OMTCU35848E
OMTCU35848E
OMTCU35848E
JOHN DEERE
AG & TURF DIVISION
TCU35848
D3
ZTrak™
Z900B, Z900M, Z900R Series
OMTCU35848 D3
OPERATOR’S MANUAL
*omtcu35848e*
c WARNING: The Engine Exhaust
from this product contains chemicals known
to the State of California to cause cancer,
birth defects or other reproductive harm.
California Proposition 65 Warning
c CAUTION:
Thank You for Purchasing a John Deere
Product Avoid injury! This symbol and text
highlight potential hazards or death to the
We appreciate having you as a customer and wish you
operator or bystanders that may occur if the
many years of safe and satisfied use of your machine.
hazards or procedures are ignored.
Special Messages
Your manual contains special messages to bring attention
to potential safety concerns, machine damage as well as
helpful operating and servicing information. Please read all
the information carefully to avoid injury and machine
damage.
Introduction
Product Identification
Product Identification
H
A B
F
MX51851
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
PRODUCT IDENTIFICATION NUMBER (B):
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ MX51909
Product Identification
Table of Contents
Table of Contents
Original Instruction
All information, illustrations and
specifications in this manual are based
on the latest information at the time of
publication. The right is reserved to
make changes at any time without
notice.
COPYRIGHT© 2013
Deere & Co.
John Deere Ag & Turf Division
All rights reserved
Previous Editions
COPYRIGHT©
OMTCU35848 D3 -
Table of Contents
Safety Labels
Safety Labels
B C D
R
H
Q G
J
P
O N
MX52183
Picture Note: Use label number listed in table I - AVOID INJURY TCU31665
below to locate complete text of safety label J - HELP AVOID INJURY (Spanish)
message following this illustration. K - ROTATING BELT
A -
AVOID CRUSHING L - ROTATING BLADES
B -
ROLL-OVER PROTECTIVE STRUCTURE M - ROTATING BELT
C -
ROTATING BELT N - THROWN OBJECTS
D -
HOT SURFACES O - ROTATING BLADES AND THROWN OBJECTS
E -
ROLL-OVER PROTECTIVE STRUCTURE P - HELP AVOID INJURY
(Spanish) Q - AVOID TIPPING
F - AVOID CRUSHING (Spanish) R - PREVENT EQUIPMENT FIRES TCU34029
G - HEARING PROTECTION
H - PREVENT EQUIPMENT FIRES (Spanish)
Safety Labels - 1
Safety Labels
Understanding The Machine Safety Roll-Over Protective Structure
Labels
The machine safety labels shown in this
section are placed in important areas on your
machine to draw attention to potential safety hazards.
On your machine safety labels, the words DANGER,
WARNING, and CAUTION are used with this safety-alert
symbol. DANGER identifies the most serious hazards.
The operator’s manual also explains any potential safety
hazards whenever necessary in special safety messages
that are identified with the word, CAUTION, and the safety-
alert symbol.
AVOID CRUSHING
TCU27892
TCU25390
Safety Labels - 2
Safety Labels
Hot Surface near. Do not mow in reverse. Look behind when backing.
Never carry riders, especially children.
Rotating Belts
M134406
Hot surface.
TCU24465
Hearing Protection
• To avoid injury from rotating belts, keep all shields and
guards in place.
Rotating Blades
M131739
TCU27738 • To avoid injury from rotating blades, stay clear of deck
• Prolonged exposure to loud noise can cause impairment edge.
or loss of hearing.
• Wear suitable hearing protection.
Rotating Belts
Avoid Injury
TCU51051
TCU31665
Safety Labels - 3
Safety Labels
Thrown Objects • Keep people a safe distance away
• Before leaving machine:
• -Stop engine -Set park brake -Remove key
Avoid Tipping
M137637
TCU31666
M131748
To avoid injury from rotating blades and thrown objects, Prevent Equipment Fires
stay clear of deck edge and keep others away.
Do not mow without discharge chute or entire grass catcher
in place.
Safety Labels - 4
Safety Labels
Certification
Your product has been certified for compliance with
American National Standards Institute B-71.4, Safety
Specifications for Commercial Turf care Equipment.
Safety Labels - 5
Safety Labels
Safety Labels
A
E
F
P
O
M
I H
L
K J
MX52183
Safety Labels - 6
Safety Labels
Understanding The Machine Safety Roll-Over Protective Structure
Labels
The machine safety labels shown in this
section are placed in important areas on your
machine to draw attention to potential safety hazards.
On your machine safety labels, the words DANGER,
WARNING, and CAUTION are used with this safety-alert
symbol. DANGER identifies the most serious hazards.
The operator’s manual also explains any potential safety
hazards whenever necessary in special safety messages
that are identified with the word, CAUTION, and the safety-
alert symbol.
Avoid Crushing
TCU27892
TCU31702
M137684
Hot surface
Safety Labels - 7
Safety Labels
Hearing protection Avoid Injury
TCU27739
TCU32068
• Prolonged exposure to loud noises can cause impairment
• Operator training required
or loss of hearing.
• Read operator’s manual
• Wear suitable hearing protection.
• Do not operate the machine without guards, shields, and
safety devices in place and working
Rotating Belts
TCU34035
Safety Labels - 8
Safety Labels
Rotating Blades Rotating Blades / Thrown Objects
M118040
Avoid Injury
Rotating Belts
TCU31701
TCU31972
Thrown Objects • Operator training required
• Read operator’s manual
• Do not operate the machine without guards, shields, and
safety devices in place and working
• Never carry riders
• Keep people a safe distance away
• Before leaving machine:
• Stop engine -Set park brake -Remove key
TCU32117
Safety Labels - 9
Safety Labels
Avoid Injury
TCU34037
TCU34033
Safety Labels - 10
Safety
engaged before starting engine. Only start engine from the
Safety
• Check that the operator’s presence controls, safety • Do not operate the machine while under the influence of
switches and shields are attached and functioning properly. alcohol or drugs.
Do not operate unless they are functioning properly. • Use care when loading or unloading the machine into or
off of a trailer or truck.
• Use care when approaching blind corners, shrubs, trees,
Operating Safely or other objects that may obscure vision.
• Never run an engine in an enclosed area where • Inspect machine before you operate. Be sure hardware is
dangerous carbon monoxide fumes can collect. tight. Repair or replace damaged, badly worn, or missing
parts. Be sure guards and shields are in good condition
• Only operate in good light, keeping away from holes and and fastened in place. Make any necessary adjustments
hidden hazards. before you operate.
• Be sure all drives are in neutral and parking brake is
Safety - 11
Safety
• Before using, always visually inspect to see that the maintained through other maintenance techniques.
blades, blade bolts and the mower assembly are not worn
and damaged. Replace worn and damaged blades and
bolts in sets to preserve balance.
Parking Safely
• Keep safety labels visible when installing accessories and
attachments. 1. Stop machine on a level surface, not on a slope.
• Do not wear radio or music headphones. Safe service and 2. Move motion control levers out to the neutral lock
operation require your full attention. position.
• When machine is left unattended, stored, or parked, lower 3. Disengage mower blades.
the mower deck unless a positive mechanical lock is used. 4. Lower attachments to the ground.
5. Lock the park brake.
6. Stop the engine.
Using a Spark Arrestor
7. Remove the key.
The California Public Resources Code, section 4442.5
provides as follows: 8. Wait for engine and all moving parts to stop before you
leave the operator’s seat.
No person shall sell, offer for sale, lease, or rent to any
person any internal combustion engine subject to Section 9. Close fuel shut-off valve, if your machine is equipped.
4442 or 4443, and not subject to Section 13005 of the 10. Disconnect the negative battery cable or remove the
Health and Safety Code, unless the person provides a spark plug wire(s) (for gasoline engines) before servicing
written notice to the purchaser or bailee, at the time of sale the machine.
or at the time of entering into the lease or rental contract,
stating that it is a violation of Section 4442 or 4443 to use
or operate the engine on any forest-covered, brush-
covered, or grass-covered land unless the engine is Rotating Blades are
equipped with a spark arrestor, as defined in Section 4442, Dangerous
maintained in effective working order or the engine is
constructed, equipped, and maintained for the prevention HELP PREVENT SERIOUS OR
of fire pursuant to Section 4443. Cal. Pub. Res. Code FATAL ACCIDENTS:
4442.5. • Rotating blades can cut off arms
Other states or jurisdictions may have similar laws. A spark and legs, and throw objects. Failure to observe safety
arrestor for your machine may be available from your instructions could result in serious injury or death.
authorized dealer. An installed spark arrestor must be • Keep hands, feet and clothing away from mower deck
maintained in good working order by the operator. when engine is running.
