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PC 110

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PARTS CATALOG

HELICOPTER
ENGINES

PART NO.
PC-110
SUPPLEMENTAL PARTS LIST NO. SSP3071-1

TO PROVIDE OIL LEVEL GAGE TO PARTS LIST SUPPLEMENT NO. SSP3071

LYCOMING TVO-435-F1A AIRCRAFT ENGINES

This information is being issued to provide an additional part not covered in


the original publication SSP3071. The oil level gage (sight gage), at the present
time is being used on TVO-435-F1A model engines only. Lycoming Parts
Catalog involved is PC-110.

PART NO. NAME QTY. PER ASS'Y. ENGINE MODEL

LW-12066 Gage, Oil Level 1 TVO-435-F1A


(Sight Gage)
SUPPLEMENTAL PARTS LIST NO. SSP3071

TO PROVIDE COVERAGE FOR LYCOMING MODEL

TVO-435-B1A,-D1A,-D1B,-F1AAND -G1A

AIRCRAFT ENGINES

This supplement is arrangedin the samebasicformat as the original catalog, Lycoming, PC-110.
It will serveto update published information on the following models: TVO-435-B1A,-D1A and -G1A. It
will also add parts coverageon two additional models,TVO-435-D1B and -F1A.

Pagenumbers listed in this supplement conform to basic page numbersin the original catalog. Figure
reference numbers also conform to those parts breakdown illustrations contained in PC-110.Where a
figure reference number is left blank in this supplement, it denotes a new part or that no reference
number was assignedin the original catalog. If a page in the original catalog does not apply to subject
engines,it is so designatedin this supplement.SSP1168supplementis replacedby SSP3071.

1
SSP3071 PC-110 January 1972
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
CRANKCASE GROUP

NOTE

Pages 1 and 2 do not apply to subject engines.


PAGE 3
Figure 2. Crankcase Group
1A 76227 CRANKCASE ASSEMBLY 1 All Models
4 AN6-21A BOLT, Hex. hd., 3/8-24 x 2-13/64 in. long 4 All Models
11 AN4-12A BOLT, Hex. hd., 1/4-20 x 1-9/32 in. long 5 All Models
AN960-616L WASHER, 3/8 x 0.032 in. thick (1 max.) AR All Models
60803 STRAP, Lifting 2 All Models
AN4-15A BOLT, Hex. hd., 1/4-28 x 1-21/32 in. long 2 All Models
75302 DOWEL, Crankcase thru stud 4 All Models
PAGE 5
Figure 3. Crankshaft and Camshaft Group
1C 72469 CRANKSHAFT ASSEMBLY 1 All Models
3 72470 PLUG, Crankshaft oil, front 1 All Models
4 72471 RING, Oil seal, 1/8 dia. section x 1-13/16 ID 1 All Models
5 70434 JET, Oil 1 All Models
7 72308 BUSHING, Rear crankshaft, spline 1 All Models
PAGE 7
14 67447 BEARING, Crankshaft 8 All Models
15 73061 BODY, Hydraulic tappet 12 All Models
16 78290 PLUNGER ASSEMBLY, Hydraulic tappet 12 All Models
17 78524 SOCKET, Push rod, hydraulic tappet 12 All Models
21 76332 LOCKPLATE, 5/16 in. bolt x 1-3/8 in. spacing 2 -F1A
22 STD-707 SCREW, 5/16-24 x 11/16 in. long 4 -F1A
76319 GEAR, Tachometer drive 1 -F1A
PAGE 8
Figure 4. Piston, Piston Rings and Connecting Rod Group
1A 75984 PISTON (3-RING) FOR NITRIDED CYLINDERS 6 All Models
2A 73933 RING, Piston, compression 12 All Models
3A 73934 RING, Piston, oil regulating (expander type) 6 All Models
5 77857 PIN, Piston 6 All Models
PAGE 9

6 77856 PLUG, Piston pin 12 All Models


7 78028 CONNECTING ROD ASSEMBLY 6 All Models
9 78027 BOLT, Connecting rod 12 All Models
10 74646 NUT, Connecting rod bolt 12 All Models
12 72218 BEARING, Connecting rod 12 All Models
APPROVED CYLINDER, PISTON RING ASSEMBLY
LOW COMPRESSION NITRIDED

CYLINDER 74218 6 All Models


PISTON 75984 6 All Models
RING, Compression 73933 ch. 12 All Models
RING, Oil 73934 ch. 6 All Models.
EXHAUST VALVE 74802 6 All Models
INTAKE VALVE 73129 6 All Models
2
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
CYLINDER GROUP

PAGE 11
Figure 5. Cylinder Group
2 STD-2090 NUT, Plain, 1/2 -20 24 All Models
NOTE
Figure reference numbers 3 and 5 no longer apply.
6 71895 SEAT, Intake valve 6 All Models
PAGE 13
7 71894 SEAT, Exhaust valve 6 All Models
9 75838 GUIDE, Valve exhaust 6 All Models
NOTE
Figure reference numbers 14 and 16 do not apply to subject engines.
PAGE 14
21 74802 VALVE, Exhaust, rotator type 6 All Models
22 68325 SEAT, Valve spring, lower 6 All Models
73112 SEAT, Valve spring, lower 6 All Models
24 LW-11797 SPRING, Valve, auxiliary 12 All Models
25 LW-10077 SEAT, Valve spring 6 All Models
LW-10076 SEAT, Valve spring (rotator type) 6 All Models
26 MS13997-3 KEY, Valve, rotator type 12 All Models
27 MS13998-3 CAP, Valve stem 6 All Models
31 72626 SHAFT, Valve rocker 12 All Models
PAGE 15
36 74388 ROCKER ASSEMBLY, Exhaust valve 6 All Models
40 STD-1925 SCREW, Pan-head, self-locking,1/4-20 x 5/8 long 48 -B1A,-D1A,-D1B,-G1A
STD-1925 SCREW, Pan-head, self-locking,1/4-20 x 5/8 long 47 -F1A
STD-1874 SCREW, Fill. hd., self-locking, 1/4-20 x 15/16 long 1 -F1A
74494 PLATE, Spark plug caution 6 All Models
42 79051 SPRING, Shroud tube 12 All Models
45 LW-11964 SEAL, Shroud tube, crankcase end 12 All Models
47 73434 ROD ASSEMBLY, Push AR All Models
73435 ROD ASSEMBLY, Push AR All Models
73436 ROD ASSEMBLY, Push AR All Models

PAGE 16
Figure 6. Induction System Group
NOTE
Pages 16, 17 and 18 do not apply to subject engines.
PAGE 19
Figure 7. Induction System Group
1 77667 COVER ASSEMBLY, Crankcase 1 -B1A,-D1A,-D1B,-G1A
LW-12025 COVER ASSEMBLY, Crankcase 1 -F1A
2 STD-8 WASHER, Plain, 1/4 in. 28 All Models
3 STD-160 WASHER, Internal lock, 1/4 in. 18 All Models
4 STD-9 NUT, Plain, 1/4-28 9 All Models
3
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
INDUCTION SYSTEM GROUP (CONT.)

5 STD-1679 BOLT, Hex. hd., 1/4-28 x 1.00 in. long 9 All Models
6 STD-1230 BOLT, Hex. hd., 1/4-28 x 1-9/32 in. long 9 -F1A
AN4-12A BOLT, Long hd., 1/4-28 x 1-9/32 in. long 9 -B1A,-D1A,-D1B,-G1A
15 76740 GASKET OIL SUMP 1 -B1A,-D1A,-D1B,-G1A
16 77669 BAFFLE, Breather 1 All Models
17 STD-82 SCREW, Fill. hd., drilled, No. 10-24 x 1/2 in. long 18 All Models
18 STD-425 WASHER, Plain, No. 10 14 All Models
77668 GASKET, Breather baffle 1 All Models
LW-12001 ADAPTER ASSEMBLY, Oil filler 1 -F1A
STD-1922 RING, Oil seal, 1-11/64 ID x 0.116 section 1 -F1A
STD-1921 RING, Back-up, 1.172 ID x 1.514 OD x 1/8 thick 1 -F1A
AN6289-D16 NUT, Flared tube, universal fitting 1-5/16-12 1 -F1A
LW-10126 CAP, Oil filler 1 -F1A
AN816-16 NIPPLE, 1.00 in. flared tube, 1.00 in. NPT 1 -F1A
20 73346 FLANGE, Intake pipe upper 6 All Models
PAGE 21
23 STD-1215 BOLT, Hex. hd., 1/4-20 x 1-1/4 in. long 12 All Models
24 71973 GASKET, Two bolt flange, 1-7/8 in. ID 6 All Models
28B 73899 CARBURETOR ASSEMBLY, MA-6AA 1 All Models
34 73347 ADAPTER, Carburetor inlet 1 -B1A
77304 ADAPTER, Carburetor inlet 1 -D1A,-D1B,-F1A,-G1A
PAGE 22
Figure 8. Accessory Housing Group
1D 70406 HOUSING ASSEMBLY, Accessory 1 -B1A,-D1A,-D1B,-G1A
LW-12027 HOUSING ASSEMBLY, Accessory 1 -F1A
6 STD-1339 PLUG, Allen hd., 1/16-27 pipe 5 -B1A,-D1A,-D1B,-G1A
STD-1339 PLUG, Allen hd., 1/16-27 pipe 4 -F1A
7 67742 BUSHING, 1-7/8 OD x 1-11/16 ID x 3/4 in. long 1 -B1A,-D1A,-D1B,-G1A
76339 BUSHING, 1-1/32 OD x 7/8 ID x 29/32 in. long 1 -F1A
76001 BUSHING, 1-3/32 OD x 1.00 ID x 1-3/8 in. long 1 -F1A
75757 BUSHING, 1-5/8 OD x 1-7/16 ID x 1-1/4 in.long 1 -F1A
76333 BUSHING, 2-3/16 OD x 2.00 ID x 1-3/16 in. long 1 -F1A
76335 BUSHING, 1-9/16 OD x 1-3/8 ID x 15/16 in. long 1 -F1A
75162 BUSHING, 15/32 OD x 13/32 ID x 5/8 in. long 1 -F1A
NOTE
Figure reference number 8 does not apply to subject engines.
PAGE 23

9 STD-859 DOWEL, 1/8 in. dia. x 9/32 in. long 1 -B1A,-D1A,-D1B,-G1A


STD-394 DOWEL, 3/32 in. dia. x 11/32 in. long 6 -F1A
12 66145 DOWEL, 1/4 in. dia. x 1/2 in. long 2 -B1A,-D1A,-D1B,-G1A
STD-1037 DOWEL, 3/16 in. dia. x 1/4 in. long 1 -F1A
14 25-12 STUD, 1/4-20 x 1-1/2 in. long 11 -B1A,-D1A,-D1B,-G1A
25-12 STUD, 1/4-20 x 1-1/2 in. long 9 -F1A
16 25-13 STUD, 1/4-20 x 1-5/8 in. long 17 -B1A,-D11A,-D1B,-G1A
25-13 STUD, 1/4-20 x 1-5/8 in. long 3 -F1A
STD-1003 DOWEL, Oil, 1/4 OD x 3/16 ID x 1/2 in. long 1 -F1A
STD-1353 INSERT, Heli-coil, No. 10-24 x 3/8 in. long 4 -F1A
STD-1164 INSERT, Heli-coil, 5/16-18 x 5/8 in. long 1 -F1A
25-11 STUD, 1/4-20 x 1-3/8 in. long 6 -F1A
25-28 STUD, 1/4-20 x 3-1/2 in. long 2 -F1A
31-16 STUD, 5/16-18 x 2.00 in. long 1 -F1A
31-17 STUD, 5/16-18 x 2-1/8 in. long 3 -F1A
31-13 STUD, 5/16-18 x 1-5/8 in. long 8 -F1A
31-14 STUD, 5/16-18 x 1-3/4 in. long 4 -F1A
4
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
ACCESSORY HOUSING GROUP (CONT.)

25-10 STUD, 1/4-20 x 1-1/4 in. long 3 -F1A


25-13 STUD, 1/4-20 x 1-5/8 in. long 3 -F1A
25-33 STUD, 1/4-20 x 4-1/8 in. long 3 -F1A
29 69637 PLUG, 3/4 in. dia. x 9/16 in. long 1 -B1A,-D1A,-D1B,-G1A
33 1102 PLUG, Allen hd., 1/8-27 NPT 1 -B1A,-D1A,-D1B,-G1A
1102 PLUG, Allen hd., 1/8-27 NPT 3 -F1A
34 STD-71 PLUG, Allen hd., 3/8 pipe 2 -B1A,-D1A,-D1B,-G1A
STD-784 PLUG, Allen hd., 3/8-18 pipe 1 -F1A
36 69636 TUBE AND STRAINER ASSEMBLY, Oil suction 1 -B1A,-D1A,-D1B,-G1A
76307 TUBE ASSEMBLY, Oil suction 1 -F1A
37 STD-111 GASKET, 1.00 ID x 1-1/4 OD x 3/32 annular 1 All Models
76340 GASKET, Oil suction tube 1 -F1A
42 AN816-4-4 NIPPLE, Flared tube and pipe thd. 1 -D1A,-D1B,-G1A
AN912-3D BUSHING REDUCER, 3/8 to 1/8 in. pipe thd. 1 -F1A
STD-1431 SCREW, Hex. hd., drilled hd., 1/4-28 x 7/8 in. long 2 -F1A
AN825-4 TEE, 1/4 flared tube to 1/8 NPT. 90 (oil to turbo-
charger) 1 -F1A
78171 ELBOW, Turbocharger oil drain connection 1 -F1A
NOTE
Figure reference numbers 11, 29, 38 and 39 do not apply to TVO-435-F1A model engines. Figure reference number 44
does not apply to any of the subject engines.
PAGE 25
NOTE
Figure 8 reference numbers 45, 46, 47 and 48 do not apply to subject engines.
Figure 9. Accessory Drives Group
NOTE
Figure references 1 thru 21, apply to TVO-435-BIA,A,-D1,-D1B,-GIA model engines only.
12 76337 SHAFT, Magneto drive idler 1 -F1A
16 76057 GEAR ASSEMBLY, Magneto drive idler 1 -F1A
76334 BUSHING, 3/8 ID x 7/16 OD x 7/8 in. long 1 -F1A
STD-19 DOWEL, 3/32 in. dia. x 7/32 in. long 1 -F1A
76016 RING, Oil seal, 0.49 ID x 5/64 in. section 1 -F1A
STD-160 WASHER, Internal lock, 1/4 in. 1 -F1A
STD-9 NUT, Plain, 1/4-28 1 -F1A
76336 WASHER, Thrust, magneto idler shaft 1 -F1A
MS16624-37 RING, External retaining, 1-3/8 in. dia. shaft 2 -F1A
76279 GEAR, Magneto 1 -F1A
76300 WASHER, Magneto drive shaft gear 1 -F1A
PAGE 27
31 AN115907 SCREW, Fill. hd., drilled, 1/4-28 x 1/2 in. long 6 -B1A,-D1A,-D1B,-G1A
NOTE
Figure reference numbers 22 thru 48 apply to TVO-435-B1A,-D1A,-DIB,-GIA model engines only.
LW-12023 STARTER MOTOR ASSEMBLY (24-Volt) 1 -F1A
76775 SWITCH, Magnetic (Prestolite SAW-4411) 1 -F1A
76816 PLATE, Starter retaining 1 -F1A
76815 STUD, Starter retaining plate 2 -F1A
STD-8 WASHER, Plain, 1/4 in. 14 -F1A
STD-160 WASHER, Internal lock, 1/4 in. 12 -F1A
STD-1411 NUT, Plain, 1/4-20 4 -F1A
5
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
ACCESSORY DRIVES GROUP (CONT.)

STD-9 NUT, Plain, 1/4-28 10 -F1A


STD-1230 BOLT, 1/4-28 x 1-9/32 in. long 1 -F1A
MS16624-175 RING, External ret. 1-3/4 in. dia. shaft 1 -F1A
77401 SHAFT, Alternator drive 1 -F1A
76012 ADAPTER, Alternator shaft 1 -F1A
76017 NUT, Alternator shaft 1 -F1A
76092 WASHER, Alternator shaft 1 -F1A
76020 GASKET, Alternator 1 -F1A
LW-11648 ALTERNATOR, 24 volt - 70 amp 1 -F1A
STD-35 WASHER, Plain, 5/16 in. 4 -F1A
STD-475 WASHER, Internal lock, 5/16 in. 4 -F1A
STD-37 NUT, Plain, 5/16-24 4 -F1A
LW-10179 REGULATOR, Full transistor - 24 volt 1 -F1A
78060 RELAY, Overvoltage, 24 volt 1 -F1A
LW-11337 DRIVE ASSEMBLY, Starter 1 -F1A
LW-10421 ADAPTER ASSEMBLY, Starter drive 1 -F1A
75852 BUSHING, Flanged, 1.00 ID x 1-3/16 OD 2 -F1A
STD-859 DOWEL, 1/8 in. dia. x 9/32 in. long 2 -F1A
LW-10727 SEAL, 2.129 OD x 1-5/16 ID x 5/16 in. wide 1 -F1A
LW-11659 SHAFTGEAR, Starter drive 1 -F1A
76313 GEAR, Starter drive 1 -F1A
LW-10416 SPACER, Starter drive gear 1 -F1A
75843 NUT, Crimp lock, 5/8-18 1 -F1A
STD-1004 RING, Oil seal, 7/32 ID x 1/16 dia. section 1 -F1A
MS28775-147 RING, Oil seal, 2-11/16 ID x 0.103 dia. section 1 -F1A
STD-35 WASHER, Plain, 5/16 in. 4 -F1A
STD-475 WASHER, Internal lock, 5/16 in. 4 -F1A
STD-37 NUT, Plain, 5/16-24 4 -F1A
76830 HOUSING ASSEMBLY, Starter drive 1 -F1A
25-12 STUD, 1/4-20 x 1-1/2 in. long 3 -F1A
STD-514 DOWEL, 5/16 in. dia. x 1/2 in. long 2 -F1A
LW-11588 COUPLING ASSEMBLY, Starter slip 1 -F1A
LW-11587 COUPLING, Bendix drive 1 -F1A
76842 COUPLING, Starter slip 1 -F1A
76528 GEAR ASSEMBLY, Starter slip coupling 1 -F1A
76835 BUSHING, Slip coupling gear 1 -F1A
STD-1025 KEY, 5/8 in. dia. x 1/8 in. 1 -F1A
76836 WASHER, Thrust, slip coupling 1 -F1A
73051 PIN, 1/4 in. dia. x 25/32 in. long 1 -F1A
76838 WASHER, Grease retaining, starter 1 -F1A
75237 WASHER, Thrust, 13/32 ID x 3/4 OD x 1/16 thick 1 -F1A
PAGE 28

49 69659 WASHER, Magneto drive shaft gear 1 -B1A,-D1A,-D1B,-G1A


76300 WASHER, Magneto drive shaft gear 1 -F1A
50 69570 RING, Magneto drive gear retaining 1 -B1A,-D1A,-D1B,-G1A
MS16624-137 RING, External retainer, 3/8 dia. shaft 1 -F1A
51 67704 SHAFTGEAR ASSEMBLY, Vacuum pump 1 -B1A,-D1A,-D1B,-G1A
76091 GEAR, Vacuum pump drive 1 -F1A
76283 SHAFT, Vacuum pump and magneto gear 1 -F1A
20415 GASKET, Hydraulic pump 1 -B1A,-D1A,-F1A,-G1A
72412 COVER, Hydraulic pump 1 -B1A,-D1A,-F1A,-G1A
STD-35 WASHER, Plain, 5/16 in. 4 -B1A,-D1A,-F1A,-G1A
STD-475 WASHER, Internal lock, 5/16 in. 4 -B1A,-D1A,-F1A,-G1A
STD-37 NUT, Plain, 5/16-24 4 -B1A,-D1A,-F1A,-G1A
PAGE 29
Figure 10. Accessory Housing Cover Group
1A 73094 COVER ASSEMBLY, Accessory housing 1 -B1A,-D1A,-D1B,-G1A
12 STD-1053 PLUG, 0.204 - 0.205 in. dia. x 5/16 in. long 1 -B1A,-D1A,-D1B,-G1A
6
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
ACCESSORY HOUSING COVER GROUP (CONT.)

23 74097 ELBOW, Int. and ext. pipe, 90 ° (assemble in


accy. hsg. cover side oil-out boss) 1 -B1A,-D1A,-D1B,-G1A
DUAL VACUUM PUMP AND FUEL PUMP DRIVE
8313 GASKET, Vacuum pump drive 1 -F1A
LW-12010 ADAPTER ASSEMBLY, Dual accessory drive 1 -F1A
25-12 STUD, 1/4-20 x 1-1/2 in. long 1 -F1A
31-31 STUD, 5/16-18 x 2-7/8 in. long 3 -F1A
66145 DOWEL, 1/4-20 x 1/2 in. long 2 -F1A
LW-12006 GEAR, Dual accessory drive 1 -F1A
71596 WASHER, Accessory drive gear 1 -F1A
76466 SHAFT, Quill, dual drive adapter 1 -F1A
MS16625-56 RING, Internal retaining 1 -F1A
LW-12008 GASKET, Dual accessory drive adapter cover 1 -F1A
LW-12017 GEAR ASSEMBLY, Accessory idler 1 -F1A
69731 BUSHING, Accessory idler gear 1 -F1A
LW-12021 GEAR ASSEMBLY, Vacuum pump driven 1 -F1A
71596 WASHER, Accessory drive gear 1 -F1A
LW-12019 COVER ASSEMBLY, Vacuum pump and fuel pump drive 1 -F1A
STD-1339 PLUG, Allen head, 1/16 in -27 NPT 1 -F1A
STD-938 DOWEL, 3/32 in. dia. x 11/32 in. long 1 -F1A
69318 SHAFT, Accessory idler gear 1 -F1A
STD-548 SEAL, Oil, 7/8 ID x 1-3/8 OD x 5/16 in. wide 1 -F1A
STD-208 SEAL, Oil, 7/8 ID x 1-1/2 OD x 5/16 in. wide 1 -F1A
25-12 STUD, 1/4-20 x 1-1/2 in. long 1 -F1A
25-16 STUD, 1/4-20 x 2.00 in. long 1 -F1A
31-14 STUD, 5/16-18 x 1-3/4 in. long 1 -F1A
STD-8 WASHER, Plain, 1/4 in. 6 -F1A
STD-160 WASHER, Internal lock, 1/4 in. 6 -F1A
STD-9 NUT, Plain, 1/4-28 6 -FIA
PAGE 31
NOTE
Figure reference numbers 25 thru 28 are employed as required. (See Page 33 for -FIA, Tach.Drive).

Figure 12. Oil Pump Group


1B 73091 PUMP ASSEMBLY, Oil 1 -B1A,-D1A,-D1B,-G1A
73089 PUMP ASSEMBLY, Oil 1 -B1A,-D1A,-G1A
76338 PUMP ASSEMBLY, Oil 1 -F1A
5 73086 BODY ASSEMBLY, Oil pressure pump 1 -B1A,-D1A,-D1A
B,-G1A
PAGE 33
73088 BODY ASSEMBLY, Oil pressure pump 1 -B1A,-D1A,-G1A
76317 BODY ASSEMBLY, Oil pressure pump 1 -F1A
8 25D-11 STUD, Drilled end, 1/4-20 x 1-3/8 in. long 4 -F1A
31-12 STUD, 5/16-18 x 1-1/2 in. long 1 -B1A,-D1A,-G1A
31-14 STUD, 5/16-18 x 1-3/4 in. long' 3 -B1A,-D1A,-G1A
STD-1164 INSERT, Heli-coil, 5/16-18 x 5/8 in. long 1 -B1A,-D1A,-G1A
23 75515 SHAFT, Oil pump 1 -B1A,-D1A,-D1B,-G1A
75516 SHAFT, Oil pump 1 -B1A,-D1A,-G1A
30 STD-1973 KEY, Woodruff, 1/8 in. x 3/4 in. dia. 1 -B1A,-D1A,-D1B,-G1A
STD-208 OIL SEAL, 7/8 in. ID x 1-1/2 OD x 5/16 in. wide 1 -B1A,-D1A,-G1A
STD-1315 INSERT, Heli-coil, 1/4-28 x 1/2 in. long 2 -F1A
76316 COVER ASSEMBLY, Oil pump body 1 -F1A
76315 BUSHING, Oil pump drive shaft 1 -F1A
STD-394 DOWEL, 0.0907 x 11/32 in. long 1 -F1A
76269 SHAFT, Oil pump idler 1 -F1A
66145 DOWEL, 1/4 in. dia. x 1/2 in. long 2 -F1A
7
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
OIL PUMP GROUP (CONT.)

AN381-4-22 PIN, Cotter, 1/8 in. dia. x 1-3/8 in. long 1 -F1A
76267 SHAFT, Hydraulic or oil pump 1 -F1A
61297 IMPELLER, Oil pressure pump driving 1 -F1A
68404 IMPELLER, Oil pressure pump driven 1 -F1A
STD-1973 KEY, Woodruff, 1/8 in. x 3/4 in. dia. 1 -F1A
76274 GEAR, Oil pressure pump 1 -F1A
STD-61 NUT, Slotted shear, 1/2-20 1 -F1A
STD-713 PIN, Cotter, 3/32 in. dia. x 3/4 in. long 1 -F1A
STD-8 WASHER, Plain, 1/4 in. 4 -F1A
STD-43 NUT, Slotted shear, 1/4-28 4 -F1A
STD-208 SEAL, Oil, 7/8 in. ID x 1-1/2 in. OD x 5/16
in. wide 1 -F1A
AN763-16 GASKET, Oil pump outlet flange 1 -F1A
LW-12022 FLANGE, Oil pump outlet 1 -F1A
76015 RING, Oil seal, 35/64 in. ID x 5/64 in. section 1 -F1A
AN763-16 GASKET, Oil pump outlet flange 1 -F1A
78048 ADAPTER ASSEMBLY, Oil pump outlet 1 -F1A
STD-1353 INSERT, Heli-coil, No. 10-24 x 3/8 in. long 4 -F1A
STD-425 WASHER, Plain, No. 10-24 4 -F1A
STD-251 WASHER, Internal lock, No. 10-24 4 -F1A
MS24677-26 SCREW, Socket head, No. 10-24 x 7/8 in. long 4 -F1A
AN763-16 GASKET, Oil pump outlet flange 1 -F1A
76329 COVER, Oil pump outlet flange 1 -F1A
STD-425 WASHER, Plain, No. 10-24 4 -F1A
STD-1896 SCREW, Fill. hd., drilled hd., No. 10-24 x 7/8 in.long 4 -F1A
76308 SHAFT, Oil vacuum, hydraulic pump drive 1 -F1A
76280 GEAR, Vacuum hydraulic pump drive 1 -F1A
STD-1973 KEY, Woodruff, 1/8 in. x 3/4 in. dia. 1 -F1A
MS16624-59 RING, External retaining, 19/32 dia. shaft 3 -F1A
76047 WASHER, Thrust, Oil pump drive shaft 1 -F1A
76330 SHAFTGEAR ASSEMBLY, Tachometer drive 1 -F1A
76022 SHIM, Tachometer adapter 1 -F1A
76021 GASKET, Tachometer adapter 2 -F1A
76314 ADAPTER, Tachometer 1 -F1A
61165 SEAL, Tachometer drive, oil 1 -F1A
STD-8 WASHER, Plain, 1/4 in. 2 -F1A
STD-160 WASHER, Internal lock, 1/4 in. 2 -F1A
STD-9 NUT, Plain, 1/4-28 2 -F1A
61549 CAP, Tachometer drive 1 -F1A
PAGE 34

41 72785 OIL FILTER ASSEMBLY 1 -B1A,-D1A,-D1B,-G1A


51 76321 GASKET, Oil pump 1 -F1A

ACCESSORY HOUSING ATTACHING PARTS

STD-8 WASHER, Plain, 1/4 in. 33 -B1A,-DlA,-D1B,-G1A


STD-160 WASHER, Internal lock, 1/4 in. 32 -B1A,-D1A,-D1B,-G1A
STD-9 NUT, Plain, 1/4-28 32 -B1A,-D1A,-D1B,-G1A
AN4-12A BOLT, Hex.hd., 1/4-28 x 1-9/32 in. long 1 -B1A,-D1A,-D1B,-G1A

PAGE 35 AND 37

These pages do not apply to TVO-435-B1A,-DIA,-D1B and -G1A model engines. Oil pump for -F1A model engines has
been previously covered in this supplement.
PAGE 38

Figure 13. Magnetos and Magneto Drives Group

3 72038 MAGNETO, Conventional, S6LN-204 1 -B1A,-D1B


74174 MAGNETO, Retard breaker, S6RN-200 1 -B1A,-D1B

8
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
MAGNETOS AND MAGNETO DRIVES GROUP (CONT.)

