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Wheel Loader

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WHEEL LOADER

521E-E XT

521E 521EXT
Engine Horsepower 106 kW/142 hp 106 kW/142 hp
Operating weight (max.) 10 464 kg 11 906 kg
Bucket capacity 1.7 - 1.9 m3 1.6 - 1.8 m3

P R O F E S S I O N A L P A R T N E R
ERGONOMIC ENVIRONMENT
The Case E series cab is longer and wider, with a 15 percent increase in floor area and floor
to ceiling glazing, for maximum visibility from the operator’s seat. The cab is one of the quietest
in the industry, featuring an adjustable seat and steering column, with standard single lever
or optional dual lever loader controls. The ergonomically designed switchgear and easy to read
central console reduce operator effort. Cross cab ventilation is improved, both the cab door
and right hand window can be opened to 180 degrees. Increased air diffusers boost heating
and ventilation for all weather comfort.
Case comfort. Operator acceptance.

ECONOMICAL POWER
Tier III compliant 4.5 litre engine offers three power curve
choices, to boost productivity and ensure optimum economy
in all operations. Four working modes fine tune the machine’s
engine and hydraulics to the application, allowing operators
to use high output for loading and digging duties, while
providing low fuel consumption in lighter stocking work.
Auto mode automatically adjusts output to provide maximum
productivity.
Reduced consumption. Increased performance.

EASE OF ACCESS
All daily service checks can be carried out from ground level, with fluid sight gauges on all reservoirs, saving time and reducing
risk to the operator. Remote fluid drains ensure environmentally-friendly service. High efficiency cooling pack in the centre of the
machine has independent coolers with removable air conditioning condenser for easy access. Extended service intervals result
in lower operating costs and increased productivity.
Total access. Minimal downtime.

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EXTRA VISIBILITY
Larger glazed area with redesigned front wheel arches and a sloping
single-piece engine canopy provide a clear view all around the machine,
reducing the risk of accidents and improving safety on site. The
exhaust stack is mounted at the rear of the canopy. Full height glazing
provides an unobstructed view to the wheels and bucket or
attachment, for increased safety.
Unparalleled view. Operator confidence.

EXTRA
PERFORMANCE
Optional Case Ride Control system reduces shock
loading in the loader arms and bounce at the bucket
when travelling with a load. Auto mode automatically
engages Ride Control at speeds over 4.8km/h to
provide maximum load retention and operator
comfort. Offset rims for wider track, combined with
Ride Control, offers class-leading ride comfort,
reducing fatigue and boosting productivity.
Load retention. Operator comfort.

EXCEPTIONAL FORCE
Sturdy Z-bar loader linkage design results in superior breakout forces and lift capacity, boosting productivity and reducing cycle
times. Range of 1.6m to 1.9m rapid fill buckets available. Single loader control lever incorporates forward/reverse and transmission
downshift buttons, while dual levers have additional controls at fingertips, reducing operator effort and cycle times.
Robust design. Built to perform.

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The 521E is powered by a Tier III Case 445TA/EGE diesel engine.
ENGINE Electronically-controlled 4.5 litre motor offers a choice of three
power and torque ratings, from 110-142 hp (82-106 kW) at the
touch of a button. Each rating is designed to match the
requirements of the machine in specific applications, allowing
the operator to tailor the 521E to the job site. This boosts
productivity and reduces fuel consumption and exhaust emissions.
The 521E has four Working Modes, to fine tune the hydraulic
power to the application. Standard mode is set for normal operation,
offering the engine’s standard rated output of 129 hp (96 kW)
with maximum hydraulic power and flow.
Max Power provides a 7% power boost and is intended for
extreme operating conditions. For lighter duties, there is
Economy mode, which drops the engine revs and power output
by almost 20%, lowering fuel consumption, exhaust and noise
emissions. There is also an Auto mode, which automatically
matches the engine’s power curve to the required digging
application. The electronic engine control also permits three
idle settings, 900, 1050 and 1200 rpm, improving engine warm
up and further reducing fuel consumption and exhaust emissions.

