Batch Manufacturing & Packing Record

D No: SHC/QA/BMR-078-6-28 BATCH MANUFACTURING Batch Size:- 50 Kg.

Mfg. Date:- FEB-2021 RECORD Batch No:-S017
Exp. Date:-3 years date of Gandhak rasayan Page No:- 1
manufacturing

Products Details
Product Name: Gandhak rasayan Gandhak rasayan
Product Type Oral Powder (Churna) Pack Size 50/100 gm
DDA. Mfg. Lic. No: 4005 Doc. No. SHC/MFR/BMPR/PC-19
Batch No: S019 Batch Size: 50 kg
Manufacturing Date Feb 2021 Expiry Date 2 years from the date of
manufacturing
Product Start Date 2079/04/06 Ending Date 2079/04/11

Effective Date 2079/04/15 Revision Date One Year

Prepared By Verified By Approved By
(Date & Sign) (Date & Sign) (Date & Sign)
Smriti Shakya Indira Bajracharya Dr Madan Das Tuladhar
2079/04/15 2079/04/15 2079/04/15

1. Manufacturing Precautions: Wear the indicated cleaned gown/ apron, head cover,
nose mask,
Gloves, Safety goggles, shoes/ slipper etc while
production.
Clean & observe daily hygiene on production area &
equipments.
2. Pack Size: 10/100 gm
3. Self Life: 3 years from the date of manufacturing.
4. Storage Precaution: Store in a cool & dry place (below 250c), protect from
direct sun light,
Do not refrigerate.

SN. 36s b| Latin Name zfl:qo k|of]Ho Metric For 20 Kg Each 10 gm

Josf] gfd kl/0ffd cË Ratio % Bth. (Kg) contains
1 uGws Sulphur ! efu uGws 50 10 5 gm
 2 ld>L Sugar candy ! efu ld>L 50 10 5 gm
Total 100 20 10 gm
Reference: b|Jou'0f lj1fg -lk|ojt{ zdf{_ efu — @
Source of Raw materials: Self cultivation, local collection and vender purchase.
Source of Packing materials: Vender purchase.

1. Raw Materials Dispensing Sheet:

 Weighing the individual ingredients as required and collect in a dry and clean poly bag.
 Transfer the weighted ingredients to the disintrigation area.

SN Ingredients Name Lot. Unit Issued Issued by Checked

zfl:qo Latin No. Required Issued Date by
1 uGws Sulphur Kg 10

ld>L Sugar candy Kg 10

Total Kg 20

2. Disintrigation Process:
- Inspect the area for clearance.
- Inspect the room & machine cleanness & condition.
- Put the status label in suitable area.
- Disintrigate (Break in to small pieces) to the materials.

Theoretical wt. Actual wt. Loss wt. Unit

10 Kg
- Keep the product in a clean & dry vessel with tightly closed.
- Put the product identification label.
- Transfer the product on Sodhan (Decontamination) area.

Done by 1 Done by 2 Checked by Approved by

Starting Time: Ending Time:

3. Sodhana (decontamination) Process:

- Inspect the area for clearance.
- Inspect the room & equipment cleanness & condition.
- Put the status label in suitable area.
- Wash the materials with fresh water and dry it properly.
- Take cow milk in a vessel.
- Take the cow ghee in another vessel then temper the Gandhak.
- After proper tempered, keep the Gandhak in Cow milk vessel and boiled for 3 hour and allowed
to cool.
- Wash the Gandhak and dry it properly. (Repeat same process for three times)
- Prepare the fine dust the Gandhak.

Theoretical wt. Actual wt. Loss wt. Unit

10 Kg
- Keep the product in a clean & dry vessel with tightly closed.
- Put the product identification label.
- Transfer the product on Rasayan preparation area.

Done by 1 Done by 2 Checked by Approved by

Starting Time: Ending Time:

4. Gandhak Rasayan Preparation Process:

- Inspect the area for clearance.
- Inspect the room & equipment cleanness & condition.
- Put the status label in suitable area.
- Make the Vabana (Trituration with liquid up to dry) by below Kwath/Sworas.

Bhavana Dravya Bhavana Done by Checked by Out put Remark

Time
Cow Milk 3
Kwath of Dalchini, Sukumel, Tejpatra & Nagkeshar 8
Guduchi Sworas 8
Triphala Kwath 8
Sunthi kwath 8
Bheranjarak Kwath 8
Adhrak Sworas 8

Theoretical wt. Actual wt. Loss wt. Unit

50kg 45kg 5kg Kg
- Keep the product in a clean & dry vessel with tightly closed.
- Put the product identification label.
- Transfer the product on Mixing area.