4 LW-11589 MAGNETO, Retard breaker, S6LN-1208 1 -F1A


75554 MAGNETO, Conventional, S6RN-1209 1 -F1A
75898 MAGNETO, Retard breaker, S6RN-1208 1 -D1A,-G1A
75900 MAGNETO, Conventional, S6LN-1209 1 -D1A,-G1A
5 STD-1727 WASHER, 3/4 in. OD x 11/32 in. ID x 1/8 in. thick 4 -B1A,-D1B
6 STD-475 WASHER, Internal lock, 5/16 in. 4 All Models
7 STD-37 NUT, Plain, 5/16-24 4 All Models
75965 CLAMP, Magneto 4 -D1A,-F1A,-G1A
8 78292 GASKET, Magneto 2 -D1A,-F1A,-G1A
9A 69208 COUPLING, Magneto drive 2 All Models
PAGE 39
11 LW-12136 CUSHION, Magneto drive 4 -F1A
NOTE
Figure reference numbers 15 thru 17 may be purchased at owner's option.
PAGE 41
Figure 14. Accessory Drive Gear and Adapter Group
1 75026 ADAPTER ASSEMBLY, Accessory drive 1 -B1A,-D1A,-D1B,-G1A
STD-1315 INSERT, Heli-coil, 1/4-28 x 1/2 in. long 4 -B1A,-D1A,-D1B,-G1A
74412 PLATE, Accessory drive shaft adapter 1 -B1A,-D1A,-D1B,-G1A
AN501A416-12 SCREW, Fill. hd., drilled, 1/4-28 x 3/4 in. long 4 -B1A,-D1A,-D1B,-G1A
76294 SHAFT, Accessories drive, quill 1 -F1A
76004 PLATE, Accessory drive gear thrust 1 -F1A
76342 BEARING, Accessory drive gear 1 -F1A
76327 GEAR AND SHAFT ASSEMBLY, Accessory drive 1 -F1A
76323 DOWEL, 1/4 in. dia. x 13/32 in. long 3 -F1A
76324 LOCKPLATE, Accessories drive 3 -F1A
AN4-4A BOLT, Hex. hd., 1/4-28 x 17/32 in. long 6 -F1A

PAGE 43
Figure 15. Oil Sump and Related Parts Group
1 73705 SUMP ASSEMBLY, Oil 1 -B1A,-D1A,-D1B,-G1A
LW-12029 SUMP ASSEMBLY, Oil 1 -F1A
3 STD-8 WASHER, Plain, 1/4 in. 29 -F1A
4 STD-160 WASHER, Internal lock, 1/4 in. 18 -F1A
5 STD-9 NUT, Plain, 1/4-28 18 -F1A
AN4-13A BOLT, 1/4-28 x 1-13/32 in. long 11 -F1A
STD-1392 PLUG, 0.268 to 0.269 dia. x 5/16 in. long 1 -F1A
STD-1353 INSERT, Heli-coil, No. 10-24 x 3/8 in. long 4 -F1A
MS124777 INSERT, Heli-coil, 5/16-24 x 7/8 in. long 4 -F1A
STD-1315 INSERT, Heli-coil, 1/4-28 x 1/2 in. long 4 -F1A
STD-91 PLUG, Allen hd., 1/2-14 NPT 1 -F1A
76305 GASKET, Oil suction screen 1 -F1A
76306 SCREEN ASSEMBLY, Oil suction 1 -F1A
76285 COVER, Oil suction screen 1 -F1A
STD-8 WASHER, Plain, 1/4 in. 4 -F1A
STD-160 WASHER, Internal lock, 1/4 in. 4 -F1A
STD-1679 BOLT, Hex. hd., 1/4-28 x 1.00 in. long 4 -F1A
STD-111 GASKET, 1.00 ID x 1-1/4 OD x 3/32 in. thick 1 -F1A
69335 PLUG, 5/8 in. hex. hd., x 1.00-20 thd. 1 -F1A
76320 GASKET, Oil sump 1 -F1A
PAGE 45
11 71702 TUBE, Rocker box, drain 2 All Models

9
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
OIL SUMPAND RELATED PARTS GROUP (CONT.)

13 STD-1793 HOSE, 3/8 in. ID x 1-21/32 in. long 6 All Models


14 STD-1924 CLAMP,Hose, 1/2 to 3/4 in. ID x 5/8 in. wide 12 All Models
15 AN840-10D ADAPTER, Hose to pipe thd., 1/2 in. pipe x 5/8 in.
dia. hose 2 All Models
17 73731 HOSE, Rocker box drain tube, cyl. no. 2-4-6 1 -B1A,-D1A,-D1B,-G1A
76065 HOSE, Rocker box drain tube, cyl. no. 2-4-6 1 -F1A
18 72045 HOSE, Rocker box drain tube, cyl. no. 1-3-5 1 -B1A,-D1A,-D1B,-G1A
76064 HOSE, Rocker box drain tube, cyl. no. 1-3-5 1 -F1A
19 STD-1640 CLAMP,Hose, 15/16 in. dia. x 1/2 in. wide 4 All Models
NOTE
Figure reference numbers 12 and 16 do not apply to subject engines
PAGE 47
Figure 16. Priming System
Figure reference numbers I thru 18 do not apply to subject engines,except as follows:

17 1102 PLUG, Allen head, 1/8-27 NPT ° 6 All Models


18 74376 ELBOWASSEMBLY,Primer, 45 1 All Models
PAGE 50
Figure 17. Intercylinder Cooling Baffles
1 69947 BAFFLE ASSEMBLY,Intercylinder 4 -B1A
69947 BAFFLE ASSEMBLY,Intercylinder 4 -F1A
69947 BAFFLE ASSEMBLY,Intercylinder 4 -D1A,-D1B,-G1A
65614 PLUG Baffle attaching 4 -B1A,-F1A
STD-1687 WASHER,External lock, no. 10 4 -B1A,-F1A
STD-1686 SCREW,Fill. hd., no. 10-32 x 7/16 in. long 4 -B1A,-F1A
2 71629 HOOK, Intercylinder baffle retainer 4 All Models
3 71611 RETAINER, Intercylinder baffle 4 All Models
72834 COVER, Baffle ignition cable hole 4 -F1A
STD-692 SCREW,Rd., hd., no. 10-32 x 1/2 in. long 8 -F1A
STD-670 NUT, Self-locking,no. 10-32 8 -F1A
PAGE 51
Figure 18. Ignition Shielding Assembly
1 LW-11307 CABLE ASSEMBLY,Shielded, all weather harness 1 -F1A
LW-11549 CABLE ASSEMBLY,Shielded, all weather harness 1 -B1A,-D1B
LW-620475-1 HARNESS ASSEMBLY,Ignition 1 -D1A,-G1A
LW-11308 CABLE ASSEMBLY,Shielded, all weather harness 1 -G1A
LW-620475-3 HARNESS ASSEMBLY,Ignition 1 -D1B
SERVICE LEADS
LW-11944- LEAD ASSEMBLY,3T-4T 2 -F1A
48S90-75
LW-11944- LEAD ASSEMBLY,1T-2T 2 -F1A
72S90-75
LW-11944- LEAD ASSEMBLY,All bottom, 5T-6T 8 -F1A
48S70-75
LW-11944- LEAD ASSEMBLY,1B-3B-4B-6B-5T-6T 6 -B1A,-D1B
48S70-75
LW-11944- LEAD ASSEMBLY,2B-5B-3T-4T 4 -B1A,-D1B
48S90-75
LW-11944- LEAD ASSEMBLY,1T-2T 2 -B1A,-D1B
72S90-75
10
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
IGNITION SHIELDING ASSEMBLY(CONT.)

10-620633-48 LEAD ASSEMBLY 6 -D1A,-G1A


10-620633-72 LEAD ASSEMBLY 6 -D1A,-G1A
LW-11944- LEAD ASSEMBLY,5T-6T 2 -G1A
48S70-75
LW-11944- LEAD ASSEMBLY,3T-4T 2 -G1A
48S90-75-
LW-11944- LEAD ASSEMBLY,1T-2T 2 -G1A
72S90-75
LW-11944- LEAD ASSEMBLY,All bottom 6 -G1A
48S90-75
NOTE
Harness assembly, ignition, P/N 78482 has been superseded by P/N 6204 75-3.
10-620633-48 LEAD ASSEMBLY 6 -D1B
10-620633-72 LEAD ASSEMBLY 6 -D1B
IGNITION HARNESS ATTACHINGPARTS
76734 ZIP STRAPS 16 -F1A
76734 ZIP STRAPS 8 -B1A,-D1B
76734 ZIP STRAPS 12 -G1A
68604 CLIPS, 5/16 ID for 1/4 in. dia. screw (cushion type) 2 -F1A
68604 CLIPS, 5/16 ID for 1/4 in. dia. screw (cushion type) 3 -B1A,-D1B
68604 CLIPS, 5/16 ID for 1/4 in. dia. screw (cushion type) 4 -G1A
61385 CLIP, Ignition cable 2 -F1A
LW-12199 CLIP, 7/8 in. ID for no. 10 screw 1 -B1A,-D1B,-F1A,-G1A
STD-670 NUT, Self-locking,no. 10-32 1 -F1A
STD-670 ELASTIC STOP NUT, No. 10-32 13 -B1A,-D1B
STD-670 NUT, Self-locking,no. 10-32 8 -G1A
STD-1925 SCREW,1/4-20 x 5/8 in. long 4 -B1A,-D1B,-F1A
STD-1925 SCREW,1/4-20 x 5/8 in. long 5 -D1A,-D1B,-G1A
76735 BRACKET, Extension 1 -B1A,-D1B,-F1A
76735 BRACKET, Extension 2 -G1A
STD-692 SCREW,Round head, no. 10-32 x 1/2 in. long 1 -F1A
STD-692 SCREW,Round head, no. 10-32 x 1/2 in. long 13 -B1A,-D1B
STD-692 SCREW,Round head, no. 10-32 x 1/2 in. long 8 -B1A,-D1B
STD-696 WASHER,Plain, thin, 1/4 in. AR All Models
71824 CLAMP,Rubber dip, 2-wire 3 -B1A,-D1B
71824 CLAMP,Rubber dip, 2-wire 4 -G1A
73751 CLAMP,Rubber dip, 3-wire 2 -B1A,-D1B
73751 CLAMP,Rubber dip, 3-wire 3 -G1A
73744 CLIP, 3/4 in. dia. tube 4 B1A,-D1B
STD-28 WASHER,Plain, no. 10 4 -B1A,-D1B
72351 SCREW,Self-locking, no. 10-32 8 -B1A,-D1B
72453 CLAMP, 1-3/4 in. ID with 11/32 in. offset 6 -B1A,-D1B
STD-553 SCREW,No. 6-32 x 1/2 in. long 6 -B1A,-D1B
AN365-632C NUT, Self-locking,no. 6-32 6 -B1A,-D1B
73152 BRACKET, Support clamp 6 -G1A
STD-1686 SCREW,Fill. hd., no. 10-32 x 7/16 in. long 1 -G1A
STD-1687 WASHER,External lock, no. 10 1 -G1A
65614 PLUG, Attaching, no. 10-32 1 -G1A
NOTE
Pages 53, 55, 57 and 59 are not applicable to subject engines, except for figure reference number 29 on page 59.
29 1182-Y3 SPARK PLUG, Champion RHB-36P 12 All Models
PAGE 60
Figure 22. Turbocharger Installation
11
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
TURBOCHARGER EXHAUST SYSTEM

PAGE 61

Figure 23. Turbocharger Exhaust System

1 72906 MANIFOLD AND PIPING ASSEMBLY 1 -B1A


76518 MANIFOLD AND PIPING ASSEMBLY 1 -D1A,-D1B,-F1A,-G1A
5 76525 STRAP, Clamp exhaust pipe 1 All Models
8 AN3C-4A BOLT, No. 10-32 NF-3 x 17/32 in. long 2 All Models
9 AN960-C10 WASHER, Flat, no. 10 2 All Models
10 MS20500-1032 NUT, Self-locking, no. 10-32 2 All Models
14 LW-10153 PIPE, Exhaust, cyl. no. 1-2-5 and 6 4 All Models
LW-10154 PIPE, Exhaust, cyl. no. 3 and 4 2 All Models
72905 PIPE, Exhaust, left 2 All Models
LW-10150 PIPE, Exhaust 1 -B1A
LW-10149 PIPE, Exhaust 1 -D1A,-D1B,-F1A,-G1A
LW-10151 PIPE, Exhaust 1 All Models
16 LW-12093-5 COUPLING, V-band 1 All Models
17 78084 GASKET, V-band 1 All Models
18 76520 TRANSITION ASSEMBLY, Waste gate 1 -D1A,-D1B,-F1A,-G1A
23 LW-11205 SUPPORT, Turbocharger 1 -D1A,-D1B,-F1A,-G1A
LW-11206 BRACKET, Turbocharger 1 -D1A,-D1B,-F1A,-G1A
24 78140 BAFFLE, Turbocharger heat from accy. housing 1 -F1A

PAGE 63
Figure 24. Density Controller and Bypass Valve

1 74423-1 CONTROLLER, Density 1 -B1A


74423-2 CONTROLLER, Density 1 -D1A,-D1B
74423-3 CONTROLLER, Density 1 -F1A,-G1A
4 AN833-6D ELBOW, Flared tube bulkhead, Universal 90 ° 2 -B1A
AN833-6D ELBOW, Flared tube bulkhead, Universal 90 1 All Models
5 AN924-6D NUT, Flared tube bulkhead, Universal fitting 2 All Models
7 73321 HOSE ASSEMBLY, Bypass valve to controller 1 -B1A
73320 HOSE ASSEMBLY, Bypass valve to controller 1 -D1A,-D1B,-F1A,-G1A
9 74422 VALVE, Exhaust bypass 1 -B1A
76649-1 VALVE, Exhaust bypass 1 -D1A,-D1B,-F1A,-G1A
10 LW-12093-6 COUPLING, V-band, 2-1/4 in. OD tube 2 All Models
75845 GASKET, V-band coupling, 2-1/4 OD tube 2 All Models
11 75608 FLANGE, V-band coupling, 2-1/4 in. OD tube 1 All Models
12 73783 HOSE, 3.00 in. ID (turbo to carb. adapter) 1 -B1A
75330 HOSE, 2-1/2 in. ID (turbo to carb. adapter) 1 -D1A,-D1B,-F1A,-G1A
13 AN737W114 CLAMP, 3-1/8 to 3-9/16 ID x 9/16 in. wide 2 -B1A
STD-1241 CLAMP, 2-13/32 to 3-9/32 ID x 9/16 in. wide 2 -D1A,-D1B,-F1A,-G1A
PAGE 65

Figure 25. Turbocharger, Check Valve and Turbo Support

1 77824 TURBOCHARGER (T-1108) 1 -B1A


75225 TURBOCHARGER (TE-0659) 1 -D1A,-D1B,-F1A,-G1A
2 AN6-12A BOLT, Hex. hd., 3/8-24 x 1-21/64 in. long 4 -B1A
AN6C-11A BOLT, Hex. hd., 3/8-24 x 1-13/64 in. long 4 -D1A,-D1B,-F1A,-G1A

NOTE

AN960C-616 washer employ a max, of 8 pieces to eliminate bottoming bolt in nut. Applicable to all models. Figure
reference numbers 3, 4 and 5 are no longer required.

6 STD-1932 BUSHING REDUCER, 1/4 in. NPT to 1/8 in. NPT 1 All Models
1102 PLUG, Allen head, 1/8-27 NPT 1 -B1A
STD-405 PLUG, Sq. hd., drilled, 1/8-27 NPT 1 All Models

12
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
TURBOCHARGER, CHECK VALVE AND TURBO SUPPORT (CONT.)

NOTE
The various turbo support installations that differ from PC-110 are listed under Page 61, figure reference number 23.
Attaching parts are listed below.
8 STD-8 WASHER, Plain, 1/4 in. 1 -B1A
AN4-5A BOLT, 1/4-28 UNF-3B 2 -D1A,-D1B,-F1A,-G1A
AN936-A416 LOCKWASHER, 1/4 in. 2 -D1A,-D1B,-F1A,-G1A
AN315-4R NUT, 1/4-28 UNF-3B 2 -D1A,-D1B,-F1A,-G1A
11 76738 CHECK VALVE ASSEMBLY 1 -B1A
76521 CHECK VALVE ASSEMBLY 1 -DlA,-D1B,-F1A,-G1A
73377 CHECK VALVE ASSEMBLY 1 -B1A
12 73348 BOLT, Allen hd., 3/8-16 NC-3 x 3/4 in. long 2 -B1A,-F1A
76932 BOLT, Allen hd., 3/8-16 NC-3 x 3/4 in. long 2 -DlA,-D1B,-G1A
13 73775 GASKET, Check valve 1 -B1A
75731 GASKET, Check valve 1 -D1A,-D1B,-F1A,-G1A
14 AN912-2D BUSHING REDUCER, 3/8 pipe to 15/64 pipe 1 All Models
15 AN823-6D ELBOW, 3/8 in. flared tube coupling, 45 ° 1 -B1A
76023 ELBOW, 3/8 in. flared tube coupling, 45 ° 1 -D1A,-D1B,-F1A,-G1A
AN816-6 NIPPLE, Flared tube and pipe thread 1 -B1A
16 73320 HOSE ASSEMBLY, Engine to check valve 1 -B1A
75667 HOSE ASSEMBLY, Engine to check valve 1 -D1A,-D1B,-G1A
75949 HOSE ASSEMBLY, Engine to check valve 1 -F1A
17 73325 ELBOW, Turbocharger oil outlet 1 -B1A
76522 ELBOW, Turbocharger oil outlet 1 -D1A,-D1B,-G1A
LW-12176 ELBOW, Turbocharger oil outlet 1 -F1A
18 73779 BAFFLE, Turbocharger heat, inner 1 -B1A
20 STD-1592 BOLT, Hex. hd., 3/8-16 NC-3 x 3/4 in. long 2 All Models
PAGE 67
21 73782 GASKET, Turbocharger oil outlet 1 -B1A
75356 GASKET, Turbocharger oil outlet 1 -D1A,-D1B,-F1A,-G1A
STD-1928 SEAL-WIRE (To seal density controller) 1 All Models
22 AN844-12D ELBOW, Pipe thread and hose, 45 ° 1 -B1A,-D1A,-D1B,-G1A
23 73781 HOSE, 3/4 in. ID x 2-1/2 in. long 2 -B1A,-D1A,-DlB,-G1A
24 AN737TW38 CLAMP, 15/16 in. ID to 1-3/16 in. dia. x 9/16 in. wide 4 -B1A,-D1A,-D1B,-G1A
25 73641 TUBE, Turbocharger oil drain 1 -B1A
76523 TUBE, Turbocharger oil drain 1 -D1A,-D1B,-G1A
73671 TEE, Turbocharger oil drain 1 -B1A,-D1A,-D1B,-G1A
76524 BAFFLE, Turbocharger oil outlet 1 -D1A,-D1B,-G1A
NOTE
The following parts are not listed in PC-110 but are applicable to all subject engines.
74266 STRAP, Exhaust manifold 1 All Models
STD-8 WASHER, Plain, 1/4 in. 2 All Models
STD-160 WASHER, Internal lock, 1/4 in. 1 All Models
STD-473 SCREW, Hex. hd., 1/4-28 x 5/8 in. long 1 All Models
NOTE
Cylinder, Piston and Ring Kits are available as follows for all models:
Chrome cylinders with plain piston rings - Avco Lycoming P/N's 76490, 76490-A.
Nitrided cylinders with chrome piston rings - Avco Lycoming P/N's 76491, 76491-A.
NOTE

Kits with Avco Lycoming P/N's employing an "A ", come with heavy piston pin 77857(1) and 77856 plugs (2). These are
interchangeable in engine sets only. See Avco Lycoming Service Bulletin No. 316.
13
November 1, 1966

SUPPLEMENTAL PARTS LIST

(supersedes supplemental parts list, dated February 28, 1966)

FOR

VO-435-B1A and VO-435-A1F

Helicopter Engines

This supplement provides parts application data on model VO-435-B1A engines and additional information on
service replacements for the model VO-435-A1F engines that have occurred since publication of the VO-435 and
TVO-435 Parts Catalog.

The parts usage for the VO-435-B1A is the same as for the model VO-435-A1F with the following exceptions:

Qty. per
Engine Nomenclature VO-435-A1F VO-435-B1A

1 Crankcase Assembly 76227 instead of 73697 76227 instead of 73697


4 Dowel, Crankcase thru stud 75302 75302
12 Plunger Assembly, Hydraulic tappet 76289 instead of 72876 76289 instead of 72876
Seal, Oil 72075(4) instead of 72075(8) 72075(4) instead of 72075(8)
1 Crankshaft Assembly 72469 instead of 70433 72469 instead of 70433
12 Bolt, Connecting rod 74667 instead of 60007 74667 instead of 60007
12 Nut, Connecting rod 74646 instead of 71950 74646 instead of 71950
6 Piston 75984 76172
6 Cylinder Assembly, nitrided 76662
(long reach plugs)
12 Insert, Spark plug (long reach) 69260P10
48 Screw (rocker box cover assemblies) STD-1925 instead of STD-1826 STD-1925 instead of STD-1826
6 Plate, Spark plug caution 74494 74494
1 Hose, Rocker box drain tube, cylinder 73731 76065
2-4-6
1 Hose, Rocker box drain tube, cylinder 72045 76064
1-3-5
6 Gasket, 2 bolt flange, 1-7/8 in. ID 71973 instead of 60131 71973 instead of 60131
1 Gasket, Oil sump (crankcase cover 68172 76740
assy.)
1 Cover Assembly, Crankcase 73917 76739
1 Housing Assembly, Accessory 70406 76034
1 Regulator, 12 volt, full transistor 74291
voltage
1 Relay, Overvoltage, 12 volt 74661
1 Ring, Oil seal 72312
1 Gage Assembly, Oil 76345
2 Gasket, Magneto 73820
1 Magneto, S6LN-1208, retard 75455
1 Magneto, S6RN-1209 75554
4 Clamp, Magneto 75965
1 Gasket, Hydraulic pump 20415
1 Cover, Hydraulic Pump 72412
1 Elbow Assy., Primer 74376
6 Plug (assemble in cylinder heads) 1102
4 Cover, Baffle ignition cable hole 72834
8 Screw STD-692
8 Nut STD-670
1 Cable Assembly, Shielded all weather 76749
harness
12 Spring and eyelet assembly 72262
12 Terminal 72263
12 Grommet 76718
12 Spring Assembly 72250
12 Ferrule 76719
12 Nut 76720
4 Elbow 76721
8 Elbow 76722

Page 1 of 5
Qty. per
Engine Nomenclature VO-435-A1F VO-435-B1A

468' Cable 76723


48" Sleeve, Ignition cable (5MM) 76724
408' Sleeve, Ignition cable (5MM) 76725
12 Inner Sleeve, Shield terminal braid con- 76726
fining (5MM)
12 Inner Sleeve, Shield terminal braid con- 76727
fining (5MM)
12 Sleeve, Shield terminal (5MM) 76728
12 Ring 76729
2 Plate 76072
2 Grommet, Distributor, 6 cyl. (5MM) 76750
2 Ventilator, Plug 76732
11 Zip, Strap 76734
2 Clip 68604
2 Clip 61385
1 Clip 72162
1 Bracket, Extension 76735
12 Spark Plug 1182-Y3 (long reach)
12 Spark Plug 1182-A4 (long reach)

ACCESSORY DRIVE PARTS

The following parts are applicable to the VO-435-B1A engines only. See Figure 1, Page 3 for detail part
illustrations.

Qty. per
Ref. No. Part No. Nomenclature Engine

1-1 76338 Pump Assembly, Oil 1


2 76317 Body Assembly, Oil pump 1
3 68466 Bushing, Oil drive shaft 1
4 STD-394 Dowel 1
5 25D-11 Stud, Drilled end 4
6 STD-1315 Insert, Heli-Coil 2
7 76316 Cover Assembly, Oil pump body 1
8 76315 Bushing, Oil pump drive shaft 1
9 STD-394 Dowel 1
10 76269 Shaft, Oil pump idler 1
11 66145 Dowel 2
12 AN381-4-22 Pin, Cotter 1
13 76267 Shaft, Hydraulic or oil pump
14 61297 Impeller, Oil pressure pump driving 11
15 68404 Impeller, Oil pressure pump driven
16 STD-1973 Key, Woodruff 1
17 76274 Gear, Oil pressure pump
18 STD-61 Nut, Slotted shear
1
19 STD-713 Pin, Cotter 1
20 STD-8 Washer, Plain 4
21 STD-43 Nut, Slotted shear 4
22 76321 Gasket, Oil pump 1
23 STD-208 Seal, Oil 1
24 AN763-16 Gasket, Oil pump outlet flange
25 76322 Flange, Oil pump outlet 1
26 76015 Ring, Oil seal 1
27 76329 Cover, Oil pump outlet flange 1
28 STD-425 Washer, Plain 4
29 STD-1896 Screw, Fill. hd. drilled head 4
30 STD-1411 Nut, Plain 4
31 STD-160 Washer, Internal lock 12
32 STD-8 Washer, Plain 14
33 76816 Plate, Starter retaining 1
34 76815 Stud, Starter retaining plate 2
35 75787 Starter Motor Assy. (12 volt-Prestolite) (MZ-4208) 1
Page 2 of 5
Qty. per
Ref. No. Part No. Nomenclature Engine

36 STD-9 Nut, Plain 10


37 76841 Coupling Assy., Starter slip 1
38 76839 Shaft, Bendix drive, slip coupling 1
39 74245 Coupling, Bendix drive 1
40 76842 Coupling, Starter slip 1
41 76528 Gear Assy., Starter slip coupling 1
42 76835 Bushing, Slip coupling gear 1
43 STD-1025 Key 1
44 76836 Washer, Thrust slip coupling 1
45 73051 Pin 1
46 75237 Washer, Thrust 1
47 76838 Plate, Grease retaining, starter 1
48 76830 Housing Assy., Starter drive 1
49 25-12 Stud 3
50 STD-514 Dowel 2
51 STD-1230 Bolt 1
52 76049 Drive Assembly, Starter 1
53 75541 Adapter Assembly, Starter drive 1
54 75852 Bushing, Flanged 2
55 STD-859 Dowel 2
56 69286 Annulus, Oil seal 1
57 76311 Shaftgear, Starter drive 1
58 76313 Gear, Starter drive 1
59 75851 Spacer, Starter drive gear 1
60 75843 Nut, Crimp lock 1
61 STD-1004 Ring, Oil seal 1
62 MS28775-147 Ring, Oil seal 1
63 STD-35 Washer, Plain 4
64 STD-475 Washer, Internal lock 4
65 STD-37 Nut, Plain 4
66 76333 Bushing, Flanged 1
67 75162 Bushing 1
68 75467 Coupling Assembly, Magneto 1
69 69565 Sleeve, Magneto drive shaft 1
70 76339 Bushing, Oil pump drive (inner) 1
71 76034 Housing Assy. Accessory 1
72 75757 Bushing, Accessory drive 1
73 76294 Shaft, Accessories drive quill 1
74 76004 Plate, Accessory drive gear thrust 1
75 76342 Bearing, Accessory drive gear 1
76 76327 Gear and Shaft Assy. Accessory drive 1
77 76323 Dowel 3
78 76324 Lockplate, Accessories drive 3
79 AN4-4A Bolt, Hex. hd. 6
80 STD-91 Plug, Allen head 1
81 STD-1392 Plug 1
82 1540 Plug, Thermometer well 1
83 STD-294 Gasket, Annular 1
84 STD-1353 Insert, Helicoil 4
85 67940 Nut, Oil relief crown 1
86 STD-351 Gasket, Annular 2
87 662 Nut, Relief valve adjusting lock 1
88 71226 Screw, Oil relief valve adjusting 1
89 68542 Spring, Oil pressure relief valve 1
90 67981 Plunger, Oil relief 1
91 68473 Sleeve, Oil'relief valve 1
92 AN763-16 Gasket, Oil inlet flange 1
93 76329 Cover, Oil pump outlet flange 1
94 STD-425 Washer, Plain 4
95 STD-1566 Screw, Fill. hd. drilled head 4
96 70460 Washer, Oil filter assembly 1
97 72785 Oil Filter Assembly 1
98 AN900-28 Gasket, Copper asbestos 1
99 71774 Cover, Oil filter 1
100 76340 Gasket, Oil suction tube 1
101 76307 Tube Assembly, Oil suction 1

