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    ALU Series Service Parts List: 24 Volt Alternator Replacement List

    Uploaded by

    Jackson
    This document lists replacement parts for various ALU series 24 volt alternators. It provides the original equipment part number, the current replacement part number, and the factory overhaul part number for each component. It includes parts lists for different alternator models organized by part name and number. Mandatory replacement parts required at each overhaul are circled.

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    © All Rights Reserved
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    ALU Series Service Parts List: 24 Volt Alternator Replacement List

    Uploaded by

    Jackson
    350 views3 pages
    This document lists replacement parts for various ALU series 24 volt alternators. It provides the original equipment part number, the current replacement part number, and the factory overhaul part number for each component. It includes parts lists for different alternator models organized by part name and number. Mandatory replacement parts required at each overhaul are circled.

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    ALU

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    This document lists replacement parts for various ALU series 24 volt alternators. It provides the original equipment part number, the current replacement part number, and the factory overhaul part number for each component. It includes parts lists for different alternator models organized by part name and number. Mandatory replacement parts required at each overhaul are circled.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    350 views3 pages

    ALU Series Service Parts List: 24 Volt Alternator Replacement List

    Uploaded by

    Jackson
    This document lists replacement parts for various ALU series 24 volt alternators. It provides the original equipment part number, the current replacement part number, and the factory overhaul part number for each component. It includes parts lists for different alternator models organized by part name and number. Mandatory replacement parts required at each overhaul are circled.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    ALU Series

    Service
    .. . . . . . . .. . . . . .Parts
    . . . . . . . . . ..List
    ...............

    24 Volt Alternator

    REPLACEMENT LIST:
    Original Equip. Current Factory Overhaul
    Alternator Replaced Alternator Alternator Engine/Airframe
    Part Number By Part Number Part Number Application
    ALU-6421LS Use ALU-6521LS ALU-6521RS Lycoming

    ALU-8403 Use ALU-8521 ALU-8521R Lycoming


    ALU-8403LS Use ALU-8521LS ALU-8521RS Lycoming
    ALU-8421 Use ALU-8521 ALU-8521R Lycoming
    ALU-8421LS Use ALU-8521LS ALU-8521RS Lycoming
    ALU-8421RS Use ALU-8521LS ALU-8521RS Lycoming

    ALU-9404L Use ALU-9522 ALU-9522R Lycoming


    ALU-9404R Use ALU-9522 ALU-9522R Lycoming
    ALU-9422L Use ALU-9522 ALU-9522R Lycoming
    ALU-9422R Use ALU-9522 ALU-9522R Lycoming

    ES4032LS* Use ALU-8532LS ALU-8532LS Lycoming


    ES4039LS* Use ALU-8539LS ALU-8539LS Lycoming

    * Only available through the Engine or Airframe Original Equipment Manufacturer.

    The “R” at the end of an “Original Equipment Alternator Part Number” now signifies Factory Overhauled.
    NOTE: See parts list for alternator being serviced when component parts are required.

    Kelly Aerospace Power Systems • (877) FLY-KELLY • Fax (334) 286-8018 • www.kellyaerospace.com 17 of 78
    ALU Series (Exploded Parts View of Typical ALU Series Alternator)

    1
    2

    5
    6
    7

    10 1
    11
    5
    12
    14 6
    16
    17
    9
    12
    13
    15

    19
    15

    18

    Circled items represent


    12
    NOTE: mandatory replacement parts
    required at each overhaul.
    15

    Kelly Aerospace Power Systems • (877) FLY-KELLY • Fax (334) 286-8018 • www.kellyaerospace.com 18 of 78
    No. Part ALU-6421LS ALU-6521LS ALU-8403 ALU-8403LS ALU-8421 ALU-8421LS
    1 Nut & Washer Package 90-33 90-33 90-33 90-33 90-33 90-33
    2 Drive Pulley (g) (g) PU-672A (g) PU-672A (g)
    3 Vent Fan (2 Pieces) 90-2241 90-2241 90-2241 90-2241 90-2241 90-2241
    4 Rotor Shaft Spacer ALD-21 ALD-21 ALD-21 ALD-21 ALD-21 ALD-21
    5 Drive End Head Assembly ALE-1003K ALE-1003K ALE-1003K ALE-1003K ALE-1003K ALE-1003K
    6 Drive End Bearing X-4612 X-4612 X-4612 X-4612 X-4612 X-4612
    7 Drive End Retainer GR-32 GR-32 GR-32 GR-32 GR-32 GR-32
    8 Rotor Assembly 90-2501 (c) ALE-2228S-1 90-2501 (c) 90-2501 (c) 90-2501 (c) 90-2501 (c)
    9 Stator Assembly ALE-2008AB ALE-2008AB ALE-2008AB ALE-2008AB ALE-2008AB ALE-2008AB
    10 Eyelet Package 90-818 90-818 90-818 90-818 90-818 90-818
    11 Negative Rectifier Package XA-944JS XA-944JS XA-944JS XA-944JS XA-944JS XA-944JS
    12 Slip Ring End Head Assembly 90-2501 (c) ALK-1232LS-2 90-2501 (c) 90-2501 (c) 90-2501 (c) 90-2501 (c)
    13 Thru-bolt Package ALA-20GS ALA-20GS ALA-20GS ALA-20GS ALA-20GS ALA-20GS
    14 Pos. Rectifier & Plate Assembly ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A*
    15 Terminal Stud Package 90-2030 90-2030 90-2030 90-2030 90-2030 90-2030
    16 Brush Holder & Spring Assembly ALU-2045BS (b) ALU-2045BS ALU-2045BS (b) ALU-2045BS (b) ALU-2045BS (b) ALU-2045BS (b)
    17 Brush Set ALE-2013AS (b) ALE-2013AS ALE-2013AS (b) ALE-2013AS (b) ALE-2013AS (b) ALE-2013AS (b)
    18 Slip Ring End Bearing X-4130 (a) X-4130 (a) X-4130 (a) X-4130 (a) X-4130 (a) X-4130 (a)
    19 Slip Ring End Cover (NA) (NA) (NA) (NA) (NA) (NA)
    20 Repair Kit 90-3037 90-3037 90-3037 90-3037 90-3037 90-3037