The Case E Series wheeled loaders benefit from a completely


COOLING MODULE new design philosophy, with a mid-mounted cooling module
situated behind the cab. Separate radiator cores for engine
coolant, transmission oil, the aftercooler, air conditioning
condenser and hydraulic oil cooler (optional) provide the most
effective cooling solution, with a hydraulically-driven cooling fan
pulling air through the individual cores.
The cooling pack is unaffected by dust being thrown up at the
rear of the machine, allowing the coolers to run in clean air. The
positioning of the cooling pack also allows a lower engine canopy
at the rear of the machine, improving visibility for the operator.
The cooling fan has an optional reversing function for particularly
dusty applications such as waste handling.
Easy access to the cooling module for cleaning and maintenance.

All Case E Series wheeled loaders benefit from a larger operator’s


VISIBILITY cab, with up to 15% more floor area than the D series machines.
The tapered design is longer and wider than previously, providing
increased internal space for the driver. Reduced noise levels are
among the quietest in the industry.
Floor to ceiling glass at the front and sides, offers increased
visibility to the wheels and the bucket, increasing operator
confidence and productivity. Redesigned front wheel arches offer
improved protection for the cab and an improved view to the
bucket tips.
The sloping single-piece engine canopy at the rear of the 521E
provides industry-leading levels of visibility.
The full height door on the left hand side of the cab can be opened
to 180° and locked in position, while the window on the right of
the cab can be opened slightly for increased air flow, or opened
to 180° and locked for maximum ventilation. Full cab air-
conditioning is available as an option, with numerous vents
providing a strong flow of cooling or warming air around the cab.
There is plenty of storage for the operator, including a cool box
when air conditioning is fitted.

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OPERATOR’S CAB
The Case 521E uses the latest E series cab, which
is longer and wider than on previous machines. This
provides an exceptional working space. Adjustable
steering and a fully adjustable driver’s seat ensure
that every operator can stay comfortable throughout
the working shift.
The cab is among the quietest in the industry and
features floor to roof glazing, for maximum visibility
all around the machine. Easy to read analog gauges
combined with a digital display to provide all
necessary information in a clear dash console. A
contoured console to the operator’s right houses
all switches and the heating and ventilation controls.

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Material retention and operator comfort can be further improved
RIDE CONTROL with the addition of optional Ride Control, a system that allows
the lift arms to float when the machine is moving. This prevents
bounce in the cab and at the wheels. Ride Control permits higher
travel speeds during load and carry operations, reducing fatigue
for the operator and increasing productivity.
When specified the system has three operating modes, off to
allow full hydraulic power during loading and digging operations,
on for reduced bounce while travelling and an automatic setting,
which engages Ride Control when the machine accelerates above
4.8km/h.
The Ride Control system reduces shock loadings in the chassis
and in the operator’s cab, extending component life and reducing
operator fatigue.

The 521E wheel loaders use a torque sensing autoshift


DRIVETRAIN transmission with four forward gears and three reverse ratios.
The operator can choose to use the transmission in manual or
full auto modes. Top forward speed is 39 km/h.
Forward and reverse shifting can be controlled using a shuttle
switch in the head of the main hydraulic servo lever, or on the
console within the operator’s reach if the machine is equipped
with multi-lever controls. This allows the operator to change
direction while operating the attachment lever, reducing effort,
boosting productivity and cutting cycle times in loading operations.
All four wheels are braked, with hydraulically-actuated
maintenance-free wet disc brakes. A spring applied parking brake
acts on the transmission output shaft.

The engine sits at the very rear of the machine, as the cooling
SERVICE AND MAINTENANCE pack is centrally mounted in the chassis. A single-piece engine
cover provides excellent all round access to the engine for service
and maintenance, while all daily checks can be easily reached
from ground level, with fluid sight gauges on all reservoirs.
There are remote fluid drain taps for the engine oil, coolant and
hydraulic oil, ensuring environmentally-friendly service with no
loss of fluids to the surrounding area. Grease points are centrally
located, to reduce downtime and increase productivity.
The machine’s electronic control system can be accessed by
trained service personnel for fault diagnosis and operating data.
This system is fully compatible with the Case service tool. All of
the machine’s electronics are situated within the cab, providing
a central location and keeping them away from dust and dirt.

