/4 in. 18 All Models
4 STD-9 NUT, Plain, 1/4-28 9 All Models
3
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
INDUCTION SYSTEM GROUP (CONT.)
5 STD-1679 BOLT, Hex. hd., 1/4-28 x 1.00 in. long 9 All Models
6 STD-1230 BOLT, Hex. hd., 1/4-28 x 1-9/32 in. long 9 -F1A
AN4-12A BOLT, Long hd., 1/4-28 x 1-9/32 in. long 9 -B1A,-D1A,-D1B,-G1A
15 76740 GASKET OIL SUMP 1 -B1A,-D1A,-D1B,-G1A
16 77669 BAFFLE, Breather 1 All Models
17 STD-82 SCREW, Fill. hd., drilled, No. 10-24 x 1/2 in. long 18 All Models
18 STD-425 WASHER, Plain, No. 10 14 All Models
77668 GASKET, Breather baffle 1 All Models
LW-12001 ADAPTER ASSEMBLY, Oil filler 1 -F1A
STD-1922 RING, Oil seal, 1-11/64 ID x 0.116 section 1 -F1A
STD-1921 RING, Back-up, 1.172 ID x 1.514 OD x 1/8 thick 1 -F1A
AN6289-D16 NUT, Flared tube, universal fitting 1-5/16-12 1 -F1A
LW-10126 CAP, Oil filler 1 -F1A
AN816-16 NIPPLE, 1.00 in. flared tube, 1.00 in. NPT 1 -F1A
20 73346 FLANGE, Intake pipe upper 6 All Models
PAGE 21
23 STD-1215 BOLT, Hex. hd., 1/4-20 x 1-1/4 in. long 12 All Models
24 71973 GASKET, Two bolt flange, 1-7/8 in. ID 6 All Models
28B 73899 CARBURETOR ASSEMBLY, MA-6AA 1 All Models
34 73347 ADAPTER, Carburetor inlet 1 -B1A
77304 ADAPTER, Carburetor inlet 1 -D1A,-D1B,-F1A,-G1A
PAGE 22
Figure 8. Accessory Housing Group
1D 70406 HOUSING ASSEMBLY, Accessory 1 -B1A,-D1A,-D1B,-G1A
LW-12027 HOUSING ASSEMBLY, Accessory 1 -F1A
6 STD-1339 PLUG, Allen hd., 1/16-27 pipe 5 -B1A,-D1A,-D1B,-G1A
STD-1339 PLUG, Allen hd., 1/16-27 pipe 4 -F1A
7 67742 BUSHING, 1-7/8 OD x 1-11/16 ID x 3/4 in. long 1 -B1A,-D1A,-D1B,-G1A
76339 BUSHING, 1-1/32 OD x 7/8 ID x 29/32 in. long 1 -F1A
76001 BUSHING, 1-3/32 OD x 1.00 ID x 1-3/8 in. long 1 -F1A
75757 BUSHING, 1-5/8 OD x 1-7/16 ID x 1-1/4 in.long 1 -F1A
76333 BUSHING, 2-3/16 OD x 2.00 ID x 1-3/16 in. long 1 -F1A
76335 BUSHING, 1-9/16 OD x 1-3/8 ID x 15/16 in. long 1 -F1A
75162 BUSHING, 15/32 OD x 13/32 ID x 5/8 in. long 1 -F1A
NOTE
Figure reference number 8 does not apply to subject engines.
PAGE 23
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
ACCESSORY HOUSING GROUP (CONT.)
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
ACCESSORY DRIVES GROUP (CONT.)
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
ACCESSORY HOUSING COVER GROUP (CONT.)
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
OIL PUMP GROUP (CONT.)
AN381-4-22 PIN, Cotter, 1/8 in. dia. x 1-3/8 in. long 1 -F1A
76267 SHAFT, Hydraulic or oil pump 1 -F1A
61297 IMPELLER, Oil pressure pump driving 1 -F1A
68404 IMPELLER, Oil pressure pump driven 1 -F1A
STD-1973 KEY, Woodruff, 1/8 in. x 3/4 in. dia. 1 -F1A
76274 GEAR, Oil pressure pump 1 -F1A
STD-61 NUT, Slotted shear, 1/2-20 1 -F1A
STD-713 PIN, Cotter, 3/32 in. dia. x 3/4 in. long 1 -F1A
STD-8 WASHER, Plain, 1/4 in. 4 -F1A
STD-43 NUT, Slotted shear, 1/4-28 4 -F1A
STD-208 SEAL, Oil, 7/8 in. ID x 1-1/2 in. OD x 5/16
in. wide 1 -F1A
AN763-16 GASKET, Oil pump outlet flange 1 -F1A
LW-12022 FLANGE, Oil pump outlet 1 -F1A
76015 RING, Oil seal, 35/64 in. ID x 5/64 in. section 1 -F1A
AN763-16 GASKET, Oil pump outlet flange 1 -F1A
78048 ADAPTER ASSEMBLY, Oil pump outlet 1 -F1A
STD-1353 INSERT, Heli-coil, No. 10-24 x 3/8 in. long 4 -F1A
STD-425 WASHER, Plain, No. 10-24 4 -F1A
STD-251 WASHER, Internal lock, No. 10-24 4 -F1A
MS24677-26 SCREW, Socket head, No. 10-24 x 7/8 in. long 4 -F1A
AN763-16 GASKET, Oil pump outlet flange 1 -F1A
76329 COVER, Oil pump outlet flange 1 -F1A
STD-425 WASHER, Plain, No. 10-24 4 -F1A
STD-1896 SCREW, Fill. hd., drilled hd., No. 10-24 x 7/8 in.long 4 -F1A
76308 SHAFT, Oil vacuum, hydraulic pump drive 1 -F1A
76280 GEAR, Vacuum hydraulic pump drive 1 -F1A
STD-1973 KEY, Woodruff, 1/8 in. x 3/4 in. dia. 1 -F1A
MS16624-59 RING, External retaining, 19/32 dia. shaft 3 -F1A
76047 WASHER, Thrust, Oil pump drive shaft 1 -F1A
76330 SHAFTGEAR ASSEMBLY, Tachometer drive 1 -F1A
76022 SHIM, Tachometer adapter 1 -F1A
76021 GASKET, Tachometer adapter 2 -F1A
76314 ADAPTER, Tachometer 1 -F1A
61165 SEAL, Tachometer drive, oil 1 -F1A
STD-8 WASHER, Plain, 1/4 in. 2 -F1A
STD-160 WASHER, Internal lock, 1/4 in. 2 -F1A
STD-9 NUT, Plain, 1/4-28 2 -F1A
61549 CAP, Tachometer drive 1 -F1A
PAGE 34
PAGE 35 AND 37
These pages do not apply to TVO-435-B1A,-DIA,-D1B and -G1A model engines. Oil pump for -F1A model engines has
been previously covered in this supplement.