Page 3 of 5
Qty. per
Ref. No. Part No. Nomenclature Engine
102 STD-1431 Screw, Hex. hd. dr. hd. 2
103 76320 Gasket, Oil sump 1
104 76331 Sump Assembly, Oil 1
105 STD-1315 Insert, Helicoil 4
106 MS124777 Insert, Helicoil 4
107 76305 Gasket, Oil suction screen 2
108 76306 Screen Assembly, Oil suction 1
109 76285 Cover, Oil suction screen 1
110 STD-8 Washer, Plain 4
111 STD-160 Washer, Internal lock 4
112 STD-1679 Bolt, Hex. hd. 4
113 STD-111 Gasket 1
114 69335 Plug, Hex. hd. 1
115 76319 Gear, Tachometer drive 1
116 76332 Lockplate 2
117 STD-707 Screw 4
118 76330 Shaftgear Assy., Tachometer drive 1
119 76022 Shim, Tachometer adapter 1
120 76021 Gasket, Tachometer adapter 2
121 76314 Adapter, Tachometer 1
122 61165 Seal, Tachometer drive oil 1
123 STD-8 Washer, Plain 2
124 STD-160 Washer, Internal teeth 2
125 STD-9 Nut, Plain 2
126 76279 Gear, Magneto 1
127 76300 Washer, Magneto drive shaftgear 1
128 MS16624-137 Ring, External retainer, 1-3/8 in. dia. shaft 1
129 76833 Shaft Assembly, Magneto drive 1
130 69565 Sleeve, Magneto drive shaft 1
131 76337 Shaft, Magneto drive idler 1
132 76016 Ring, Oil seal 1
133 STD-160 Washer, Internal lock 1
134 STD-9 Nut, Plain 1
135 76057 Gear Assy., Magneto drive idler 1
136 76334 Bushing 1
137 STD-19 Dowel 1
138 76336 Washer, Thrust, magneto idler shaft 1
139 MS16624-37 Ring, External retainer, 3/8 in. dia. shaft 1
140 76091 Gear, Vacuum pump drive 1
141 76283 Shaft, Vacuum and magneto and pump gear 1
142 MS16624-175 Ring, External retaining, 1-3/4 in. dia. shaft 1
143 77401 Shaft, Alternator drive 1
144 76012 Adapter, Alternator shaft 1
145 76017 Nut, Alternator shaft 1
146 76092 Washer, Alternator shaft 1
147 76020 Gasket, Alternator 1
148 76341 Alternator, 12 volt - 70 amp 1
149 STD-35 Washer, Plain 4
150 STD-475 Washer, Internal lock 4
151 STD-37 Nut, Plain 4
152 76001 Bashing, Oil pump drive 1
153 76308 Shaft, Oil, vacuum, hydraulic pump drive 1
154 76280 Gear, Vacuum, hydraulic pump drive 1
155 STD-1973 Key, Woodruff 2
156 MS16624-59 Ring, External retaining, 19/32 in. dia. shaft 3
157 76274 Gear, Oil pressure pump 1
158 76047 Washer, Thrust, oil pump drive shaft 1
159 STD-1708 Seal 11
1

Page 4 of 5
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

TABLE OF CONTENTS

WARRANTY i

INTRODUCTION . .. . . . . . . . . .. .. .. iii

MODEL EXPLANATION SECTION .... .. ... iv

GROUP ASSEMBLY PARTS LIST ..... 1

Figure 1 Crankcase Group ... . VO-435-A1B 2


Figure 2 Crankcase Group .............. ALL MODELS EXCEPT 4
VO-435-A1B
Figure 3 Crankshaft and Camshaft Group ......... ALL MODELS . 6
Figure 4 Piston, Piston Rings and Connecting Rod Group .... ALL MODELS . 10
Figure 5 Cylinder Group .. .. ........... ALL MODELS . 12
Figure 6 Induction System Group ........... VO-435-A1B, A1C, 18
A1D, AlE
Figure 7 Induction System Group ... . .... . .. VO-435-A1F, TVO-435- 20
A1A, B1A
Figure 8 Accessory Housing Group . . ........ ALL MODELS .. 24
Figure 9 Accessory Drives Group ...... ALL MODELS .. 26
Figure 10 Accessory Housing Cover Group ......... ALL MODELS .. 30
Figure 11 Oil Pump Group . ........ . ALL MODELS . 32
Figure 12 Oil Pump Group . ... .......... ALL MODELS .. 36
Figure 13 Magnetos and Magneto Drive Group ........ ALL MODELS . 40
Figure 14 Accessory Drive Gear and Adapter Group .. .... ALL MODELS .. 42
Figure 15 Oil Sump and Related Parts Group .... ALL MODELS .. 44
Figure 16 Priming System .. ..... .. ..... ALL MODELS .. 48
Figure 17 Intercylinder Cooling Baffles .......... ALL MODELS . 50
Figure 18 Ignition Shielding Assembly . .... .... VO-435-A1B, A1C, AID, 52
A1E, A1F, TVO-435-A1A
Figure 19 Ignition Shielding Assembly . . ........ VO-435-A1B, AIC, A1D 54
A1E
Figure 20 Ignition Shielding Assembly . ..... . .VO-435-A1F, TVO-435-A1A 56
Figure 21 Ignition Shielding Assembly . ....... . TVO-435-BA .... 58
Figure 22 Turbocharger Installation . ... . . ..... TVO-435-A1A, BA . . . 60
Figure 23 Turbocharger Exhaust System ......... TVO-435-A1A, BA . . . 62
Figure 24 Density Controller and By-pass Valve ....... TVO-435-A1A, BA . . . 64
Figure 25 Turbocharger, Check Valve and Turbocharger Support. . TVO-435-AA, B1A . . 66

NUMERICAL OVERSIZE AND UNDERSIZE PARTS ................... 68

SERVICE REPLACEMENT SET SECTION ...................... 69

NUMERICAL INDEX PARTS SECTION .. . ....... ......... .... 75

ii
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

INTRODUCTION

1 GENERAL.

This Illustrated Parts Catalog, lists, describes and illustrates all procurable parts for the Lycoming
Model VO-435 and TVO-435 Series Helicopter Engines listed herein. These engines are low compression, six
cylinder, horizontally opposed, direct drive, dry sump, air cooled with side mounted accessory drives. The
VO-435-A1F and TVO-435 Series engines are internally piston cooled and in addition, the TVO-435 Series engines
are turbocharged.
2. MODEL EXPLANATION SECTION.

This section provides information which will familiarize the user with the various models in this publication.
This information - relating to accessories, accessory drives and major components - is listed under individual
model headings.
3. GROUP ASSEMBLY PARTS LIST.

The Group Assembly Parts list divides the equipment into various groups of assemblies and related parts;
however, this grouping bears no relationship to the order of assembly or disassembly of the engine. Each parts
group listing is accompanied by an exploded view illustrating the parts listed and showing their relationship to
each other. The illustrations are adjacent to each parts group.
The "Ref. No." columnprovides the necessary cross reference between the parts listing and the applicable
illustration.
The "Part Number" column indicates the Lycoming, AN or vendor part number. In cases where vendor
items have an equivalent Lycoming part number, the Lycoming number will appear in this column and the vendor
part number and reference to the vendor and vendor part will be made in the description column. Details of certain
vendor items do not have an equivalent Lycoming number; in these instances the vendor number will appear in the
part number column.
The "Description Column" provides the basic noun name together with descriptive or dimensional infor-
mation required to completely describe the part. The descriptions are indented under the numbered subcolumn
headings to show the relationship of the parts to assemblies or subassemblies, Non-procurable parts such as a
crankcase half, cylinder barrel or unstudded housings are not listed. The NOTES appearing in the description
column contain pertinent service information and reference should be made to the contents before ordering parts.
References to Lycoming Service Bulletins, Letters and Instructions should be carefully observed.
The "QTY. Per Eng. " column indicates the number required for each engine at that particular location
only and is not to be construed to mean quantity for the complete engine.
The "Model Usage" column is utilized to reflect the application of parts to specific engine models. Parts
listed with no "Model Usage" indicated, apply to all the engine models covered by the particular Illustration and
Group Listing. These models appear above the Illustration title as well as precede the first "Ref. No. " of each
Group.
4. NUMERICAL INDEX PARTS SECTION.

This section consists of an alpha-numerical arrangement of all assemblies and detail parts in the Group
Assembly Parts List.
In the "Figure and Reference Number" column, the digits preceding the dash refer to the figure in the
Group Assembly Parts List on which a part or assembly is illustrated. The digits following the dash are the
assigned reference numbers of parts or assemblies.
The "Part Number" column in paragraph (3) also applies to the "Numerical Index Parts Section".
The "Description" column provides the basic noun only.
The "QTY. Per Eng. " Column in paragraph (3) also applies to the "Numerical Index Parts Section".
5. NUMERICAL OVERSIZE AND UNDERSIZE PARTS SECTION.

This section consists of a list of such parts that may be procured in sizes other than standard.
6. SERVICE REPLACEMENT SET SECTION.

This section consists of a listing of service replacement sets or kits such as seal and gasket sets of com-
plete cylinder, piston and ring assembly kits. The individual details of these service kits are listed individually
in the group assembly parts list section and may be so procured.
7. INSTRUCTIONS FOR ORDERING PARTS.

When ordering parts it is essential that the complete and correct part number and name be given. In
addition it will be helpful if the engine model and serial number be provided. This information will be found on
the name plate of the engine which is attached to the crankcase cover.

iii
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

MODEL EXPLANATION SECTION

MODEL VO-435-A1B

INCLUDES FOLLOWING MAJOR COMPONENTS AND DRIVES:

"AN" Starter drive (AND-20004)


Hand crank starting (provided for at generator drive pad)
"AN" Electric tachometer drive (AND-20005)
"AN" Vacuum pump drive (AND-20000)
Provision for "AN" fuel pump drive (no drive gear furnished)
Carburetor, Manual alt. mixture control Marvel-Schebler MA-4-5)
Dual magnetos (S6LN-20, S6RN-21) 1 each - lightweight
Shielding, Ignition (lightweight)
Chrome plated cylinder barrels (Plain piston rings)
(Caustic treated cylinder heads)
Crankcase assy. (69628)
3-Pad oil sump

OPTIONAL EQUIPMENT

"AN" Fuel pump drive (AND-20003)


"AN" Generator drive (AND-20002)
Nitrided cylinder barrels (Chrome plated rings) 1/2" dia. exh. valve

MODEL VO-435-A1C

INCLUDES FOLLOWING MAJOR COMPONENTS AND DRIVES:

"AN" Starter drive (AND-20004)


"AN" Hydraulic pump drive (AND-20001)
"AN" Electric tachometer drive (AND-20005)
"AN" Vacuum pump drive (AND-20000)
"AN" Fuel pump drive (AND-20003)
Carburetor, Altitude pressure compensator (Marvel-Schebler MA-4-5AA)
Dual magnetos (S6LN-20, S6RN-21) 1 each - lightweight
Shielding ignition (lightweight)
Chrome plated cylinder barrels (plain piston rings)
(Caustic treated cylinder heads)
Crankcase assy. (70403) wrap-around type
4-Pad oil sump
Hand crank starting (provided for at generator drive pad)
Provision for "AN" fuel pump drive (no drive gear furnished)

OPTIONAL EQUIPMENT

"AN" Generator drive (AND-20002)


Nitrided cylinder barrels (Chrome plated rings) 1/2" dia. exh. valve
Shielded ignition (conduit type) AN-I-27 Spec.

MODEL VO-435-A1D

INCLUDES FOLLOWING MAJOR COMPONENTS AND DRIVES:

"AN" Starter drive (AND-20004)


Hand crank starting (provided for at generator drive pad)
"AN" Electric tachometer drive (AND-20005)
"AN" Vacuum pump drive (AND-20000)
Provision for "AN" fuel pump drive (No drive gear furnished)
Carburetor, Altitude pressure compensator (Marvel-Schebler MA-4-5AA)
Dual magnetos (S6LN-20, S6RN-21) 1 each - lightweight
Shielding ignition (lightweight)
(CONTINUED ON NEXT PAGE)

iv
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

MODEL EXPLANATION SECTION

MODEL VO-435-A1D (Continued)

Chrome plated cylinder barrels (plain piston rings)


(Caustic treated cylinder heads)
Crankcase assy. (70403) wrap-around type
4-Pad oil sump

OPTIONAL EQUIPMENT

"AN" Hydraulic pump drive (AND-20001)


"AN" Fuel pump drive (AND-20003)
"AN" Generator drive (AND-20002)
Nitrided cylinder barrels, (Chrome plated rings) 1/2" dia. exh. valve
Shielded ignition (conduit type) AN-I-27 Spec.

MODEL VO-435-A1E

INCLUDES FOLLOWING MAJOR COMPONENTS AND DRIVES:

"AN" Starter drive (AND-20004)


Hand crank starting (provided for at generator drive pad)
"AN" Electric tachometer drive (AND-20005)
"AN" Vacuum pump drive (AND-20000)
Provision for "AN" fuel pump drive (no drive gear furnished)
Carburetor, Alt. pressure compensator (Marvel-Schebler MA-4-5AA)
Dual magnetos (S6LN-204, S6RN-200) 1 each - lightweight
Shielding ignition (lightweight)
Chrome plated cylinder barrels (Plain piston rings)
(Caustic treated cylinder heads)
Crankcase assy. (70403) wrap-around type
4-Pad oil sump

OPTIONAL EQUIPMENT

"AN" Hydraulic pump drive (AND-20001)


"AN" Fuel pump drive (AND-20003)
"AN" Generator drive (AND-20002)
Nitrided cylinder barrels (Chrome plated rings) 1/2" dia. exh. valve
Shielded ignition (conduit type) AN-I-27 Spec.

MODEL VO-435-A1F

INCLUDES FOLLOWING MAJOR COMPONENTS AND DRIVES:

"AN" Starter drive (AND-20004)


Hand crank starting (provided for at generator drive pad)
"AN" Electric tachometer drive (AND-20005)
"AN" Vacuum pump drive (AND-20000)
"AN" Fuel pump drive (AND-20003)
Carburetor, Alt. Pressure compensator (Marvel-Schebler MA-4-5AA)
Dual magnetos (S6LN-204, S6RN-200) 1 each - lightweight
Shielding ignition (lightweight)
Chrome plated cylinder barrels (plain piston rings) 1/2" dia. exh. valve
Crankcase Assy. (70403) wrap-around type
(Equipped with piston cooling oil jets.)
4-Pad oil sump

(CONTINUED ON NEXT PAGE)

v
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

MODEL EXPLANATION SECTION

MODEL VO-435-A1F

OPTIONAL EQUIPMENT

Nitrided cylinder barrels (Chrome plated rings) 1/2" dia. exh. valve
Priming system (single point - center zone)
"AN" Hydraulic pump drive (AND-20001)
"AN" Generator drive (AND-20002)
Shielded ignition (conduit type) AN-I-27 Spec.

MODEL TVO-435-A1A

INCLUDES FOLLOWING MAJOR COMPONENTS AND DRIVES:

"AN" Starter drive (AND-20004)


Hand crank starting (provided for at generator drive pad)
"AN" Electric tachometer drive (AND-20005)
"AN" Vacuum pump drive (AND-20000)
"AN" Fuel pump drive (AND-20003)
Carburetor, Alt. pressure compensator (Marvel-Schebler MA-6AA)
Dual magnetos (S6LN-204, S6RN-200) 1 each - lightweight
Shielding ignition (lightweight)
Chrome plated cylinder barrels (plain piston rings) 1/2" dia. exh. valve
Crankcase Assy. (70403) wrap-around type. (Equipped with piston cooling oil jets.)
4-Pad oil sump
Turbocharger, T-1108 (Ai Research)

OPTIONAL EQUIPMENT

"AN" Hydraulic pump drive (AND-20001)


"AN" Generator drive (AND-20002)
Nitrided cylinder barrels (Chrome plated rings) 1/2" dia. exh. valve
Priming system (single point - center zone)
Shielding ignition (conduit type) AN-I-27 Spec.

MODEL TVO-435-B1A

SAME AS TVO-435-A1A WITH THE FOLLOWING EXCEPTIONS:

Crankshaft (without sludge tubes)


Nitrided cylinder barrels (Chrome plated rings) 1/2" dia. exh. valve
Long reach spark plugs

vi
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 1 - CRANKCASE GROUP

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

APPLICABLE MODEL - VO-435-A1B


1-1 69628 CRANKCASE ASSEMBLY, Machining 1

NOTE
69628 crankcase assy. which requires either 69661
or 70293 acc. hsg. assy. is no longer available. If
69628 crankcase assy. need be replaced; service
with 70403 crankcase assembly. Accessory hsg.
assy. 69661 or 70293 must be modified to use with
wrap-around crankcase (70403) by restudding the
crankcase mating surface in the following manner:
When facing the crankcase mating surface of
the 69661 or 70293 acc. hsg., replace the two
25-23 studs at the 11 and 1 o'clock position with
two 25-13 studs, also, replace the 25-28 stud
immediately to the right of the two 25-23 studs
(or at the 2 o'clock position) with a 25-12 stud.
No other changes to the acc. hsgs. are required.
CAUTION
Only STD-1688 bolts may be used to attach the
crankcase cover (68951) to the 69661 or 70293
acc. hsg. due to the use of STD-1173 inserts
at this location.
ATTACHING PARTS
2 STD-872 NUT, Slotted, 3/8-24 4
3 STD-9 NUT, Plain, 1/4-28 7
4 STD-596 NUT, Plain, 3/8-24 x 21/64 in. thick 3
5 STD-8 WASHER, Plain, 1/4 in. 7
6 STD-160 WASHER, Lock internal teeth, 1/4 in. 7
7 STD-33 WASHER, Plain, 3/8 in. 7
8 STD-678 WASHER, Lock internal teeth, 3/8 in. 3

9 STD-557 DOWEL, Hollow, 1/2 dia. x 11/16 in. long 2


10 66734 STUD, 1/2-13 x 9-7/8 in. long 4
11 66990 STUD, 5/16-18 x 1-1/2 in. long 6
12 50-15 STUD, 1/2-13 x 1-7/8 in. long 12
13 38-13 STUD, 3/8-16 x 1-5/8 in. long 24
14 25-13 STUD, 1/4-20 x 1-5/8 in. long 7
15 68751 STUD, 1/2-20 x 10-21/32 in. long 4
16 1102 PLUG, Allen, 1/8-27 NPT 4
17 38D-19 STUD, 3/8-16 x 2-3/8 in. long 4
18 STD-1315 INSERT, Hell-Coil, 1/4-28 x 1/2 in. long 3
19 38-19 STUD, 3/8-16 x 2-3/8 in. long 2
20 38-21 STUD, 3/8-16 x 2-1/2 in. long 2
21 65007 RETAINER, Shroud tube seal 12
22 25-8 STUD, 1/4-20 x 1.00 in. long 4
23 31-15 STUD, 5/16-18 x 1-7/8 in. long 3
24 38-12 STUD, 3/8-16 x 1-1/2 in. long 2
25 STD-405 PLUG, 1/8 in. pipe, square hd. drilled 1
26 STD-47 PLUG, Allen, 1/4 in. pipe 2
27 69580 DOWEL, 5/16 dia. x 5/8 in. long 2
28 69823 STUD, Drilled, 7/16-20 x 2 in. long 8
29 25-11 STUD, 1/4-20 x 1-3/8 in. long 22
30 67453 DOWEL, Crankshaft bearing 8
31 25-12 STUD, 1/4-20 x 1-1/2 in. long 4
32 72075 SEAL, Oil, 3/32 dia. section x 15/32 in. ID 8

1
CRANKCASE ASSY. REF. NO.I
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 2 - CRANKCASE GROUP

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Usage
Eng.

APPLICABLE MODELS - VO-435-A1C, A1D, A1E, A1F, TVO-435-A1A AND B1A


2-1 70403 CRANKCASE ASSEMBLY, Machining 1 VO-435-A1C, A1D,
Requires use of accessory housing assemblies 70404 A1E
or 70406 unless old acc. hsg. assemblies 69661 or
70293 are reworked. See "NOTE", reference
number, 1-1.
1A 73697 CRANKCASE ASSEMBLY, Machining 1 VO-435-A1F, TVO-
This crankcase assy. is machined for use of six 435-A1A, B1A
(73772) piston cooling nozzle assemblies.
ATTACHING PARTS
2 AN6-16 BOLT, Hex hd. dr. shank, 3/8-24 x 1-53/64 in. long 1
3 AN6-24 BOLT, Hex. hd. dr. shank, 3/8-24 x 2-37/64 in. long 2
4 AN6-21A BOLT, Hex. hd., 3/8-24 x 2-13/64 in. long 3
5 AN6-22A BOLT, Hex. hd., 3/8-24 x 2-21/64 in. long 1
6 STD-33 WASHER, Plain, 3/8 in. 16
7 STD-872 NUT, Slotted, 3/8-24 4
8 STD-713 PIN, 3/32 dia. x 3/4 in. long 1
9 STD-678 WASHER, Shakeproof lock, 3/8 in. 4
10 STD-596 NUT, Plain, 3/8-24 4
11 STD-1230 BOLT, Hex. head, 1/4-28 x 1-9/32 in. long 7
12 AN4-16 BOLT, Hex. hd., dr. shank, 1/4-28 x 1-25/32 in. long 6
13 STD-8 WASHER, Plain, 1/4 in. 26
14 STD-160 WASHER, Internal teeth, 1/4 in. lock 7
15 STD-9 NUT, Plain, 1/4-28 7
16 STD-97 NUT, Slotted, 1/4-28 6

17 STD-557 DOWEL, Hollow, 1/2 dia. x 11/16 in. long 2


18 66734 STUD, 1/2-13 x 9-7/8 in. long 4
19 66990 STUD, 5/16-18 x 1-1/2 in. long 6
20 50-15 STUD, 1/2-13 x 1-7/8 in. long 12
21 38-13 STUD, 3/8-16 x 1-5/8 in. long 24
22 68751 STUD, 1/2-20 x 10-21/32 in. long 4 VO-435-A1C, A1D,
68751 stud is a detail part of 70403 crankcase A1E
assy.
69679 STUD, 9/16-18 x 10-21/32 in. long 4 VO-435-A1F, TVO-
69679 stud is adetailpart of 73697 crankcase assy. 435-A1A, B1A
23 STD-1315 INSERT, Heli-Coil, 1/4-28 x 1/2 in. long 17
24 65007 RETAINER, Shroud tube seal 12
25 31-21 STUD, 5/16-18 x 2-5/8 in. long 2
26 STD-740 PLUG, Slotted, 3/4 in. pipe (shipping part; not 1
illustrated)
27 STD-405 PLUG, Sq. hd. dr., 1/8-27 NPT 1
28 38D-19 STUD, Dr., 3/8-16 x 2-3/8 in. long 1
29 31-15 STUD, 5/16-18 x 1-7/8 in. long 1
Replaces 31-14 stud.
30 31-24 STUD, 5/16-18 x 3.00 in. long 1
31 69580 DOWEL, 5/16 dia. x 5/8 in. long 2
32 69823 STUD, Drilled, 7/16-14 N. Formx 2.00 in. long 8
33 1102 PLUG, Allen, 1/8-27 NPT 4
34 25-11 STUD, 1/4-20 x 1-3/8 in. long 4
35 69796 DOWEL, Crankshaft bearing 8
36 STD-783 PLUG, Allen, 1/4-18 NPT 2
37 25-10 STUD, 1/4-20 x 1-1/4 in. 1
38 STD-1623 INSERT, Heli-Coil, 1/4-20 x 3/8 in. long 1
39 70338 SPACER, Breather housing (shipped lose) not illustrated 2
40 73772 NOZZLE ASSY., Piston cooling 6 VO-435-A1F, TVO-
435-A1A, B1A
41 72075 SEAL, Oil, 3/32 dia. section x 15/32 in. ID 8
3
33 32 19

26 41 7 8 6 2

ALL INSERTSON BOTTOMAND SIDES ARE REF.NO.23


CRANKCASEASSEMBLIES-REF.NOS. I-IA
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 3 - CRANKSHAFT AND CAMSHAFT GROUP

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Usage
Eng.

APPLICABLE MODELS - VO-435-A1B, A1C, A1D, A1E, A1F, TVO-435-A1A AND B1A

3-1 69640 CRANKSHAFT ASSEMBLY 1 VO-435-A1B


No longer available; service with 70433.
1A 69851 CRANKSHAFT ASSEMBLY 1
Superseded by and service with 70433.
1B 70433 CRANKSHAFT ASSEMBLY 1 VO-435-A1B, A1C
70433 differs from 69851 in that 70433 has a front A1D, A1E, A1F,
crankshaft oil plug (72305) drilled and tapped for TVO-435-A1A
oil jet (70434); whereas 69851 contains a solid
front crankshaft oil plug (69815) which has no
provisions for an oil jet.
1C 72469 CRANKSHAFT ASSEMBLY (Bell installation) 1 TVO-435-B1A
72469 has a front crankshaft oil plug (72470)
drilled and tapped for oil jet (70434). Plug
(72470) requires oil seal ring (72471).
2 45226 TUBE, Crankshaft oil 6
3 69815 PLUG, Crankshaft oil, front (solid) 1 VO-435-A1B
Detail part of 69851 crankshaft assy. only. This
plug can be used in all installations except
Hiller. When 69815 is exhausted; service with
72305 front oil crankshaft oil plug along with
it's oil seal ring (72312).
70432 PLUG, Crankshaft oil, front 1 VO-435-A1B, A1C,
Superseded by and service with front crankshaft A1D, A1E
oil plug (72305) and it's oil seal ring (72312).
See Lycoming Service Bulletin No. 261,
72305 PLUG, Crankshaft oil, front 1 All Models Except
72305 and oil seal ring (72312) supersedes and TVO-435-B1A
is interchangeable with front crankshaft oil
plug (70432) in current version of crankshaft
assy. (70433). See Lycoming Service Bulletin
No. 261.
72470 PLUG, Crankshaft oil, front 1 TVO-435-B1A
Detail part of 72469 crankshaft assembly. This
plug, which requires oil seal ring (72471) is
drilled and tapped for oil jet (70434).
4 72312 RING, Oil seal, 1/8 dia. section x 1.00 in. ID 1 VO-435-A1B, A1C,
72312 and front crankshaft oil plug (72305) A1D, A1E, A1F,
supersedes and interchangeable with front TVO-435-A1A
crankshaft oil plug (70432) in current version
of crankshaft assy. (70433). See Lycoming
Service Bulletin No. 261.
72471 RING, Oil seal, 1/8 dia. section x 13/16 in. ID 1 TVO-435-B1A
This ring along with front crankshaft oil plug
(72470) are detail parts of 72469 crankshaft
assy.
5 70434 JET, Oil 1
Incorporated in crankshaft assemblies (70433
and 72469) only.
6 69844 TUBE, Crankshaft oil, rear 1
7 69642 BUSHING, Rear crankshaft spline 1
Superseded by and service with 72308.
72308 BUSHING, Rear crankshaft spline 1
Supersedes and interchangeable with 69642.
8 69641 DOWEL, Rear crankshaft spline 3
9 68965 BOLT, Crankshaft flange 8
10 STD-858 KEY, Woodruff, 5/32 x 5/8 in. 1

5
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 3 - CRANKSHAFT AND CAMSHAFT GROUP

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Usage
Eng.

3-11 67687 GEAR, Crankshaft timing 1

ATTACHING PARTS

12 67204 PLATE, Crankshaft gear lock 1


13 67688 NUT, Crankshaft gear retaining 1

14 67447 BEARING, Crankshaft 8


When supply of 67447 is exhausted; service with
68763.
68763 BEARING, Crankshaft (Alternate to 67447, use in pairs) 8
15 69529 BODY, Hydraulic tappet 12
(Straight body, narrow seat.)
72877 BODY, Hydraulic tappet 12
(Straight body, wide seat.)
73061 BODY, Hydraulic tappet 12
(Hyperbolic body, wide seat.)
16 71791 PLUNGER ASSY., Hydraulic tappet 12
(Fast leakdown, narrow seat.)
72876 PLUNGER ASSY., Hydraulic tappet 12
(Fast leakdown, wide seat.)

NOTE

Plunger assembly 71791 could be used only with


69529 tappet body, (these two parts are not
procurable). Plunger assy. 72876 can be used
with 69529, 72877 or 73061 bodies. See Lycoming
Service Instruction No. 1011A for further
information concerning hydraulic body and
plunger assemblies.

17 65074 SOCKET, Push rod, hydraulic tappet 12


18 71304 CAMSHAFT ASSY. 1
19 STD-1066 DOWEL, Stepped, .310 and .251 dia. x 13/32 in. 1
long
20 69662 GEAR, Camshaft 1

ATTACHING PARTS

21 66144 LOCKPLATE, 5/16 bolt x 1-21/64 in. spacing 2


Superseded by and service with 72078.
72078 LOCKPLATE, 5/16 bolt x 1-21/64 in. spacing 2
Supersedes and interchangeable with 66144.
22 STD-679 SCREW, 5/16-24 x 27/64 in. long 4

7
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 4 - PISTON, PISTON RINGS AND CONNECTING ROD GROUP

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Usage
Eng.