• Be alert at all times, drive forward carefully. People,
especially children can move quickly into the mowing area
Checking Mowing Area before you know it.
Safety - 12
Safety
• Children are attracted to lawn mowing machines and • The recommended slope angles are for a machine in its
mowing activities. They don’t understand the dangers of basic configuration. The basic configuration is mower deck
rotating blades or the fact that the operator is unaware of only, no cab, MCS or other attachments. The addition of a
their presence. cab, MCS or other attachments will increase the risk of a
rollover and decrease the recommended operating slope.
• Children who have been given rides in the past may
suddenly appear in the mowing area for another ride and
be run over or backed over by the machine.
• Tragic accidents with children can occur if the operator is Operate Safely on Slopes
not alert to the presence of children, especially when a
• Slopes are a major factor related to loss-of-control and tip-
child approaches a machine from behind. Before and while
over accidents, which can result in severe injury or death.
backing up, stop mower blades and look down and behind
Operation on all slopes requires extra caution.
the machine carefully, especially for children.
• Use lower speeds while mowing and operating on slopes.
• Never carry children on a machine or attachment, even
with the blades off. Do not tow children in a cart or trailer. • If you feel uneasy on a hillside, do not mow it.
They can fall off and be seriously injured or interfere with • Mow across slopes, not up and down.
safe machine operation.
• Watch for holes, ruts, bumps, rocks, or other hidden
• Never use the machine as a recreational vehicle or to objects. Uneven terrain could overturn the machine. Tall
entertain children. grass can hide obstacles.
• Never allow children or an untrained person to operate the • Choose a low ground speed so you will not have to stop
machine. Instruct all operators not to give children a ride on while on a slope.
the machine or in an attachment.
• Rollover can occur before the tires lose traction.
• Keep children indoors, out of the mowing area, and in the
watchful eye of a responsible adult, other than the operator, • Use caution if mowing when grass is wet or slippery. Tires
when a mower is being operated. may lose traction. Tires may lose traction or slip on slopes
even though the brakes are functioning properly.
• Stay alert to the presence of children. Never assume that
children will remain where you last saw them. Turn the • Avoid starting, stopping or turning on a slope. If the tires
machine off if a child enters the work area. lose traction, disengage the PTO and proceed slowly down
the slope.
• Keep all movement on slopes slow and gradual. Do not
make sudden changes in speed or direction, which could
Identify Slopes for Safe Operation cause the machine to roll over.
• Establish your own special procedures and rules for • Keep mower deck lowered to ground while operating on
operating on slopes. These procedure must include a slopes. Raising mower deck while operating on slopes can
survey of all mowing sites to determine which slopes are cause machine to become unstable.
safe for machine operation. Always use common sense
and good judgement when performing this survey.
• Lay a straight piece of sturdy lumber 1.2 m (4 ft) long on
the slope and measure the angle of the slope with an angle
indicator or protractor level.
• Never mow or operate machine on slope angles greater
than 20°.
• Exceeding the maximum recommended slope angle of
20° increases the risk of rollover accidents that can result in
serious injury or death.
• Always consider potential turf conditions and slope angles
when determining the risk of loss-of-control and tip-over
accidents.
• On slope angles of 10° or less the risk of rollover is low,
but as the slope angle increases to the John Deere
recommended maximum of 20° the risk increases to a
moderate level.
Safety - 13
Safety
Operate Safely Near Edges
C
B
A
MX51887
Safety - 14
Safety
position to minimize chance of injury from an accident, bending, drilling, or cutting. It must be replaced to maintain
such as an overturn. the manufacturer’s certification of the structure
• Do not use a seat belt when operating with the folding • The seat is part of the ROPS safety zone. Replace only
ROPS in the folded position. Return the folding ROPS to with John Deere-approved seat.
the upright position as soon as possible.
• Never modify, disassemble or attempt to repair the seat
belt. Keep Riders Off
• Replace entire seat belt if mounting hardware, buckle,
• Only allow the operator on the machine. Keep riders off.
belt, or retractor show signs of damage.
• Riders on the machine or attachment may be struck by
• Inspect seat belt and mounting hardware at least once a foreign objects or thrown off the machine causing serious
year. Look for signs of loose hardware or belt damage, injury.
such as cuts, fraying, extreme or unusual wear,
discoloration, or abrasion. Replace only with John Deere- • Riders obstruct the operator’s view resulting in the
approved replacement parts. machine being operated in an unsafe manner.
• Layers of heavy clothing can interfere with proper
positioning of the seat belt and can reduce the
effectiveness of the seat belt. Avoid High Pressure Fluids
• Hydraulic hoses and lines can fail
due to physical damage, kinks, age,
Rollover Protection System (ROPS) - Use and and exposure. Check hoses and lines
Maintenance regularly. Replace damaged hoses
and lines.
• Never operate the machine without the ROPS installed.
• Hydraulic fluid connections can loosen due to physical
• DO NOT remove the ROPS. damage and vibration. Check connections regularly.
• The ROPS is an integral and effective safety device. Keep Tighten loose connections.
a folding ROPS in the raised and locked position and use • Escaping fluid under pressure can penetrate the skin
the seat belt when operating the machine. causing serious injury. Avoid the hazard by relieving
• Lower a folding ROPS temporarily only when absolutely pressure before disconnecting hydraulic or other lines.
necessary. Do not wear the seat belt when folded down. Tighten all connections before applying pressure.
• Be aware there is no rollover protection when a folded • Search for leaks with a piece of cardboard. Protect hands
ROPS is in the down position. and body from high pressure fluids.
• Be certain that the seat belt can be released quickly in the • If an accident occurs, see a doctor immediately. Any fluid
event of an emergency. injected into the skin must be surgically removed within a
few hours or gangrene may result. Doctors unfamiliar with
• Check the area to be mowed and never fold down a
this type of injury should reference a knowledgeable
folding ROPS in areas where there are slopes, drop offs,
medical source. Such information is available from Deere &
ditches or embankments or bodies of water.
Company Medical Department in Moline, Illinois, U.S.A.
• Check carefully for overhead clearances (i.e. branches, Information may be obtained in the United States and
doorways, electrical wires) before driving under any objects Canada only by calling 1-800-822-8262.
and do not contact them.
• Keep the ROPS in safe operating condition by periodically
thoroughly inspecting for damage and keeping all mounting Driving Safely on Public
hardware tight. Make certain all parts of the ROPS are Roads
installed correctly if the ROPS structure is loosened or
removed for any reason. All ROPS hardware should be Avoid personal injury or death
tightened to the proper torque per manufacturer’s resulting from a collision with another
recommendations. vehicle on public roads:
• Replace a damaged ROPS. Do not repair or revise. The • Use safety lights and devices. Slow moving machines
protection provided by the ROPS will be impaired if the when driven on public roads are hard to see, especially at
ROPS is subjected to structural damage, is involved in an night.
overturn incident, or is in any way altered by welding,
Safety - 15
Safety
• Whenever driving on public roads, use flashing warning • Do not turn sharply. Use additional caution when turning
lights and turn signals according to local regulations. Extra or operating under adverse surface conditions. Use care
flashing warning lights may need to be installed. when reversing.
• Do not coast downhill.
Safety - 16
Safety
• Check grass catcher components and the discharge • Excess lubrication or fuel/oil leaks or spills on the
guard frequently and replace with manufacturer’s machine can also serve as collection sites for debris.
recommended parts, when necessary. grass catcher Prompt machine repair and oil/fuel cleanup will minimize
components are subject to wear, damage, and the potential for debris collection and reduced cooling
deterioration which could expose moving parts or allow throughout machine life.
objects to be thrown.
• Bearing failures or overheating can result in a fire. To
• Keep all nuts and bolts tight, especially blade attachment reduce this risk, always follow the instructions in the
bolts, to be sure the equipment is in safe working condition. machine operator’s manual regarding lubrication intervals
and locations. Washing the machine while warm may also
• Check brake operation frequently. Adjust and service as
reduce bearing life and increase potential for premature
required.
bearing failure.
• On multi-bladed machines, take care as rotating one
• Always shut off fuel when storing or transporting machine,
blade can cause other blades to rotate.
if the machine has a fuel shutoff.
Prevent Fires
Hauling
• Besides routine maintenance, one of
• Use care when loading or unloading the machine into a
the best ways to keep your John Deere
trailer or truck.
equipment running efficiently and to
reduce fire risk is to regularly remove • Use full width ramps for loading machine into trailer or
debris buildup from the machine. truck.