PAGE 38
8
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
MAGNETOS AND MAGNETO DRIVES GROUP (CONT.)
PAGE 43
Figure 15. Oil Sump and Related Parts Group
1 73705 SUMP ASSEMBLY, Oil 1 -B1A,-D1A,-D1B,-G1A
LW-12029 SUMP ASSEMBLY, Oil 1 -F1A
3 STD-8 WASHER, Plain, 1/4 in. 29 -F1A
4 STD-160 WASHER, Internal lock, 1/4 in. 18 -F1A
5 STD-9 NUT, Plain, 1/4-28 18 -F1A
AN4-13A BOLT, 1/4-28 x 1-13/32 in. long 11 -F1A
STD-1392 PLUG, 0.268 to 0.269 dia. x 5/16 in. long 1 -F1A
STD-1353 INSERT, Heli-coil, No. 10-24 x 3/8 in. long 4 -F1A
MS124777 INSERT, Heli-coil, 5/16-24 x 7/8 in. long 4 -F1A
STD-1315 INSERT, Heli-coil, 1/4-28 x 1/2 in. long 4 -F1A
STD-91 PLUG, Allen hd., 1/2-14 NPT 1 -F1A
76305 GASKET, Oil suction screen 1 -F1A
76306 SCREEN ASSEMBLY, Oil suction 1 -F1A
76285 COVER, Oil suction screen 1 -F1A
STD-8 WASHER, Plain, 1/4 in. 4 -F1A
STD-160 WASHER, Internal lock, 1/4 in. 4 -F1A
STD-1679 BOLT, Hex. hd., 1/4-28 x 1.00 in. long 4 -F1A
STD-111 GASKET, 1.00 ID x 1-1/4 OD x 3/32 in. thick 1 -F1A
69335 PLUG, 5/8 in. hex. hd., x 1.00-20 thd. 1 -F1A
76320 GASKET, Oil sump 1 -F1A
PAGE 45
11 71702 TUBE, Rocker box, drain 2 All Models
9
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
OIL SUMPAND RELATED PARTS GROUP (CONT.)
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
IGNITION SHIELDING ASSEMBLY(CONT.)
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
TURBOCHARGER EXHAUST SYSTEM
PAGE 61
PAGE 63
Figure 24. Density Controller and Bypass Valve
NOTE
AN960C-616 washer employ a max, of 8 pieces to eliminate bottoming bolt in nut. Applicable to all models. Figure
reference numbers 3, 4 and 5 are no longer required.
6 STD-1932 BUSHING REDUCER, 1/4 in. NPT to 1/8 in. NPT 1 All Models
1102 PLUG, Allen head, 1/8-27 NPT 1 -B1A
STD-405 PLUG, Sq. hd., drilled, 1/8-27 NPT 1 All Models
12
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
TURBOCHARGER, CHECK VALVE AND TURBO SUPPORT (CONT.)
NOTE
The various turbo support installations that differ from PC-110 are listed under Page 61, figure reference number 23.
Attaching parts are listed below.
8 STD-8 WASHER, Plain, 1/4 in. 1 -B1A
AN4-5A BOLT, 1/4-28 UNF-3B 2 -D1A,-D1B,-F1A,-G1A
AN936-A416 LOCKWASHER, 1/4 in. 2 -D1A,-D1B,-F1A,-G1A
AN315-4R NUT, 1/4-28 UNF-3B 2 -D1A,-D1B,-F1A,-G1A
11 76738 CHECK VALVE ASSEMBLY 1 -B1A
76521 CHECK VALVE ASSEMBLY 1 -DlA,-D1B,-F1A,-G1A
73377 CHECK VALVE ASSEMBLY 1 -B1A
12 73348 BOLT, Allen hd., 3/8-16 NC-3 x 3/4 in. long 2 -B1A,-F1A
76932 BOLT, Allen hd., 3/8-16 NC-3 x 3/4 in. long 2 -DlA,-D1B,-G1A
13 73775 GASKET, Check valve 1 -B1A
75731 GASKET, Check valve 1 -D1A,-D1B,-F1A,-G1A
14 AN912-2D BUSHING REDUCER, 3/8 pipe to 15/64 pipe 1 All Models
15 AN823-6D ELBOW, 3/8 in. flared tube coupling, 45 ° 1 -B1A
76023 ELBOW, 3/8 in. flared tube coupling, 45 ° 1 -D1A,-D1B,-F1A,-G1A
AN816-6 NIPPLE, Flared tube and pipe thread 1 -B1A
16 73320 HOSE ASSEMBLY, Engine to check valve 1 -B1A
75667 HOSE ASSEMBLY, Engine to check valve 1 -D1A,-D1B,-G1A
75949 HOSE ASSEMBLY, Engine to check valve 1 -F1A
17 73325 ELBOW, Turbocharger oil outlet 1 -B1A
76522 ELBOW, Turbocharger oil outlet 1 -D1A,-D1B,-G1A
LW-12176 ELBOW, Turbocharger oil outlet 1 -F1A
18 73779 BAFFLE, Turbocharger heat, inner 1 -B1A
20 STD-1592 BOLT, Hex. hd., 3/8-16 NC-3 x 3/4 in. long 2 All Models
PAGE 67
21 73782 GASKET, Turbocharger oil outlet 1 -B1A
75356 GASKET, Turbocharger oil outlet 1 -D1A,-D1B,-F1A,-G1A
STD-1928 SEAL-WIRE (To seal density controller) 1 All Models
22 AN844-12D ELBOW, Pipe thread and hose, 45 ° 1 -B1A,-D1A,-D1B,-G1A
23 73781 HOSE, 3/4 in. ID x 2-1/2 in. long 2 -B1A,-D1A,-DlB,-G1A
24 AN737TW38 CLAMP, 15/16 in. ID to 1-3/16 in. dia. x 9/16 in. wide 4 -B1A,-D1A,-D1B,-G1A
25 73641 TUBE, Turbocharger oil drain 1 -B1A
76523 TUBE, Turbocharger oil drain 1 -D1A,-D1B,-G1A
73671 TEE, Turbocharger oil drain 1 -B1A,-D1A,-D1B,-G1A
76524 BAFFLE, Turbocharger oil outlet 1 -D1A,-D1B,-G1A
NOTE
The following parts are not listed in PC-110 but are applicable to all subject engines.