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SPECIFICATIONS
ENGINE ELECTRICAL
Model _________Case Family IV, 445TA/EGE, Tier III certified Voltage _______________________24 Volts, negative ground
Type___________4-stroke, turbocharged and air to air cooled Alternator ___________________________________ 70 amp
Bore/Stroke___________________________ 104 x 132 mm Batteries__________________________________ (2) 12 Volt
Displacement ___________________________________ 4.5 l
Fuel injection________________________________Electronic HYDRAULICS
Fuel filter____________Replaceable, full flowspin-on cartridge Pump (steering/implement)
Air filter ___Dry type element w/warning restriction indicator Closed centered pressure/flow compensated
Pump operating angle ratings Variable displacement____134l/min @ 2000 rpm @ 250 bar
Side-to-side ________________________________Rated 35° Loader control valve
Fore and aft________________________________Rated 35° Loader auxiliary steering
Oil filtration _________ Replaceable, full flow spin-on cartridge Filtration
Horsepower - Peak 10-micron, full flow replaceable cartridges on return line,
Max Power condition indicator light for filter
Gross ______________________ 142 (106 kW) @ 1800 rpm
Net _________________________131 (98 kW) @ 1800 rpm CYCLE TIME
Standard Power Raise w/rated bucket load ______________________5.6 sec
Gross _______________________ 129 (96 kW) @ 1800 rpm Dump w/rated bucket load:
Net _________________________118 (88 kW) @ 1800 rpm Z-Bar________________________________________ 1.1 sec
Economy Power XT __________________________________________1.1 sec
Gross _______________________ 110 (82 kW) @ 1700 rpm Lower (empty)
Net _________________________ 101 (75 kW) @ 1700 rpm Power down__________________________________ 3.7 sec
Float down ___________________________________ 2.7 sec
NOTE: Gross horsepower and torque per SAE J1995.
Net horsepower and torque per SAE J1349. CAPACITIES
Fuel tank _______________________________________189 l
Torque - Peak Hydraulic system
Max Power Total __________________________________________114 l
Gross______________________ 448 (608 Nm) @ 1600 rpm Reservoir _______________________________________57 l
Net ________________________424 (575 Nm) @ 1600 rpm Transmission
Standard Power Service with filter _______________________________18.9 l
Gross______________________ 407 (552 Nm) @ 1300 rpm Front and rear axle
Net________________________ 391 (530 Nm) @ 1300 rpm Front axle ______________________________________ 22 l
Economy Power Rear axle _______________________________________22 l
Gross ______________________403 (547 Nm) @ 1200 rpm Engine oil w/filter ________________________________12 l
Net ________________________389 (528 Nm) @ 1200 rpm Cooling system __________________________________ 22 l
Torque rise _____________________________________19%
OPERATING WEIGHTS
DRIVETRAIN Z-Bar
Transmission Unit equipped with ROPS cab with heater and A/C, full
4F/3R Proportional w/Electronic Control counterweight, 17.5x25 XTLA Michelin tires, front and rear
Module torque sensing autoshift/manual shift and modulation fenders, 1.52 m3 general purpose loader bucket with edge, full
Differential _______________ Limited slip with 34% transfer fuel, 79 kg operator _________________________10 464 kg
on front and rear axles XT
Service brakes Unit equipped with ROPS cab with heater and A/C, full
Hydraulically actuated, maintenance-free, multiple wet disc counterweight, 17.5x25 XTLA Michelin tires, 1.52 m3 ACS
w/accumulator to all four wheels. loader bucket, standard batteries, full fuel,
Parking brakes 79 kg operator _____________________________11 906 kg
Spring-applied hydraulic release disc on transmission output
shaft.
Travel speeds - km/h with 20.5x25 L3 Tires
Forward Reverse
1st 6.7 7.1
2nd 12.2 12.9
3rd 23.6 24.9
4th 39 NA
NOTE: Travel speeds at full engine throttle.