    No. Part ALU-8521 ALU-8521LS ALU-8532LS ALU-9404L ALU-9422L ALU-9522


    1 Nut & Washer Package 90-33 90-33 90-33 8X-4075 (f) 8X-4075 (f) 8X-4075 (f)
    2 Drive Pulley PU-672A (g) (NA) (NA) (NA) (NA)
    3 Vent Fan (2 Pieces) 90-2241 90-2241 90-2241 (NA) (NA) (NA)
    4 Rotor Shaft Spacer ALD-21 ALD-21 ALD-21A ALU-23 (e) ALU-23 (e) ALU-23 (e)
    5 Drive End Head Assembly ALE-1003K ALE-1003K ALE-1003K ALU-1043 (d) ALU-1043 (d) ALU-1043 (d)
    6 Drive End Bearing X-4612 X-4612 X-4612 X-4087 X-4087 X-4087
    7 Drive End Retainer GR-32 GR-32 GR-32 GR-32 GR-32 GR-32
    8 Rotor Assembly ALU-2228S-1 ALU-2228S-1 ALU-2227S-1 90-2515 (c) 90-2515 (c) ALU-2238S-1
    9 Stator Assembly ALE-2008AB ALE-2008AB ALE-2008AM ALE-2008ABS ALE-2008ABS ALE-2008ABS
    10 Eyelet Package 90-818 90-818 90-818 90-818 90-818 90-818
    11 Negative Rectifier Package XA-944JS XA-944JS XA-944JS XA-944JS XA-944JS XA-944JS
    12 Slip Ring End Head Assembly ALK-1232LS-2 ALK-1232LS-2 ALK-1232ES-2 90-2515 (c) 90-2515 (c) ALE-1242AAS-2
    13 Thru-bolt Package ALA-20GS ALA-20GS ALA-20JS ALA-20GS ALA-20GS ALA-20GS
    14 Pos. Rectifier & Plate Assembly ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A*
    15 Terminal Stud Package 90-2030 90-2030 90-2043 90-2043 90-2043 90-2043
    16 Brush Holder & Spring Assembly ALU-2045BS (b) ALU-2045BS (b) ALU-2045BS (b) ALU-2045BS (b) ALU-2045BS (b) ALU-2045BS (b)
    17 Brush Set ALE-2013AS (b) ALE-2013AS (b) ALE-2013AS (b) ALE-2013AS (b) ALE-2013AS (b) ALE-2013AS (b)
    18 Slip Ring End Bearing X-4130 (a) X-4130 (a) X-4130 (a) X-4130 (a) X-4130 (a) X-4130 (a)
    19 Slip Ring End Cover ALU-1062A ALU-1062A (NA) (NA) (NA) (NA)
    20 Repair Kit 90-3037 90-3037 90-3037 90-3038 90-3038 90-3038

    Notes:
    (a) S.R.E. Bearing is included with S.R.E. Head and Rotor Package.
    (b) ALU-2045BS or ALE-2045BS Brush Holder & Spring Assembly is included with S.R.E. Head & Rotor Packages. ALE-1013AS Captive
    Brush & Spring Sets are still available for units containing the superceded ALU-1045BS or ALE-1045BS Brush Holder design. The
    superceded ALU-1045BS or ALE-1045BS must be replaced at overhaul with the latest configuration.
    (c) S.R.E. Head & Rotor Kit must be used at time of first repair/overhaul. Individual components may be used thereafter.
    Contents of 90-2501 S.R.E. Head & Rotor Kit:
    S.R.E. Head Assembly With Bearing - ALK-1232CS-2; Brush Holder Assembly - ALU-2045BS; Rotor Assembly - ALU-2228S-1.
    Contents of 90-2515 S.R.E. Head & Rotor Kit:
    S.R.E. Head Assembly With Bearing - ALE-1242AAS-2; Brush Holder Assembly - ALU-2045BS; Rotor Assembly - ALU-2238S-1.
    (d) XA-1026 Drive End Oil Seal also available.
    (e) XA-744AZ Shaft Spacer O-ring Seal available.
    (f) Nut Only; Washer not required.
    (g) Available through engine or airframe OEM.
    (NA) Not Applicable
    Circled items represent mandatory replacement parts required at each overhaul, and are available in repair kits from Kelly Aerospace, Inc.
    * Rectifier diode package available separately - Part Number XA-943FS.

    Kelly Aerospace Power Systems • (877) FLY-KELLY • Fax (334) 286-8018 • www.kellyaerospace.com 19 of 78

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