74266 STRAP, Exhaust manifold 1 All Models
STD-8 WASHER, Plain, 1/4 in. 2 All Models
STD-160 WASHER, Internal lock, 1/4 in. 1 All Models
STD-473 SCREW, Hex. hd., 1/4-28 x 5/8 in. long 1 All Models
NOTE
Cylinder, Piston and Ring Kits are available as follows for all models:
Chrome cylinders with plain piston rings - Avco Lycoming P/N's 76490, 76490-A.
Nitrided cylinders with chrome piston rings - Avco Lycoming P/N's 76491, 76491-A.
NOTE
Kits with Avco Lycoming P/N's employing an "A ", come with heavy piston pin 77857(1) and 77856 plugs (2). These are
interchangeable in engine sets only. See Avco Lycoming Service Bulletin No. 316.
13
November 1, 1966
FOR
Helicopter Engines
This supplement provides parts application data on model VO-435-B1A engines and additional information on
service replacements for the model VO-435-A1F engines that have occurred since publication of the VO-435 and
TVO-435 Parts Catalog.
The parts usage for the VO-435-B1A is the same as for the model VO-435-A1F with the following exceptions:
Qty. per
Engine Nomenclature VO-435-A1F VO-435-B1A
Page 1 of 5
Qty. per
Engine Nomenclature VO-435-A1F VO-435-B1A
The following parts are applicable to the VO-435-B1A engines only. See Figure 1, Page 3 for detail part
illustrations.
Qty. per
Ref. No. Part No. Nomenclature Engine
Page 3 of 5
Qty. per
Ref. No. Part No. Nomenclature Engine
102 STD-1431 Screw, Hex. hd. dr. hd. 2
103 76320 Gasket, Oil sump 1
104 76331 Sump Assembly, Oil 1
105 STD-1315 Insert, Helicoil 4
106 MS124777 Insert, Helicoil 4
107 76305 Gasket, Oil suction screen 2
108 76306 Screen Assembly, Oil suction 1
109 76285 Cover, Oil suction screen 1
110 STD-8 Washer, Plain 4
111 STD-160 Washer, Internal lock 4
112 STD-1679 Bolt, Hex. hd. 4
113 STD-111 Gasket 1
114 69335 Plug, Hex. hd. 1
115 76319 Gear, Tachometer drive 1
116 76332 Lockplate 2
117 STD-707 Screw 4
118 76330 Shaftgear Assy., Tachometer drive 1
119 76022 Shim, Tachometer adapter 1
120 76021 Gasket, Tachometer adapter 2
121 76314 Adapter, Tachometer 1
122 61165 Seal, Tachometer drive oil 1
123 STD-8 Washer, Plain 2
124 STD-160 Washer, Internal teeth 2
125 STD-9 Nut, Plain 2
126 76279 Gear, Magneto 1
127 76300 Washer, Magneto drive shaftgear 1
128 MS16624-137 Ring, External retainer, 1-3/8 in. dia. shaft 1
129 76833 Shaft Assembly, Magneto drive 1
130 69565 Sleeve, Magneto drive shaft 1
131 76337 Shaft, Magneto drive idler 1
132 76016 Ring, Oil seal 1
133 STD-160 Washer, Internal lock 1
134 STD-9 Nut, Plain 1
135 76057 Gear Assy., Magneto drive idler 1
136 76334 Bushing 1
137 STD-19 Dowel 1
138 76336 Washer, Thrust, magneto idler shaft 1
139 MS16624-37 Ring, External retainer, 3/8 in. dia. shaft 1
140 76091 Gear, Vacuum pump drive 1
141 76283 Shaft, Vacuum and magneto and pump gear 1
142 MS16624-175 Ring, External retaining, 1-3/4 in. dia. shaft 1
143 77401 Shaft, Alternator drive 1
144 76012 Adapter, Alternator shaft 1
145 76017 Nut, Alternator shaft 1
146 76092 Washer, Alternator shaft 1
147 76020 Gasket, Alternator 1
148 76341 Alternator, 12 volt - 70 amp 1
149 STD-35 Washer, Plain 4
150 STD-475 Washer, Internal lock 4
151 STD-37 Nut, Plain 4
152 76001 Bashing, Oil pump drive 1
153 76308 Shaft, Oil, vacuum, hydraulic pump drive 1
154 76280 Gear, Vacuum, hydraulic pump drive 1
155 STD-1973 Key, Woodruff 2
156 MS16624-59 Ring, External retaining, 19/32 in. dia. shaft 3
157 76274 Gear, Oil pressure pump 1
158 76047 Washer, Thrust, oil pump drive shaft 1
159 STD-1708 Seal 11
1
Page 4 of 5
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
TABLE OF CONTENTS
WARRANTY i
INTRODUCTION . .. . . . . . . . . .. .. .. iii
ii
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
INTRODUCTION
1 GENERAL.
This Illustrated Parts Catalog, lists, describes and illustrates all procurable parts for the Lycoming
Model VO-435 and TVO-435 Series Helicopter Engines listed herein. These engines are low compression, six
cylinder, horizontally opposed, direct drive, dry sump, air cooled with side mounted accessory drives. The
VO-435-A1F and TVO-435 Series engines are internally piston cooled and in addition, the TVO-435 Series engines
are turbocharged.