APPLICABLE MODELS - VO-435-A1B, A1C, A1D, A1E, A1F, TVO-435-A1A, B1A

4-1 71553 PISTON, 4-ring (anodized) 6 VO-435-A1B, A1C,


(Used with chrome cylinder assembly.) A1D, A1E
Superseded by 73620 (5 ring) piston beginning engine
serial number 2824-31, 2827-31 and up. May be
serviced with 73620 in complete sets only with
associated rings.
71553 PISTON, 4-ring (anodized) 6 TVO-435-A1A,
(Used with chrome cylinder assembly.) VO-435-A1F

NOTE

Requires 2-71555, 1-68338 and 1-61824 unplated


rings.

1A 73620 PISTON, 5-ring (anodized) 6 VO-435-A1D, A1E


(Used with 72436 chrome cylinder assembly.)

NOTE

Requires 3-72944, 1-68338 and 1-61824 unplated


rings. Piston (73620) supersedes and is inter-
changeable with piston (71553) in complete sets
only, beginning engine serial number 2824-31,
2827-31 and up. A supply of 71553 is being
maintained for service purposes.

73932 PISTON, 5-ring (anodized) 6 VO-435-A1D, A1E,


(Used with 73935 nitrided, cylinder assembly) A1F, TVO-435-A1A
73932 PISTON, 5-ring (anodized) 6 TVO-435-B1A
(Used with 74218 nitrided cylinder assembly.)
2 71555 RING, Piston, top compression (plain, full wedge) 12 VO-435-A1B, A1C,
(Used with piston 71553.) A1D, A1E, A1F,
TVO-435-A1A
2A 72944 RING, Piston, top compression (plain, half wedge) 18 VO-435-A1D, A1E
(Used with piston 73620.)
73933 RING, Piston, top compression (chrome, half wedge) 18 VO-435-A1D, A1E,
(Used with piston 73932.) A1F, TVO-435-A1A,
B1A
3 68338 RING, Piston, oil regulating, expander type (plain) 6 VO-435-A1B,A1C,
(Used with piston 71553.) A1D, A1E, A1F,
TVO-435-A1A
3A 68338 RING, Piston, oil regulating, expander type 6 VO-435-A1D, A1E
(Used with piston 73620.)
73934 RING, Piston, oil regulating, expander type 6 VO-435-A1D, A1E,
(Used with piston 73932.) A1F, TVO-435-A1A,
B1A
4 61824 RING, Piston, scraper 6 VO-435-AB, A1C,
(Used with piston 71553) A1D, A1E, AIF,
TVO-435-A1A
4A 61824 RING, Piston, scraper 6 VO-435-A1D, A1E
(Used with piston 73620)
69322 RING, Piston, scraper 6 VO-435-A1D, A1E,
(Used with piston 73932.) A1F, TVO-435-A1A,
B1A
5 60403 PIN, Piston 6

8
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 4 - PISTON, PISTON RINGS AND CONNECTING ROD GROUP

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Usage
Eng.

4-6 72434 PLUG, Piston pin 12


(Superseded 60311.) See Service Letter L108A.
7 67275 ROD ASSY., Connecting 6
8 65819 BUSHING, Connecting rod, upper 6
9 60007 BOLT, Connecting rod 12
10 71950 NUT, Connecting rod 12
(Supersedes and interchangeable with STD-872
at connecting rod location.)
11 STD-1853 PIN, 3/32 dia. x 9/16 in. long 12
(Supersedes and interchangeable with STD-543
cotter pin. )
12 67276 BEARING, Connecting rod 12
72218 BEARING, Connecting rod 12
(Alternate to 67276, use in pairs.)

APPROVED CYLINDER, PISTON AND RING ASSEMBLIES

Nitrided Steel With Chrome With


(Low Compression) Chrome Half Wedge Rings Half Wedge Rings

VO-435-A1B, Cylinder 72436 73935 72436


A1C, A1D, A1E Piston 71553 73932 73620
Top Ring 71555 pl. 73933 ch. 72944 pl.
2nd Ring 71555 pl. 73933 ch. 72944 pl.
3rd Ring ---- 73933 ch. 72944 pl.
Oil Reg. 68338 pl. 73934 ch. 68338 pl.
Scraper 61824 pl. 69322 ch. 61824 pi.

(Low Compression)
VO-435-A1F Cylinder 73704 73935
TVO-435-A1A Piston 71553 73932
Top Ring 71555 pl. 73933 ch.
2nd Ring 71555 pl. 73933 ch.
3rd Ring ----- 73933 ch.
Oil Reg. 68338 pl. 73934 ch.
Scraper 61824 pl. 69322 ch.

(Low Compression)
TVO-435-B1A Cylinder 74218
Piston 73932
Top Ring 73933 ch.
2nd Ring 73933 ch.
3rd Ring 73933 ch.
Oil Reg. 73934 ch.
Scraper 69322 ch.

9
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARYS LIST

IO II

I2

ALL MODELS
Figure 4 - Piston, Piston Rings and Connecting Rod Group

10
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 5 - CYLINDER GROUP

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

APPLICABLE MODELS - VO-435-A1B, A1C, A1D, A1E, A1F, TVO-435-A1A, B1A

5-1 70353 CYLINDER ASSY. (Chrome plated) 6 VO-435-A1B,A1C


(Caustic treated for weight reduction.)
70353 cylinder assy. incorporates exhaust valve
guide 69358 to receive a (66714) solid stem exhaust
valve. This solid stem valve may be replaced with
a sodium cooled valve by complying with Lycoming
Service Instruction No. 1000. If 70353 need be
replaced; service with 72436 cyl. assy. and related
sodium cooled parts.
1A 71850 CYLINDER ASSY. (Chrome plated.) 6 VO-435-A1B,A1C,
(Caustic treated for weight reduction.) AID
71850 differs from 70353 only in the thread fit
between the head and barrel. If 71850 need be
replaced; service with 72436 cyl. assy. and related
sodium cooled parts.
1B 72436 CYLINDER ASSY. (Chrome plated) 6 VO-435-A1D, A1E
(Caustic treated for weight reduction.)
72436 differs from 71850 cyl. assy.in that 72436
employs the use of a 7/16 in. dia. sodium cooled
exhaust valve and related parts.

NOTE

Later versions of 72436 cyl. assy. do not incorporate


STD-859 dowel at rocker shaft bushing.

1C 73704 CYLINDER ASSY. (Chrome plated) 6 VO-435-A1F,


This cyl. assy. incorporates flange type valve TVO-435-A1A
seats and has provisions for 1/2 in. dia. sodium
cooled exhaust valve.
1D 73935 CYLINDER ASSY. (Nitrided) 6 VO-435-AE, A1F,
This cyl. assy. incorporates flange type valve TVO-435-A1A
seats and has provisions for 1/2 in. dia. sodium
cooled exhaust valve.
1E 74218 CYLINDER ASSY. (Nitrided) 6 TVO-435-B1A
This cyl. assy. incorporates flange type valve
seats and a ni-resist exhaust valve guide (73979)
to receive (74052) 1/2 in. dia. inconel sodium
cooled exhaust valve. Requires the use of long
reach spark plugs.

ATTACHING PARTS

2 STD-528 NUT, Plain, 1/2-20 24


3 STD-529 LOCKNUT, Palnut, 1/2 in. 24
4 383-B NUT, Plain, 3/8-24 24
5 STD-39 LOCKNUT, Palnut, 3/8 in. 24

6 66720 SEAT, Intake valve 6 VO-435-A1B, A1C,


Detail part of cylinder assemblies, 70353, AID, A1E
71850 and 72436.
71895 SEAT, Intake valve (Flange type) 6 VO-435-A1E,A1F,
Detail part of cylinder assemblies, 73704, TVO-435-A1A, B1A
73935 and 74218.

11
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 5 - CYLINDER GROUP

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

5-7 67835 SEAT, Exhaust valve 6 VO-435-A1B,A1C,


Detail part of cylinder assemblies, 70353, A1D, A1E
71850 and 72436.
71894 SEAT, Exhaust valve (Flange type) 6 VO-435-A1E, A1F,
Detail part of cylinder assemblies, 73704, TVO-435-A1A, B1A
73935 and 74218.
8 66713 GUIDE, Valve, intake 6
9 69358 GUIDE, Valve, exhaust 6 VO-435-A1B, A1C,
Detail part of cylinder assemblies, 70353 A1D
and 71850. This guide receives (66714)
solid stem exhaust valve. Refer to Lycoming
Service Instruction No. 1000.
69693 GUIDE, Valve, exhaust 6 VO-435-A1D, A1E
Detail part of cylinder assembly, 72436.
This guide receives (71381) 7/16 in. dia,
sodium cooled exhaust valve.
72897 GUIDE, Valve, exhaust 6 VO-435-A1E,A1F
Detail part of cylinder assemblies, 73704 TVO-435-A1A
and 73935. This guide receives either a
(73111 or 73875) 1/2 in. dia. sodium cooled
exhaust valve.
73979 GUIDE, Valve, exhaust (ni-resist) 6 TVO-435-B1A
Detail part of 74218 cylinder assembly.
This guide receives (74052) 1/2 in. dia.
inconel sodium cooled exhaust valve.
10 66796 P10 INSERT, Spark plug, 18-1. 5MM (Short reach) 12 VO-435-A1B, A1C,
(Available in P10 oversize only.) A1D, A1E, A1F,
Detail part of cylinder assemblies, 70353, TVO-435-A1A
71850, 72436, 73704 and 73935.
69260 P10 INSERT, Spark plug, 18-1. 5 MM (Long reach) 12 TVO-435-B1A
(Available in P10 oversize only.)
Detail part of 74218 cylinder assembly.
11 31-12 STUD, 5/16-18 x 1-1/2 in. long 12
12 25-12 STUD, 1/4-20 x 1-1/2 in. long 12
13 66670 BUSHING, Rocker shaft inner 24
14 STD-859 DOWEL, 1/8 dia. x 9/32 in. long 12 VO-435-A1B, A1C,
Detail part of cylinder assemblies 70353, A1D, A1E
71850 and 72436. See "NOTE", reference 1B.
15 25-8 STUD, 1/4-20 x 1.00 in. long 24
16 69814 DECAL, Chrome cylinder identification (Opt. 6 VO-435-A1B,A1C,
Equipt. ) A1D
Detail part of cylinder assemblies, 70353
and 71850.
17 STD-783 PLUG, Allen, 1/4-18 NPT 6
(Supersedes STD-47)
18 72343 STABILIZER, Cylinder head fins, 15 teeth 6 TVO-435-B1A
Detail part of 74218 cylinder assy.
19 72344 STABILIZER, Cylinder head fins, 26 teeth 6 "
Detail part of 74218 cylinder assy.
20 73129 VALVE, Intake 6
Supersedes and interchangeable with 72612.

13
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 5 - CYLINDER GROUP

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Usage
Eng.

5-21 66714 VALVE, Exhaust, solid stem 6 VO-435-AB, A1C,


Used with cylinder assemblies, 70353 and 71850. A1D
Refer to Lycoming Service Instruction No. 1000.
71381 VALVE, Exhaust, sodium cooled (7/16 in. dia.) 6 VO-435-A1D, A1E
Used with 72436 cylinder assy.
73111 VALVE, Exhaust, sodium cooled (1/2 in. dia.) 6 VO-435-A1E, AF,
Used with cylinder assemblies, 73704 and 73935. TVO-435-A1A
73875 VALVE, Exhaust, sodium cooled (1/2 in. dia.) 6
(Alternate to 73111 exhaust valve.)
74052 VALVE, Exhaust, sodium cooled, inconel (1/2 in. dia.) 6 TVO-435-B1A
Used with 74218 cylinder assy.
22 68325 SEAT, Valve spring, lower (exhaust and intake) 12 VO-435-A1B, A1C,
Used with cylinder assemblies, 70353, 71850 and A1D, A1E
72436.
68325 SEAT, Valve spring, lower (intake) 6 VO-435-A1E, AF,
Used with cylinder assemblies, 73704, 73935 and TVO-435-A1A, B1A
74218.
73112 SEAT, Valve spring, lower (exhaust) 6
Used with cylinder assemblies, 73704, 73935 and
74218.
23 68326 SPRING, Valve, outer 12
24 68328 SPRING, Valve, auxiliary 12
25 68327 SEAT, Valve spring (exhaust and intake) 12 VO-435-A1B, A1C,
Used with cylinder assemblies, 70353 and 71850. AID
68327 SEAT, Valve spring (intake) 6 VO-435-A1D, AlE,
Used with cylinder assemblies, 72436, 73704, A1F, TVO-435-A1A
73935 and 74218. B1A
69698 SEAT, Valve spring (exhaust) 6 VO-435-A1D, A1E
Used with 72436 cylinder assembly.
73115 SEAT, Valve spring (exhaust) 6 VO-435-A1E, AF,
Used with cylinder assemblies, 73704, 73935 and TVO-435-A1A, B1A
74218
26 60009 KEY, Valve (exhaust and intake) 24 VO-435-A1B, A1C,
Used with cylinder assemblies, 70353 and 71850. A1D
60009 KEY, Valve (intake) 12 VO-435-A1D, A1E,
Used with cylinder assemblies, 72436, 73704, A1F, TVO-435-A1A,
73935 and 74218. B1A
72050 KEY, Valve (exhaust) 12 VO-435-A1D, A1E
Used with 72436 cylinder assembly.
MS13997-3 KEY, Valve (exhaust) 12 VO-435-A1E, A1F,
Used with cylinder assemblies; 73704, 73935 and TVO-435-A1A, B1A
74218.
27 69697 CAP, Valve stem 6 VO-435-A1D, A1E
Used with 72436 cylinder assembly
MS13998-3 CAP, Valve stem 6 VO-435-A1E, AIF,
Used with cylinder assemblies, 73704, 73935 and TVO-435-A1A, B1A
74218.
28 71549 WASHER, Valve rocker thrust AR
71549-1 WASHER, Valve rocker thrust AR
71549-2 WASHER, Valve rocker thrust AR
71549-3 WASHER, Valve rocker thrust AR
(A total of twelve (12)required; select for
clearance; see Lycoming Service Bulletin No.
225A.) 71549 supersedes 66719.
29 67113 ROCKER ASSEMBLY, Intake valve 6
30 67114 BUSHING, Valve rocker 6
31 68806 SHAFT, Valve rocker 12
32 66732 GASKET, Valve rocker shaft cover 12

14
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 5 - CYLINDER GROUP

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Usage
Eng.

5-33 66731 COVER, Valve rocker shaft 12

ATTACHING PARTS

34 STD-160 WASHER, Shakeproof lock, 1/4 in. 24


35 STD-9 NUT, Plain, 1/4-28 24

36 67112 ROCKER ASSY., Exhaust valve 6 All Models Except


(See Lycoming Service Instruction No. 1067.) TVO-435-B1A
74388 ROCKER ASSEMBLY, Exhaust valve 6 VO-435-AE, A1F
Supersedes and interchangeable with 67112. TVO-435-A1A, B1A
In VO-435 engines beginning with serial No.
3031-31, also TVO-435- engines 212-52 and 220-52
and up.
37 74389 BUSHING, Valve rocker 6 VO-435-A1E, AF,
This new bushing has oil transfer on OD to TVO-435-A1A, B1A
feed jet under exhaust valve end of rocker.
38 67193 GASKET, Rocker box, cover 6
39 69625 COVER ASSY., Rocker box (Left) 3
69626 COVER ASSY., Rocker box (Right) 3

ATTACHING PARTS

40 STD-1826 SCREW, Fill. hd. self-locking, 1/4-20 x 5/8 in. long 48

41 72839 SHROUD TUBE ASSEMBLY, Push rod 12


Supersedes and interchangeable with 66739.
42 66717 SPRING, Shroud tube 6
43 66728 WASHER, 25/32 ID x 1-1/4 OD x 1/32 in. thick AR
(Maximum of 2 per tube.)
44 61503 SLEEVE, Shroud tube seal 12
45 62922 SEAL, Shroud tube 24
46 71481 RING, Oil seal, 3/32 dia. section x 4-27/32 in. ID 6
47 71135 ROD ASSEMBLY, Push (two grooves) 12.477-12.490 AR
71136 ROD ASSEMBLY, Push (one groove) 12. 504-12. 517 AR
71137 ROD ASSEMBLY, Push (no grooves) 12. 531-12. 544 AR
(Superseded by and service with 73434, 73435 and
73436 respectively.)
73434 ROD ASSEMBLY, Push (12.477-12.490) AR
73435 ROD ASSEMBLY, Push (12.504-12. 517) AR
73436 ROD ASSEMBLY, Push (12.531-12. 544) AR
(A total of twelve (12) push rod assemblies is
required; select for proper fit.)

NOTE

Push rod assemblies 73434, 73435 and 73436


are impression stamped with their respective
part number near one end on the rod surface.

48 67195 FLANGE, Exhaust (stainless steel) 6

ATTACHING PARTS

49 STD-35 WASHER, Plain, 5/16 in. 12


50 STD-475 WASHER, Shakeproof lock, 5/16 in. 12
51 STD-37 NUT, Plain, 5/16-24 12

15
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 5 - CYLINDER GROUP

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Usage
Eng.

5-52 65614 PLUG, Baffle attaching 4

ATTACHING PARTS

53 STD-1687 WASHER, External teeth, no. 10 lock 4


54 STD-1686 SCREW, Fill. head, no. 10-32 x 7/16 in. long 4

FIGURE 6 - INDUCTION SYSTEM GROUP

APPLICABLE MODELS - VO-435-A1B, A1C, A1D AND A1E

6-1 68951 COVER ASSY., Crankcase 1

ATTACHING PARTS

2 STD-8 WASHER, Plain, 1/4 in. 34


3 STD-160 WASHER, Internal teeth, 1/4 in. lock 24
4 STD-9 NUT, Plain, 1/4-28 10
5 STD-1679 BOLT, Hex. head, 1/4-28 x 1.00 in. long 14 VO-435-A1C, A1D,
A1E
STD-1679 BOLT, Hex. head, 1/4-28 x 1.00 in. long 10 VO-435-A1B
6 STD-1230 BOLT, Hex, head, 1/4-28 x 1-9/32 in. long 10
7 STD-1688 BOLT, Hex. head, 1/4-20 x 1.00 in. long 4 VO-435-A1B
8 69602 CONNECTION, Intake pipe 6
9 31-15 STUD, 5/16-18 x 1-7/8 in. long 4
10 STD-405 PLUG, 1/8 in. pipe, square head drilled 1
74376 ELBOW ASSY., Primer, 45 ° (single point primer 1 VO-435-A1E
system, Bell installation; see "NOTE",
Figure 16, reference 13.)
11 61548 PLATE, Name 1
12 STD-1901 STUD, Drive, rd. head, no. 4 x 3/16 in. long 4
(Replaces AN535-4-3 screw.)
13 68172 GASKET, Oil sump 1
14 60069 FLANGE, Intake pipe, upper 6
Replaced by 73346 upper intake pipe flange.
60069 and 73346 are interchangeable.
73346 FLANGE, Intake pipe, upper 6

ATTACHING PARTS

15 STD-8 WASHER, Plain, 1/4 in. 12


16 STD-160 WASHER, Internal teeth, 1/4 in. lock 12
17 STD-9 NUT, Plain, 1/4-28 12
18 60131 GASKET, 2 bolt flange, 1-3/4 in. ID 6
19 68955 PIPE, Intake, cylinders no. 1 and 6 2
68956 PIPE, Intake, cylinders no. 2 and 5 2
68957 PIPE, Intake, cylinders no. 3 and 4 2
20 STD-1792 HOSE, 1-3/4 ID x 2-3/16 OD x 2-3/8 in. long 6

16
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 6 - INDUCTION SYSTEM GROUP

Ref. Part Qty. Model


Description per
No. Number 1234 5 Eng. Usage

ATTACHING PARTS

6-21 STD-1269 CLAMP, 2.00 ID x 9/16 in. wide 12


Superseded by and service with 72417.
72417 CLAMP, Hose, 2-3/16 in. OD 12

22 69633 CARBURETOR 1 VO-435-A1B,A1C


Same as Marvel-Schebler No. 10-3856, Model
MA4-5. Superseded by 71546. If 69633 need be
replaced; service with 71685.
71546 CARBURETOR 1 VO-435-A1B,A1C
Same as Marvel-Schebler No. 10-3856-1, Model
MA4-5. Supersedes 69633 carburetor. Differs
from 69633 in that this carburetor (71546) contains
nozzle assy. 47-750 which eliminates low power
let down roughness. If 71546 need be replaced;
service with 71685.
71685 CARBURETOR 1 VO-435-A1D
Same as Marvel-Schebler No. 10-3856-12, Model
MA4-5. Carburetor 71685 differs from 71546 in
the size of the fuel inlet fitting only. 71685 has a
3/8 in. fitting 68-101 whereas 71546 has a 1/4 in.
fuel inlet fitting 68-93.

NOTE

69633, 71546 and 71685 carburetors are all


interchangeable. None are altitude compensated.

71139 CARBURETOR (Altitude compensated) 1 VO-435-A1D


Same as Marvel-Schebler No. 10-4025, Model
MA4-5AA. Superseded by 71684.
71684 CARBURETOR (Altitude compensated) 1 VO-435-A1D, A1E
Same as Marvel-Schebler No. 10-4025-12, Model
MA4-5AA. Supersedes and interchangeable with
71139. Carburetor 71684 differs from 71139 in
the size of the fuel inlet fitting only. 71684 has
a 3/8 in. fitting, 68-101 whereas 71139 has a
1/4 in. fuel inlet fitting, 68-93.

ATTACHING PARTS

23 STD-35 WASHER, Plain, 5/16 in. 4


24 STD-37 NUT, Plain, 5/16-24 4
25 STD-36 LOCKNUT, Plain, 5/16 in. 4

26 66224 GASKET, Carburetor 1


27 STD-709 PLUG, 3/8 in. pipe slotted head (shipping part, not 1
illustrated)
(In carburetor fuel inlet)

17
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 7 - INDUCTION SYSTEM GROUP

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Eng. Usage

APPLICABLE MODELS - VO-435-A1F, TVO-435-A1A AND B1A.

7-1 73375 COVER ASSY., Crankcase 1

NOTE

73375 crankcase cover assy., with (4) carburetor


mounting 31-15 studs, is replaced by 73917
crankcase cover assy. with (4) STD-1164 inserts,
in carburetor mounting pad beginning serial no.
145-52. Refer to Service Instruction No. 1048.

73917 COVER ASSY., Crankcase 1


This cover assy. provides Heli-Coil inserts in
carburetor mounting pad in order that the
carburetor can be attached with bolts. See
above "NOTE".

ATTACHING PARTS
(Crankcase Cover Assy. to Crankcase)

2 STD-8 WASHER, Plain, 1/4 in. 34 VO-435-A F


STD-8 WASHER, Plain, 1/4 in. 29 TVO-435-A1A, B1A
3 STD-160 WASHER, Internal teeth, 1/4 in. lock 24
4 STD-9 NUT, Plain, 1/4-28 10
5 STD-1679 BOLT, Hex. head, 1/4-28 x 1.00 in. long 14 VO-435-A F
STD-1679 BOLT, Hex. head, 1/4-28 x 1.00 in. long 9 TVO-435-A1A, B1A
6 STD-1230 BOLT, Hex. head, 1/4-28 x 1-9/32 in. long 10 VO-435-A1F
STD-1230 BOLT, Hex. head, 1/4-28 x 1-9/32 in. long 9 TVO-435-A1A, B1A
7 AN101122 BOLT, 1/4-28 x 1-1/2 in. long 4
8 AN101124 BOLT, 1/4-28 x 1-5/8 in. long 1
9 AN4-17A BOLT, 1/4-28 x 1-29/32 in. long 1

10 69602 CONNECTION, Intake pipe 6


11 STD-1164 INSERT, Heli-Coil, 5/16-18 x 5/8 in. long 4
(Detail part of 73917 crankcase cover assy.)
12 STD-405 PLUG, 1/8 in. pipe, square head drilled 1
74376 ELBOW ASSY., Primer, 45° 1
(single point primer system, Bell installation;
see "NOTE", Figure 16, reference 13.)
13 61548 PLATE, Name 1
(Beginning engine serial no. 220-52.)
14 STD-1901 STUD, Drive, rd. head, no. 4 x 3/16 in. long 4
(Replaces AN535-4-3 screw.)
15 68172 GASKET, Oil sump 1
16 73774 BAFFLE, Breather 1

ATTACHING PARTS

17 STD-433 SCREW, Fill. hd. dr., #10-24 x 1/2 in. long 10


18 STD-425 WASHER, Plain, #10 10

19 73342 BREATHER ASSY. 1


20 60069 FLANGE, Intake pipe, upper 6
Replaced by 73346 upper intake pipe flange 60069
and 73346 are interchangeable.
73346 FLANGE, Intake pipe, upper 6

19
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 7 - INDUCTION SYSTEM GROUP

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Usage
Eng.

ATTACHING PARTS

7-21 STD-8 WASHER, Plain, 1/4 in. 12


22 STD-160 WASHER, Internal teeth, 1/4 in. lock 12
23 STD-9 NUT, Plain, 1/4-28 12

24 60131 GASKET, 2 bolt flange, 1-3/4 in. ID 6


25 68955 PIPE, Intake, cylinders no. 1 and 6 2
68956 PIPE, Intake, cylinders no. 2 and 5 2
68957 PIPE, Intake, cylinders no. 3 and 4 2
26 STD-1792 HOSE, 1-3/4 ID x 2-3/16 OD x 2-3/8 in. long 6
27 STD-1269 CLAMP, 2.00 ID x 9/16 in. wide 12
28 71684 CARBURETOR (Altitude compensated) 1 VO-435-A F
Same as Marvel-Schebler No. 10-4025-12, Model
MA4-5AA.
28A 72936 CARBURETOR 1 TVO-435-A1A
Same as Marvel-Schebler No. 10-4438, Model
MA-6. This carburetor is replaced by 73899
carburetor.
28B 73899 CARBURETOR (Altitude compensated) 1 TVO-435-A1A, B1A
Same as Marvel-Schebler No. 10-4438-1, Model
MA-6AA.

ATTACHING PARTS

29 STD-35 WASHER, Plain, 5/16 in. 4


30 73864 BOLT, Hex. hd. dr. hd., 5/16-18 x 1-11/32 in. long 2
31 73833 BOLT, Hex. hd. dr. hd., 5/16-18 x 1-1/8 in. long 2

32 66224 GASKET, Carburetor 1


33 STD-709 PLUG, 3/8 in. pipe slotted head (shipping part, not 1
illustrated)
34 73347 ADAPTER, Carburetor inlet 1 TVO-435-A1A,B1A

ATTACHING PARTS

35 STD-8 WASHER, Plain, 1/4 in. 4


36 STD-160 WASHER, Internal lock, 1/4 in. 4
37 STD-460 BOLT, 1/4-20 NG-3 x 3/4 in. long 4

38 1102 PLUG, Allen, 1/8-27 NPT


39 STD-829 GASKET, .4710 x 11/16 OD x 5/64 in. thk.
40 AN814-4D PLUG, Screw thread
41 73189 GASKET, Carburetor inlet
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 8 - ACCESSORY HOUSING GROUP

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Eng. Usage

APPLICABLE MODELS - VO-435-A1B, A1C, A1D, A1E, A1F, TVO-435-A1A, B1A

8-1 69661 HOUSING ASSY., Accessory 1 VO-435-A1B


This accessory housing assembly was designed
to be used with a conventional crankcase (69628).
It may be modified to be used with wrap-around
crankcase (70403) by restudding the crankcase
mating surface in the following manner:

When facing the crankcase mating surface of the


accessory housing, replace the two 25-23 studs
at the 11 and 1 o'clock position with two 25-13
studs; the 25-28 stud immediately to the right
of the two 25-23 studs shall be replaced with
a 25-12 stud. No other changes to the acc. hsg.
are required.

CAUTION

Only STD-1688 bolts may be used to attach the


(68951) crankcase cover assy. to the bottom
surface of the accessory housing due to the
use of STD-1173 inserts at this location.

1A 70293 HOUSING ASSY., Accessory 1 VO-435-A1B


70293 is same as (69661) acc. hsg. assy. except
70293 incorporates (70292) plug in the fuel pump
drive bore. This acc. hsg. assy. was designed
to be used with a conventional crankcase (69628).
It may be modified to use with wrap-around
crankcase (70403) by following the same procedures
as those given for (69661) acc. hsg. assy. (See
reference 8-1.)

1B 70404 HOUSING ASSY., Accessory 1 VO-435-A1D, A1E


This acc. hsg. assy. can only be used with wrap-
around crankcase (70403). Acc. hsg. assy. (70404)
incorporates (70292) plug in the fuel pump drive
bore.