• Please review these • Tie the machine down securely using appropriate straps,
recommendations with all operators. See your John Deere chains, cable, or ropes. Both front and rear straps should
dealer with questions. be directed down and outward from the machine.
• Always follow all safety procedures posted on the • Refer to “Transporting Machine” section for more
machine and in this operator manual. Before carrying out information.
any inspection or cleaning, always shut off engine, set
parking brake and remove ignition key.
• After operating, allow machine to cool in an open area Tire Safety
before cleaning or storing. Do not park machine near
flammable materials such as wood, cloth or chemicals. Explosive separation of a tire and rim
parts can cause serious injury or
• Empty any grasscatcher bags or containers completely death:
before storing.
• Do not attempt to mount a tire without the proper
• Frequency of these inspections and cleaning will vary
equipment and experience to perform the job.
depending on a number of factors including operating
conditions, machine configuration, operating speeds and • Always maintain the correct tire pressure. Do not inflate
weather conditions particularly dry, hot and windy the tires above the recommended pressure. Never weld or
conditions. When you are operating in these conditions, heat a wheel and tire assembly. The heat can cause an
inspect and clean these areas frequently throughout the increase in air pressure resulting in a tire explosion.
day. Welding can structurally weaken or deform the wheel.
• Wind direction, terrain type and moisture content of • When inflating tires, use a clip-on chuck and extension
surrounding vegetation can effect where and how much hose long enough to allow you to stand to one side and
debris accumulates. NOT in front of or over the tire assembly.
• Debris can accumulate anywhere on the machine, • Check tires for low pressure, cuts, bubbles, damaged rims
especially on horizontal surfaces. or missing lug bolts and nuts.
• Keeping engine area clean will provide the greatest • Make sure all tires are inflated to the recommended
impact on fire prevention. Other areas requiring regular pressure, especially when operating on slopes. Low
inspection and cleaning include behind wheel rims, wire pressure can cause machine to become unstable on
harness, hose/line routings, mowing attachments, etc. slopes.
Compressed air, leaf blowers or high pressured water can
assist keeping these areas clean.
Safety - 17
Safety
Handling Fuel Safely and batteries, can harm the environment and people:
• Do not use beverage containers for waste fluids -
To avoid personal injury or
someone may drink from them.
property damage, use extreme
care in handling fuel. Fuel is • See your local Recycling Center or authorized dealer to
extremely flammable and fuel learn how to recycle or get rid of waste products.
vapors are explosive: • A Material Safety Data Sheet (MSDS) provides specific
• Extinguish all cigarettes, cigars, details on chemical products: physical and health hazards,
pipes, and other sources of ignition. safety procedures, and emergency response techniques.
The seller of the chemical products used with your machine
• Use only an approved fuel
is responsible for providing the MSDS for that product.
container. Use only non-metal,
portable fuel containers approved by
the Underwriter’s Laboratory (U.L.) or the American Society
for Testing & Materials (ASTM). If using a funnel, make
sure it is plastic and has no screen or filter.
• Never remove the fuel tank cap or add fuel with the engine
running. Allow engine to cool before refueling.
• Never add fuel to or drain fuel from the machine indoors.
Move machine outdoors and provide adequate ventilation.
• Clean up spilled fuel immediately. If fuel is spilled on
clothing, change clothing immediately. If fuel is spilled near
machine, do not attempt to start the engine but move the
machine away from the area of spillage. Avoid creating any
source of ignition until fuel vapors have dissipated.
• Never store the machine or fuel container where there is
an open flame, spark, or pilot light such as on a water
heater or other appliance.
• Prevent fire and explosion caused by static electric
discharge. Static electric discharge can ignite fuel vapors in
an ungrounded fuel container.
• Never fill containers inside a vehicle or on a truck or trailer
bed with a plastic liner. Always place containers on the
ground away from your vehicle before fueling.
• Remove fuel-powered equipment from the truck or trailer
and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather
than from a fuel dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until the fueling is complete.
Do not use a nozzle lock-open device.
• Never overfill fuel tank. Replace fuel tank cap and tighten
securely.
• Replace all fuel container caps securely after use.
• For gasoline engines, do not use gas with methanol.
Methanol is harmful to your health and to the environment.
Safety - 18
Operating - Controls
Operating - Controls
B C
A
H G
J
M
K
MX51910 I - Hourmeter
Picture Note: Z900B Series shown. J - Ignition Key Switch
A - Beverage Holder K - Carburetor Choke Knob (not used on EFI
engines)
B - Left Motion Control Lever
L - Fuel Tank Cap
C - Right Motion Control Lever
M - Fuel Level Gauge
D - Deck Height Adjustment Pedal
E - Park Brake Lever
F - Height of Cut / Transport Lock Knob
G - Engine Speed Control Lever
H - PTO Engagement Knob
Operating - Controls - 19
Operating - Controls
Z900R Series
B C
G F
I
L
MX51911
Operating - Controls - 20
Operating
Raising and Lowering Operator Seat
Operating
❏ Check battery. 2. Stand on side of the machine and lift seat (A).
❏ Test safety systems. 3. Slide seat rod (B) through the frame cutout (C).
4. Set the seat rod in the lower cutout of the frame.
• Do not wipe plastic parts unless rinsed first. Using a dry 2. Reset seat rod into the top slide of the frame cutout.
cloth may cause scratches. 3. Lower seat and return vehicle into service.
• Insect repellent spray may damage plastic and painted
Deluxe Seat
surfaces. Do not spray insect repellent near machine.
c CAUTION:
• Be careful not to spill fuel on machine. Fuel may damage
surface. Wipe up spilled fuel immediately. Avoid injury! Fingers and hands can
be pinched or crushed. Be aware of potential
• Prolonged exposure to sunlight will damage hood
pinch points and keep hands away.
surfaces.
Operating - 21
Operating
Mounting and Dismounting Machine Safely
B
A
MX51843
A
2. Stand on either side of the machine and pull up on either
seat lock latch handle (A) and lift seat (B).
MX51912
Operating - 22
Operating
middle of the seat.
3. Slide forward or backward to desired position.
4. Release lever.
MX51845 A
2. Push and hold the seat adjustment lever (A) toward the
middle of the seat.
3. Slide forward or backward to desired position.
4. Release lever.
MX38908
B
A
MX51846
2. Push and hold the seat adjustment lever (A) toward the
Operating - 23
Operating
Using Seat Belt Raising and Lowering ROPS
A
A
C
B
MX51913
1. Sit in seat.
2. Pull out seat belt buckle (A) and stretch across your lap MX51914a, MX51914
in one nonstop motion.
2. Remove spring pin (A) from drilled pin (B) on left and
3. Insert seat belt buckle into latch (B) until it locks. right sides of ROPS.
4. To release seat belt, press button (C) until buckle comes 3. Remove drilled pin from left and right sides of ROPS.
out of latch.
Operating - 24
Operating
upper ROPS (A) rearward and install drilled pins (B) and
c CAUTION: Avoid injury! Fingers and hands can
be pinched or crushed. Be aware of potential
spring locking pins to secure position.
2. Repeat for other side of ROPS.
pinch points and keep hands away.
Operating - 25
Operating
turned off. NOTE: If machine is equipped with convenience
package raise and lower deck with power lift switch
Power Deck Lift located on left control lever.
1. Park machine safely. (See Parking Safely in the SAFETY 4. Raise mower deck using deck lift pedal.
section.)
B C
A
MX26356 A
Transport Lock
Setting Mower Deck Cutting Height The deck can be locked in a transport position to give
maximum ground clearance when the machine is moved to
c CAUTION:
and from various work sites.
Avoid injury! Rotating blades are The transport lock should always be used if the deck needs
dangerous and can cut fingers and toes. Stop to be in the transport position for more than 12 seconds.
engine, lock the park brake, and wait for blade
The transport lock function allows the deck to be returned
to stop rotating before adjusting cutting height.
to the previous Height of Cut after being in the transport
Cutting height can be adjusted from approximately 25 to position.
139 mm (1 to 5-1/2 in.). Each increment on the knob 1. Park machine safely. (See Parking Safely in the SAFETY
adjusts the height-of-cut (HOC) approximately 6 mm (1/4 section.)
in.).
2. Disengage PTO.
The deck can also be raised and locked in a transport
position, to provide maximum ground clearance when 3. Stop engine and lock park brake.
moving the machine from one area to another. NOTE: If machine is equipped with convenience
package raise and lower deck with power lift switch
Adjusting located on left control lever.