2. MODEL EXPLANATION SECTION.
This section provides information which will familiarize the user with the various models in this publication.
This information - relating to accessories, accessory drives and major components - is listed under individual
model headings.
3. GROUP ASSEMBLY PARTS LIST.
The Group Assembly Parts list divides the equipment into various groups of assemblies and related parts;
however, this grouping bears no relationship to the order of assembly or disassembly of the engine. Each parts
group listing is accompanied by an exploded view illustrating the parts listed and showing their relationship to
each other. The illustrations are adjacent to each parts group.
The "Ref. No." columnprovides the necessary cross reference between the parts listing and the applicable
illustration.
The "Part Number" column indicates the Lycoming, AN or vendor part number. In cases where vendor
items have an equivalent Lycoming part number, the Lycoming number will appear in this column and the vendor
part number and reference to the vendor and vendor part will be made in the description column. Details of certain
vendor items do not have an equivalent Lycoming number; in these instances the vendor number will appear in the
part number column.
The "Description Column" provides the basic noun name together with descriptive or dimensional infor-
mation required to completely describe the part. The descriptions are indented under the numbered subcolumn
headings to show the relationship of the parts to assemblies or subassemblies, Non-procurable parts such as a
crankcase half, cylinder barrel or unstudded housings are not listed. The NOTES appearing in the description
column contain pertinent service information and reference should be made to the contents before ordering parts.
References to Lycoming Service Bulletins, Letters and Instructions should be carefully observed.
The "QTY. Per Eng. " column indicates the number required for each engine at that particular location
only and is not to be construed to mean quantity for the complete engine.
The "Model Usage" column is utilized to reflect the application of parts to specific engine models. Parts
listed with no "Model Usage" indicated, apply to all the engine models covered by the particular Illustration and
Group Listing. These models appear above the Illustration title as well as precede the first "Ref. No. " of each
Group.
4. NUMERICAL INDEX PARTS SECTION.
This section consists of an alpha-numerical arrangement of all assemblies and detail parts in the Group
Assembly Parts List.
In the "Figure and Reference Number" column, the digits preceding the dash refer to the figure in the
Group Assembly Parts List on which a part or assembly is illustrated. The digits following the dash are the
assigned reference numbers of parts or assemblies.
The "Part Number" column in paragraph (3) also applies to the "Numerical Index Parts Section".
The "Description" column provides the basic noun only.
The "QTY. Per Eng. " Column in paragraph (3) also applies to the "Numerical Index Parts Section".
5. NUMERICAL OVERSIZE AND UNDERSIZE PARTS SECTION.
This section consists of a list of such parts that may be procured in sizes other than standard.
6. SERVICE REPLACEMENT SET SECTION.
This section consists of a listing of service replacement sets or kits such as seal and gasket sets of com-
plete cylinder, piston and ring assembly kits. The individual details of these service kits are listed individually
in the group assembly parts list section and may be so procured.
7. INSTRUCTIONS FOR ORDERING PARTS.
When ordering parts it is essential that the complete and correct part number and name be given. In
addition it will be helpful if the engine model and serial number be provided. This information will be found on
the name plate of the engine which is attached to the crankcase cover.
iii
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
MODEL VO-435-A1B
OPTIONAL EQUIPMENT
MODEL VO-435-A1C
OPTIONAL EQUIPMENT
MODEL VO-435-A1D
iv
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
OPTIONAL EQUIPMENT
MODEL VO-435-A1E
OPTIONAL EQUIPMENT
MODEL VO-435-A1F
v
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
MODEL VO-435-A1F
OPTIONAL EQUIPMENT
Nitrided cylinder barrels (Chrome plated rings) 1/2" dia. exh. valve
Priming system (single point - center zone)
"AN" Hydraulic pump drive (AND-20001)
"AN" Generator drive (AND-20002)
Shielded ignition (conduit type) AN-I-27 Spec.
MODEL TVO-435-A1A
OPTIONAL EQUIPMENT
MODEL TVO-435-B1A
vi
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
NOTE
69628 crankcase assy. which requires either 69661
or 70293 acc. hsg. assy. is no longer available. If
69628 crankcase assy. need be replaced; service
with 70403 crankcase assembly. Accessory hsg.
assy. 69661 or 70293 must be modified to use with
wrap-around crankcase (70403) by restudding the
crankcase mating surface in the following manner:
When facing the crankcase mating surface of
the 69661 or 70293 acc. hsg., replace the two
25-23 studs at the 11 and 1 o'clock position with
two 25-13 studs, also, replace the 25-28 stud
immediately to the right of the two 25-23 studs
(or at the 2 o'clock position) with a 25-12 stud.
No other changes to the acc. hsgs. are required.
CAUTION
Only STD-1688 bolts may be used to attach the
crankcase cover (68951) to the 69661 or 70293
acc. hsg. due to the use of STD-1173 inserts
at this location.
ATTACHING PARTS
2 STD-872 NUT, Slotted, 3/8-24 4
3 STD-9 NUT, Plain, 1/4-28 7
4 STD-596 NUT, Plain, 3/8-24 x 21/64 in. thick 3
5 STD-8 WASHER, Plain, 1/4 in. 7
6 STD-160 WASHER, Lock internal teeth, 1/4 in. 7
7 STD-33 WASHER, Plain, 3/8 in. 7
8 STD-678 WASHER, Lock internal teeth, 3/8 in. 3
1
CRANKCASE ASSY. REF. NO.I
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
26 41 7 8 6 2
APPLICABLE MODELS - VO-435-A1B, A1C, A1D, A1E, A1F, TVO-435-A1A AND B1A
5
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
ATTACHING PARTS
NOTE
ATTACHING PARTS
7
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
NOTE
NOTE
8
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
(Low Compression)
VO-435-A1F Cylinder 73704 73935
TVO-435-A1A Piston 71553 73932
Top Ring 71555 pl. 73933 ch.
2nd Ring 71555 pl. 73933 ch.
3rd Ring ----- 73933 ch.
Oil Reg. 68338 pl. 73934 ch.
Scraper 61824 pl. 69322 ch.