1C 70406 HOUSING ASSY., Accessory 1 VO-435-A1C


70406 is same as 70404 except 70406 does not
incorporate (70292) plug in the fuel pump drive bore.

1D 73701 HOUSING ASSY., Accessory 1 VO-435-A1F,


This acc. hsg. assy. has provisions for a dual TVO-435-A1A, B1A
scavenge pump.

ATTACHING PARTS

2 STD-8 WASHER, Plain, 1/4 in. 12


3 STD-160 WASHER, Internal teeth, 1/4 in. lock 11
4 STD-9 NUT, Hex, 1/4-28 plain 11
5 STD-1230 BOLT, Hex. head, 1/4-28 x 1-9/32 in. long 1

6 STD-1339 PLUG, Allen head, 1/16-27 pipe 5


7 67742 BUSHING, 1-7/8 OD x 1-11/16 ID x 3/4 in. long 1
8 70292 PLUG, Fuel pump drive pad 1 VO-435-A1B, A1D,
Detail part of 70293 and 70404 acc. hsg. assy. A1E
22
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 8 - ACCESSORY HOUSING GROUP

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Usage
Eng.

8-9 STD-859 DOWEL, 1/8 dia.,x 9/32 in. long 1


10 STD-1173 INSERT, Heli-Coil, 1/4-20 x 1/2 in. long 4 VO-435-A1B
Detail part of 69661 and 70293 acc. hsg.
assemblies.
STD-1315 INSERT, Heli-Coil, 1/4-28 x 1/2 in. long 4 VO-435-A1C, A1D,
Detail part of 70404, 70406 and 73701 A1E, A1F, TVO-435-
acc. hsg. assemblies. A1A, B1A
11 69286 ANNULUS, Oil seal 1
12 66145 DOWEL, 1/4 dia. x 1/2 in. long 2
13 25D-11 STUD, Dr., 1/4-20 x 1-3/8 in. long 8
14 25-12 STUD, 1/4-20 x 1-1/2 in. long 10
15 25-12 STUD, 1/4-20 x 1-1/2 in. long 1
This stud replaces 25-28 stud in ace. hsg.
assemblies 69661 and 70293 when using
wrap-around crankcase. (70403).
25-28 STUD, 1/4-20 x 3-1/2 in. long 1 VO-435-A1B
Detail part of 69661 and 70293 acc. hsg.
assemblies.
16 25-13 STUD, 1/4-20 x 1-5/8 in. long 15
17 25-13 STUD, 1/4-20 x 1-5/8 in. long 2
These studs replace 25-23 studs in acc. hsg.
assemblies 69661 and 70293 when using
wrap-around crankcase (70403).
25-23 STUD, 1/4-20 x 2-7/8 in. long 2 VO-435-A1B
Detail part of 69661 and 70293 acc. hsg.
assemblies.
18 25-23 STUD, 1/4-20 x 2-7/8 in. long 1
19 25-16 STUD, 1/4-20 x 2. 00 in. long 4
20 25D-24 STUD, Dr., 1/4-20 x 3.00 in. long 1
21 25-27 STUD, 1/4-20 x 3-3/8 in. long 1
22 25-34 STUD, 1/4-20 x 4-1/4 in. long 2
23 25-37 STUD, 1/4-20 x 4-5/8 in. long 1
24 25-40 STUD, 1/4-20 x 5. 00 in. long 1
25 31-14 STUD, 5/16-18 x 1-3/4 in. long 6
26 31-21 STUD, 5/16-18 x 2-5/8 in. long 1
27 31-26 STUD, 5/16-18 x 3-1/4 in. long 1
28 38-16 STUD, 3/8-16 x 2.00 in. long 6
29 69637 PLUG, 3/4 dia. x 9/16 in. long 1
30 69658 PIN, Engine timing 1
31 69335 PLUG, Hex. head, 1.00-20 thd. - 5/8 in. 1
32 STD-1847 PLUG, Slotted, 1/4 in. pipe (shipping part) 1 VO-435-A1B, A1C,
A1D,AlE, AF
33 1102 PLUG, Allen, 1/8-27 NPT 1
34 STD-71 PLUG, Allen, 3/8 in. pipe 2
35 STD-514 DOWEL, 5/16 dia. x 1/2 in. long 2
36 69636 TUBE AND STRAINER ASSY., Oil suction 1
37 STD-111 GASKET, Annular, 1.00 ID x 1-1/4 OD x 3/32 in. 1
38 67646 BUSHING, 1-1/16 OD x 7/8 ID x 1-7/32 in. long 1
39 71341 BUSHING, 1-3/16 OD x 1.00 ID x 1.00 in. long 1
40 71123 BUSHING, 1-5/16 ID x 1-1/2 OD x 3/4 in. long 1
41 25-10 STUD, 1/4-20 x 1-1/4 in. long 2 VO-435-A1F, TVO-
Detail part of 73701 acc. hsg. assembly. 435-A1A, B1A
42 AN816-6 NIPPLE, Flared tube and pipe thd. 1 TVO-435-A1A, B1A
43 68174 GASKET, Accessory housing 1
44 73367 COVER, Scavenge oil inlet 1 VO-435-A1F, TVO-
435-A1A, B1A

23
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 8 - ACCESSORY HOUSING GROUP

Ref. Part Qty. Model


Description per
No. Number 1234 5 Usage
Eng.

ATTACHING PARTS

8-45 STD-8 WASHER, Plain, 1/4 in.

46 STD-160 WASHER, Internal teeth, 1/4 in. lock


47 STD-9 NUT, Hex. 1/4-28 plain

48 73368 GASKET, Scavenge oil inlet adapter

FIGURE 9 - ACCESSORY DRIVES GROUP

APPLICABLE MODELS - VO-435-A1B, A1C, AID, A1E, A1F, TVO-435-A1A, B1A

9-1 67690 WASHER, Generator drive gear thrust 1


2 69177 GEAR ASSEMBLY, Generator drive 1
3 69645 JAW, Hand crank 1

ATTACHING PARTS

4 STD-136 CIRCLIP, Wire, .724 dia. x 1/16 in. 1

5 69568 COVER ASSY., Hand crank (Not illustrated) 1

ATTACHING PARTS (Not illustrated)

6 STD-33 WASHER, Plain, 3/8 in. 6


7 STD-678 WASHER, Internal teeth, 3/8 in. lock 6
8 STD-596 NUT, Plain, 3/8-24 x 21/64 in. thick 6

9 AN4047-1 GASKET, Generator (Not illustrated) 1


10 69810 CAP ASSY., Hand crank (Not illustrated) 1
11 69494 CHAIN ASSY., Hand crank starting cap retainer (Not 1
illustrated)
12 68544 SHAFT, Magneto drive idler 1
When stock is exhausted; service with 72384.
These shafts (68544 and 72384) are interchangeable.
72384 SHAFT, Magneto drive idler 1
13 68568 HUB ASSY., Magneto drive idler 1
14 68563 BUSHING, Magneto drive idler gear hub 1
15 STD-19 DOWEL, 3/32 dia. x 7/32 in. long 1
16 68553 GEAR, Magneto drive idler 1

ATTACHING PARTS

17 AN102010 BOLT, Dr. end, 1/4-28 x 3/4 in. long 4


18 STD-8 WASHER, Plain, 1/4 in. 4
19 STD-43 NUT, Slotted shear, 1/4-28 4

20 68545 WASHER ASSY., Magneto drive idler shaft 1


21 68410 GEAR ASSEMBLY, Tachometer driven 1

25
59

I
32

35
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 9 - ACCESSORY DRIVES GROUP

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

ATTACHING PARTS

9-22 STD-1854 WASHER, 5/16 in. dia. (seal) 1


23 STD-1860 SCREW, Flat. fill. hd. dr. shank, 5/16-24 x 3-1/8 in. 1
long
24 STD-2 NUT, Slotted, 5/16 in. 1
25 AN381-2-10 PIN, Cotter, 1/16 dia. x 5/8 in. long 1

26 STD-547 SEAL, Oil, 9/16 ID x 1-1/4 OD x 5/16 in. wide 1


27 67610 GEAR ASSY., Starter drive 1
28 67583 GEAR, Starter drive 1
29 67609 GEAR, Accessory drive 1
30 72139 DOWEL, Hollow pin, 1/4 dia. x 7/16 in. long 3
31 STD-1833 SCREW, Fill. hd. dr., 1/4-28 x 1/2 in. long 6
32 67708 GASKET, Starter drive adapter 2
33 67709 SHIM, Starter drive adapter 1
34 72182 RING, Oil seal, 1/8 dia. section x 1-3/4 in. ID 1
35 68694 ADAPTER ASSY., Starter drive 1

ATTACHING PARTS

36 STD-8 WASHER, Plain, 1/4 in. 6


37 STD-696 WASHER, 17/64 ID x 1/2 OD x 1/32 in. thk. AR
38 STD-97 NUT, Slotted, 1/4-28 6

39 67596 BUSHING, 1-11/16 OD x 1-1/2 ID x 1.00 in. long 1


40 71616 BUSHING, 1-11/16 OD x 1-1/2 ID x 1.00 in. long 1
41 STD-394 DOWEL, 3/32 dia. x 11/32 in. long 2

NOTE

To prevent leakage at the starter seal, a revised


starter drive adapter assembly has been incorp-
rated in all engines having serial numbers above
920-31. The revised adapter bears the same part
number as the original assembly 68694; however,
the revised adapter has an oil ring groove added
adjacent to and at the rear of the flange to receive
an oil seal ring P/N 72182. This ring is not part
of the adapter assembly but must be procured
separately. In addition, a new bushing, 71616
replaces the present bushing 67596 and dowel
STD-394 at the flange end of the adapter. This
revised assembly P/N 68694 when used with
oil seal ring 72182 is completely interchangeable
with the original assembly of the same part no.

42 STD-1702 SEAL, 2-5/8 OD x 1-13/16 x 1/2 in. wide 1


43 67605 JAW, Starter 1

ATTACHING PART

44 STD-1709 CIRCLIP, Wire, 1-5/32 OD x 5/64 in.

45 67633 GASKET, Starter drive 1


46 68186 ADAPTER, Starter 1
47 1102 PLUG, Allen, 1/8-27 NPT 1
48 68565 GEAR, Magneto drive shaft 1

27
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 9 - ACCESSORY DRIVES GROUP

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

9-49 69569 WASHER, Magneto drive shaft gear 1


50 69570 RING, Magneto drive gear retaining 1
51 67704 SHAFT GEAR ASSY., Vacuum pump 1
52 STD-1708 SEAL, 1-7/16 OD x 1.00 ID x 25/64 in. wide 1
53 67782 SHAFT GEAR ASSY., Fuel pump drive 1 VO-435-A1B, A1C,
A1F, TVO-435-
A1A, B1A
54 STD-213 SEAL, Oil, 3/4 ID x 1-3/8 in. OD 1
55 69566 SHAFT ASSEMBLY, Magneto drive 1
56 69565 SLEEVE, Magneto drive shaft 1
57 69567 COUPLING ASSEMBLY, Magneto drive 1
58 69565 SLEEVE, Magneto drive shaft 1
59 68875 RETAINER, Magneto drive cushion 2
60 68874 CUSHION, Magneto drive 4

NOTE

The following reference numbers are not


illustrated.

61 671-B COVER, Generator and starter 2 VO-435-A1B, A1C,


A1D, A1E
671-B COVER, Starter 1

ATTACHING PARTS

62 STD-33 WASHER, Plain, 3/8 in. 6


63 STD-678 WASHER, Internal teeth, 3/8 in. lock 6
64 STD-596 NUT, Plain, 3/8-24 x 21/64 in. thick 6

65 AN4047-1 GASKET, Starter 1


66 60430 COVER, Vacuum pump and tachometer 2

ATTACHING PARTS

67 STD-8 WASHER, Plain, 1/4 in. 8


68 STD-160 WASHER, Internal teeth, 1/4 in. lock 8
69 STD-9 NUT, Plain hex, 1/4-28 8

70 8313 GASKET, Vacuum pump and tachometer 2


71 60431 COVER, Fuel pump 1

ATTACHING PARTS

72 STD-35 WASHER, Plain, 5/16 in. 4


73 STD-475 WASHER, Internal teeth, 5/16 in. lock 4
74 STD-37 NUT, Plain, 5/16-24 4

75 1691-C GASKET, Fuel pump 1

28
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 10 - ACCESSORY HOUSING COVER GROUP

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

APPLICABLE MODELS - VO-435-A1B, A1C, A1D, A1E, A1F, TVO-435-A1A, B1A

10-1 68440 COVER ASSY., Accessory housing 1 All Models Except


68440 acc. hsg. cover assy. is studded for either TVO-435-B1A
69893, 69937, 71769 or 71772 oil pump assemblies.
Engines with serial numbers to 2937-31 and 205-52
inclusive, incorporate this (68440) cover assy.
68440 is superseded by 73094 when present supply
of service stock is exhausted.
NOTE

Ace. hsg. cover assy. 68440 differs from 73094


only in that the (1) 25-17 stud at the (1) one o'clock
position on the oil pump mounting surface is
replaced with (1) 25-29 stud to accomodate new oil
pump assemblies, (73089 or 73091). Ace. hsg. cover
assy. (68440) may restudded at the aforementioned
location to receive new pumps.
1A 73094 COVER ASSY., Accessory housing 1 VO-435-A1E,A1F
Supersedes 68440; see above "NOTE", for TVO-435-A1A, A1B
interchangeability. Engines with serial numbers
2938-31 and 206-52 above incorporate 73094.
ATTACHING PARTS
2 STD-9 NUT, Plain hex, 1/4-28 21
3 STD-160 WASHER, Internal teeth, 1/4 in. lock 21
4 STD-8 WASHER, Plain, 1/4 in. 21
5 STD-37 NUT, Plain, 5/16-24 1
6 STD-475 WASHER, Internal teeth, 5/16 in. lock 1
7 STD-35 WASHER, Plain, 5/16 in. 1

8 67653 BUSHING, 1-3/16 OD x 1.00 ID x 1-3/16 in. long 1


9 STD-951 DOWEL, 1/8 dia. x 7/16 in. long 1
10 68590 BUSHING, 1-3/16 OD x 1.00 ID x 1-3/32 in. long 1
11 STD-951 DOWEL, 1/8 dia. x 7/16 in. long 1
12 STD-740 PLUG, Slotted, 3/4 in. pipe (shipping part) 1
13 STD-434 DOWEL, 1/8 dia. x 21/64 in. long 1
14 25D-16 STUD, Drilled, 1/4-20 x 2.00 in. long 6
15 25-17 STUD, 1/4-20 x 2-1/8 in. long 1
Detail part of 68440 acc. hsg. cover assy.
25-29 STUD, 1/4-20 x 3-5/8 in. long 1
Detail part of 73094 acc. hsg. cover assy.
See "NOTE", reference 10-1.
16 25-12 STUD, 1/4-20 x 1-1/2 in. long 5
17 31-14 STUD, 5/16-18 x 1-3/4 in. long 1
18 38-31 STUD, 3/8-16 x 3-7/8 in. long 6
19 STD-783 PLUG, Allen, 1/4-28 NPT 1
Replaces STD-47 plug.
20 71124 BUSHING, 1-1/2 ID x 1-11/16 OD x 45/64 in. long 1
See Service Bulletin No. 269.
21 1102 PLUG, Allen, 1/8-27 NPT 2
22 STD-1104 PLUG, Sq. hd. dr., 3/4-14 NPT 2
23 74097 ELBOW, Int. and ext. pipe - 90 ° , 3/4-14 NPT 1
(Bell installation)
24 68556 GASKET, Accessory housing cover 1

29
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 10 - ACCESSORY HOUSING COVER GROUP

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Usage
Eng.

THE FOLLOWING REFERENCE NUMBERS ARE NOT ILLUSTRATED.

10-25 60430 COVER, Tachometer 2


26 8313 GASKET, Tachometer 2
27 671-B COVER, Starter 1
28 AN4047-1 GASKET, Starter 1

FIGURE 11 - OIL PUMP GROUP

APPLICABLE MODELS - VO-435-A1B, A1C, A1D, A1E, A1F, TVO-435-A1A, B1A

11-1 69893 PUMP ASSY., Oil 1 VO-435-A1B, A1C,


(No provision for hydraulic pump drive. ) AID
69893 is no longer available; service with 73091
which employs 72785 oil filter assy. 69893 will
receive only 71224 oil filter assy. unless reworked
to receive 72785 by complying with Lycoming
Service Bulletin No. 252. Engines with serial
numbers to 1530-31 inclusive, incorporate
69893 oil pump assy.
1A 71769 PUMP ASSY., Oil 1 VO-435-A1D, A1E,
(No provision for hydraulic pump drive.) A1F, TVO-435-A1A
71769 is no longer available; service with 73091.
Both 71769 and 73091 oil pump assemblies are
machined to receive a larger capacity oil filter
assy. (72785). Engines with serial numbers
from 1907-31 to 3000-31 and 101 to 178-52
inclusive, incorporate 71769 oil pump assy.

1B 73091 PUMP ASSY., Oil 1 VO-435-A1E,A1F,


(No provision for hydraulic pump drive. ) TVO-435-A1A, B1A
Engines with serial numbers 3001-31 and above,
incorporate 73091 oil pump assy. on VO-435
Series Engines; and 206-52 and above on TVO-
435 Series Engines.
ATTACHING PARTS

2 STD-8 WASHER, Plain, 1/4 in. 9


3 STD-160 WASHER, Internal teeth, 1/4 in. lock 9
4 STD-9 NUT, Plain hex, 1/4-28 9

5 69892 BODY ASSY., Oil pressure pump 1 VO-435-A1B, A1C,


(Detail part of 69893 oil pump assy.) AID
69892 is no longer available; service with
73086 which is machined to receive a larger
capacity oil filter assy. (72785).

31
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 11 - OIL PUMP GROUP

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Usage
Eng.

11-5 71770 BODY ASSY., Oil pressure pump 1 VO-435-A1D, A1E,


(Detail part of 71769 oil pump assy.) A1F, TVO-435-A1A
71770 is no longer available; service with
73086 which is machined to receive a larger
capacity oil filter assy. (72785).
NOTE

If 69892 or 71770 oil pressure pump body


assemblies need be replaced with 73086,
the accessory housing cover assy. (68440)
which they require, must be modified by
replacing the 25-17 stud at the one o'clock
position on the oil pump mounting surface
with a 25-29 stud.

73086 BODY ASSY., Oil pressure pump 1 VO-435-A1E,A1F,


(Detail part of 73091 oil pump assy.) TVO-435-A1A, B1A
Provision for 3/4-14 NPT hole and 4-bolt
flange connection at oil inlet location.
Requires acc. hsg. cover assy. 73094.
6 68466 BUSHING, Oil pump drive shaft 1
7 STD-394 DOWEL, 3/32 dia. x 11/32 in. long 1
8 25D-21 STUD, 1/4-20 x 2-5/8 in. long 2
9 25D-24 STUD, 1/4-20 x 3.00 in. long 2
10 25D-25 STUD, 1/4-20 x 3-1/8 in. long 2
11 68473 SLEEVE, Oil relief valve 1
12 STD-1392 PLUG, . 268-. 269 dia. x 5/16 in. long 1
13 71999 RETAINER, Ball check valve 1
14 1028-B BALL, 11/16 in. dia. 1
15 73761 SPRING, Check valve 1
Supersedes and interchangeable with
654-B.
16 MS122200 INSERT, Heli-Coil, #10-24 x 31/64 in. long 4
17 69618 BODY ASSY., Oil scavenge pump 1
18 68466 BUSHING, Oil pump drive shaft 1
19 STD-394 DOWEL, 3/32 dia. x 11/32 in. long 1
20 68161 SHAFT, Oil pump idler, long 1
21 AN381-4-20 PIN, Cotter, 1/8 dia. x 1-1/4 in. long 1
22 68468 SPACER, Oil pressure and scavenge pump 1
23 69605 SHAFT, Oil pump 1
24 66426 IMPELLER, Oil scavenge pump, driving 1
25 68403 IMPELLER, Oil scavenge pump, driven 1
26 61297 IMPELLER, Oil pressure pump, driving 1
27 68404 IMPELLER, Oil pressure pump, driven 1
28 69647 DOWEL, Oil pump, long 1
29 67762 DOWEL, Oil pump 1
30 AN280H406 KEY, Woodruff, 1/8-3/4 in. dia. 1
31 68467 GEAR, Oil pressure and scavenge pump 1
32 STD-61 NUT, Slotted shear, 1/2-20 1
33 STD-60 PIN, Cotter, 3/32 dia. x 1.00 in. long 1
34 STD-740 PLUG, Slotted, 3/4 in. pipe (shipping part; Not 1
illustrated)
35 STD-71 PLUG, Allen head, 3/8 in. pipe 1
36 STD-8 WASHER, Plain, 1/4 in. 6
37 STD-43 NUT, Slotted shear, 1/4-28 6
38 AN123908 RING, Oil seal, 4-3/4 ID x 1/8 in. dia. section 2
39 AN900-28 GASKET, Copper-asbestos, 1-3/4 ID x 3/32 in. thick 1
40 70460 WASHER, Oil filter assy. 1
1
33
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 11 - OIL PUMP GROUP

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Usage
Eng.

11-41 71224 OIL FILTER ASSY. 1 VO-435-A1B,A1C,


(Req'd. with 69893 oil pump) Refer to text Ref. 1 A1D
72785 OIL FILTER ASSY. 1 VO-435-A1E, A1F,
Beginning engine serial number 1531-31 on VO-435 TVO-435-A1A, B1A
and 101-52 on TVO-435 engines.
42 71774 COVER, Oil filter 1
43 67981 PLUNGER, Oil relief 1
44 68542 SPRING, Oil pressure relief valve 1
45 STD-351 GASKET, Annular, 31/32 OD x 23/32 ID x 3/32 in. 2
thick
46 662 NUT, Relief valve adjusting lock 1
47 71226 SCREW, Oil relief valve adjusting 1
48 67940 NUT, Oil relief 1
49 STD-294 GASKET, Annular, 7/8 OD x 5/8 ID x 3/32 in. 1
50 1540 PLUG, Thermometer well 1
51 68456 GASKET, Hydraulic and oil pump adapter 1

FIGURE 12 - OIL PUMP GROUP

APPLICABLE MODELS - VO-435-A1B, A1C, A1D, A1E, A1F, TVO-435-A1A, B1A

12-1 69937 PUMP ASSY., Oil 1 VO-435-A1B, A1C,


(Provision for hydraulic pump drive. ) AID
69937 is no longer available; service with 73089
which employs 72785 oil filter assy. 69937 will
receive only 71224 oil filter assy unless reworked
to receive 72785 by complying with Lycoming
Service Bulletin No. 252. Engines with serial
numbers to 1530-31 inclusive, incorporate 69937
oil pump assy.

1A 71772 PUMP ASSY., Oil 1 VO-435-A1D, A1E,


(Provision for hydraulic pump drive.) A1F, TVO-435-A1A
71772 is no longer available; service with 73089.
Both 71772 and 73089 oil pump assemblies are
machined to receive a larger capacity oil filter
assy. (72785). Engines with serial numbers from
1531-31 to 2937-31 and 101 to 178-52 inclusive,
incorporate 71772 oil pump assy.

1B 73089 PUMP ASSY., Oil 1 VO-435-A1E,A1F,


(Provision for hydraulic pump drive. ) TVO-435-A1A, B1A
Engines with serial numbers 2938-31 and above,
incorporate 73089 oil pump assy on VO-435
Series Engines and serial number 178-52 and
above on TVO-435 Series Engines.

ATTACHING PARTS

2 STD-8 WASHER, Plain, 1/4 in. 9


3 STD-160 WASHER, Internal teeth, 1/4 in. lock 9
4 STD-9 NUT, Plain hex, 1/4-28 9

34
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 12 - OIL PUMP GROUP

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Eng. Usage

12-5 69938 BODY ASSY., Oil'pressure pump 1 VO-435-A1B,A1C,


(Detail part of 69937 oil pump assy.) AID
69938 is no longer available; service with
73088 which is machined to receive a larger
capacity oil filter assy. (72785).
71771 BODY ASSY., Oil pressure pump 1 VO-435-A1D, A1E,
(Detail part of 71772 oil pump assy.) A1F, TVO-435-A1A
71771 is no longer available; service with
73088 which is machined to receive a
larger capacity oil filter assy. (72785).

NOTE

If 69938 or 71771 oil pressure pump body


assemblies need be replaced with 73088, the
accessory housing cover assy. (68440) which
they require, must be modified by replacing
the 25-17 stud at the one o'clock position on
the oil pump mounting surface with a 25-29
stud.

73088 BODY ASSY., Oil pressure pump 1 VO-435-A1E,A1F,


(Detail part of 73089 oil pump assy.) TVO-435-A1A, B1A
Provision for 3/4-14 NPT hole and 4-bolt
flange connection at oil inlet location. Requires
acc. hsg. cover assy. 73094.
6 68466 BUSHING, Oil pump drive shaft 1
7 STD-394 DOWEL, 3/32 dia. x 11/32 in. long 1
8 MS122200 INSERT, Heli-Coil, #10-24 x 31/64 in. long 4
9 25D-21 STUD, 1/4-20 x 2-5/8 in. long 2
10 25D-24 STUD, 1/4-20 x 3.00 in. long 2
11 25D-25 STUD, 1/4-20 x 3-1/8 in. long 2
12 31-12 STUD, 5/16-18 x 1-1/2 in. long 1
13 31-14 STUD, 5/16-18 x 1-3/4 in. long 3
14 STD-1164 INSERT, Heli-Coil, 5/16-18 x 5/8 in. long 1
15 68473 SLEEVE, Oil relief valve 1
16 STD-1392 PLUG, . 268-. 269 dia. x 5/16 in. long 1
17 71999 RETAINER, Ball check valve 1
18 1028-B BALL, 11/16 in. dia. 1
19 73761 SPRING, Check valve 1
Supersedes and interchangeable with
654-B.
20 69618 BODY ASSY., Oil scavenge pump 1
21 68466 BUSHING, Oil pump drive shaft 1
22 STD-394 DOWEL, 3/32 dia. x 11/32 in. long 1
23 68161 SHAFT, Oil pump idler, long 1
24 AN381-4-20 PIN, Cotter, 1/8 dia. x 1-1/4 in. long 1
25 68468 SPACER, Oil pressure and scavenge pump 1
26 69671 SHAFT, Oil pump 1
27 66426 IMPELLER, Oil scavenge pump, driving 1
28 68403 IMPELLER, Oil scavenge pump, driven 1
29 61297 IMPELLER, Oil pressure pump, driving 1
30 68404 IMPELLER, Oil pressure pump, driven 1
31 69647 DOWEL, Oil pump long 1
32 67762 DOWEL, Oil pump 1
33 AN280H406 KEY, Woodruff, 1/8 x 3/4 in. dia. 1
34 68467 GEAR, Oil pressure and scavenge pump 1
35 STD-61 NUT, Slotted shear, 1/2-20 1

35
2.9
27
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 12 - OIL PUMP GROUP

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

12-36 STD-60 PIN, Cotter, 3/32 dia. x 1.00 in. long 1


37 STD-740 PLUG, Slotted, 3/4 in. pipe (shipping part) Not 1
illustrated
38 STD-71 PLUG, Allen head, 3/8 in. pipe 1
39 STD-8 WASHER, Plain, 1/4 in. 6
40 STD-43 NUT, Slotted shear, 1/4-28 6
41 AN123908 RING, Oil seal, 4-3/4 ID x 1/8 in. dia. section 2
42 AN900-28 GASKET, Copper, asbestos, 1-3/4 ID x 3/32 in. thick 1
43 STD-208 SEAL, Oil, 7/8 ID x 1-1/2 OD x 5/16 in. wide 1
44 70460 WASHER, Oil filter assy. 1
45 71224 OIL FILTER ASSY. 1 VO-435-A1B, A1C,
(Req'd. with 69937 oil pump) Refer to text, ref. 1. A1D
72785 OIL FILTER ASSY. 1 VO-435-A1E, A1F,
Beginning engine serial number 1531-31 on VO- TVO-435-A1A, B1A
435 and 101-52 on TVO-435 engines.
46 71774 COVER, Oil filter 1
47 67981 PLUNGER, Oil relief 1
48 68542 SPRING, Oil pressure relief valve 1
49 STD-351 GASKET, Annular, 31/32 OD x 23/32 ID x 3/32 in. thick 2
50 662 NUT, Relief valve adjusting lock 1
51 71226 SCREW, Oil relief valve adjusting 1
52 67940 NUT, Oil relief 1
53 STD-294 GASKET, Annular, 7/8 OD x 5/8 ID x 3/32 in. 1
54 1540 PLUG, Thermometer well 1
55 68456 GASKET, Hydraulic and oil pump adapter 1

THE FOLLOWING REFERENCE NUMBERS ARE NOT ILLUSTRATED

56 72412 COVER, Hydraulic pump 1

ATTACHING PARTS

57 STD-35 WASHER, Plain, 5/16 in. 4


58 STD-475 WASHER, Internal teeth, 5/16 in. lock 4
59 STD-37 NUT, Plain, 5/16-24 4

60 20415 GASKET, Hydraulic pump 1

37
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 13 - MAGNETOS AND MAGNETO DRIVE GROUP

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Usage
Eng.