1. Park machine safely. (See Parking Safely in the SAFETY 4. Raise mower deck using deck lift pedal.
section.)
5. With deck in raised position, rotate knob (C) counter
2. Disengage PTO. clockwise into the transport lock position.
3. Stop engine and lock park brake. 6. Release pedal to lower deck to transport setting.
Operating - 26
Operating
Release Transport Lock
NOTE: If machine is equipped with convenience
package raise and lower deck with lift switch located
on left control lever.
1. Raise mower deck using deck lift pedal.
2. Rotate transport lock knob clockwise. Knob will release
to off position.
3. Release pedal to lower deck to previous height of cut A B
setting.
MX4896
Adjusting Mower Deck - All Models 2. Turn left blade (A) as shown. Hold and turn right blade
(B) as shown.
• Blade damage. • The blade tips should measure within 1/8 in. (3 mm)
of each other.
• Bent blades.
MX4896a
Operating - 27
Operating
5. Measure distance (D) from left front blade tip to the NOTE: Use a short ruler or a leveling gauge (Part No.
ground. AM130907) (A) to check the mower blade level.
• The front blade tip should be 76 mm (3 in.) (+/- 2 mm
[1/16 in.]) from the ground.
6. If the blade tip height is not within the given tolerance
then further adjustment is necessary.
E
Adjusting Blade Tip Height
A
M40137
MX52007
Operating - 28
Operating
Check Spring Tension Machines with Material Collection System installed:
1. Park machine on a hard, level surface. Deck Recommended Factory
Setting
2. Stop engine and lock park brake.
3. Raise the mower deck to the transport position. 72 Inch 65 mm (2.6 in.)
4. Lift operator seat and lock into position. 60 Inch 58 mm (2.3 in.)
Operating - 29
Operating
The safety systems installed on your machine should be
checked before each machine use. Be sure you have read
the machine operator manual and are completely familiar
with the operation of the machine before performing these
safety system checks.
C Use the following checkout procedures to check for normal
operation of machine.
D If there is a malfunction during one of these procedures, do
not operate machine. See your authorized dealer for
service.
B Perform these tests in a clear open area. Keep bystanders
A
away.
MX51915
Operating - 30
Operating
Testing the Park Brake 2. To unlock the park brake, press park brake release (B).
D
A
MX51848
ztrak-m653dROPS
1. Stop machine on a 17° slope (30% grade). Stop the 1. To lock the park brake, pull upward on park brake hand
engine and lock the park brake. lever (A) fully so that latch (B) is retained into bracket slot
(C).
Result: Park brake must hold the machine stationary.
(Machine should move no more than 61cm (24 in.) in one 2. To unlock the park brake, pull upward slightly on park
hour.) If machine moves more than that, brakes need to be brake handle lever (A), press in button (D) and fully lower
adjusted. See your John Deere Dealer or refer to Adjusting lever. Release button on hand lever.
Park Brake in the Service Steering and Brakes section.
W00927
Operating - 31
Operating
Using Indicator Lights distributor.
• Park Brake Switch Light (E) will glow when park brake
Z915B
hand lever is raised or foot pedal is pressed.
• PTO Light (F) will glow when PTO switch is activated.
All Other Models 3. Move throttle lever forward to the fast position for
mowing.
Disengage PTO:
B
• Push PTO knob down.
A
Operating - 32
Operating
Using the Motion Control Levers Neutral Position
• Forward and reverse movement of the motion control • The farther forward the control levers are moved, the
levers (A) is prevented when levers are moved to the faster the machine will travel.
neutral lock position. 5. Pull both control levers rearward at the same time to
• Operator can exit mower with the engine running when begin reverse motion.
the PTO switch is disengaged, the motion control levers are 6. To stop motion, move both motion control levers forward
in the neutral lock position and the park brake is locked. or rearward until the machine comes to a stop.
• Motion control levers must be in the neutral lock position
to safely enter and exit the operator seat.
Operating - 33
Operating
Forward Travel Left Turn
A A
C
D
MX52088
MX52090
• Gradually move both motion control levers evenly forward
(A) from neutral. To speed up, move the levers farther 1. To turn slightly to the left, push right control lever (C)
forward. To slow down smoothly, slowly move the levers further forward than the left control lever (D).
toward neutral.
Reverse Travel
B B
MX52091
Operating - 34
Operating
Right Turn Starting the Engine
MX52092
1. Sit on the operator seat.
1. To turn slightly to the right, push left control lever (D) 2. Lock the park brake.
further forward than the right control lever (C). 3. Push the PTO knob down to disengage the PTO.
4. Move throttle lever to set engine speed:
• Cold engine: Set throttle lever at the 1/2 to 3/4 fast
idle position.
• Warm /Hot engine: Set throttle lever to the fast idle
position.
5. Position choke knob (does not apply to Z925M-EFI and
D
Z930M-EFI):
• Cold engine: Pull knob up and hold in the choke
position.
C
• Warm/Hot engine: If necessary, pull knob up and
hold in choke position.
NOTE: The starter will shutdown after 20 seconds of
cranking. The key can be cycled from OFF to start and
the starter will begin cranking again. After three cycles
MX52093 of cranking for 20 seconds (60 total seconds) the
2. To turn sharply to the right, push left control lever (D) controller activates a thermal shutdown until
forward and pull right control lever (C) rearward at the same components cool down.
time. 6. Turn key switch to the start position.
• Turn key to start position again for no more than 20
seconds.
• Repeat the procedure if necessary.
Operating - 35
Operating
apply to Z925M-EFI and Z930M-EFI). Operating Mulch-On-Demand Mower Deck
• Move throttle lever to the fast idle position. (MOD) If Equipped
• Unlock park brake. To Mulch:
Engaging Mower
MX52181
Operating - 36
Operating
To Adjust Linkages: NOTE: If baffles are removed, store M6 locknut and M6
carriage bolt with baffles for later use.
1. Park machine safely. (See Parking Safely in the SAFETY
section.) 5. Move baffle in, out, or remove as required.
2. Place motion control levers in neutral lock position. 6. Secure with M6 locknut (A) and M6 carriage bolt (B).
3. Raise the mower deck to the highest position. 7. Repeat as necessary for second baffle.
4. Loosen hardware (C) on both tie rod ends (D). Rotate
ends to increase or decrease length of tie rod assembly so
that control gates are fully open or closed, as needed. Stopping Engine
Tighten hardware (C) fully before operation.
c CAUTION:
discretion.
Avoid injury! Children or bystanders
To Adjust or Remove Baffles:
may attempt to move or operate an unattended
1. Park machine safely. (See Parking Safely in the SAFETY machine.
SECTION.)
Always lock the park brake and remove the key
2. Raise the mower deck to the highest position. before leaving the machine unattended.
3. Raise front of machine with a safe lifting device. (See 5. Remove key.
Lifting Machine in the SERVICE MISCELLANEOUS
Section.)
MX52182
Operating - 37
Operating
Moving Machine by Hand (Using the Bypass
Pump Release Valves)
B
MX51918
Operating - 38
Operating
MX22500A
Mowing Tips
• Mow grass with throttle lever in the full fast/mow position.
• Mow grass when it is dry.
• Keep mower deck and discharge chute clean.
• Properly level mower deck for a smooth cut.
• Use a travel speed that fits the conditions.
• Mow tall or wet grass twice. Cut grass at half desired
height - then cut at desired height.
• Avoid damaging grass by slipping or skidding machine
Operating - 39
Operating
drive wheels. Practice smooth control lever movements.
• When performing sharp turns, do not allow inside
machine drive wheel to stop and twist on grass.
• Keep mower blades sharp. Dull blades will tear grass; tips
of grass will then turn brown.
• Adjust cutting height to remove only 1/3 of the grass at a
time.
• Mow grass often. Short grass clippings will decay quickly.
• Adjust travel speed to match mowing conditions:
• Travel at slow speed when you mow thick, tall grass,
• make sharp turns or trim around objects.
• Use a different mowing pattern each time you mow.
• Overlap mowing paths 50 - 100 mm (2 - 4 in.).
• Drive over ridges and through shallow ditches straight-on,
not at an angle.
Operating - 40
Replacement Parts
Replacement Parts
Service Literature
If you would like a copy of the Parts Catalog or Technical
Manual for this machine call:
• U.S. & Canada: 1-800-522-7448.
• All Other Regions: Your John Deere dealer.
Parts
We recommend John Deere quality parts and lubricants,
available at your John Deere dealer.