(Low Compression)
TVO-435-B1A Cylinder 74218
Piston 73932
Top Ring 73933 ch.
2nd Ring 73933 ch.
3rd Ring 73933 ch.
Oil Reg. 73934 ch.
Scraper 69322 ch.
9
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARYS LIST
IO II
I2
ALL MODELS
Figure 4 - Piston, Piston Rings and Connecting Rod Group
10
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
NOTE
ATTACHING PARTS
11
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
13
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
14
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
ATTACHING PARTS
ATTACHING PARTS
NOTE
ATTACHING PARTS
15
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
ATTACHING PARTS
ATTACHING PARTS
ATTACHING PARTS
16
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
ATTACHING PARTS
NOTE
ATTACHING PARTS
17
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
NOTE
ATTACHING PARTS
(Crankcase Cover Assy. to Crankcase)
ATTACHING PARTS
19
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
ATTACHING PARTS
ATTACHING PARTS
ATTACHING PARTS
CAUTION
ATTACHING PARTS
23
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
ATTACHING PARTS
ATTACHING PARTS
ATTACHING PARTS
25
59
I
32
35
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
ATTACHING PARTS
ATTACHING PARTS
NOTE
ATTACHING PART
27
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
NOTE
ATTACHING PARTS
ATTACHING PARTS
ATTACHING PARTS
28
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
29
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
31
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
ATTACHING PARTS
34
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
NOTE
35
2.9
27
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
ATTACHING PARTS
37
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
NOTE
71437 MAGNETO 1
(Same as Bendix-Scintilla No. 10-52350-22,
Type S6LN-22). 71437 meets the radio inter-
ference requirements of MIL. Spec. AN-I-27.
ATTACHING PARTS
38
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
ATTACHING PARTS
39
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
ATTACHING PARTS
41
4 I
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Ref. Part
Qty. Model
Description per
No. Number 1 2 3 4 5 Usage
Eng.
NOTE
ATTACHING PARTS
43
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Part
Qty. Model
Ref. Description per
No. Number 1 2 3 4 5 Usage
Eng.
15-11 71203 TUBE, Rocker box drain (right) (Not illustrated) 1 VO-435-A1C, A1D,
Requires STD-1576 hose. Tube 71203 is no A1E
longer available. If replacement is necessary,
service with 71702 tube and 72045 hose.
71702 TUBE, Rocker box drain 1 VO-435-A1D, A1E,
Requires 73731 (left) hose and 72045 (right) hose. A1F, TVO-435-A1A,
B1A
12 69664 TUBE, Rocker box drain (left) (Not illustrated) 1 VO-435-AB, A1C,
Requires STD-1576 hose. Tube 69664 is no A1D
longer available. If replacement is necessary,
service with 71702 tube and 73731 hose.
71204 TUBE, Rocker box drain (left) (Not illustrated) 1 VO-435-A1C, A1D,
Requires STD-1576 hose. Tube 71204 is no A1E
longer available. If replacement is necessary,
service with 71702 tube and 73731 hose.
71702 TUBE, Rocker box drain 1 VO-435-A1D, A1E,
Requires 73731 (left) hose and 72045 (right) A1F, TVO-435-A1A,
hose. B1A
13 STD-1793 HOSE, 3/8 ID x 1-21/32 in. long 6
ATTACHING PARTS
ATTACHING PARTS
45
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
46
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
ALL MODELS
48
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
49
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
NOTE
ALL MODELS
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Eng. Usage
NOTE
71396 shielded ignition cable assy. and its alternate
69559, was used on VO-435-A1F engines with
serial nos. to 3063-31 inclusive and on TVO-435-
A1A engines to 236-52 inclusive. Engines above
these serial numbers, use 74341 shielded
ignition cable assy. See "NOTE", Figure 20,
reference 1.
51
REF.NO.
SPARKPLUGGASKET 22
SPARKPLUG 23
(LIGHTWEIGHT)REF.NO. 1.
CO-OPERATIVE
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
53
TYPE) REF.NO.I
BREEZE AND CO-OPERATIVE (CONDUIT
7
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
55
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
57
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
ATTACHING PARTS
33 5152 NUT 4
34 6799 SCREW 4
59
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
60
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
ATTACHING PARTS
ATTACHING PARTS
61
MANIFOLD AND PIPING ASSEMBLY(REF. NO. 1)
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
ATTACHING PARTS
ATTACHING PARTS
14 AN929-6 CAP ASSY., Press seal 3/8 in. flared tube fitting 1
63
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS list
7
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
ATTACHING PARTS
ATTACHING PARTS
(Procurable detail parts of 72934 Turbocharger)
ATTACHING PARTS
8 AN4-17A BOLT, 1/4-28 x 1-29/32 in. long 1
STD-160 WASHER, Internal teeth, 1/4 in. lock 1
STD-8 WASHER, Plain, 1/4 in. 1
STD-9 NUT, Hex., 1/4-28 1
9 AN101124 BOLT, 1/4-28 x 1-5/8 in. long 1
STD-160 WASHER, Internal teeth, 1/4 in. lock 1
10 AN101122 BOLT, 1/4-28 x 1-1/2 in. long 4
STD-160 WASHER, Internal teeth, 1/4 in. lock 4
ATTACHING PARTS
65
66
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
ATTACHING PARTS
67
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
The following is a listing of all parts that may be procured in sizes other than standard and an explanation
of the oversize and undersize symbols.
The symbol "P" suffixed to the standard size part number indicates the part may be procured in oversize;
the symbol "M" indicates undersize. The numerals 03, 10, 12, 20 etc., following the symbol "P" or "M" indicate
the extent of deviation from standard, in thousandths of an inch, in oversize or undersize.