APPLICABLE MODELS - VO-435-A1B, A1C, A1D, A1E, A1F, TVO-435-A1A, B1A

13-1 71436 MAGNETO 1 VO-435-A1B,A1C,


(Same as Bendix-Scintilla No. 10-51365-33, A1D
Type S6LN-20) Supersedes and interchangeable
with 69606. Magneto 71436 does not conform to
MIL. Specification AN-I-27.

NOTE

Supersedure was made to provide for a stronger


rotor shaft and an improved breaker assembly.
New rotor shaft has a magnet capable of
receiving a full charge without requiring the
charge to be knocked down.

71437 MAGNETO 1
(Same as Bendix-Scintilla No. 10-52350-22,
Type S6LN-22). 71437 meets the radio inter-
ference requirements of MIL. Spec. AN-I-27.

2 71435 MAGNETO, Impulse coupling 1


(Same as Bendix-Scintilla No. 10-51365-34,
Type S6RN-21). Supersedes and interchangeable
with 69607. Magneto 71435 does not conform to
MIL. Specification AN-I-27. The above "NOTE",
reference 13-1, also applies to 71435 magneto.
71438 MAGNETO, Impulse coupling 1
(Same as Bendix-Scintilla No. 10-52350-23,
Type S6RN-23). 71438 meets the radio inter-
ference requirements of MIL. Spec. AN-I-27.
3 72038 MAGNETO 1 VO-435-A1E, A1F,
(Same as Bendix-Scintilla No. 10-163050-1, TVO-435-A1A, B1A
Type S6LN-204.)
4 71163 MAGNETO
Retard Breaker (retard angle 30 ° )
(Scintilla P/N 10-163010-1) Superseded by 74174
beginning engine serial No. 3031-31 and 220-52.
74174 MAGNETO, Retard breaker (Retard angle 25 ° )
(Same as Bendix Scintilla No. 10-163010-15,
Type S6RN-200). Magneto 74174 supersedes
and replaces 71163 to improve the starting of
vertical engines.

ATTACHING PARTS

5 STD-1727 WASHER, Plain, 3/4 OD x 11/32 ID x 1/8 in. thk. 4


6 STD-475 WASHER, Internal teeth, 5/16 in. lock 4
7 STD-37 NUT, Plain, 5/16-24 4

8 62224 GASKET, Magneto 2


Replaces 45663.
9 69208 COUPLING, Magneto drive 1 VO-435-A1B,A1C,
(Required with magnetos, 71436 and 71437.) A1D
9A 69208 COUPLING, Magneto drive 2 VO-435-AE, A1F,
(Required with magnetos 72038 and 74174.) TVO-435-A1A, B1A
10 68875 RETAINER, Magneto drive cushion 2

38
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 13 - MAGNETOS AND MAGNETO DRIVE GROUP

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

13-11 68874 CUSHION, Magneto drive 4

ATTACHING PARTS

12 10-4093 WASHER 1 VO-435-A1B,A1C,


(Required with magnetos, 71436 and 71437.) A1D
12A 10-4093 WASHER 2 VO-435-A1E, A1F,
(Required with magnetos, 74174 and 72038.) TVO-435-A1A, B1A
13 10-4092 NUT 1 VO-435-A1B,A1C,
(Required with magnetos, 71436 and 71437.) A1D
13A 10-163151 NUT 2 VO-435-A1E, A1F,
(Required with magnetos, 74174 and 72038.) TVO-435-A1A, B1A
14 10-90751-19 PIN, Cotter 1 VO-435-A1B,A1C,
(Required with magnetos, 71436 and 71437.) A1D
14A 10-90751-19 PIN, Cotter 2 VO-435-A1E, AF,
(Required with magnetos, 74174 and 72038.) TVO-435-A1A, B1A

15 61566 KIT ASSY., Magneto ground terminal 2 VO-435-A1B,A1C,


(Same as Bendix-Scintilla P/N 10-52305-1.) A1D
Procurable as an assembly only.
Required with magnetos, 71435 and 71436.
15A 70497 KIT ASSY., Magneto ground terminal 2
(Same as Bendix-Scintilla P/N 10-52306.)
Procurable as an assembly only.
Required with magnetos, 71437 and 71438.
16 71574 KIT, Magneto ground terminal 2 VO-435-A1E, A1F,
(Required with magnetos, 74174 and 72038.) TVO-435-A1A, B1A
17 71571 KIT, Magneto retard terminal
(Required with magneto, 74174.)

39
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 14 - ACCESSORY DRIVE GEAR AND ADAPTER GROUP

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

APPLICABLE MODELS - VO-435-A1B, A1C, A1D, A1E, A1F, TVO-435-A1A, B1A

14-1 67639 ADAPTER, Accessory drive shaft 1

ATTACHING PARTS

2 STD-8 WASHER, Plain, 1/4 in. 8


3 STD-97 NUT, Slotted, 1/4-28 8

4 67638 SHIM, Accessory drive shaft adapter 1


5 30311 BEARING, Accessory drive gear 1
6 STD-1698 RING, Internal-retaining, 2-5/8 dia. x 5/64 in. thick 1
7 68835 GEAR, Accessory drive 1
8 67642 LOCKWASHER, Accessory drive shaft 1
9 67641 NUT, Accessory drive shaft 1

41
4 I
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 15 - OIL SUMP AND RELATED PARTS GROUP

Ref. Part
Qty. Model
Description per
No. Number 1 2 3 4 5 Usage
Eng.

APPLICABLE MODELS - VO-435-A1B, A1C, A1D, A1E, A1F, TVO-435-A1A, B1A

15-1 70319 SUMP ASSY., Oil 1 VO-435-A1B


Supersedes and interchangeable with 69756.

NOTE

The difference between the two assemblies is


as follows; The six mounting pad studs on
69756 are 31-12, whereas the studs on 70319,
part number 31-14 are 1/4 inch longer, 69756
oil sump is made from aluminum casting,
whereas 70319 is made from magnesium
casting.

2 71142 SUMP ASSY., Oil 1 VO-435-A1C, A1D,


A1E
73705 SUMP ASSY., Oil 1 VO-435-A1F,
TVO-435-A1A, B1A

ATTACHING PARTS

3 STD-8 WASHER, Plain, 1/4 in. 11


4 STD-160 WASHER, Internal teeth, 1/4 in. lock 11
5 STD-9 NUT, Plain, 1/4 in. 11

6 31-12 STUD, 5/16-18 x 1-1/2 in. long 6 VO-435-A1B


Detail part of 69756 oil sump assy.
31-14 STUD, 5/16-18 x 1-3/4 in. long 6
Detail part of 70319 oil sump assy.
7 MS124777 INSERT, Heli-Coil, 5/16-24 x 25/32 in. long 13 VO-435-A1C, A1D,
Detail part of 71142 and 73705 oil sump A1E, A1F, TVO-
assemblies 435-A1A, B1A
8 STD-111 GASKET, Annular, 1.00 ID x 1-1/4 OD x 3/32 in. 1 VO-435-A1B
STD-111 gasket along with 69335 plug is required
at oil drain hole location in 70319 oil sump assy.
8A AN6290-12 SEAL, 59/64 ID x 7/64 in. dia. section 1 VO-435-A1C, AID,
AN6290-12 seal along with MS9015-12 plug is AlE, AF, TVO-
required at oil drain hole location in 71142 and 435-A1A, B1A
73705 oil sump assemblies.
9 69335 PLUG, Hex head, 1.00-20 thd. x 5/8 in. long 1 VO-435-A1B
69335 plug along with STD-111 gasket is required
at oil drain hole location in 70319 oil sump assy.
9A MS9015-12 PLUG, Hex., 1-1/16-12 thd. 1 VO-435-A1C, AD,
MS9015-12 plug along with AN6290-12 seal is A1E, A1F, TVO-435-
required at oil drain hole location in 71142 and A1A, B1A
73705 oil sump assemblies.
10 AN912-7D BUSHING, Reducer, 3/4 to 1/2 in. pipe 1 VO-435-A1F
Required at oil drain-back hole location in 73705
oil sump assy.
73671 TEE, Turbocharger oil drain 1 TVO-435-A1A, B1A
Required at oil drain-back hole location in 73705
oil sump assy.
11 69663 TUBE, Rocker box drain (right) (Not illustrated) 1 VO-435-A1B,A1C,
Requires STD-1576 hose. Tube 69663 is no longer A1D
available. If replacement is necessary, service
with 71702 tube and 72045 hose.

43
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 15 - OIL SUMP AND RELATED PARTS GROUP

Part
Qty. Model
Ref. Description per
No. Number 1 2 3 4 5 Usage
Eng.

15-11 71203 TUBE, Rocker box drain (right) (Not illustrated) 1 VO-435-A1C, A1D,
Requires STD-1576 hose. Tube 71203 is no A1E
longer available. If replacement is necessary,
service with 71702 tube and 72045 hose.
71702 TUBE, Rocker box drain 1 VO-435-A1D, A1E,
Requires 73731 (left) hose and 72045 (right) hose. A1F, TVO-435-A1A,
B1A
12 69664 TUBE, Rocker box drain (left) (Not illustrated) 1 VO-435-AB, A1C,
Requires STD-1576 hose. Tube 69664 is no A1D
longer available. If replacement is necessary,
service with 71702 tube and 73731 hose.
71204 TUBE, Rocker box drain (left) (Not illustrated) 1 VO-435-A1C, A1D,
Requires STD-1576 hose. Tube 71204 is no A1E
longer available. If replacement is necessary,
service with 71702 tube and 73731 hose.
71702 TUBE, Rocker box drain 1 VO-435-A1D, A1E,
Requires 73731 (left) hose and 72045 (right) A1F, TVO-435-A1A,
hose. B1A
13 STD-1793 HOSE, 3/8 ID x 1-21/32 in. long 6

ATTACHING PARTS

14 STD-1252 CLAMP, Hose, 11/16 ID x 1/2 in. wide 12

15 AN840-10D ADAPTER, 1/2 pipe x 5/8 in. dia.


Hose to pipe thd., 2
hose
16 STD-1576 HOSE, 5/8 ID x 31/32 OD x 2-1/2 in. long (left and 2 VO-435-A1C, A1D,
right) A1E
Required with rocker box drain tubes 69663,
69664, 71203 and 71204 (Not Illustrated).
17 73731 HOSE, Rocker box drain tube, cylinder 2-4-6 (Left) 1 VO-435-A1D, A1E,
Supersedes 71703 A1F, TVO-435-
A1A, B1A
18 72045 HOSE, Rock box drain tube, cylinder 1-3-5 (Right)
Supersedes 71703.

ATTACHING PARTS

19 STD-1640 CLAMP, Hose, 15/16 ID x 1/2 in. wide 4

20 72437 GASKET, Oil sump 1


Replaces 69657.

45
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

Ref. Part Qty. Model


Description per
No. Number 1 2 3 4 5 Usage
Eng.

This page intentionally left blank.

46
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 16 - PRIMING SYSTEM

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

APPLICABLE MODELS - VO-435-A1B, A1C, A1D, A1E, A1F, TVO-435-A1A, B1A

16-1 61581-9 TUBE ASSEMBLY, Primer 2


(16-11/16 in. long, cylinders 1 and 2)
2 61581-5 TUBE ASSEMBLY, Primer 2
(14-9/16 in. long, cylinders 3 and 4)
3 61581-10 TUBE ASSEMBLY, Primer 2
(5.00 in. extension.)
4 61581-1 TUBE ASSEMBLY, Primer 1
(15-5/16 in. long, cylinder 5)
5 61581-4 TUBE ASSEMBLY, Primer 1
(16-5/16 in. long, cylinder 6)
6 61581-3 TUBE ASSEMBLY, Primer 2
(10-5/16 in. long, inter.)
7 71910 CLAMP, Primer line 6
8 62254 CLIP, Primer line 6
ATTACHING PARTS
9 AN365-632C NUT, Self-locking, #6-32 6
10 STD-553 SCREW, Rd. head, #6-32 x 1/2 in. long 6

11 STD-853 TEE, Union, 1/8 in. tube 5


12 STD-546 NIPPLE, Primer 6
13 71811 SLEEVE, Priming line 6
Detail part of primer tube assemblies, 61581-1,
61581-4, 61581-5 and 61581-9.
NOTE

A single point primer system, assembled in


center zone at hole now used for measuring
manifold pressure, is provided for Bell
installations. Use No. 6 cylinder primer
hole for measuring manifold pressure. This
change removed all primer lines and attaching
parts and added the following parts which are
not illustrated.
14 STD-1900 NIPPLE, Primer (ship loose) 1 VO-435-AE, A1F,
TVO-435-A1A, B1A
15 STD-176 NUT, Union, 1/8 in. tubing (Ship loose)
16 STD-869 CONE, Union, 1/8 in. tubing (Ship loose)
17 1102 PLUG, Allen, 1/8-27 NPT 6
Assemble in each cyl. primer hole when using
single point priming system.
18 74376 ELBOW ASSY., Primer, 45 ° (Ship loose)
Supersedes and replaces STD-1900 nipple,
STD-176 nut and STD-869 cone (Interchangeable
in sets). See Figure 6, reference 10 or Figure
7, reference 12 for this illustrated part.
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

ALL MODELS

Figure 16 - Priming System

48
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

This page intentionally left blank.

49
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 17 - INTERCYLINDER COOLING BAFFLES

Ref. Part Model


NO. Number usage

APPLICABLE MODELS - VO-435-A1B, A1C, A1D, A1E, A1F, TVO-435-A1A, B1A

17-l 69947 BAFFLE ASSY., Intercylinder 4

ATTACHING PARTS (Current)

2 71629 HOOK, Intercylinder baffle retainer 4


3 71611 RETAINER, Intercylinder baffle 4

NOTE

Attaching parts other than the current attaching


parts listed above must be serviced in accordance
with Lycoming Service Bulletin No. 254A (71611
retainer and 71629 hook).

ALL MODELS

Figure 17 - Intercylinder Cooling Baffles


50
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 18 - IGNITION SHIELDING ASSEMBLY

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Eng. Usage

APPLICABLE MODELS - VO-435-A1B, A1C, A1D, A1E, A1F, TVO-435-A1A

18-1 71396 CABLE ASSY., Ignition,shielded 1


Same as Co-operative Industries, Inc.
Chester, N. J. P/N 58499. Does not meet
MIL-Specification AN-I-27. Non-conduit
type, spark plug elbows are not procurable.
2 58513-2504 LEAD ASSY., Top No. 1 1
3 58513-2204 LEAD ASSY., Top No. 2 1
4 58513-1804 LEAD ASSY., Top No. 3 1
5 58513-1504 LEAD ASSY., Top No. 4 1
6 58513-1304 LEAD ASSY., Top No. 5 1
7 58513-0904 LEAD ASSY., Top No. 6 1
8 58513-5804 LEAD ASSY., Bottom No. 1 1
9 58513-5804 LEAD ASSY., Bottom No. 2 1
10 58513-5104 LEAD ASSY., Bottom No. 3 1
11 58513-5604 LEAD ASSY., Bottom No. 4 1
12 58513-5004 LEAD ASSY., Bottom No. 5 1
13 58513-4904 LEAD ASSY., Bottom No. 6 1
14 71489 SLEEVE, Spark plug terminal 12
15 71401 COLLAR, Spark plug terminal 12
16 66835 PLATE, Ignition cable outlet, shielded 2
17 66836 GROMMET, Ignition cable, 6 wire 2
18 71875 WASHER, High tension cable contact 12
When supply of 71875 is exhausted; service
with 73245 eyelet.
19 STD-692 SCREW, Rd. head, #10-32 x 1/2 in. long 8
20 STD-670 NUT, Self-locking, #10-32 8
21 72351 SCREW, Self-locking, #10-32 8
REFERENCE NUMBERS 22 AND 23 ARE NOT ILLUSTRATED
22 STD-295 GASKET, Annular, 31/32 OD x 23/32 ID x 5/64 in. 12
(Furnished with spark plug)
23 1182-K3 SPARK PLUG (. 018-. 022 gap) 12
(Same as AC SR-87)
Alternate to 1182-B3.
24 54210 PLATE, (single grommet) 2
25 54211 PLATE,(dual grommet) 2
26 54219 CLAMP 4
ATTACHING PARTS
27 5152 NUT 4
28 6799 SCREW 4

NOTE
71396 shielded ignition cable assy. and its alternate
69559, was used on VO-435-A1F engines with
serial nos. to 3063-31 inclusive and on TVO-435-
A1A engines to 236-52 inclusive. Engines above
these serial numbers, use 74341 shielded
ignition cable assy. See "NOTE", Figure 20,
reference 1.

51
REF.NO.
SPARKPLUGGASKET 22
SPARKPLUG 23

(LIGHTWEIGHT)REF.NO. 1.
CO-OPERATIVE
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 19 - IGNITION SHIELDING ASSEMBLY

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

APPLICABLE MODELS - VO-435-A1B, A1C, A1D, A1E

19-1 70423 CABLE ASSY., Ignition shielded 1


Same as Breeze Corporation Inc. Union, N.J.
P/N E-3561 or Co-operative Industries, Inc.
Chester, N.J. P/N 59271. Conduit type,
meets with MIL-Specification AN-I-27.
Service parts for 70423 are:
2 E-1199-602-1808 CONDUIT ASSY., Top No. 1 Breeze 1
59278 CONDUIT ASSY., Top No. 1 Co-operative 1
3 E-1199-603-1800 CONDUIT ASSY., Top No. 2 Breeze 1
59276 CONDUIT ASSY., Top No. 2 Co-operative 1
4 E-1199-602-1200 CONDUIT ASSY., Top No. 3 Breeze 1
59281 CONDUIT ASSY., Top No. 3 Co-operative 1
5 E-1199-602-0908 CONDUIT ASSY., Top No. 4 Breeze 1
59274 CONDUIT ASSY., Top No. 4 Co-operative 1
6 E-1199-603-0604 CONDUIT ASSY., Top No. 5 Breeze 1
59279 CONDUIT ASSY., Top No. 5 Co-operative 1
7 E-1199-602-1200 CONDUIT ASSY., Top No. 6 Breeze 1
59277 CONDUIT ASSY., Top No. 6 Co-operative 1
8 E-1134-111-10 CONDUIT ASSY., Bottom No. 1 Breeze 1
59273 CONDUIT ASSY., Bottom No. 1 Co-operative 1
9 E-1134-112-10 DUAL CONDUIT ASSY., Bottom Breeze 1
No. 2 and 4
59280 DUAL CONDUIT ASSY., Bottom Co-operative 1
No. 2 and 4
10 E-1134-112-20 DUAL CONDUIT ASSY., Bottom Breeze 1
No. 3 and 5
59275 DUAL CONDUIT ASSY., Bottom Co-operative 1
No. 3 and 5
11 E-1134-111-20 CONDUIT ASSY., Bottom No. 6 Breeze 1
59282 CONDUIT ASSY., Bottom No. 6 Co-operative 1
12 AN3104-2 ELBOW ASSY. (110 ° ) Breeze 12
5585 ELBOW ASSY. (110 ° ) Co-operative 12
13 71489 SLEEVE, Spark plug terminal 12
14 5651 COLLAR, Spark plug terminal Co-operative 12
E-1181-30-1 COLLAR, Spark plug terminal Breeze 12
15 66836 GROMMET, Ignition cable, 6 wire 2
Requires twelve 5178 (Co-operative) sleeves.
E-1360-9-3 GROMMET Breeze 2
16 52426 PLATE, Ignition cable outlet, shielded Co-operative 2
E-1071-42-1 PLATE, Ignition cable outlet, shielded Breeze 2
17 5422 NAIL Co-operative 12
18 71875 WASHER, High tension cable contact 12
When supply of 71875 is exhausted; service
with 73245 eyelet.
19 STD-692 SCREW, Rd. head, #10-32 x 1/2 in. long 8
20 STD-670 NUT, Self-locking, #10-32 8
21 72351 SCREW, Self-locking, #10-32 8

BOTTOM LEADS ATTACHING PARTS (Not Illustrated)

22 71911 CLAMP, Offset (intake pipe) 6


23 STD-553 SCREW, Rd. head, #6-32 x 1/2 in. long 6
24 AN365-632C NUT, Self-locking, #6-32 6

53
TYPE) REF.NO.I
BREEZE AND CO-OPERATIVE (CONDUIT

7
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 19 - IGNITION SHIELDING ASSEMBLY

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

REFERENCE NUMBERS 25,AND 26 ARE NOT ILLUSTRATED.

19-25 STD-295 GASKET, Annular, 31/32 OD x 23/32 ID x 5/64 in, 12


(Furnished with spark plug. )
26 1182-K3 SPARK PLUG, (.018-. 022 gap) 12
(Same as AC SR-87) Alternate to 1182-B3.
27 52442 BRACKET Co-operative 1
E-1046-41-8 BRACKET Breeze 1
28 6783 CLAMP Co-operative 1
E-1348-14-10 CLAMP Breeze 1
29 6778 CLAMP Co-operative 3
MS21919-G6 CLAMP Breeze 3
30 6802 CLAMP Co-operative 3
MS21919-G12 CLAMP Breeze 3
31 54219 CLAMP Co-operative 7
E-1348-13-10 CLAMP Breeze 7
32 54586 BRACKET (single grommet) Co-operative 2
33 54588 BRACKET (dual grommet) Co-operative 2
ATTACHING PARTS
34 6456 SCREW Co-operative 7
STD-692 SCREW Breeze 7
35 5152 NUT Co-operative 7
AN365-1032 NUT Breeze 7

FIGURE 20 - IGNITION SHIELDING ASSEMBLY

APPLICABLE MODELS - VO-435-A1F, TVO-435-A1A

20-1 74341 CABLE ASSY., Ignition, shielded 1


Same as Co-operative Industries, Inc. Chester,
N.J. P/N 59686. Does not meet MIL-Specifi-
cation AN-I-27. Non-conduit type, spark plug
elbows are not procurable.
NOTE

74341 shielded ignition cable assy. supersedes


69559 and it's alternate 71396 on engine serial
nos. beginning with 3064-31 on VO-435-A1F
engines and 237-52 on TVO-435-A1A engines.
Service parts for 74341 are:
2 59651-2504 LEAD ASSY., Top No. 1
3 59651-2204 LEAD ASSY., Top No. 2
4 59651-1804 LEAD ASSY., Top No. 3
5 59651-1504 LEAD ASSY., Top No. 4
6 59651-1304 LEAD ASSY., Top No. 5
7 59651-0904 LEAD ASSY., Top No. 6
8 59687-5804 LEAD ASSY., Bottom No. 1
9 59688-5804 LEAD ASSY., Bottom No. 2
10 59687-5104 LEAD ASSY., Bottom No. 3
11 59687-5604 LEAD ASSY., Bottom No. 4

55
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 20 - IGNITION SHIELDING ASSEMBLY

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

20-12 59688-5004 LEAD ASSY., Bottom No. 5 1


13 59687-4904 LEAD ASSY., Bottom No. 6 1
14 71489 SLEEVE, Spark plug terminal 12
15 7269 COLLAR, Spark plug terminal 12
16 66835 PLATE, Ignition cable outlet, shielded 2
17 66836 GROMMET, Ignition cable, 6 wire 2
18 71875 WASHER, High tension cable contact 12
When supply of 71875 is exhausted; service
with 73245 eyelet.
19 STD-692 SCREW, Rd. head, #10-32 x 1/2 in. long 8
20 STD-670 NUT, Self-locking, #10-32 8
21 72351 SCREW, Self-locking, #10-32 8

BOTTOM LEADS ATTACHING PARTS (Not Illustrated)


22 66216 SLEEVE, Ignition cable 6
23 71911 CLAMP, Offset, (intake pipe) 6
24 STD-553 SCREW, Rd. head, #6-32 x 1/2 in. long 6
25 AN365-632C NUT, Self-locking, #6-32 6
REFERENCE NUMBERS 26 AND 27 ARE NOT ILLUSTRATED

26 STD-295 GASKET, Annular, 31/32 OD x 23/32 ID x 5/64 in. 12


(Furnished with spark plug. )
27 1182-P2 SPARK PLUG (.015-.018 gap) 12
(Same as AC SR-83-P) Alternate to 1182-N3.
28 54210 PLATE (single grommet) 2
29 54211 PLATE (dual grommet) 2
30 54219 CLAMP 4
ATTACHING PARTS
31 5152 NUT 4
32 6799 SCREW 4

FIGURE 21 - IGNITION SHIELDING ASSEMBLY

APPLICABLE MODEL - TVO-435-B1A

21-1 72459 CABLE ASSY., Ignition, shielded 1


Same as Co-operative Industries, Inc. Chester,
N.J. P/N 59765. Does not meet MIL-Specifi-
cation AN-I-27. Non-conduit type, spark plug
elbows are not procurable.
Service parts for 72459:
2 59766-2504 LEAD ASSY., Top No. 1
3 59766-2204 LEAD ASSY., Top No. 2
4 59766-1804 LEAD ASSY., Top No. 3
5 59766-1504 LEAD ASSY., Top No. 4
6 59766-1304 LEAD ASSY., Top No. 5
7 59766-0904 LEAD ASSY., Top No. 6
8 59694-5804 LEAD ASSY., Bottom No. 1
9 59693-5804 LEAD ASSY., Bottom No. 2
10 59694-5104 LEAD ASSY., Bottom No. 3
11 59694-5604 LEAD ASSY., Bottom No. 4

57
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 21 - IGNITION SHIELDING ASSEMBLY

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

21-12 59693-5004 LEAD ASSY., Bottom No. 5 1


13 59694-4904 LEAD ASSY., Bottom No. 6 1
14 7216 SPRING ASSY. 12
15 51218 GROMMET 12
16 7982 STUD 12
17 5028 SPRING ASSY. 12
18 66835 PLATE, Ignition cable outlet, shielded 2
19 66836 GROMMET, Ignition cable, 6 wire 2
20 71875 WASHER, High tension cable contact 12
When supply of 71875 is exhausted; service
with 73245 eyelet.
21 STD-692 SCREW, Rd. head, #10-32 x 1/2 in. long 8
22 STD-670 NUT, Self-locking, #10-32 8
23 72351 SCREW, Self-locking, #10-32 8

BOTTOM LEADS ATTACHING PARTS (Not Illustrated)

24 66216 SLEEVE, Ignition cable 6


25 71911 CLAMP, Offset, (intake pipe) 6
26 STD-553 SCREW, Rd. head, #6-32 x 1/2 in. long 6
27 AN365-632C NUT, Self-locking, #6-32 6

REFERENCE NUMBERS 28 AND 29 ARE NOT ILLUSTRATED

28 STD-295 GASKET, Annular, 31/32 OD x 23/32 ID x 5/64 in. 12


(Furnished with spark plug.)
29 1182-Y3 SPARK PLUG, 3/4-20 barrel (long reach) 12
(Same as Champion RHB-36P) Alternate to 1182-A4.
30 54210 PLATE (single grommet) 2
31 54211 PLATE (dual grommet) 2
32 54219 CLAMP 4

ATTACHING PARTS

33 5152 NUT 4
34 6799 SCREW 4

59
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 22 - TURBOCHARGER INSTALLATION

Ref. Part Description Qty.


NO. Number 12345 per
Eng

APPLICABLE MODELS - TVO-435-A1A, B1A

22-1 TURBOCHARGER EXHAUST SYSTEM


See Figure 23 for breakdown.

2 DENSITY CONTROLLER AND BY-PASS VALVE


See Figure 24 for breakdown.

3 TURBOCHARGER CHECK VALVE AND TURBOCHARGER


SUPPORT
See Figure 25 for breakdown.