When you order parts, your John Deere dealer needs the
serial number or product identification number (PIN) for
your machine or attachment. These are the numbers that
you recorded in the Product Identification section of this
manual.
Replacement Parts - 41
Service Intervals
• Test safety systems.
Service Intervals
Service Intervals - 42
Service Intervals
• Adjust tracking.
• Adjust transmission neutral.
• Align motion control levers.
• Adjust throttle cable.
• Adjust choke cable (if equipped).
Service Intervals - 43
Service Lubrication
Lubricating Mulch-On-Demand (MOD) Baffle
Service Lubrication
Grease
Pivot Bushings
IMPORTANT: Avoid damage! Use recommended
John Deere greases to avoid component failure and
premature wear.
The recommended John Deere greases are effective A
within an average air temperature range of -29 to 135
degrees C (-20 to 275 degrees F).
If operating outside that temperature range, contact
your Servicing dealer for a special-use grease.
B MX52185
Service Lubrication - 44
Service Lubrication
Lubricating Machine
MX52186
Service Lubrication - 45
Service Engine
Removing Engine Access Grill
Service Engine
c CAUTION:
Engine Warranty Maintenance Statement
Avoid injury! Touching hot surfaces
Maintenance, repair, or replacement of the emission control
can burn skin. The engine, components, and
devices and systems on this engine, which are being done
fluids will be hot if the engine has been
at the customer’s expense, may be performed by any non-
running. Allow the engine to cool before
road engine repair establishment or individual. Warranty
servicing or working near the engine and
repairs must be performed by an authorized John Deere
components.
dealer.
1. Park machine safely. (See Parking Safely in the SAFETY
Emission Control System Certification Label
section.)
NOTE: Tampering with emission controls and
components by unauthorized personnel may result in
severe fines or penalties. Emission controls and
components can only be adjusted by EPA and/or CARB
authorized service centers. Contact your John Deere
Retailer concerning emission controls and component
questions.
The presence of an emissions label signifies that the
engine has been certified with the United States
Environmental Protection Agency (EPA) and/or California
Air Resources Board (CARB).
The emissions warranty applies only to those engines
marketed by John Deere that have been certified by the
EPA and/or CARB; and used in the United States and
Canada in off-road mobile equipment.
Avoid Fumes
B
• Move the machine to an outside area before 2. Remove two bolts (A) on each side of machine.
running the engine. 3. Remove and set aside engine access grill (B).
• Do not run an engine in an enclosed area 4. Install engine access grill with four bolts.
without adequate ventilation.
• Connect a pipe extension to the engine
exhaust pipe to direct the exhaust fumes out of
the area.
• Allow fresh outside air into the work area to
clear the exhaust fumes out.
Service Engine - 46
Service Engine
Engine Oil hours in a day.
Make sure engine is cold when checking engine oil
level.
1. Park machine safely. (See Parking Safely in the SAFETY
Section.)
2. Allow engine to cool.
3. Clean area around dipstick prior to removing it.
MX28667
Service Engine - 47
Service Engine
Kohler Engines
1. Run engine to warm oil.
2. Park machine safely on a level surface. (See Parking
Safely in the SAFETY section.)
3. Remove engine access grill.
4. Put container under oil drain area.
MX51856
B
9. Clean area around the oil dipstick (E).
10. Unscrew and remove the dipstick.
11. Add approximately:
7. Apply a film of clean engine oil on gasket of new filter. 17. Install engine access grill.
8. Install filter. Turn filter clockwise until gasket makes Kawasaki Engines
contact with mounting surface. Tighten by hand 3/4 turn
1. Run engine to warm oil.
more after gasket contact.
2. Park machine safely on a level surface. (See Parking
Safely in the SAFETY section.)
3. Remove engine access grill.
4. Put container under oil drain area.
Service Engine - 48
Service Engine
Model Engine Oil (with filter)
B
E
MX51857 MX25118
9. Clean area around the oil dipstick (E). Picture Note: Your model may be different from the
10. Unscrew and remove the dipstick. model shown.
11. Add approximately: 2. Unhook latches (A) and remove cover (B).
Service Engine - 49
Service Engine
Checking Spark Plugs
C
5. Clean the housing (E) with detergent and water. Dry 3. Disconnect the spark plug wire (A) from each plug.
thoroughly with a clean cloth. 4. Remove and inspect spark plugs:
NOTE: If the housing is damaged, it must be replaced. • Clean each plug and check for damage, replace if
6. Check the housing for deformation or other damage. The necessary.
housing must seal well and permit only filtered air to reach • If plugs are in good condition, check gap.
the carburetor.
7. Check that no foreign material is obstructing the air
passage.
8. Install new element(s).
9. Replace cover with the “up” mark on the cover at the
twelve o’clock position and secure latches.
Service Engine - 50
Service Engine
MX52229
Service Engine - 51
Service Engine
Remove Cooling Shroud and Clean Debris
(Z915B) - Every 500 Hours
D
• Clear work area of bystanders. E
Service Engine - 52
Service Engine
13. If engine is equipped with an oil cooler, remove
I F G mounting bolts.
14. Remove two shroud bolts (M). Lift shroud (N) upward
and remove from engine.
15. Clean debris from engine area and all engine cooling
fins.
16. Reverse steps to install shroud and tighten all hardware
H securely.
17. Install engine access grill.
MX43962
Remove Cooling Shroud and Clean Debris
7. Remove two air cleaner bracket bolts (F). (Models Z920M and Z920R) - Every 500 Hours
8. Remove two fuel pump bolts (G).
9. Remove two shroud/lift bracket bolts (H).
c CAUTION: Avoid injury! Compressed air can
cause debris to fly a long distance.
K • Clear work area of bystanders.
• Wear eye protection when using compressed
air for cleaning purposes.
• Reduce compressed air pressure to 210 kPa
J (30 psi).
N
L
MX43964
Service Engine - 53
Service Engine
13. Install air cleaner.
B C
A 14. Install fan screen.
A E 15. Install fan screen guard.
16. Tighten all hardware.
17. Install engine access grill.
D
F
I
H
Remove Cooling Shroud and Clean Debris
(Models Z930M, Z930R, Z950R, Z960R, Z970R)
- Every 500 Hours
c CAUTION:
G
I
Avoid injury! Compressed air can
MX27410
cause debris to fly a long distance.
4. Loosen and remove three hex socket head bolts (A) and • Clear work area of bystanders.
remove fan screen guard (B). • Wear eye protection when using compressed
5. Remove three hex head bolts (C) and remove fan screen air for cleaning purposes.
(D). • Reduce compressed air pressure to 210 kPa
6. Open air cleaner latch (E) and remove air cleaner (30 psi).
assembly (F) from top of engine.
7. Remove two hex head bolts (G) and remove fuel pump IMPORTANT: Avoid damage! To ensure proper
(H). cooling, keep the engine cooling fins and
surrounding area clean at all times. Operating the
8. Remove six engine shroud hex head bolts (I). engine with obstructed cooling fins could cause
engine damage due to overheating.
E
C NOTE: Your model may be different from the model
shown.
1. Park machine safely. (See Parking Safely in the SAFETY
section.)
2. Allow machine to cool down.
F
I
3. Remove engine access grill.
A
MX27409
Service Engine - 54
Service Engine
B D
L
E K
C
C
MX25112
8. Remove the three hex head bolts (K) and fan shroud (L).
MX25110
9. Remove the four hex socket head bolts (M) and the fan
4. Loosen clamp (A), remove hex head bolts (B) and (C).
screen.
5. Lift bracket (D) and pivot air cleaner assembly (E) out
leaving the intake hose connected.
N
G
MX25114
F 10. Remove the engine shroud bolts (N).
MX25113
P
6. Remove the three hex head bolts (F) and air cleaner
bracket (G).
J MX25115
11. Remove the four hex head bolts (O) and remove oil
cooler (P).
7. Remove the two hex head bolts (H) fuel pump (I) and
disconnect the vacuum hose (J).
Service Engine - 55
Service Engine
Remove Cooling Shroud and Clean Debris
(Model Z925M-EFI and Z930M-EFI) - Every 500
Hours
R
13. Z930M, Z930R and Z950R: Loosen the top hex head IMPORTANT: Avoid damage! To ensure proper
bolts (Q) to the voltage regulator (R). cooling, keep the engine cooling fins and
14. Remove the engine shroud. surrounding area clean at all times. Operating the
engine with obstructed cooling fins could cause
15. Clean the debris from the engine area and all engine engine damage due to overheating.
cooling fins.