Undersize or
Part No. Part Name Oversize Available
Studs P03-P07-P12
Pistons P10-P20
68
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
73261-2 CYLINDER, PISTON AND RING ASSEMBLY - COMPLETE (Continued) VO-435-A1B, A1C,
Consisting of: A1D, A1E
1 67193 Gasket - Rocker box cover
1 71195 Box - Set-up
1 69698 Seat - Valve spring
2 72050 Key - Valve
1 69697 Cap - Valve stem
8 STD-1826 Screw - Fill. hd. self locking, 1/4-20 x 5/8 in.
4 62922 Seal - Shroud tube
1 71481 Seal - Cylinder base oil
70
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
73804 CYLINDER, PISTON AND RING ASSEMBLY - COMPLETE (Continued) VO-435-A1F &
Consisting of: TVO-435-A1A
1 68325 Seat - Valve spring, lower
1 73112 Seat - Valve spring, lower
2 68326 Spring - Valve, outer
2 68328 Spring, Valve, auxiliary
1 68327 Seat - Valve spring
2 60009 Key - Valve
1 73115 Seat - Valve spring (rotator type)
2 MS13997-3 Key - Valve (rotator type)
1 MS13998-3 Cap - Valve stem
2 71549 Washer - Valve rocker thrust
1 67113 Rocker Assy. - Intake valve
1 74388 Rocker Assy. - Exhaust valve
2 68806 Shaft - Valve rocker
2 66732 Gasket - Valve rocker shaft cover
2 66731 Cover - Valve rocker shaft
4 STD-9 Nut - Plain, 1/4-28
4 STD-160 Washer - Shakeproof lock, 1/4 in.
1 67193 Gasket - Rocker box cover
8 STD-1826 Screw - Fill. hd, self-locking, 1/4-20 x 5/8 in. long
4 62922 Seal - Shroud tube
1 71481 Ring - Oil seal, 3/32 in. dia. section x 4-27/32 in. ID
1 71195 Box - Set-up
71
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
74
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
FIG-REF. FIG-REF.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.
75
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
FIG-RE F. FIG-RE F.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.
1-7 STD-33 Washer 7 11-49 STD-294 Gasket 1
2-6 STD-33 Washer 16 12-53 STD-294 Gasket 1
9-6 STD-33 Washer 6 18-22 STD-295 Gasket 12
9-62 STD-33 Washer 6 19-25 STD-295 Gasket 12
25-12 STD-33 Washer 2 20-26 STD-295 Gasket 12
5-49 STD-35 Washer 12 21-28 STD-295 Gasket 12
6-23 STD-35 Washer 4 11-45 STD-351 Gasket 2
7-29 STD-35 Washer 4 12-49 STD-351 Gasket 2
9-72 STD-35 Washer 4 24-2 STD-375 Screw 4
10-7 STD-35 Washer 1 9-41 STD-394 Dowel 2
12-57 STD-35 Washer 4 11-7 STD-394 Dowel 1
23-2 STD-35 Washer 12 11-19 STD-394 Dowel 1
6-25 STD-36 Locknut 4 12-7 STD-394 Dowel 1
5-51 STD-37 Nut 12 12-22 STD-394 Dowel 1
6-24 STD-37 Nut 4 1-25 STD-405 Plug 1
9-74 STD-37 Nut 4 2-27 STD-405 Plug 1
10-5 STD-37 Nut 1 6-10 STD-405 Plug 1
12-59 STD-37 Nut 4 7-12 STD-405 Plug 1
13-7 STD-37 Nut 4 7-18 STD-425 Washer 10
23-4 STD-37 Nut 12 7-17 STD-433 Screw 10
5-5 STD-39 Locknut 24 10-13 STD-434 Dowel 1
9-19 STD-43 Nut 4 7-37 STD-460 Bolt 4
11-37 STD-43 Nut 6 5-50 STD-475 Washer 12
12-40 STD-43 Nut 6 9-73 STD-475 Washer 4
1-26 STD-47 Plug 2 10-6 STD-475 Washer 1
11-33 STD-60 Pin 1 12-58 STD-475 Washer 4
12-36 STD-60 Pin 1 13-6 STD-475 Washer 4
11-32 STD-61 Nut 1 23-3 STD-475 Washer 12
12-35 STD-61 Nut 1 8-35 STD-514 Dowel 2
23-10 STD-63 Nut 6 5-2 STD-528 Nut 24
8-34 STD-71 Plug 2 5-3 STD-529 Locknut 24
11-35 STD-71 Plug 1 16-12 STD-546 Nipple 6
12-38 STD-71 Plug 1 9-26 STD-547 Seal 1
2-16 STD-97 Nut 6 9-23 STD-553 Screw 6
9-38 STD-97 Nut 6 16-10 STD-553 Screw 6
14-3 STD-97 Nut 8 20-24 STD-553 Screw 6
8-37 STD-111 Gasket 1 21-26 STD-553 Screw 6
15-8 STD-111 Gasket 1 1-9 STD-557 Dowel 2
9-4 STD-136 Circlip 1 2-17 STD-557 Dowel 2
1-6 STD-160 Washer 7 1-4 STD-596 Nut 3
2-14 STD-160 Washer 7 2-10 STD-596 Nut 4
5-34 STD-160 Washer 24 9-8 STD-596 Nut 6
6-3 STD-160 Washer 24 9-64 STD-596 Nut 6
6-16 STD-160 Washer 12 18-20 STD-670 Nut 8
7-3 STD-160 Washer 24 19-20 STD-670 Nut 8
7-22 STD-160 Washer 12 20-20 STD-670 Nut 8
7-36 STD-160 Washer 4 21-22 STD-670 Nut 8
8-3 STD-160 Washer 32 1-8 STD-678 Washer 3
8-46 STD-160 Washer 2 2-9 STD-678 Washer 4
9-68 STD-160 Washer 8 9-7 STD-678 Washer 6
10-3 STD-160 Washer 21 9-63 STD-678 Washer 6
11-3 STD-160 Washer 9 25-12 STD-678 Washer 2
12-3 STD-160 Washer 9 25-19 STD-678 Washer 2
15-4 STD-160 Washer 11 3-22 STD-679 Screw 4
25-8 STD-160 Washer 1 18-19 STD-692 Screw 8
25-9 STD-160 Washer 1 19-19 STD-692 Screw 8
25-10 STD-160 Washer 4 19-34 STD-692 Screw 7
16-15 STD-176 Nut 1 20-19 STD-692 Screw 8
12-43 STD-208 Seal 1 21-21 STD-692 Screw 8
9-54 STD-213 Seal 1 9-37 STD-696 Washer AR
23-9 STD-251 Washer 2 6-27 STD-709 Plug 1
24-2 STD-251 Washer 4 7-33 STD-709 Plug 1
76
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
FIG-RE F. FIG-REF.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.