MODELS - TVO-435-A1A AND B1A

Figure 22 - Turbocharger Innstallation

60
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 23 - TURBOCHARGER EXHAUST SYSTEM

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

APPLICABLE MODELS - TVO-435-A1A, B1A

23-1 72906 MANIFOLD AND PIPING ASSEMBLY 1

ATTACHING PARTS

2 STD-35 WASHER, Plain, 5/16 in. 12


3 STD-475 WASHER, Shakeproof lock, 5/16 in. 12
4 STD-37 NUT, Plain, 5/16-24 12
5 73733 STRAP, Clamp exhaust pipe 1
6 73358 CLAMP, Exhaust manifold 1
7 1892 SPRING 2
8 STD-1459 BOLT, #10-32 NF-3 x 17/32 in. long 2
9 STD-251 WASHER, Internal teeth, #10 lock 2
10 STD-63 NUT, #10-32 NF-3 6
11 73357 CLIP, Exhaust manifold 1
12 73356 ROD, Exhaust manifold 1

13 72903 MANIFOLD ASSEMBLY (right and left) 2


14 72905 PIPE, Exhaust, left 1
15 72904 PIPE ASSY., Exhaust, right 1
16 24502-200 MARMAN COUPLING 1
17 17189-200-N MARMAN GASKET (Not Illustrated) 1
18 72928 TRANSITION ASSEMBLY, Waste gate 1

ATTACHING PARTS

19 AN6C1OA BOLT, Hex hd., 3/8-24 x 1-5/64 in. long 2


20 AN960C616 WASHER, Plain, 3/8 in. 2
21 MS20500-624 NUT, 3/8-24 2

22 73720 GASKET, Exhaust manifold 12


23 73361 SUPPORT ASSY., Turbocharger 1
24 73343 BAFFLE, Turbocharger heat, outer 1

61
MANIFOLD AND PIPING ASSEMBLY(REF. NO. 1)
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 24 - DENSITY CONTROLLER AND BY-PASS VALVE

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

APPLICABLE MODELS - TVO-435-A1A, B1A

24-1 73784 CONTROLLER, Density 1 TVO-435-A1A


Same as Airesearch Industrial Div., Dwg.
#470620, Model CD2-2-1.
74423 CONTROLLER, Density 1 TVO-435-B1A
Same as Airesearch Industrial Div., Model CD2-4.

ATTACHING PARTS

2 STD-375 SCREW, No. 10-24 NC 3 x 5/8 in. long 4


STD-28 WASHER, Plain, no. 10 4
STD-251 WASHER, Internal teeth, no. 10 lock 4

3 73314 GASKET, Density controller 1


°
4 AN833-6D ELBOW, Flared tube bulkhead, universal 90 2
5 AN924-6D NUT, Flared tube bulkhead, universal fitting 2
6 MS29512-6 GASKET, Straight thread tube fitting 2
7 73321 HOSE ASSEMBLY, By-pass valve to controller 1
8 AN804-D6 TEE, 3/8 in. flared tube with bulkhead on run 1
AN924-6D NUT, Flared tube bulkhead universal fitting 1
MS29512-6 GASKET, Straight thread tube fitting 1
9 73785 VALVE, Exhaust by-pass 1 TVO-435-A1A
Same as Airesearch Industrial Div., Dwg.
#470622, Model VB3-2-1.
74422 VALVE, Exhaust by-pass 1 TVO-435-B1A
Same as Airesearch Industrial Div., Model VB3-4.
10 24502-225 COUPLING, J11 Marman Aircraft Joint 1
24096-225-N GASKET, Jll Marman Aircraft Joint (Not Illustrated) 1
(One additional of each shipped loose.)
11 16933-225-6 FLANGE, Jll Marman Aircraft Joint (Not Illustrated) 1
(Shipped loose)
12 73783 HOSE, 3.00 in. ID (Turbocharger to carb. adapter) 1

ATTACHING PARTS

13 AN737TW114 CLAMP, 3-1/8 to 3-9/16 ID x 9/16 in. wide 2

14 AN929-6 CAP ASSY., Press seal 3/8 in. flared tube fitting 1

63
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS list

7
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 25 - TURBOCHARGER, CHECK VALVE AND TURBOCHARGER SUPPORT

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

APPLICABLE MODELS - TVO-435-A1A, B1A

25-1 72934 TURBOCHARGER 1


Same as Airesearch Industrial Div.,
Los Angles, Calif., Model T-1108.

ATTACHING PARTS

2 AN6C13A BOLT, Hex head, 3/8-24 x 1-29/64 in. long 4


MS20500-624 NUT, 3/8-24 (assemble with Fel-Pro C-5A) 4
AN960C616 WASHER, Plain, 3/8 in. 8

3 402626 LOCKPLATE, 2-bolt 3


(Procurable detail part of 72934 Turbocharger.)

ATTACHING PARTS
(Procurable detail parts of 72934 Turbocharger)

4 400429 BOLT (assemble with Fel-Pro C-5A) 2


400427 SPACER (Shipping part only; used with 400429 bolt) 2
5 400428 BOLT (Assemble with Fel-Pro C-5A) 4

6 AN912-1S BUSHING, Reducer, 1/4 NPT to 1/8 in. NPT 1


1102 PLUG, Allen, 1/8-27 NPT 1
7 73361 SUPPORT ASSY., Turbocharger 1

ATTACHING PARTS
8 AN4-17A BOLT, 1/4-28 x 1-29/32 in. long 1
STD-160 WASHER, Internal teeth, 1/4 in. lock 1
STD-8 WASHER, Plain, 1/4 in. 1
STD-9 NUT, Hex., 1/4-28 1
9 AN101124 BOLT, 1/4-28 x 1-5/8 in. long 1
STD-160 WASHER, Internal teeth, 1/4 in. lock 1
10 AN101122 BOLT, 1/4-28 x 1-1/2 in. long 4
STD-160 WASHER, Internal teeth, 1/4 in. lock 4

11 73377 CHECK VALVE ASSEMBLY 1

ATTACHING PARTS

12 STD-33 WASHER, Plain, 3/8 in. 2


STD-678 WASHER, Internal teeth, 3/8 in. lock 2
73348 BOLT, Allen head, 3/8-16 NC-3 x 3/4 in. long 2

13 73775 GASKET, Check valve 1


14 AN912-2D BUSHING, Reducer, .38 to .24 pipe 1
°
15 AN823-6D ELBOW, 3/8 in. flared tube coupling x 45 1
16 73320 HOSE ASSEMBLY, Engine to check valve 1
17 73325 ELBOW, Turbocharger oil outlet 1
18 73779 BAFFLE, Turbocharger heat, inner 1
ATTACHING PARTS (For reference nos. 17 and 18)

19 STD-678 WASHER, Internal teeth, 3/8 in. lock 2


20 GM180120 BOLT, Hex. head, 3/8-16 NC-3 x 3/4 in. long 2

65
66
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

FIGURE 25 - TURBOCHARGER, CHECK VALVE AND TURBOCHARGER SUPPORT

Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.

25-21 73782 GASKET, Turbocharger oil outlet 1


° 1
22 AN844-12D ELBOW, Pipe thread and hose 45
23 73781 HOSE, 3/4 ID x 2-1/2 in. long 2

ATTACHING PARTS

24 AN737TW38 CLAMP, Hose, 15/16 ID to 1-3/16 dia. x 9/16 in. wide 4

25 73641 TUBE, Turbocharger, oil drain 1

67
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

NUMERICAL OVERSIZE AND UNDERSIZE PARTS SECTION

The following is a listing of all parts that may be procured in sizes other than standard and an explanation
of the oversize and undersize symbols.

The symbol "P" suffixed to the standard size part number indicates the part may be procured in oversize;
the symbol "M" indicates undersize. The numerals 03, 10, 12, 20 etc., following the symbol "P" or "M" indicate
the extent of deviation from standard, in thousandths of an inch, in oversize or undersize.

Example A: 66670-P10 indicates 66670 may be procured in .010 oversize.

Example B: 67276-M03 indicates 67276 may be procured in.003 undersize.

Undersize or
Part No. Part Name Oversize Available

67276 Bearing, Connecting rod M03-M10

67447 Bearing, Crankshaft M03-M10

66670 Bushing, Rocker shaft inner P05-P10

Guides, Valve P05-P10-P20-P30

Seats, Valve P10-P20-P30

Studs P03-P07-P12

Pistons P10-P20

Rings, Piston P10-P20

* No oversize piston or rings may be used in chrome or nitrided cylinder barrels.

68
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

SERVICE REPLACEMENT SET SECTION

Part Number Part Name

73261-1 CYLINDER, PISTON AND RING ASSEMBLY - COMPLETE VO-435-A1B, A1C,


(Chrome plated barrel and plain piston rings. Same as A1D, A1E
73261-2 except 73261-1 incorporates 5-ring piston with
half wedge compression rings.)
Consisting of:
1 72436 Cylinder assembly (Chrome plated)
1 73620 Piston
2 72434 Plug - Piston pin
1 60403 Pin - Piston
3 72944 Ring - Piston, compression
1 68338 Ring - Piston, oil regulating, expander type
1 61824 Ring - Piston, scraper
1 73129 Valve - Intake
1 71381 Valve - Exhaust
2 68325 Seat - Valve spring, lower
2 68326 Spring - Valve, outer
2 68328 Spring - Valve, auxiliary
1 68327 Seat - Valve spring
2 60009 Key - Valve
2 71549 Washer - Valve rocker thrust
1 67113 Rocker Assembly - Intake valve
1 74388 Rocker Assembly - Exhaust valve
2 68806 Shaft - Valve rocker
2 66732 Gasket - Valve rocker shaft cover
2 66731 Cover - Valve rocker shaft
4 STD-9 Nut - Plain 1/4-28
4 STD-160 Washer - Shakeproof 1/4 in.
1 67193 Gasket - Rocker box cover
1 71195 Box - Set-up
1 69698 Seat - Valve spring
2 72050 Key - Valve
1 69697 Cap - Valve stem
8 STD-1826 Screw - Fill. Hd. self locking, 1/4-20 x 5/8 in.
4 62922 Seal - Shroud tube
1 71481 Seal - Cylinder base oil

73261-2 CYLINDER, PISTON AND RING ASSEMBLY - COMPLETE VO-435-A1B, A1C,


(Supersedes 73261. Chrome barrel, 4-ring piston and A1D, A1E
new exhaust rocker.)
Conssisting of:
1 72436 Cylinder Assembly (Chrome plated)
1 71553 Piston
2 72434 Plug - Piston Pin
1 60403 Pin - Piston
2 71555 Ring - Piston, compression
1 68338 Ring - Piston, oil regulating, expan der type
1 61824 Ring - Piston, Scraper
1 73129 Valve - Intake
1 71381 Valve - Exhaust
2 68325 Seat - Valve spring, lower
2 68326 Spring - Valve, outer
2 68328 Spring - Valve, auxiliary
1 68327 Seat - Valve spring
2 60009 Key - Valve
2 71549 Washer - Valve rocker thrust
1 67113 Rocker Assembly - Intake valve
1 74388 Rocker Assembly - Exhaust valve
2 68806 Shaft - Valve rocker
2 66732 Gasket - Valve rocker shaft cover
2 66731 Cover - Valve rocker shaft
4 STD-9 Nut - Plain 1/4-28
4 STD-160 Washer - Shakeproof 1/4 in.
(Continued on Next Page)
69
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

SERVICE REPLACEMENT SET SECTION

Part Number Part Name

73261-2 CYLINDER, PISTON AND RING ASSEMBLY - COMPLETE (Continued) VO-435-A1B, A1C,
Consisting of: A1D, A1E
1 67193 Gasket - Rocker box cover
1 71195 Box - Set-up
1 69698 Seat - Valve spring
2 72050 Key - Valve
1 69697 Cap - Valve stem
8 STD-1826 Screw - Fill. hd. self locking, 1/4-20 x 5/8 in.
4 62922 Seal - Shroud tube
1 71481 Seal - Cylinder base oil

73804-1 CYLINDER, PISTON AND RING ASSEMBLY - COMPLETE VO-435-A1B,A1C,


(Nitrided barrels, chrome half wedge compression rings, A1D, A1E, A1F &
5-ring piston. ) TVO-435-A1A
Consisting of:
1 73935 Cylinder Assembly (Allison valvee seats)
1 73932 Piston
1 60403 Pin - Piston
2 72434 Plug - Piston pin
3 73933 Ring - Piston, compression
1 73934 Ring - Piston, oil regulating, ex pander type (narrow)
1 69322 Ring - Piston, scraper
1 73129 Valve - Intake
1 73111 or 73875 Valve - Exhaust (rotator type)
1 68325 Seat - Valve spring lower
1 73112 Seat - Valve spring, lower
2 68326 Spring - Valve, outer
2 68328 Spring - Valve, auxiliary
1 68327 Seat - Valve spring
2 60009 Key - Valve
1 73115 Seat - Valve spring (rotator type
2 MS13997-3 Key - Valve (rotator type)
1 MS13998-3 Cap - Valve stem
2 71549 Washer - Valve rocker thrust
1 67113 Rocker Assy. - Intake valve
1 74388 Rocker Assy. - Exhaust valve
2 68806 Shaft - Valve rocker
2 66732 Gasket - Valve rocker shaft cove
2 66731 Cover - Valve rocker shaft
4 STD-9 Nut - Plain, 1/4-28
4 STD-160 Washer - Shakeproof lock, 1/4 in
1 67193 Gasket - Rocker box cover
8 STD-1826 Screw - Fill. hd. self locking, 1/4-20 x 5/8 in. long
4 62922 Seal - Shroud tube
1 71481 Seal - Cylinder base oil
1 71195 Box - Set-up

73804 CYLINDER, PISTON AND RING ASSEMBLY - COMPLETE VO-435-A1F &


(Consisting of:) TVO-435-A1A
1 73704 Cyli nder Assembly (Chrome plated)
(Allison valve seats)
1 71553 Pisti - on
1 60403 Pin - Piston
2 72434 Plug - Piston pin
2 71555 Ring - Piston, compression
1 68338 Ring - Piston, oil regulating, expander type
1 61824 Ring - Piston scraper
1 73129 Valv e - Intake
1 73111 or 73875 Valv e - Exhaust (rotator type)
(Continued on Next Page)

70
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

SERVICE REPLACEMENT SET SECTION

Part Number Part Name

73804 CYLINDER, PISTON AND RING ASSEMBLY - COMPLETE (Continued) VO-435-A1F &
Consisting of: TVO-435-A1A
1 68325 Seat - Valve spring, lower
1 73112 Seat - Valve spring, lower
2 68326 Spring - Valve, outer
2 68328 Spring, Valve, auxiliary
1 68327 Seat - Valve spring
2 60009 Key - Valve
1 73115 Seat - Valve spring (rotator type)
2 MS13997-3 Key - Valve (rotator type)
1 MS13998-3 Cap - Valve stem
2 71549 Washer - Valve rocker thrust
1 67113 Rocker Assy. - Intake valve
1 74388 Rocker Assy. - Exhaust valve
2 68806 Shaft - Valve rocker
2 66732 Gasket - Valve rocker shaft cover
2 66731 Cover - Valve rocker shaft
4 STD-9 Nut - Plain, 1/4-28
4 STD-160 Washer - Shakeproof lock, 1/4 in.
1 67193 Gasket - Rocker box cover
8 STD-1826 Screw - Fill. hd, self-locking, 1/4-20 x 5/8 in. long
4 62922 Seal - Shroud tube
1 71481 Ring - Oil seal, 3/32 in. dia. section x 4-27/32 in. ID
1 71195 Box - Set-up

74035 CYLINDER, PISTON AND RING ASSY. - COMPLETE TVO-435-B1A


(Nitrided barrels, chrome half wedge compression rings,
5-ring piston. Cylinder assy. incorporates Allison type
valve seats. Requires long reach plugs.
Consisting of:
2 60009 Key - Valve
1 60403 Pin - Piston
4 62922 Seal - Shroud tube
2 66731 Cover - Valve rocker shaft
2 66732 Gasket - Valve rocker shaft cover
1 67113 Rocker Assy. - Intake valve
1 67193 Gasket - Rocker box cover
1 68325 Seat - Valve spring, lower
2 68326 Spring - Valve, outer
1 68327 Seat - Valve spring
2 68328 Spring - Valve, auxiliary
2 68806 Shaft - Valve rocker
1 69322 Ring - Piston, scraper
1 71195 Box - Set-up
1 71481 Seal - Cylinder base oil
2 71549 Washer - Valve rocker thrust
2 72434 Plug - Piston pin
1 73112 Seat - Valve spring, lower
1 73115 Seat - Valve spring (rotator type)
1 73129 Valve - Intake
1 73932 Piston
3 73933 Ring - Piston compression
1 73934 Ring - Piston, oil reg., expander type (Narrow)
1 74052 Valve - Exhaust, rotator type (inconel)
1 74218 Cylinder Assy. (Nitrided)
1 74388 Rocker Assy. - Exhaust valve
2 MS13997-3 Key - Valve (rotator type)
1 MS13998-3 Cap - Valve stem
4 STD-9 Nut
4 STD-160 Washer

71
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

SERVICE REPLACEMENT SET SECTION

Part Number Part Name

69934-1 SEAL AND GASKET SET VO-435-A1B, A1C


Consisting of: A1D, A1E
2 STD-111 Gasket - Annular (Magneto timing
window and oil sump)
1 STD-157 Gasket - Annular (Oil pressure
relief valve) (Old style)
1 STD-294 Gasket - Annular (Thermometer Well Plug)
12 STD-295 Gasket - Spark plug
8 72075 Seal - Oil (Crankcase halves)
1 STD-547 Seal - Oil (Tachometer drive gear)
1 STD-1702 Seal - Oil (Starter drive adapter)
1 STD-1708 Seal - Oil (Vacuum pump shaft gear)
2 AN123908 Ring - Oil seal (Oil pump body assy.)
2 AN4047-1 Gasket - Accessory drive (Hand crank and starter pad)
1 STD-1854 Washer - .3125 plain
1 AN900-28 Ring - Oil seal (Oil filter assy. )
1 1691-C Gasket - Fuel pump
2 8313 Gasket - Vacuum pump (Vacuum pump and tachometer
drive pad)
2 45663 Gasket - Magneto
6 60131 Gasket - Intake flange
24 62922 Seal - Shroud tube
1 66224 Gasket - Carburetor
12 66732 Gasket - Valve rocker shaft cover
6 67193 Gasket - Rocker box cover
6 71481 Ring - Oil seal (Cylinder base)
1 67633 Gasket - Starter drive pad
2 67708 Gasket - Starter drive adapter
1 68172 Gasket - Crankcase cover
1 68174 Gasket - Accessory housing
1 68456 Gasket - Hydraulic and oil pump adapter
1 68556 Gasket - Accessory housing cover
1 72437 Gasket - Oil sump
1 72182 Ring - Oil seal
2 STD-351 Gasket - Annular (oil pressure relief valve)
1 20415 Gasket - Hydraulic pump
1 71189 Box - Set-up
1 STD-213 Seal - Oil (Fuel pump)
1 74009 Tube - Mailing
1 67204 Lockplate - Crankshaft
1 72078 Lockplate - Camshaft Gear
1 67642 Lockwasher - Acc. drive shaft
1 72312 Ring - Oil seal

73805-1 SEAL AND GASKET SET VO-435-A1F &


(This kit does not include gaskets or seals for the overhauling TVO-435-A1A
of the density controller, exhaust by pass valve or turbocharger. )
Consisting of:
8 72075 Seal - Oil (Crankcase halves)
12 66732 Gasket - Valve rocker shaft cover
6 67193 Gasket - Rocker box cover
24 62922 Seal - Shroud tube
6 71481 Ring - Oil seal, 3/32 in. dia. sectior n x 4-27/32 in. ID
6 60131 Gasket - Intake flange
1 68172 Gasket - Oil sump
1 66224 Gasket - Carburetor
1 73189 Gasket - Carburetor inlet
1 68174 Gasket - Accessory housing
1 73368 Gasket - Scavenge oil inlet adapter
2 AN4047-1 Gasket - Accessory drive
1 STD-547 Seal - Oil
(Continued on Next Page)
72
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

SERVICE REPLACEMENT SET SECTION

Part Number Part Name

73805-1 SEAL AND GASKET SET (Continued) VO-435-A1F &


Consisting of: TVO-435-A1A
2 67708 Gasket - Starter drive adapter
1 STD-1702 Seal - Oil
1 67633 Gasket - Starter drive pad
1 STD-213 ,Seal - Oil
1 68556 Gasket - Accessory housing cover
1 68456 Gasket - Hydraulic and oil pump adapter
1 AN123908 Ring - Oil seal
1 AN900-28 Gasket - Copper - asb.
2 STD-351 Gasket - Annular
1 STD-294 Gasket - Annular
2 62224 Gasket - Magneto
1 72437 Gasket - Oil sump
2 8313 Gasket - Vacuum pump
1 1691-C Gasket - Fuel pump
12 STD-295 Gasket - Spark plug
1 67204 Lockplate - Crankshaft gear
2 72078 Lockplate - Camshaft gear
1 67642 Lockwasher - Acc. drive shaft
12 73720 Gasket - Exhaust manifold
1 72312 Ring - Oil seal
1 73775 Gasket - Check valve
3 MS29512-6 Gasket - Straight thread tube fitting
1 73782 Gasket - Turbocharger oil outlet
1 73314 Gasket - Density controller
1 71189 Box - Set-up
1 74009 Tube - Mailing
1 STD-1708 Seal - Oil

74038-1 SEAL AND GASKET SET TVO-435-B1A


(This s drawing obsoletes 74035-1.)
Cons isting of:
1 1691-C Gasket - Fuel pump
2 8313 Gasket - Vacuum pump
6 60131 Gasket - Intake flange
2 62224 Gasket - Magneto
24 62922 Seal - Shroud tube
1 66224 Gasket - Carburetor
12 66732 Gasket - Valve rocker shaft cover
6 67193 Gasket - Rocker box cover
1 67204 Plate - Crankshaft gear lock
1 67633 Gasket - Starter drive
1 67642 Lockwasher - Acc. drive shaft
2 67708 Gasket - Starter drive adapter
1 68172 Gasket - Oil sump
1 68174 Gasket - Acc. housing
1 68456 Gasket - Hydraulic and Oil Pump Adapter
1 68556 Gasket - Acc. hsg. cover
1 71189 Box - Set-up
6 71481 Seal - Cylinder base oil
8 72075 Seal - Oil
1 72078 Lockplate - Camshaft gear
1 72437 Gasket - Oil sump
1 72471 Ring - Oil seal
1 73189 Gasket - Carburetor inlet
1 73314 Gasket - Density controller
1 73368 Gasket - Scavenge oil inlet adapter
12 73720 Gasket - Exhaust manifold
1 73775 Gasket - Check valve
1 73782 Gasket - Turbocharger oil outlet
(Continued on Next Page)
73
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

SERVICE REPLACEMENT SET SECTION

Part Number Part Name

74038-1 SEAL AND GASKET SET (Continued) TVO-435-B1A


Consisting of:
1 74009 Tube - Mailing
1 AN900-28 Gasket - Copper, asbestos
2 AN4047-1 Gasket - Acc. drive
2 AN123908 Ring - Oil seal
3 MS29512-6 Gasket - Straight thread tube fitting
1 STD-213 Seal - Oil
1 STD-294 Gasket - Annular
12 STD-295 Gasket - Spark plug
2 STD-351 Gasket - Annular
1 STD-547 Seal - Oil
1 STD-829 Gasket
1 STD-1702 Seal - Oil
1 STD-1708 Seal - Oil
(The above kit does not include gaskets or seals for the overhauling
of the density controller, exhaust by pass valve or turbocharger.)

74
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

NUMERICAL INDEX PARTS SECTION

FIG-REF. FIG-REF.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.

2-12 AN4-16 Bolt 6 19-5 E-1199-602-0908 Conduit Assy. 1


7-9 AN4-17A Bolt 1 19-4 E-1199-602-1200 Conduit Assy. 1
25-8 AN4-17A Bolt 1 19-7 E-1199-602-1200 Conduit Assy. 1
2-2 AN6-16 Bolt 1 19-2 E-1199-602-1808 Conduit Assy. 1
2-4 AN6-21A Bolt 3 19-6 E-1199-603-0604 Conduit Assy. 1
2-5 AN6-22A Bolt 1 19-3 E-1199-603-1800 Conduit Assy. 1
2-3 AN6-24 Bolt 2 19-31 E-1348-13-10 Clamp 7
23-19 AN6C10A Bolt 2 19-28 E-1348-14-10 Clamp 1
25-2 AN6C13A Bolt 4 19-15 E-1360-9-3 Grommet 2
11-30 AN280H406 Key 1 25-20 GM180120 Bolt 2
12-33 AN280H406 Key 1 15-9A MS9015-12 Plug 1
9-24 AN365-632C Nut 6 11-16 MS122200 Insert 4
16-9 AN365-632C Nut 6 12-8 MS122200 Insert 4
20-25 AN365-632C Nut 6 15-7 MS124777 Insert 13
21-27 AN365-632C Nut 6 5-26 MS13997-3 Key 12
19-35 AN365-1032 Nut 7 5-27 MS13998-3 Cap 6
9-25 AN381-2-10 Pin 1 23-21 MS20500-624 Nut 2
11-21 AN381-4-20 Pin 1 25-2 MS20500-624 Nut 4
12-24 AN381-4-20 Pin 1 19-29 MS21919-G6 Clamp 3
25-24 AN737TW38 Clamp 4 19-30 MS21919-G12 Clamp 3
24-13 AN737TW114 Clamp 2 24-6 MS29512-6 Gasket 2
24-8 AN804-D6 Tee 1 24-8 MS29512-6 Gasket 1
7-40 AN814-4D Plug 1 9-24 STD-2 Nut 1
8-42 AN816-6 Nipple 1 1-5 STD-8 Washer 7
25-15 AN823-6D Elbow 1 2-13 STD-8 Washer 26
24-4 AN833-6D Elbow 2 6-2 STD-8 Washer 34
15-15 AN840-10D Adapter 2 6-15 STD-8 Washer 12
25-22 AN844-12D Elbow 1 7-2 STD-8 Washer 29
11-39 AN900-28 Gasket 1 7-2 STD-8 Washer 34
12-42 AN900-28 Gasket 1 7-21 STD-8 Washer 12
25-14 AN912-2D Bushing 1 7-35 STD-8 Washer 4
15-10 AN912-7D Bushing 1 8-2 STD-8 Washer 33
25-6 AN912-1S Bushing 1 8-45 STD-8 Washer 2
24-5 AN924-6D Nut 2 9-18 STD-8 Washer 4
24-8 AN924-6D Nut 1 9-36 STD-8 Washer 6
24-14 AN929-6 Cap Assy. 1 9-67 STD-8 Washer 8
23-20 AN960C616 Washer 2 10-4 STD-8 Washer 21
25-2 AN960C616 Washer 8 11-2 STD-8 Washer 9
19-12 AN3104-2 Elbow Assy. 12 11-36 STD-8 Washer 6
9-9 AN4047-1 Gasket 1 12-2 STD-8 Washer 9
9-65 AN4047-1 Gasket 1 12-39 STD-8 Washer 6
10-28 AN4047-1 Gasket 1 14-2 STD-8 Washer 8
15-8A AN6290-12 Seal 1 15-3 STD-8 Washer 11
7-7 AN101122 Bolt 4 25-8 STD-8 Washer 1
25-10 AN101122 Bolt 4 1-3 STD-9 Nut 7
7-8 AN101124 Bolt 1 2-15 STD-9 Nut 7
25-9 AN101124 Bolt 1 5-35 STD-9 Nut 24
9-17 AN102010 Bolt 4 6-4 STD-9 Nut 10
11-38 AN123908 Ring 2 6-17 STD-9 Nut 12
12-41 AN123908 Ring 2 7-4 STD-9 Nut 10
22-2 Density Controller and By-pass 7-23 STD-9 Nut 12
Valve - 8-4 STD-9 Nut 32
19-27 E-1046-41-8 Bracket 1 8-47 STD-9 Nut 2
19-16 E-1071-42-1 Plate 2 9-69 STD-9 Nut 8
19-8 E-1134-111-10 Conduit Assy. 1 10-2 STD-9 Nut 21
19-11 E-1134-111-20 Conduit Assy. 1 11-4 STD-9 Nut 9
19-9 E-1134-112-10 Dual Conduit 1 12-4 STD-9 Nut 9
Assy. 15-5 STD-9 Nut 11
19-10 E-1134-112-20 Dual Conduit 1 25-8 STD-9 Nut 1
Assy. 9-15 STD-19 Dowel 1
19-14 E-1181-30-1 Collar 12 24-2 STD-28 Washer 4