16. Install engine shroud. NOTE: Your model may be different from the model
shown.
17. Tighten voltage regulator top bolt.
1. Park machine safely. (See Parking Safely in the SAFETY
18. Install oil cooler. section.)
19. Install fan shroud. 2. Allow machine to cool down.
20. Install fuel pump and connect vacuum hose. 3. Remove engine access grill.
21. Install air cleaner bracket.
Screen and Shroud Removal
22. Pivot air cleaner to proper position and tighten
hardware. C
23. Install engine access grill.
F
G
E L
A
B
H
MX48714
Service Engine - 56
Service Engine
(D) from engine. 15. Clean debris from engine area and all engine cooling
fins.
3. Remove engine control unit mounting bolts (E) to access
shroud cover bolts.
Screen and Shroud Installation
4. Unplug voltage regulator (F).
1. Install engine shroud.
5. Remove engine oil cooler bolts (G), and clean engine oil
2. Install remaining components in reverse order of
cooler fins.
removal.
6. Remove air cleaner (H) and attached air intake hose by 3. Tighten all hardware.
removing the clamp at throttle body.
4. Install engine access grill.
c CAUTION:
J
I Avoid injury! Fuel vapors are
explosive and flammable:
• Do not smoke while handling fuel.
• Keep fuel away from flames or sparks.
• Shut off engine before servicing.
K
• Cool engine before servicing.
7. Remove two fuel line clamp bolts (K). • Clean up spilled fuel immediately.
MX48716
Service Engine - 57
Service Engine
E D
A F
D
C B
A
MX51856
Adjusting Carburetor
NOTE: Carburetor is calibrated by the engine
manufacturer and is not adjustable.
If engine is operated at altitudes above 1829 m (6,000
ft), some carburetors may require a special high
altitude main jet. See your authorized dealer.
If engine is hard to start or runs rough, check the
TROUBLESHOOTING section of this manual.
Possible engine surging will occur at high throttle with
transmission in neutral and mower engagement lever
disengaged. This is a normal condition due to the emission
control system.
After performing the checks in the troubleshooting section
and your engine is still not performing correctly, contact
Service Engine - 58
Service Engine
your authorized dealer. Z915B, Z925M-EFI and Z930M-EFI (Kohler Engines)
MX52220
Service Engine - 59
Service Engine
C D
C D
A B
A B
MX52221
Service Engine - 60
Service Engine
Carbon Canister
NOTE: A non-serviceable carbon canister is only
included on certain models.
MX45122
Service Engine - 61
Service Transmission
Service Transmission
HY-GARD
C
-40 -22 -4 14 50 68 86 104 122
32 F
MIF
MX51919
Use the following oil viscosity based on the air temperature 4. Check oil level in reservoir (A). Oil level should be
range. Operating outside of the recommended oil air between MIN (B) and MAX (C) on reservoir.
temperature range may cause premature hydrostatic
transmission failure. 5. If oil is below MIN (B) on reservoir, remove cap (D) from
reservoir and add oil until oil level is between MIN and MAX
John Deere Hy-Gard™ (J20C) transmission oil is specially on reservoir.
formulated to provide maximum protection against
mechanical wear, corrosion, and foaming. 6. Install cap on reservoir and hand tighten only. Do not
overtighten cap.
1. Park machine safely. (See Parking Safely in the SAFETY • Search for leaks with a piece of cardboard.
section.) Protect hands and body from high pressure
fluids.
2. Lift operator seat and lock into position.
• If an accident occurs, see a doctor
IMPORTANT: Avoid damage! Do not use chlorinated immediately. Any fluid injected into the skin
solvents or high pressure water to clean grass and must be surgically removed within a few hours
debris from transmission reservoir cap. or gangrene may result. Doctors unfamiliar
with this type of injury should reference a
3. Clean area around oil level markings and reservoir cap. knowledgeable medical source. Such
information is available from Deere & Company
Medical Department in Moline, Illinois, U.S.A. In
the United States and Canada only, this
information may be obtained by calling 1-800-
822-8262.
Service Transmission - 62
Service Transmission
MX43019
IMPORTANT: Avoid damage! Do not use chlorinated
solvents or high pressure water to clean grass and 5. Install new filter into each transmission, with spring end
debris from filter caps. (B) facing filter cap (C).
6. Replace O-ring (D) on the filter cap.
7. Install filter cap (removed earlier) and tighten to 7.3 -
12.3 N•m (5.4 - 9 lb-ft).
A A
8. Use a safe lifting device to raise the drive wheel off the
ground. Support with jackstands.
9. Lift operator seat and lock into position.
10. Fill reservoir until oil level is between MIN and MAX
marks on reservoir.
11. On both transmissions, pull the bypass levers to the
open position.
12. Rotate each drive tire by hand 1 full revolution forward
and backward.
13. Check and fill reservoir until oil level is between MIN
and MAX marks on reservoir.
MX51920 14. Lower seat.
1. Clean area around each filter cap (A). 15. Start engine.
2. Remove filter cap (A) and filter from each transmission. 16. Allow engine to idle for 1 minute at low idle.
Discard filters.
17. Push both motion control levers to full forward and hold
3. Allow transmission oil to drain into a drain pan. for 5 seconds. Pull both control levers to full reverse and
4. Apply a film of clean oil on gasket of each new hold for 5 seconds. Repeat two additional times.
transmission filter. 18. Stop the engine.
19. Push the bypass levers to the closed position.
20. Use a safe lifting device to raise the drive wheels off the
ground. Remove the jackstands.
Service Transmission - 63
Service Transmission
22. Move throttle lever to the 3/4 fast idle position.
23. Unlock park brake.
24. Run engine in full throttle for 5 minutes and then cycle
motion control levers forward and rearward several times. E
Check for leaks around filters.
25. Stop the engine. Check oil level. Add oil as necessary.
Z900R Series
MX43019
Service Transmission - 64
Service Transmission
25. Unlock park brake. 4. Clean transmission fan screens (B).
26. Run engine in full throttle for 5 minutes and then cycle
motion control levers forward and rearward several times.
Check for leaks around filters. Checking and Replacing Traction Drive Belt
27. Stop the engine. Check oil level. Add oil as necessary.
B
B
MX42538
A
2. Insert a 1/2 in. drive extension tool into square hole (A)
on tensioner arm, and rotate clockwise to release tension
MX51921
on belt (B).
3. Clean cooling fins around exterior of transmissions and
3. While tensioner arm is rotated, remove traction drive belt
fans (A) with a rag, brush, or compressed air.
from traction pulley (C).
Service Transmission - 65
Service Transmission
4. Slowly rotate tensioner arm counterclockwise to release Adjusting Motion Control Linkages
spring tension.
NOTE: Perform adjustments with rear tires off the
5. Remove belt from both transmission drive sheaves and ground just enough so wheels can rotate.
idler pulley (D).
1. Stop engine and lock park brake.
6. Install belt onto drive pulley and idler pulley as shown.
7. Rotate tensioner arm clockwise and install traction drive A
belt into traction pulley. Release tension and verify belt
routing is correct.
8. Verify that there is a 3.2 mm (1/8 in.) gap (E) between
belt guide (F) and clutch pulley (C). If necessary, loosen
bolt on belt guide and adjust to specification.
c CAUTION:
1. Park machine safely. (See Parking Safely in the SAFETY
section.) Avoid injury! Use extreme caution
2. Raise rear of machine only enough for rear tires to rotate when adjusting for neutral creep. Drive wheels
freely. are free to spin when machine is raised off the
floor and the engine is started.
3. Start engine.
4. Set throttle lever to the fast position. B
Service Transmission - 66
Service Transmission
lock position. The right drive wheel must not turn. If it does
turn, adjust the motion control linkage.
A
C
MX24919
Adjusting Tracking
If the machine does not track in a straight line while going
forward, adjust the tracking:
1. Park machine safely. (See Parking Safely in the SAFETY
section.)
Service Transmission - 67
Service Steering & Brakes
Alignment Procedure
Service Steering & Brakes
Removing
1. Park machine safely. (See Parking Safely in the SAFETY
section.)
2. Lift front of machine with a safe lifting device. (See Lifting
Machine in the SERVICE MISCELLANEOUS Section.) A
A
B
MX24920
C B
MX24917
1. Loosen jam nuts (B). 5. Move control levers to the neutral lock position.
MX24910
MX24913
11. Adjust control set screw (J) until you notice the control
lever begin to move forward in the control slot.
12. Move control lever in and out to verify that it is not
binding with the frame slot. Lock and unlock park brake.