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GENERAL DIMENSIONS 521E

Tipping Tipping Load


WEIGHT ADJUSTMENTS Weight Load Adj. Adj.
DIMENSIONS Select Options Adj. (kg) Straight (kg) 40° Turn (kg)
A Height to top of ROPS cab mm 3277 17.5x25 12 ply L2 tires -116 -73 -64
B Wheelbase mm 2750 17.5x25 12 ply L3 tires -22 -14 -12
C Ground clearance mm 377 17.5R25 XHA TL tires 49 31 27
D Angle of departure 34° 20.5R25 XHA TL 450 281 249
Width Base counterweight - 476 - 1075 - 905
- overall* w/o bucket mm 2489 NOTE: **Unit equipped with Z-Bar loader arms, 1.72 m3 general purpose pin on
- centerline tread mm 2000 bucket w/bolt-on edge, 17.5R25 XTLA Michelin tires, ROPS cab with heater and
A/C, full counterweight, standard batteries, front and rear fenders, full fuel and
Turning radius* - outside mm 4022 79 kg operator. Adjust select options from rated weight.
Turning angle
- from center 40°
- total angle 80°
Rear axle oscillation (total) 24°
NOTE: *Dimensions taken with 17.5x25 L2/L3/XTLA TL tires.

PERFORMANCE DATA 1.91 m3 1.72 m3 1.72 m3 1.50 m3 1.50 m3


Bucket Bucket Bucket w/Teeth Bucket Bucket w/Teeth
521E Z-Bar* w/Bolt-on Edge w/Bolt-on Edge & segments w/Bolt-on Edge & segments
SAE bucket capacity - heaped m3 1.91 1.72 1.72 1.53 1.53
Bucket width - outside mm 2490 2490 2490 2468 2468
Bucket weight kg 934 899 749 705 736
E Operating height - fully raised w/spillguard mm 4735 4673 4673 4599 4599
F Hinge pin height - fully raised mm 3608 3608 3608 3603 3603
G Overall lenght - bucket level on ground mm 6834 3762 6891 6568 6717
Dump angle - fully raised 55° 55° 55° 55° 55°
H Dump height - fully raised, 45° dump mm 2616 2664 2578 2757 2659
J Bucket reach - fully raised, 45° dump mm 1116 1071 1154 963 1064
K Bucket reach - 2.13 m height, 45° dump mm 1492 1476 1507 1421 1496
Operating load - SAE kg 3191 3512 3545 3634 3614
Maximum material density - SAE kg/m3 1542 1869 1927 2377 2364
Tipping load - SAE
- straight kg 7554 8091 8155 8357 8318
- 40° turn kg 6382 7025 7089 7268 7229
Breakout force w/ tilt cylinder kg 7518 8019 8366 9503 9473
Maximum rollback
- Ground 40° 40° 40° 40° 40°
- Carry position 43° 43° 43° 43° 43°
- @ Maximum reach 52° 52° 52° 52° 52°
- @ full height 54° 54° 54°
L Dig depth mm 79 71 83 70 80
Maximum grading angle w/ bucket - back dragging 61° 60° 62° 60° 61°
Loader clearance circle (to front corner of bucket) mm 11024 10981 11059 10872 10958
Unit Operating mass kg 10672 10637 10587
NOTE:
* Z-Bar performance data shown w/full counterweight .
** XT lift arm with buckets for ACS Pro Series 2000® size 30 HD coupler.
*** XT lift arm with bucket for JRB 300HV coupler
Performance data unit equipped with 20.5R17.5 XTLA tires, ROPS cab w/heater and A/C, full counterweight, standard batteries, front and rear fenders, full fuel and 79 kg operator.
Specifications per SAE J732, J1234, J695, J742 and J818.