2-8 STD-713 Pin 1 16-14 STD-1900 Nipple 1
2-26 STD-740 Plug 1 6-12 STD-1901 Stud 4
10-12 STD-740 Plug 1 7-14 STD-1901 Stud 4
11-34 STD-740 Plug 1 22-1 Turbocharger Exhaust System -
12-37 STD-740 Plug 1' 22-3 Turbocharger Check Valve and
2-36 STD-783 Plug 2 Turbocharger Support -
5-17 STD-783 Plug 6 13-13 10-4092 Nut 1
10-19 STD-783 Plug 1 13-12 10-4093 Washer 1
7-39 STD-829 Gasket 1 13-12A 10-4093 Washer 2
16-11 STD-853 Tee 5 13-14 10-90751-19 Pin 1
3-10 STD-858 Key 1 13-14A 10-90751-19 Pin 2
5-14 STD-859 Dowel 12 13-13A 10-163151 Nut 2
8-9 STD-859 Dowel 1 1-22 25-8 Stud 4
16-16 STD-869 Cone 1 5-15 25-8 Stud 24
1-2 STD-872 Nut 4 2-37 25-10 Stud 1
2-7 STD-872 Nut 4 8-41 25-10 Stud 2
10-9 STD-951 Dowel 1 1-29 25-11 Stud 22
10-11 STD-951 Dowel 1 2-34 25-11 Stud 4
3-19 STD-1066 Dowel 1 8-13 25D-11 Stud 8
10-22 STD-1104 Plug 2 1-31 25-12 Stud 4
12-14 STD-1164 Insert 1 5-12 25-12 Stud 12
7-11 STD-1164 Insert 4 8-14 25-12 Stud 10
8-10 STD-1173 Insert 4 8-15 25-12 Stud 1
2-11 STD-1230 Bolt 7 10-16 25-12 Stud 5
6-6 STD-1230 Bolt 10 1-14 25-13 Stud 7
7-6 STD-1230 Bolt 9 8-16 25-13 Stud 15
7-6 STD-1230 Bolt 10 8-17 25-13 Stud 2
8-5 STD-1230 Bolt 1 8-19 25-16 Stud 4
15-14 STD-1252 Clamp 12 10-14 25D-16 Stud 6
6-21 STD-1269 Clamp 12 10-15 25-17 Stud 1
7-27 STD-1269 Clamp 12 11-8 25D-21 Stud 2
1-18 STD-1315 Insert 3 12-9 25D-21 Stud 2
2-23 STD-1315 Insert 17 8-17 25-23 Stud 2
8-10 STD-1315 Insert 4 8-18 25-23 Stud 1
8-6 STD-1339 Plug 5 8-20 25D-24 Stud 1
11-12 STD-1392 Plug 1 11-9 25D-24 Stud 2
12-16 STD-1392 Plug 1 12-10 25D-24 Stud 2
23-8 STD-1459 Bolt 2 11-10 25D-25 Stud 2
15-16 STD-1576 Hose 2 12-11 25D-25 Stud 2
2-38 STD-1623 Insert 1 8-21 25-27 Stud 1
15-19 STD-1640 Clamp 4 8-15 25-28 Stud 1
6-5 STD-1679 Bolt 10 10-15 25-29 Stud 1
6-5 STD-1679 Bolt 14 8-22 25-34 Stud 2
7-5 STD-1679 Bolt 9 8-23 25-37 Stud 1
7-5 STD-1679 Bolt 14 8-24 25-40 Stud 1
5-54 STD-1686 Screw 4 5-11 31-12 Stud 12
5-53 STD-1687 Washer 4 12-12 31-12 Stud 1
6-7 STD-1688 Bolt 4 15-6 31-12 Stud 6
14-6 STD-1698 Ring 1 8-25 31-14 Stud 6
9-42 STD-1702 Seal 1 10-17 31-14 Stud 1
9-52 STD-1708 Seal 1 12-13 31-14 Stud 3
9-44 STD-1709 Circlip 1 15-6 31-14 Stud 6
13-5 STD-1727 Washer 4 1-23 31-15 Stud 3
6-20 STD-1792 Hose 6 2-29 31-15 Stud 1
7-26 STD-1792 Hose 6 6-9 31-15 Stud 4
15-13 STD-1793 Hose 6 2-25 31-21 Stud 2
5-40 STD-1826 Screw 48 8-26 31-21 Stud 1
9-31 STD-1833 Screw 6 2-30 31-24 Stud 1
8-32 STD-1847 Plug 1 8-27 31-26 Stud 1
4-11 STD-1853 Pin 12 1-24 38-12 Stud 2
9-22 STD-1854 Washer 1 1-13 38-13 Stud 24
9-23 STD-1860 Screw 1 2-21 38-13 Stud 24
77
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
FIG-RE F. FIG-RE F.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.