NOTE: Do not pull pedal back manually.
G
H 13. If brake pedal binds or does not fully release, loosen the
set screw by 1/6 of a turn. Check pedal again for binding. If
pedal still binds, loosen the right side set screw by 1/6 of a
MX24911
turn. Repeat as necessary.
MX24912
C
B
MX24954
Service Mower - 71
Service Mower
the window of the cross frame member (H).
D
C
B
B
MX51863
5. Remove spring (A) from stud (B) using spring puller. 1. Reinstall belt per belt installation label (A). Make sure
there are no twists in the belt.
6. Loosen hardware (C) from idler arm guide and spindle
belt guide (D). Move belt guide (D) out of alignment slot and 2. Make sure idler arm guide (B) is in it’s alignment slot and
rotate it away from the pulley. fully seated. Tighten guide hardware.
7. Remove belt (E) from the deck pulleys. 3. Install belt through the window of the cross frame
member and into PTO drive pulley.
4. Make sure the spring is in the right orientation - long end
toward (C). Hook short end on spring hook (D).
5. Install foot plate.
6. Adjust mower deck to a desired cutting height.
F
Checking and Replacing Mower Blades
MX51865
8. Remove belt (F) from PTO drive pulley (G) and through
Service Mower - 72
Service Mower
IMPORTANT: Avoid damage! When replacing mower IMPORTANT: Avoid damage! When installing the
blades always use genuine John Deere Service blade:
Parts. • Make sure the blade is properly seated on the
spindle.
NOTE: Only replace blades. Never straighten or weld
them. • Make sure the concave side of the large washer
faces towards the blade.
Checking Mower Blades
• Install deflector cup, hardened washer, blade, large
1. Park machine safely. (See Parking Safely in the Safety
concave blade washer, and cap screw.
Section).
• Tighten blade bolts to 122 N•m (90 lb-ft).
2. Raise the mower deck to the transport position. (Also the
13.9 cm (5.5 in.) cutting height position.) 4. Lower machine.
3. Raise front of machine with a safe lifting device. (See 5. Adjust mower deck to a desirable cutting height.
Lifting Machine in the SERVICE MISCELLANEOUS
Section.)
4. Check mower blades: Sharpening Blades
• Mower blades should be sharp and free of any
damage.
• Inspect blades; sharpen/balance or replace as
c CAUTION: Avoid injury! Blades are sharp.
Always wear gloves when handling blades or
necessary. working near blades.
Replacing Mower Blades Always wear safety eye protection when
grinding.
1. Use a wooden block to prevent mower blades from
spinning. • Sharpen blades with grinder, hand file, or electric blade
sharpener.
B
E
C
B
D
MIF
2. Remove screw (D), hardened washer (C), large concave • Blade should have 0.40 mm (1/64 in.) cutting edge (B) or
blade washer (B), blade (E) and deflector cup (A). less.
• Balance blades before installing.
3. Install replacement blade:
• Blade wing must face toward top of mower deck.
Balancing Blades
Service Mower - 73
Service Mower
1. Clean blade.
M61524
Service Mower - 74
Service Electrical
Removing and Installing Battery
Service Electric al
Service Electrical - 75
Service Electrical
6. Install battery.
IMPORTANT: Avoid damage! Electric charge from
7. Attach cables to battery terminals, beginning with the booster battery can damage machine components.
positive cable, using washers and nuts. Do not install negative booster cable to machine
8. Apply spray lubricant to terminal to prevent corrosion. frame. Install only to the engine block.
Install negative booster cable away from moving
parts in the engine compartment, such as belts and
Using Booster Battery fan blades.
B A
M71044
A - Booster Battery
B - Disabled Vehicle Battery
Service Electrical - 76
Service Electrical
B
C
MX51849
Service Electrical - 77
Service Electrical
• STARTER THERMAL PROTECT MODE (2-5) generated in the vehicle control unit and displayed through
diagnostic code: two flashes, a short pause and five a flashing diagnostic code on the display module. Please
additional flashes. This code sequence indicates that refer to the troubleshooting section of this manual for more
the module has started a 60-second cool-down period information.
to prevent the starter from overheating. Turn key switch
to OFF position and let the starter cool down for at least
60 seconds before making another attempt to start
engine. Drive Clutch Adjustment Procedure
4. Once the unit has started and/or while operating the If drive clutch has worn to the extent that the existing air-
machine, the following codes may occur: gap is too large to allow for complete clutch engagement,
the brake shim can be removed to restore air gap and allow
NOTE: For safety, the PTO will not engage with the park
the clutch to continue to function properly.
brake locked and/or operator out of seat.
NOTE: Verify that proper voltage and current are
• PTO/MOW ENGAGED (1-3) diagnostic code: one
supplied to the clutch before proceeding.
flash, a short pause and three additional flashes. This
code sequence can occur when the operator gets out of 1. Clean out any debris from under and around the entire
the seat while operating the machine with the PTO clutch assembly.
engaged. This code can be reset by turning off the PTO
(knob) switch.
A
• OVER VOLTAGE (3-1) diagnostic code: three
flashes, a short pause and one additional flash. This
code sequence indicates that the electronic control unit
has detected a voltage higher than normal in the
electrical system. If the problem is severe, the control
unit may disable the PTO output to the PTO clutch.
Check electrical wiring for loose connections,
specifically the battery positive and negative, starter,
and frame ground on engine block.
MX52191
• WEAK BATTERY OR STARTER SYSTEM ISSUE
(3-3) diagnostic code: three flashes, a short pause and 2. Loosen both M6 brake mounting bolts (A) 1/2 to 1 full
three additional flashes. This code sequence indicates turn.
that the battery may have become too weak to turn the
starter or that the vehicle control unit has detected an
excessive current draw. Recharge the battery. If this B
does not remove the code, check that all starter circuit
harness connections are secure and not “shorted” to
ground.
• OUTPUT FAULT DETECTED (3-7) diagnostic code:
three flashes, a short pause and seven additional
flashes. This code sequence indicates that the vehicle
control unit has detected an electrical problem in the
engine wiring harness. The vehicle control unit's internal
“resettable” fuse had tripped to protect the system. This MX52192
will remain tripped until the fault is removed. Check
engine wiring harness for pinched or frayed wires. 3. Using needle nose pliers, or by hand, take hold of the tab
and remove shim (B) (do not discard shim until proper
5. Refer to the troubleshooting section for additional clutch function has been confirmed).
diagnostic codes. If further diagnostic assistance is
needed, refer to the Technical Manual or consult your John
Deere distributor.
Service Electrical - 78
Service Electrical
PTO switch off and clutch off. From same position,
A engage and disengage the PTO switch ten consecutive
times to ensure proper function of the clutch.
• If clutch still does not engage, then consult your local
John Deere Dealer for service.
C
MX52193
MX52194
MX52195
Service Electrical - 79
Service Miscellaneous
with regular unleaded gasoline.
Service Miscellaneous
Service Miscellaneous - 80
Service Miscellaneous
3. Remove any trash from area around fuel tank cap.
4. Remove fuel tank cap slowly to allow any pressure built
up in tank to escape.
c CAUTION: Avoid injury! The machine can fall or
slip from an unsafe lifting device or supports.
5. Fill fuel tank only to bottom of filler neck. Do not overfill. • Use a safe lifting device rated for the load to
6. Install fuel tank cap. be lifted.
• Gas models: Turn cap until clicks. • Lower machine onto jack stands or other
stable supports and block wheels before
servicing.
serviced incorrectly:
• Do not attempt to mount a tire without the
proper equipment and experience to perform
A
the job. A
Lifting Machine
1. Park machine safely. (See Parking Safely in the SAFETY
section.)
MX51862
Service Miscellaneous - 81
Service Miscellaneous
jack stands or other stable supports near lift locations. value is reached.
5. If only lifting front of machine, block rear wheels • Tighten nuts to 100 N•m (75 lb-ft.).
remaining on ground to avoid movement of machine.
3. Lower machine.
6. To lower machine, lift front and/or rear of machine, and
remove jack stands or supports. Lower machine.
Checking ROPS Hardware
Removing and Installing Rear Drive Wheels 1. Park machine safely. (Refer to Parking Safely in the
Safety section.)
c CAUTION:
NOTE: When tightening ROPS hardware, tighten the
Avoid injury! The machine can fall or bolt head side and not the nut.
slip from an unsafe lifting device or supports.
• Use a safe lifting device rated for the load to
be lifted.