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GENERAL DIMENSIONS 521EXT

Tipping Tipping Load


WEIGHT ADJUSTMENTS Weight Load Adj. Adj.
DIMENSIONS Select Options Adj. (kg) Straight (kg) 40° Turn (kg)
A Height to top of ROPS cab mm 3277 17.5x25 12 ply L2 tires -116 -73 -64
B Wheelbase mm 2750 17.5x25 12 ply L3 tires -22 -14 -12
C Ground clearance mm 377 17.5R25 XHA TL tires 49 31 27
D Angle of departure 34° 20.5R25 XHA TL 450 281 249
Width Base counterweight - 476 - 1075 - 905
- overall* w/o bucket mm 2489 NOTE: **Unit equipped with Z-Bar loader arms, 1.72 m3 general purpose pin on
bucket w/bolt-on edge, 17.5R25 XTLA Michelin tires, ROPS cab with heater and
- centerline tread mm 2000 A/C, full counterweight, standard batteries, front and rear fenders, full fuel and
Turning radius* - outside mm 4022 79 kg operator. Adjust select options from rated weight.
Turning angle
- from center 40°
- total angle 80°
Rear axle oscillation (total) 24°
NOTE: *Dimensions taken with 17.5x25 L2/L3/XTLA TL tires.

1.50 m3 1.50 m3 1.50 m3 1.50 m3


PERFORMANCE DATA ACS Bucket ACS Bucket w/Teeth JRB Bucket JRB Bucket
521EXT w/Edge** & segments** w/Edge*** w/Edge & segment
E Operating height - fully raised w/spillguard mm 4972 4972 4886 4886
F Hinge pin height - fully raised mm 3739 3739 3740 3740
G Overall lenght - bucket level on ground mm 6715 6860 6857 7004
Dump angle - fully raised 57° 57° 57° 57°
H Dump height - fully raised, 45° dump mm 2734 2640 2609 2512
J Bucket reach - fully raised, 45° dump mm 1122 1218 1005 1106
K Bucket reach - 2.13 m height, 45° dump mm 1570 1613 1381 1420
Operating load - ISO kg 3095 3082 2941 2928
Maximum material density - ISO kg/m3 2035 2026 1934 1925
Tipping load - ISO
- straight kg 7218 7191 6846 6820
- 40° turn kg 6190 6163 5883 5856
Lift capacity
- full height kg 4833 4807 4812 4787
- maximum reach kg 6622 6596 6763 6740
- ground kg 11183 11125 10301 10228
Breakout force with tilt cylinder kg 9947 8883 10158 9022
Loader clearance circle mm 10871 10935 10984 11054

NOTE:
* Z-Bar performance data shown w/full counterweight .
** XT lift arm with buckets for ACS Pro Series 2000® size 30 HD coupler.
*** XT lift arm with bucket for JRB 300HV coupler
Performance data unit equipped with 20.5R25 XTLA tires, ROPS cab w/heater and A/C, full counterweight, standard batteries, front and rear fenders, full fuel and 79 kg operator.
Specifications per SAE J732, J1234, J695, J742 and J818.

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521E-E XT

STANDARD EQUIPMENT & OPTIONS


STANDARD  Integral engine oil cooling  Limp-Home Mode Engine
EQUIPMENT  Fuel filter w/water trap  Lubed-for-life drive shaft  Cold weather package
Operator environment  Dual element air cleaner  Fuel heater
 70 amp alternator Hydraulics  Hydraulic oil cooler bypass
 ROPS cab w/ heat  Single lever 2-spool loader control valve
  (2) 700 CCA 12-volt batteries  Low temperature hydraulic oil
Key start
 Liquid-cooled radiator  Low-effort steering  Grid heater
 Articulated power steering w/tilt column  Hydraulic driven fan
  Non spark-arresting muffler
Fully adjustable, suspension seat
 Mid-mounted cooling module  (8) Diagnostic quick couplers Loader
 Foot throttle  Hydraulic attachment coupler
  Common rail electronic fuel injection Other
1-Lever loader control w/wrist rest  Attachment auxiliary hydraulics
 Cup holder Loader  Front and rear fenders  Buckets (see page 3 & 4)
   Lights 