75
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

NUMERICAL INDEX PARTS SECTION

FIG-RE F. FIG-RE F.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.
1-7 STD-33 Washer 7 11-49 STD-294 Gasket 1
2-6 STD-33 Washer 16 12-53 STD-294 Gasket 1
9-6 STD-33 Washer 6 18-22 STD-295 Gasket 12
9-62 STD-33 Washer 6 19-25 STD-295 Gasket 12
25-12 STD-33 Washer 2 20-26 STD-295 Gasket 12
5-49 STD-35 Washer 12 21-28 STD-295 Gasket 12
6-23 STD-35 Washer 4 11-45 STD-351 Gasket 2
7-29 STD-35 Washer 4 12-49 STD-351 Gasket 2
9-72 STD-35 Washer 4 24-2 STD-375 Screw 4
10-7 STD-35 Washer 1 9-41 STD-394 Dowel 2
12-57 STD-35 Washer 4 11-7 STD-394 Dowel 1
23-2 STD-35 Washer 12 11-19 STD-394 Dowel 1
6-25 STD-36 Locknut 4 12-7 STD-394 Dowel 1
5-51 STD-37 Nut 12 12-22 STD-394 Dowel 1
6-24 STD-37 Nut 4 1-25 STD-405 Plug 1
9-74 STD-37 Nut 4 2-27 STD-405 Plug 1
10-5 STD-37 Nut 1 6-10 STD-405 Plug 1
12-59 STD-37 Nut 4 7-12 STD-405 Plug 1
13-7 STD-37 Nut 4 7-18 STD-425 Washer 10
23-4 STD-37 Nut 12 7-17 STD-433 Screw 10
5-5 STD-39 Locknut 24 10-13 STD-434 Dowel 1
9-19 STD-43 Nut 4 7-37 STD-460 Bolt 4
11-37 STD-43 Nut 6 5-50 STD-475 Washer 12
12-40 STD-43 Nut 6 9-73 STD-475 Washer 4
1-26 STD-47 Plug 2 10-6 STD-475 Washer 1
11-33 STD-60 Pin 1 12-58 STD-475 Washer 4
12-36 STD-60 Pin 1 13-6 STD-475 Washer 4
11-32 STD-61 Nut 1 23-3 STD-475 Washer 12
12-35 STD-61 Nut 1 8-35 STD-514 Dowel 2
23-10 STD-63 Nut 6 5-2 STD-528 Nut 24
8-34 STD-71 Plug 2 5-3 STD-529 Locknut 24
11-35 STD-71 Plug 1 16-12 STD-546 Nipple 6
12-38 STD-71 Plug 1 9-26 STD-547 Seal 1
2-16 STD-97 Nut 6 9-23 STD-553 Screw 6
9-38 STD-97 Nut 6 16-10 STD-553 Screw 6
14-3 STD-97 Nut 8 20-24 STD-553 Screw 6
8-37 STD-111 Gasket 1 21-26 STD-553 Screw 6
15-8 STD-111 Gasket 1 1-9 STD-557 Dowel 2
9-4 STD-136 Circlip 1 2-17 STD-557 Dowel 2
1-6 STD-160 Washer 7 1-4 STD-596 Nut 3
2-14 STD-160 Washer 7 2-10 STD-596 Nut 4
5-34 STD-160 Washer 24 9-8 STD-596 Nut 6
6-3 STD-160 Washer 24 9-64 STD-596 Nut 6
6-16 STD-160 Washer 12 18-20 STD-670 Nut 8
7-3 STD-160 Washer 24 19-20 STD-670 Nut 8
7-22 STD-160 Washer 12 20-20 STD-670 Nut 8
7-36 STD-160 Washer 4 21-22 STD-670 Nut 8
8-3 STD-160 Washer 32 1-8 STD-678 Washer 3
8-46 STD-160 Washer 2 2-9 STD-678 Washer 4
9-68 STD-160 Washer 8 9-7 STD-678 Washer 6
10-3 STD-160 Washer 21 9-63 STD-678 Washer 6
11-3 STD-160 Washer 9 25-12 STD-678 Washer 2
12-3 STD-160 Washer 9 25-19 STD-678 Washer 2
15-4 STD-160 Washer 11 3-22 STD-679 Screw 4
25-8 STD-160 Washer 1 18-19 STD-692 Screw 8
25-9 STD-160 Washer 1 19-19 STD-692 Screw 8
25-10 STD-160 Washer 4 19-34 STD-692 Screw 7
16-15 STD-176 Nut 1 20-19 STD-692 Screw 8
12-43 STD-208 Seal 1 21-21 STD-692 Screw 8
9-54 STD-213 Seal 1 9-37 STD-696 Washer AR
23-9 STD-251 Washer 2 6-27 STD-709 Plug 1
24-2 STD-251 Washer 4 7-33 STD-709 Plug 1
76
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

NUMERICAL INDEX PARTS SECTION

FIG-RE F. FIG-REF.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.
2-8 STD-713 Pin 1 16-14 STD-1900 Nipple 1
2-26 STD-740 Plug 1 6-12 STD-1901 Stud 4
10-12 STD-740 Plug 1 7-14 STD-1901 Stud 4
11-34 STD-740 Plug 1 22-1 Turbocharger Exhaust System -
12-37 STD-740 Plug 1' 22-3 Turbocharger Check Valve and
2-36 STD-783 Plug 2 Turbocharger Support -
5-17 STD-783 Plug 6 13-13 10-4092 Nut 1
10-19 STD-783 Plug 1 13-12 10-4093 Washer 1
7-39 STD-829 Gasket 1 13-12A 10-4093 Washer 2
16-11 STD-853 Tee 5 13-14 10-90751-19 Pin 1
3-10 STD-858 Key 1 13-14A 10-90751-19 Pin 2
5-14 STD-859 Dowel 12 13-13A 10-163151 Nut 2
8-9 STD-859 Dowel 1 1-22 25-8 Stud 4
16-16 STD-869 Cone 1 5-15 25-8 Stud 24
1-2 STD-872 Nut 4 2-37 25-10 Stud 1
2-7 STD-872 Nut 4 8-41 25-10 Stud 2
10-9 STD-951 Dowel 1 1-29 25-11 Stud 22
10-11 STD-951 Dowel 1 2-34 25-11 Stud 4
3-19 STD-1066 Dowel 1 8-13 25D-11 Stud 8
10-22 STD-1104 Plug 2 1-31 25-12 Stud 4
12-14 STD-1164 Insert 1 5-12 25-12 Stud 12
7-11 STD-1164 Insert 4 8-14 25-12 Stud 10
8-10 STD-1173 Insert 4 8-15 25-12 Stud 1
2-11 STD-1230 Bolt 7 10-16 25-12 Stud 5
6-6 STD-1230 Bolt 10 1-14 25-13 Stud 7
7-6 STD-1230 Bolt 9 8-16 25-13 Stud 15
7-6 STD-1230 Bolt 10 8-17 25-13 Stud 2
8-5 STD-1230 Bolt 1 8-19 25-16 Stud 4
15-14 STD-1252 Clamp 12 10-14 25D-16 Stud 6
6-21 STD-1269 Clamp 12 10-15 25-17 Stud 1
7-27 STD-1269 Clamp 12 11-8 25D-21 Stud 2
1-18 STD-1315 Insert 3 12-9 25D-21 Stud 2
2-23 STD-1315 Insert 17 8-17 25-23 Stud 2
8-10 STD-1315 Insert 4 8-18 25-23 Stud 1
8-6 STD-1339 Plug 5 8-20 25D-24 Stud 1
11-12 STD-1392 Plug 1 11-9 25D-24 Stud 2
12-16 STD-1392 Plug 1 12-10 25D-24 Stud 2
23-8 STD-1459 Bolt 2 11-10 25D-25 Stud 2
15-16 STD-1576 Hose 2 12-11 25D-25 Stud 2
2-38 STD-1623 Insert 1 8-21 25-27 Stud 1
15-19 STD-1640 Clamp 4 8-15 25-28 Stud 1
6-5 STD-1679 Bolt 10 10-15 25-29 Stud 1
6-5 STD-1679 Bolt 14 8-22 25-34 Stud 2
7-5 STD-1679 Bolt 9 8-23 25-37 Stud 1
7-5 STD-1679 Bolt 14 8-24 25-40 Stud 1
5-54 STD-1686 Screw 4 5-11 31-12 Stud 12
5-53 STD-1687 Washer 4 12-12 31-12 Stud 1
6-7 STD-1688 Bolt 4 15-6 31-12 Stud 6
14-6 STD-1698 Ring 1 8-25 31-14 Stud 6
9-42 STD-1702 Seal 1 10-17 31-14 Stud 1
9-52 STD-1708 Seal 1 12-13 31-14 Stud 3
9-44 STD-1709 Circlip 1 15-6 31-14 Stud 6
13-5 STD-1727 Washer 4 1-23 31-15 Stud 3
6-20 STD-1792 Hose 6 2-29 31-15 Stud 1
7-26 STD-1792 Hose 6 6-9 31-15 Stud 4
15-13 STD-1793 Hose 6 2-25 31-21 Stud 2
5-40 STD-1826 Screw 48 8-26 31-21 Stud 1
9-31 STD-1833 Screw 6 2-30 31-24 Stud 1
8-32 STD-1847 Plug 1 8-27 31-26 Stud 1
4-11 STD-1853 Pin 12 1-24 38-12 Stud 2
9-22 STD-1854 Washer 1 1-13 38-13 Stud 24
9-23 STD-1860 Screw 1 2-21 38-13 Stud 24

77
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

NUMERICAL INDEX PARTS SECTION

FIG-RE F. FIG-RE F.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.
8-28 38-16 Stud 6 19-16 52426 Plate 2
1-19 38-19 Stud 2 19-27 52442 Bracket 1
1-20 38-21 Stud 2 18-24 54210 Plate 2
1-17 38D-19 Stud 4 20-28 54210 Plate 2
2-28 38D-19 Stud 1 21-30 54210 Plate 2
10-18 38-31 Stud 6 18-25 54211 Plate 2
1-12 50-15 Stud 12 20-29 54211 Plate 2
2-20 50-15 Stud 12 21-31 54211 Plate 2
5-4 383-B Nut 24 18-26 54219 Clamp 4
11-46 662 Nut 1 19-31 54219 Clamp 7
12-50 662 Nut 1 20-30 54219 Clamp 4
9-61 671-B Cover 1 21-32 54219 Clamp 4
9-61 671-B Cover 2 19-32 54586 Bracket 2
10-27 671-B Cover 1 19-33 54588 Bracket 2
11-14 1028-B Ball 1 18-7 58513-0904 Lead Assy. 1
12-18 1028-B Ball 1 18-6 58513-1304 Lead Assy. 1
1-16 1102 Plug 4 18-5 58513-1504 Lead Assy. 1
2-33 1102 Plug 4 18-4 58513-1804 Lead Assy. 1
7-38 1102 Plug 1 18-3 58513-2204 Lead Assy. 1
8-33 1102 Plug 1 18-2 58513-2504 Lead Assy. 1
9-47 1102 Plug 1 18-13 58513-4904 Lead Assy. 1
10-21 1102 Plug 2 18-12 58513-5004 Lead Assy. 1
16-17 1102 Plug 6 18-10 58513-5104 Lead Assy. 1
25-6 1102 Plug 1 18-11 58513-5604 Lead Assy. 1
18-23 1182-K3 Spark Plug 12 18-8 58513-5804 Lead Assy. 1
19-26 1182-K3 Spark Plug 12 18-9 58513-5804 Lead Assy. 1
20-27 1182-P2 Spark Plug 12 19-8 59273 Conduit Assy. 1
21-29 1182-Y3 Spark Plug 12 19-5 59274 Conduit Assy. 1
11-50 1540 Plug 1 19-10 59275 Dual Conduit 1
12-54 1540 Plug 1 Assy.
9-75 1691-C Gasket 1 19-3 59276 Conduit Assy. 1
23-7 1892 Spring 2 19-7 59277 Conduit Assy. 1
21-17 5028 Spring Assy. 12 19-2 59278 Conduit Assy. 1
18-27 5152 Nut 4 19-6 59279 Conduit Assy. 1
19-35 5152 Nut 7 19-9 59280 Dual Conduit 1
20-31 5152 Nut 4 Assy.
21-33 5152 Nut 4 19-4 59281 Conduit Assy. 1
19-17 5422 Nail 12 19-11 59282 Conduit Assy. 1
19-12 5585 Elbow Assy. 12 20-7 59651-0904 Lead Assy. 1
19-14 5651 Collar 12 20-6 59651-1304 Lead Assy. 1
19-34 6456 Screw 7 20-5 59651-1504 Lead Assy. 1
19-29 6778 Clamp 3 20-4 59651-1804 Lead Assy. 1
19-28 6783 Clamp 1 20-3 59651-2204 Lead Assy. 1
18-28 6799 Screw 4 20-2 59651-2504 Lead Assy. 1
20-32 6799 Screw 4 20-13 59687-4904 Lead Assy. 1
21-34 6799 Screw 4 20-10 59687-5104 Lead Assy. 1
19-30 6802 Clamp 3 20-11 59687-5604 Lead Assy. 1
21-14 7216 Spring Assy. 12 20-8 59687-5804 Lead Assy. 1
20-15 7269 Collar 12 20-12 59688-5004 Lead Assy. 1
21-16 7982 Stud 12 20-9 59688-5804 Lead Assy. 1
9-70 8313 Gasket 2 21-12 59693-5004 Lead Assy. 1
10-26 8313 Gasket 1 21-9 59693-5804 Lead Assy. 1
24-11 16933-225-6 Flange 1 21-13 59694-4904 Lead Assy. 1
23-17 17189-200-N Marman Gasket 1 21-10 59694-5104 Lead Assy. 1
12-60 20415 Gasket 1 21-11 59694-5604 Lead Assy. 1
24-10 24096-225-N Gasket 1 21-8 59694-5804 Lead Assy. 1
23-16 24502-200 Marman Coupling 1 21-7 59766-0904 Lead Assy. 1
24-10 24502-225 Coupling 1 21-6 59766-1304 Lead Assy. 1
14-5 30311 Bearing 1 21-5 59766-1504 Lead Assy. 1
3-2 45226 Tube 6 21-4 59766-1804 Lead Assy. 1
21-15 51218 Grommet 12 21-3 59766-2204 Lead Assy. 1

78
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

NUMERICAL INDEX PARTS SECTION

FIG-RE F. FIG-REF.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.

21-2 59766-2504 Lead Assy. 1 2-19 66990 Stud 6


4-9 60007 Bolt 12 5-36 67112 Rocker Assy. 6
5-26 60009 Key 12 5-29 67113 Rocker Assy. 6
5-26 60009 Key 24 5-30 67114 Bushing 6
6-14 60069 Flange 6' 5-38 67193 Gasket 6
7-20 60069 Flange 6 5-48 67195 Flange 6
6-18 60131 Gasket 6 3-12 67204 Plate 1
7-24 60131 Gasket 6 4-7 67275 Rod Assy. 6
4-5 60403 Pin 6 4-12 67276 Bearing 12
9-66 60430 Cover 2 3-14 67447 Bearing 8
10-25 60430 Cover 1 1-30 67453 Dowel 8
9-27 60431 Cover 1 9-28 67583 Gear 1
11-26 61297 Impeller 1 9-39 67596 Bushing 1
12-29 61297 Impeller 1 9-43 67605 Jaw 1
5-44 61503 Sleeve 12 9-29 67609 Gear 1
6-11 61548 Plate 1 9-27 67610 Gear Assy. 1
7-13 61548 Plate 1 9-45 67633 Gasket 1
13-15 61566 Kit Assy. 2 14-4 67638 Shim 1
16-4 61581-1 Tube Assy. 1 14-1 67639 Adapter 1
16-6 61581-3 Tube Assy. 2 14-9 67641 Nut 1
16-5 61581-4 Tube Assy. 1 14-8 67642 Lockwasher 1
16-2 61581-5 Tube Assy. 2 8-38 67646 Bushing 1
16-1 61581-9 Tube Assy. 2 10-8 67653 Bushing 1
16-3 61581-10 Tube Assy. 2 3-11 67687 Gear 1
4-4 61824 Ring 6 3-13 67688 Nut 1
4-4A 61824 Ring 6 9-1 67690 Washer 1
13-8 62224 Gasket 2 9-51 67704 Shaft Gear Assy. 1
16-8 62254 Clip 6 9-32 67708 Gasket 2
5-45 62922 Seal 24 9-33 67709 Shim 1
1-21 65007 Retainer 12 8-7 67742 Bushing 1
2-24 65007 Retainer 12 11-29 67762 Dowel 1
3-17 65074 Socket 12 12-32 67762 Dowel 1
5-52 65614 Plug 4 9-53 67782 Shaft Gear Assy. 1
4-8 65819 Bushing 6 5-7 67835 Seat 6
3-21 66144 Lockplate 2 11-48 67940 Nut 1
8-12 66145 Dowel 2 12-52 67940 Nut 1
20-22 66216 Sleeve 6 11-43 67981 Plunger 1
21-24 66216 Sleeve 6 12-47 67981 Plunger 1
6-26 66224 Gasket 1 11-20 68161 Shaft 1
7-32 66224 Gasket 1 12-23 68161 Shaft 1
11-24 66426 Impeller 1 6-13 68172 Gasket 1
12-27 66426 Impeller 1 7-15 68172 Gasket 1
5-13 66670 Bushing 24 8-43 68174 Gasket 1
5-8 66713 Guide 6 9-46 68186 Adapter 1
5-21 66714 Valve 6 5-22 68325 Seat 6
5-42 66717 Spring 6 5-22 68325 Seat 12
5-6 66720 Seat 6 5-23 68326 Spring 12
5-43 66728 Washer AR 5-25 68327 Seat 6
5-33 66731 Cover 12 5-25 68327 Seat 12
5-32 66732 Gasket 12 5-24 68328 Spring 12
1-10 66734 Stud 4 4-3 68338 Ring 6
2-18 66734 Stud 4 4-3A 68338 Ring 6
5-10 66796 P10 Insert 12 11-25 68403 Impeller 1
18-16 66835 Plate 2 12-28 68403 Impeller 1
20-16 66835 Plate 2 11-27 68404 Impeller 1
21-18 66835 Plate 2 12-30 68404 Impeller 1
18-17 66836 Grommet 2 9-21 68410 Gear Assy. 1
19-15 66836 Grommet 2 10-1 68440 Cover Assy. 1
20-17 66836 Grommet 2 11-51 68456 Gasket 1
21-19 66836 Grommet 2 12-55 68456 Gasket 1
1-11 66990 Stud 6 11-18 68466 Bushing 1

79
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

NUMERICAL INDEX PARTS SECTION

FIG-RE F. FIG-RE F.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.

11-6 68466 Bushing 1 12-20 69618 Body Assy. 1


12-6 68466 Bushing 1 5-39 69625 Cover Assy. 3
12-21 68466 Bushing 1 5-39 69626 Cover Assy. 3
11-31 68467 Gear 1 1-1 69628 Crankcase Assy. 1
12-34 68467 Gear 1 6-22 69633 Carburetor 1
11-22 68468 Spacer 1 8-36 69636 Tube and Strainer 1
12-25 68468 Spacer 1 Assy.
11-11 68473 Sleeve 1 8-29 69637 Plug 1
12-15 68473 Sleeve 1 3-1 69640 Crankshaft Assy. 1
11-44 68542 Spring 1 3-8 69641 Dowel 3
12-48 68542 Spring 1 3-7 69642 Bushing 1
9-12 68544 Shaft 1 9-3 69645 Jaw 1
9-20 68545 Washer Assy. 1 11-28 69647 Dowel 1
9-16 68553 Gear 1 12-31 69647 Dowel 1
10-24 68556 Gasket 1 8-30 69658 Pin 1
9-14 68563 Bushing 1 8-1 69661 Hsg.Assy.Acc. 1
9-48 68565 Gear 1 3-20 69662 Gear 1
9-13 68568 Hub Assy. 1 15-11 69663 Tube 1
10-10 68590 Bushing 1 15-12 69664 Tube 1
9-35 68694 Adapter Assy. 1 12-26 69671 Shaft 1
1-15 68751 Stud 4 2-22 69679 Stud 4
2-22 68751 Stud 4 5-9 69693 Guide 6
3-14 68763 Bearing 8 5-27 69697 Cap 6
5-31 68806 Shaft 12 5-25 69698 Seat 6
14-7 68835 Gear 1 2-35 69796 Dowel 8
9-60 68874 Cushion 4 9-10 69810 Cap Assy. 1
13-11 68874 Cushion 4 5-16 69814 Dowel 6
9-59 68875 Retainer 2 3-3 69815 Plug 1
13-10 68875 Retainer 2 1-28 69823 Stud 8
6-1 68951 Cover Assy. 1 2-32 69823 Stud 8
6-19 68955 Pipe 2 3-6 69844 Tube 1
6-19 68956 Pipe 2 3-1A 69851 Crankshaft Assy. 1
6-19 68957 Pipe 2 11-5 69892 Body Assy. 1
7-25 68955 Pipe 2 11-1 69893 Pump Assy. 1
7-25 68956 Pipe 2 12-1 69937 Pump Assy. 1
7-25 68957 Pipe 2 12-5 69938 Body Assy. 1
3-9 68965 Bolt 8 17-1 69947 Baffle Assy. 4
9-2 69177 Gear Assy. 1 8-8 70292 Plug 1
13-9 69208 Coupling 1 8-1A 70293 Hsg.Assy.Acc. 1
13-9A 69208 Coupling 2 15-1 70319 Sump Assy. 1
5-10 69260 P10 Insert 12 2-39 70338 Spacer 2
8-11 69286 Annulus 1 5-1 70353 Cylinder Assy. 6
4-4A 69322 Ring 6 2-1 70403 Crankcase Assy. 1
8-31 69335 Plug 1 8-1B 70404 Hsg. Assy. Acc. 1
15-9 69335 Plug 1 8-1C 70406 Hsg. Assy. Acc. 1
5-9 69358 Guide 6 19-1 70423 Cable Assy. 1
9-11 69494 Chain Assy. 1 3-2 70432 Plug 1
3-15 69529 Body 12 3-1B 70433 Crankshaft Assy. 1
9-56 69565 Sleeve 1 3-5 70434 Jet 1
9-58 69565 Sleeve 1 11-40 70460 Washer 1
9-55 69566 Shaft Assy. 1 12-44 70460 Washer 1
9-57 69567 Coupling Assy. 1 13-15A 70497 Kit Assy. 2
9-5 69568 Cover Assy. 1 8-40 71123 Bushing 1
9-49 69569 Washer 1 10-20 71124 Bushing 1
9-50 69570 Ring 1 5-47 71135 Rod Assy. AR
1-27 69580 Dowel 2 5-47 71136 Rod Assy. AR
2-31 69580 Dowel 2 5-47 71137 Rod Assy. AR
6-8 69602 Connection 6 6-22 71139 Carburetor 1
7-10 69602 Connection 6 15-2 71142 Sump Assy. 1
11-23 69605 Shaft 1 13-4 71163 Magneto 1
11-17 69618 Body Assy. 1 15-11 71203 Tube 1

80
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

NUMERICAL INDEX PARTS SECTION

FIG-RE F. FIG-RE F.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.

15-12 71204 Tube 1 3-21 72078 Lockplate 2


11-41 71224 Oil filter assy. 1 9-30 72139 Dowel 3
12-45 71224 Oil filter assy. 1 9-34 72182 Ring 1
11-47 71226 Screw 3-3 72305 Plug 1
12-51 71226 Screw 3-7 72308 Bushing 1
3-18 71304 Camshaft Assy. 3-4 72312 Ring 1
8-39 71341 Bushing 5-18 72343 Stabilizer 6
5-21 71381 Valve 6 5-19 72344 Stabilizer 6
18-1 71396 Cable Assy. 1 18-21 72351 Screw 8
18-15 71401 Collar 12 19-21 72351 Screw 8
13-2 71435 Magneto 1 20-21 72351 Screw 8
13-1 71436 Magneto 1 21-23 72351 Screw 8
13-1 71437 Magneto 1 9-12 72384 Shaft 1
13-2 71438 Magneto 1 12-56 72412 Cover 1
5-46 71481 Ring 6 6-21 72417 Clamp 12
18-14 71489 Sleeve 12 4-6 72434 Plug 12
19-13 71489 Sleeve 12 5-1B 72436 Cylinder Assy. 6
20-14 71489 Sleeve 12 15-20 72437 Gasket 1
6-22 71546 Carburetor 1 21-1 72459 Cable Assy1 1
5-28 71549 Washer AR 3-1C 72469 Crankshaft Assy. 1
5-28 71549-1 Washer AR 3-3 72470 Plug 1
5-28 71549-2 Washer AR 3-4 72471 Ring 1
5-28 71549-3 Washer AR 11-41 72785 Oil filter assy. 1
4-1 71553 Piston 6 12-45 72785 Oil filter assy. 1
4-2 71555 Ring 12 5-41 72839 Shroud Tube 12
13-17 71571 Kit 1 Assy.
13-16 71574 Kit 2 3-16 72876 Plunger Assy. 12
17-3 71611 Retainer 4 3-15 72877 Body 12
9-40 71616 Bushing 1 5-9 72897 Guide 6
17-2 71629 Hook 4 23-13 72903 Manifold Assy. 2
6-22 71684 Carburetor 1 23-15 72904 Pipe Assy. 1
7-28 71684 Carburetor 1 23-14 72905 Pipe 1
6-22 71685 Carburetor 1 23-1 72906 Manifold and 1
15-11 71702 Tube 1 Piping Assy.
15-12 71702 Tube 1 23-18 72928 Transition Assy. 1
11-1A 71769 Pump Assy. 1 25-1 72934 Turbocharger 1
11-5 71770 Body Assy. 1 7-28A 72936 Carburetor 1
12-5 71771 Body Assy. 1 4-2A 72944 Ring 18
12-1A 71772 Pump Assy. 1 3-15 73061 Body 12
11-42 71774 Cover 1 11-5 73086 Body Assy. 1
12-46 71774 Cover 1 12-5 73088 Body Assy. 1
3-16 71791 Plunger Assy. 12 12-1B 73089 Pump Assy. 1
16-13 71811 Sleeve 6 11-1B 73091 Pump Assy. 1
5-1A 71850 Cylinder Assy. 6 10-1A 73094 Cover Assy. 1
18-18 71875 Washer 12 5-21 73111 Valve 6
19-18 71875 Washer 12 5-22 73112 Seat 6
20-18 71875 Washer 12 5-25 73115 Seat 6
21-20 71875 Washer 12 5-20 73129 Valve 6
5-7 71894 Seat 6 7-41 73189 Gasket 1
5-6 71895 Seat 6 24-3 73314 Gasket 1
16-7 71910 Clamp 6 25-16 73320 Hose Assy. 1
9-22 71911 Clamp 6 24-7 73321 Hose Assy. 1
20-23 71911 Clamp 6 25-17 73325 Elbow 1
21-25 71911 Clamp 6 7-19 73342 Breather Assy. 1
4-10 71950 Nut 12 23-24 73343 Baffle 1
11-13 71999 Retainer 1 6-14 73346 Flange 6
12-17 71999 Retainer 1 7-20 73346 Flange 6
13-3 72038 Magneto 1 7-34 73347 Adapter 1
15-18 72045 Hose 1 25-12 73348 Bolt 2
5-26 72050 Key 12 23-12 73356 Rod 1
1-32 72075 Seal 8 23-11 73357 Clip 1
2-41 72075 Seal 8 23-6 73358 Clamp 1

81
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST

NUMERICAL INDEX PARTS SECTION

FIG-REF. FIG-RE F.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.
23-23 73361 Support Assy. 1 24-1 73784 Controller 1
25-7 73361 Support Assy. 1 24-9 73785 Valve 1
8-44 73367 Cover 1 7-31 73833 Bolt 2
8-48 73368 Gasket 1 7-30 73864 Bolt 2
7-1 73375 Cover Assy. 1 5-21 73875 Valve 6
25-11 73377 Check Valve 1 7-28B 73899 Carburetor 1
Assy. 7-1 73917 Cover Assy. 1
5-47 73434 Rod Assy. AR 4-1A 73932 Piston 6
5-47 73435 Rod Assy. AR 4-2A 73933 Ring 18
5-47 73436 Rod Assy. AR 4-3A 73934 Ring 6
4-1A 73620 Piston 6 5-1D 73935 Cylinder Assy. 6
25-25 73641 Tube 1 5-9 73979 Guide 6
15-10 73671 Tee 1 5-21 74052 Valve 6
2-1A 73697 Crankcase Assy. 1 10-23 74097 Elbow 1
8-1D 73701 Hsg. Assy, Acc. 1 13-4 74174 Magneto 1
5-1C 73704 Cylinder Assy. 6 5-1E 74218 Cylinder Assy. 6
15-2 73705 Sump Assy. 1 20-1 74341 Cable Assy. 1
23-22 73720 Gasket 12 6-10 74376 Elbow Assy. 1
15-17 73731 Hose 1 7-12 74376 Elbow Assy, 1
23-5 73733 Strap 1 16-18 74376 Elbow Assy. 1
11-15 73761 Spring 1 5-36 74388 Rocker Assy. 6
12-19 73761 Spring 1 5-37 74389 Bushing 6
2-40 73772 Nozzle Assy. 6 24-9 74422 Valve 1
7-16 73774 Baffle 1 24-1 74423 Controller 1
25-13 73775 Gasket 1 25-3 402626 Lockplate 3
25-18 73779 Baffle 1 25-4 400427 Spacer 2
25-23 73781 Hose 2 25-5 400428 Bolt 4
25-21 73782 Gasket 1 25-4 400429 Bolt 2
24-12 73783 Hose 1

82

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