Done by 1 Done by 2 Checked by Approved by

Starting Time: Ending Time:

5. Mixing Process:
- Inspect the area for clearance.
- Inspect the room & machine cleanness & condition.
- Put the status label in suitable area.
- Mixed with homogeneously above Gandhak Powder and Mishree Powder for a hour in equal
quantity.

Theoretical wt. Actual wt. Loss wt. Unit

50 45 5 Kg
- Keep the product in a clean & dry vessel with tightly closed.
- Put the product identification label.
- Transfer the product on drying area.

Done by 1 Done by 2 Checked by Approved by

Starting Time: Ending Time:

6. Drying Process:
- Inspect the area for clearance.
- Inspect the room & machine cleanness & condition.
- Put the status label in suitable area.
- Dry the product on fluid bed dryer for 45 minutes.

Theoretical wt. Actual wt. Loss wt. Unit

50 45 5 Kg
- Keep the product in a clean & dry vessel with tightly closed.
- Put the product identification label.
- Transfer the product on Sieving area.
 Done by 1 Done by 2 Checked by Approved by

Starting Time: Ending Time:

7. Sieving Process:
- Inspect the area for clearance.
- Inspect the room & machine cleanness & condition.
- Put the status label in suitable area.
- Pass the product through mesh # 80 size mesh as per sieving SOP.

Theoretical wt. Actual wt. Loss wt. Unit

50 45 5 Kg
- Keep the product in a clean & dry vessel with tightly closed.
- Put the product identification label.
- Transfer the product on filling area.
8. Packing Material Dispensing:

Items No. of Pcs.

Cleaned container of 10 gm
Cleaned container of 100 gm
Cap 10 gm
Cleaned cap 100 gm
Label of 10 gm
Label of 100 gm
Alu. foil 10 gm
Alu. foil 100 gm
Corrugated box 10 gm
Corrugated box 100 gm
Corrugated box label

9. Filling Process:
- Inspect the area for clearance.
- Inspect the room & equipment cleanness & condition.
- Put the status label in suitable area.
- Recheck the filling machine idly and set for require weight.
- Keep the product on hopper of machine.
- Start switch bottom and fill the product as require.
- Sealed by alu. Foil continuously.

No of 10 gm cont. 100 gm Loss Kg. Remaining gm Counted by

 Filled by Weighted by Sealed by Checked by Approved by

Starting Time: Ending Time:

10. Labeling and corrugated box packing:

Labeling Details

Batch No.
Mfg Date
Exp Date
MRP. Rs.
Done by
Done by
Checked by
Approved by

- Inspect the area for clearance.

- Inspect the room & equipment cleanness & condition.
- Put the status label in suitable area.
- Labeled the all container idly with sticker label.
- Packed on the corrugated box 12 pcs in a box.
- Labeled to the corrugated label on all corrugated box.

Yield

Number of Loose file

Cartoon

Labeled by Labeled by Packed by Carton labeled Checked by Approved by

by

Starting Time: Ending Time:

 Batch Released Certificate
Batch No: S017 Mfg. Date:FEB 2021
MRP Rs: 160/- Exp. Date:3 years from mgf
date

Taken Sample pcs from each box Total Taken Sample (Pcs) Taken Date & Time
 Label Batch Average Cap Corrugated Approximate Leakage
Print/ Coding Wt. Capping Box Wt.
Over Packing/
Print Labeling

(Ok or Not Ok)

Control Sample Taken 10 gm................... Pcs.

Control Sample Taken 100 gm................... Pcs.

Done by Received by
(Date & Signature) (Date & Signature)

Remarks if any:-

.....................................

Released by
(Date & Signature)

No of Cartons Released:

…….. gm ………………………… Carton Loose …………………………. Pcs

………gm ………………………… Carton Loose …………………………. Pcs

Control Sample:

………50…….. 6Pcs.
gm
…………100….. 6Pcs.
gm

CONCLUSION: In the opinion of the under signed, the product referred to above was found to comply/
Does not comply with respect to the specification and hence can be supplied for market.
 Released By

…………………………

QAD In-charge

Finished Good Hand Over – Take Over Form

Hand Over By (Production In-charge) Take Over By (Store In-Charge)

Name of Product: Gandhak rasayan

Batch Size: 50 Kg Batch No: S019

Mfg. Date: Feb 2021 Exp. Date: 3 years from the date of manufacturing

MRP. Rs.: Rs 160

No of Carton Hand Over: No of Pcs. Take Over:

……. gm ………………………… Carton Loose …………………………. Pcs

……. gm ………………………… Carton Loose …………………………. Pcs

Total No of Carton:…………. Total No of Loose Pcs …………………….

Hand Over By Take Over By
(Name, Sign & Date) (Name, Sign & Date)