Form No. 26061056GB - Printed in Italy - LEADER Firenze - 05/08


Coat hook Z-bar loader linkage Loader coupler systems
 (1) Interior rearview mirror  Single control for lift and tilt (2) Front driving headlights (high/low  XR Linkage
 2 in (51 mm) retractable seat belt  Positive hold float beam)
 Storage tray behind seat  Automatic return-to-dig (2) Front flood Hydraulics
 Cooled lunch box  Automatic height control (2) LED stop and tail lights  Auxiliary hydraulics
 Single brake pedal  Automatic return-to-travel (2) Rear flood  Ride Control
 F/N/R shuttle switch  Brake pedal transmission disconnect Front and rear turn signal/flash  Secondary steering
 External rear view mirrors  Bucket position indicator on bucket  Standard counterweight  3 or 4-spool loader valves with 2 or 3-
 Lock box  Drawbar hitch lever loader control
 Pressurized air filtering Drivetrain  Articulation locking bar  Hydraulic reversing fan
 Anti-glare window strip  4-wheel drive  Lift arm locking bar  Hydraulic cooler
 Defroster  4F/3R Selectable autoshift/manual  Lift and tie-down points - front/rear
shift transmission  Backup alarm Tires
 Side window, partial/fully open  17.5 tire options
 Dome light  Electronic Control Module -  Remote drain points
Programmable, computer controlled  20.5-25 12 PR L3 bias (rock)
 Wipers, rear and intermittent front  20.5 R25 radial (dirt/traction)
 Windshield washers, front and rear proportional shifting with OPTIONS  20.5 R25 radial (rock)
 Rubber floor mat programmable gear selection
 Onboard diagnostics Operator compartment
Other
Engine  Single lever electronic shift control  Cloth-covered air-suspension seat
 Special paint
 Case Family IV 445TA/EGE  F/N/R switch in loader control handle  Sound Shield noise suppression package
 Full coverage fenders
 Tier III certified  Downshift button  Cab air-conditioning w/heater
 Belly pan
 Selectable work modes  Torque converter  Radio
 Tool box
 Max power  Outboard planetary axles  Radio-ready (12 or 24-volt)
 Full counterweight - Z-Bar
 Auto power  Limited-slip differentials  Auxiliary power (12-volt)
 Temperature controlled fan
 Standard power  Transmission oil cooler  Cab convenience package
 Economy power  Brake pedal transmission disconnect  RH steps
 Turbocharger  Hydraulic wet disc brakes  Rotating beacon
 Charge air cooling  Spring-applied hydraulic release parking  Second brake pedal
 Automatic fan belt tensioner brake

Standard and optional equipment shown can vary by country.

Worldwide Case Construction CASE Construction Equipment


Equipment Contact Information CNH UK Ltd
EUROPE/AFRICA/MIDDLE EAST: Unit 4,
Centre D’affaires EGB The call is free from a land line. Check in advance Hayfield Lane Business Park,
5, Avenue Georges Bataille - BP 40401 with your Mobile Operator if you will be charged. Field Lane, Auckley,
60671 Le Plessis-Belleville - FRANCE Doncaster,
DN9 3FL
NORTH AMERICA/MEXICO: Tel. 00800-2273-7373
700 State Street Fax +44 1302 802829
Racine, WI 53404 U.S.A.
LATIN AMERICA: NOTE: Standard and optional fittings can vary
Av. General David Sarnoff 2237 according to the demands and specific www.casece.com
32210 - 900 Contagem - MG regulations of each country. The illustrations
Belo Horizonte BRAZIL may include optional rather than standard fittings
ASIA PACIFIC: - consult your Case dealer. Furthermore, CNH
Unit 1 - 1 Foundation Place - Prospect reserves the right to modify machine
New South Wales - 2148 AUSTRALIA specifications without incurring any obligation
relating to such changes.
CHINA:
No. 29, Industrial Premises, No. 376.
De Bao Road, Waigaoqiao Ftz, Pudong,
SHANGHAI, 200131, P.R.C. Conforms to directive 98/37/CE

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