8-28 38-16 Stud 6 19-16 52426 Plate 2
1-19 38-19 Stud 2 19-27 52442 Bracket 1
1-20 38-21 Stud 2 18-24 54210 Plate 2
1-17 38D-19 Stud 4 20-28 54210 Plate 2
2-28 38D-19 Stud 1 21-30 54210 Plate 2
10-18 38-31 Stud 6 18-25 54211 Plate 2
1-12 50-15 Stud 12 20-29 54211 Plate 2
2-20 50-15 Stud 12 21-31 54211 Plate 2
5-4 383-B Nut 24 18-26 54219 Clamp 4
11-46 662 Nut 1 19-31 54219 Clamp 7
12-50 662 Nut 1 20-30 54219 Clamp 4
9-61 671-B Cover 1 21-32 54219 Clamp 4
9-61 671-B Cover 2 19-32 54586 Bracket 2
10-27 671-B Cover 1 19-33 54588 Bracket 2
11-14 1028-B Ball 1 18-7 58513-0904 Lead Assy. 1
12-18 1028-B Ball 1 18-6 58513-1304 Lead Assy. 1
1-16 1102 Plug 4 18-5 58513-1504 Lead Assy. 1
2-33 1102 Plug 4 18-4 58513-1804 Lead Assy. 1
7-38 1102 Plug 1 18-3 58513-2204 Lead Assy. 1
8-33 1102 Plug 1 18-2 58513-2504 Lead Assy. 1
9-47 1102 Plug 1 18-13 58513-4904 Lead Assy. 1
10-21 1102 Plug 2 18-12 58513-5004 Lead Assy. 1
16-17 1102 Plug 6 18-10 58513-5104 Lead Assy. 1
25-6 1102 Plug 1 18-11 58513-5604 Lead Assy. 1
18-23 1182-K3 Spark Plug 12 18-8 58513-5804 Lead Assy. 1
19-26 1182-K3 Spark Plug 12 18-9 58513-5804 Lead Assy. 1
20-27 1182-P2 Spark Plug 12 19-8 59273 Conduit Assy. 1
21-29 1182-Y3 Spark Plug 12 19-5 59274 Conduit Assy. 1
11-50 1540 Plug 1 19-10 59275 Dual Conduit 1
12-54 1540 Plug 1 Assy.
9-75 1691-C Gasket 1 19-3 59276 Conduit Assy. 1
23-7 1892 Spring 2 19-7 59277 Conduit Assy. 1
21-17 5028 Spring Assy. 12 19-2 59278 Conduit Assy. 1
18-27 5152 Nut 4 19-6 59279 Conduit Assy. 1
19-35 5152 Nut 7 19-9 59280 Dual Conduit 1
20-31 5152 Nut 4 Assy.
21-33 5152 Nut 4 19-4 59281 Conduit Assy. 1
19-17 5422 Nail 12 19-11 59282 Conduit Assy. 1
19-12 5585 Elbow Assy. 12 20-7 59651-0904 Lead Assy. 1
19-14 5651 Collar 12 20-6 59651-1304 Lead Assy. 1
19-34 6456 Screw 7 20-5 59651-1504 Lead Assy. 1
19-29 6778 Clamp 3 20-4 59651-1804 Lead Assy. 1
19-28 6783 Clamp 1 20-3 59651-2204 Lead Assy. 1
18-28 6799 Screw 4 20-2 59651-2504 Lead Assy. 1
20-32 6799 Screw 4 20-13 59687-4904 Lead Assy. 1
21-34 6799 Screw 4 20-10 59687-5104 Lead Assy. 1
19-30 6802 Clamp 3 20-11 59687-5604 Lead Assy. 1
21-14 7216 Spring Assy. 12 20-8 59687-5804 Lead Assy. 1
20-15 7269 Collar 12 20-12 59688-5004 Lead Assy. 1
21-16 7982 Stud 12 20-9 59688-5804 Lead Assy. 1
9-70 8313 Gasket 2 21-12 59693-5004 Lead Assy. 1
10-26 8313 Gasket 1 21-9 59693-5804 Lead Assy. 1
24-11 16933-225-6 Flange 1 21-13 59694-4904 Lead Assy. 1
23-17 17189-200-N Marman Gasket 1 21-10 59694-5104 Lead Assy. 1
12-60 20415 Gasket 1 21-11 59694-5604 Lead Assy. 1
24-10 24096-225-N Gasket 1 21-8 59694-5804 Lead Assy. 1
23-16 24502-200 Marman Coupling 1 21-7 59766-0904 Lead Assy. 1
24-10 24502-225 Coupling 1 21-6 59766-1304 Lead Assy. 1
14-5 30311 Bearing 1 21-5 59766-1504 Lead Assy. 1
3-2 45226 Tube 6 21-4 59766-1804 Lead Assy. 1
21-15 51218 Grommet 12 21-3 59766-2204 Lead Assy. 1
78
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
FIG-RE F. FIG-REF.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.
79
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
FIG-RE F. FIG-RE F.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.
80
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
FIG-RE F. FIG-RE F.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.
81
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
FIG-REF. FIG-RE F.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.
23-23 73361 Support Assy. 1 24-1 73784 Controller 1
25-7 73361 Support Assy. 1 24-9 73785 Valve 1
8-44 73367 Cover 1 7-31 73833 Bolt 2
8-48 73368 Gasket 1 7-30 73864 Bolt 2
7-1 73375 Cover Assy. 1 5-21 73875 Valve 6
25-11 73377 Check Valve 1 7-28B 73899 Carburetor 1
Assy. 7-1 73917 Cover Assy. 1
5-47 73434 Rod Assy. AR 4-1A 73932 Piston 6
5-47 73435 Rod Assy. AR 4-2A 73933 Ring 18
5-47 73436 Rod Assy. AR 4-3A 73934 Ring 6
4-1A 73620 Piston 6 5-1D 73935 Cylinder Assy. 6
25-25 73641 Tube 1 5-9 73979 Guide 6
15-10 73671 Tee 1 5-21 74052 Valve 6
2-1A 73697 Crankcase Assy. 1 10-23 74097 Elbow 1
8-1D 73701 Hsg. Assy, Acc. 1 13-4 74174 Magneto 1
5-1C 73704 Cylinder Assy. 6 5-1E 74218 Cylinder Assy. 6
15-2 73705 Sump Assy. 1 20-1 74341 Cable Assy. 1
23-22 73720 Gasket 12 6-10 74376 Elbow Assy. 1
15-17 73731 Hose 1 7-12 74376 Elbow Assy, 1
23-5 73733 Strap 1 16-18 74376 Elbow Assy. 1
11-15 73761 Spring 1 5-36 74388 Rocker Assy. 6
12-19 73761 Spring 1 5-37 74389 Bushing 6
2-40 73772 Nozzle Assy. 6 24-9 74422 Valve 1
7-16 73774 Baffle 1 24-1 74423 Controller 1
25-13 73775 Gasket 1 25-3 402626 Lockplate 3
25-18 73779 Baffle 1 25-4 400427 Spacer 2
25-23 73781 Hose 2 25-5 400428 Bolt 4
25-21 73782 Gasket 1 25-4 400429 Bolt 2
24-12 73783 Hose 1
82