• Lower machine onto jack stands or other
stable supports and block wheels before
servicing.
Removing:
1. Park machine safely. (See Parking Safely in the SAFETY
section.)
MX24740
Service Miscellaneous - 82
Service Miscellaneous
Cleaning Plastic Surfaces
Service Miscellaneous - 83
Troubleshooting
Troubleshooting
Electrical System
If Check
Troubleshooting - 84
Troubleshooting
Engine
If Check
Engine Will Not Start Or Is Hard To Start • Park brake unlocked or not adjusted correctly.
• PTO is engaged.
• Safety interlock switch(es) not engaged.
• Starter motor or solenoid defective.
• Battery weak or discharged (Low electronic control unit voltage).
• Engine seized.
• Faulty electronic control unit or sensor(s)
• Loose or damaged wiring or connections.
• Empty fuel tank.
• Air filter restricted.
• Clogged fuel tank filter, fuel line or vent line.
• Defective fuel pump(s).
• Faulty ignition coil/high tension lead.
• Poor compression.
• Defective head gasket.
• Worn piston/piston rings stuck or not seated.
• Worn or burned valves.
• Worn cylinder bore.
• Engine overheated.
• Flywheel key sheared.
• Intake system leak.
• Pulse fuel pump vacuum leak.
• Key switch not in proper position or faulty.
• Stale or improper fuel / fuel level.
• Plugged fuel filter.
• Plugged air intake filter.
• Spark plug wire is loose or disconnected.
• Spark plug not gapped correctly.
• Blown fuse.
• Electrical problem - dead battery.
• Choke adjusted incorrectly. See your John Deere dealer.
Engine Will Not Slow Idle • Carburetion problems. See your John Deere dealer.
• Bent or kinked throttle cable.
• Bent governor control.
• Incorrect governor idle control.
Troubleshooting - 85
Troubleshooting
If Check
Troubleshooting - 86
Troubleshooting
If Check
Engine Uses Too Much Oil • Find and correct oil leaks.
• Incorrect engine oil.
• Plugged oil filter.
• Plugged air intake filter.
• Crankcase overfilled.
• Clogged breather or broken breather reed.
• Failed head gasket.
• Worn or broken piston rings.
• Worn valve stem(s), valve guide(s), and/or valve stem seals.
• Worn cylinder bore(s).
Engine Backfires Through Muffler • Throttle should be set at 1/2 throttle before turning off machine.
• Exhaust leak.
• Warped cylinder head.
• Defective head gasket.
• Intake valve burned or sticking.
Troubleshooting - 87
Troubleshooting
Diagnostic Real-Time Codes (Z900M and
Z900R Series)
NOTE: For further assistance with all Diagnostic
Codes, refer to the Technical Manual and/or consult
your John Deere dealer.
Brake Not Locked 1-2 This code can occur under • Verify the Park brake is
the following conditions: locked.
1. When the engine is trying
to be started without the
brake pedal locked.
NOTE: Machine will
automatically shut down if
the following occurs.
2. When the engine is
running and operator gets
out of seat without the brake
locked.
PTO/Mow Engaged 1-3 NOTE: This will cause the NOTE: For Safety, the PTO
PTO to be disabled. can not be engaged with
the park brake locked or
• This code will occur only
with the operator out of
when getting out of the seat
the seat.
while operating the machine
with the PTO engaged. • Turn key switch to the OFF
position.
Crank Time Exceeded (20 2-4 This code will let the • Return the key to the OFF
second limit) operator know the maximum or RUN position.
cranking time of 20 seconds
per crank has been
exceeded.
Starter Thermal Protect 2-5 This code indicates that the • Turn the key switch to the
Mode, 60-second Cool- module has started a 60- OFF position and let the
Down Needed second cool-down period to starter cool down for at least
prevent the starter from 60 seconds before making
overheating. another attempt to start the
engine.
Troubleshooting - 88
Troubleshooting
Electrical System “Interlock” Violations
Engine Oil Pressure Low, 2-7 This code indicates that the • Turn key switch to the OFF
PTO Disabled (Z900R) internal engine oil pressure position.
is low and to eliminate any
• Check oil level in the
extra load on the engine, the
engine.
vehicle control unit will shut
down the PTO circuit. • Check oil pressure sender
on the engine.
For Z900R models, the PTO
will be disabled and not • Check the harness wires
engage if the key switch is in from the oil pressure sender
the RUN and/or START to the vehicle control unit,
position for 10 seconds or insure good connections.
longer and the engine has
not been started. Turn the
key switch to the OFF
position and then to the
START position and start
the engine within 10
seconds to allow the PTO to
engage.
NOTE: For All “Fault” codes it is important to first check battery, starter, and ground connections.
• Codes and instructions as follows.
Over Voltage 3-1 This code indicates that the • Inspect the electrical
vehicle control unit has harness for loose
detected a voltage higher connections, specifically the
than normal in the electrical battery positive and
charging system. negative, starter, and frame
ground (on engine block).
Low Voltage 3-2 This code will let the • Check charging system
operator know that the connections.
battery is being depleted.
Weak Battery OR Starter 3-3 This code indicates that the • Recharge the battery.
System Issue battery may have become
• Check starter system
too weak to turn the starter
connections and harness
or that the vehicle control
wiring.
unit has detected an
excessive current draw.
Troubleshooting - 89
Troubleshooting
Electrical System 'Fault' Violations
NOTE: For All “Fault” codes it is important to first check battery, starter, and ground connections.
• Codes and instructions as follows.
Starter or PTO Output 3-4 This code indicates that the • Inspect electrical harness
Circuit is Shorted to Battery output circuit from the for pinched, chafed, or frayed
vehicle control unit for the wires.
start circuit or the PTO
circuit is shorted to the
battery.
PTO Output Over-Current 3-5 This code indicates that • Inspect electrical harness
there is excessive current for pinched, chafed, or frayed
through the PTO circuit. wires.
Output Fault Detected 3-7 This code indicates that the • Inspect engine harness for
vehicle control unit has pinched or chafed wires.
detected an electrical
problem in the engine wiring
harness and the vehicle
control unit’s internal re-
settable fuse has tripped to
protect the system.
PTO Circuit Open 5-6 This code indicates that an • Turn key switch to the OFF
open circuit exists between position.
the PTO output from the
• Inspect for a poor
module and the clutch coil
connection between switch
ground.
contacts in the PTO switch,
or an intermittent/open
circuit in the harness
connections between the
module and the PTO clutch,
or an open circuit in the PTO
clutch coil winding.
Troubleshooting - 90
Troubleshooting
INPUTS are off, the operator can enter the Diagnostic Test
Mode by cycling the key switch quickly from OFF to RUN
exactly three times. On the third cycle leave the key in the
RUN mode.
Upon entering the Diagnostic Test Mode, the vehicle
control unit will perform an automatic diagnostic check. If
there are no system FAULTS and all the INPUTS are not
detected, the display will flash a 1-1 Code.
See the chart below for instructions on how to remove the
Fault/Input Codes in order to achieve a 1-1 Display.
Diagnostic Test Fault/Input Code Description Action Needed to Remove Unwanted Codes:
Mode Code
3-7 Vehicle Control Unit’s INTERNAL • Inspect battery, starter, and ground connections.
Resettable Fuse Tripped
• Inspect engine harness for pinched or chafed wires.
3-1 Battery Voltage High • Inspect electrical harness for loose connections,
specifically the battery positive and negative, the starter,
and frame ground (on engine block).
3-2 Battery Voltage Low • Check battery, starter, and ground connections.
• Check charging system connections.
1-2 Key switch to START Verify key switch is in RUN mode not START.
1-3 PTO (Knob) Switch Input ON Turn OFF switch (knob in the down position).
1-4 Brake Switch Input ON Unlock the brake pedal, check brake switch for
engagement.
1-5 Seat Switch Input ON De-activate seat switch (operator not in seat).
1-8 Deck Lift Switch Input ON Release the left lever arm button (black) switch.
1-9 PTO Stop Switch ON Release the right lever arm button (yellow) switch.
Diagnostic Test Fault/Input Code Description Action Needed to Generate the Code:
Mode Code
2-2 Engine Oil Pressure Switch ON (I.E. Disconnect the harness connector at the oil pressure
Closed) switch located on the engine.
Once the 1-1 Code has been achieved, the following steps
should be performed to complete the Diagnostic Test Mode
INPUT CHECKS in order to verify electrical functionality for
code.
Actions Required to Verify Electrical Functionality INPUT Description Diagnostic Test Mode
Code
Note: INPUT actions can be performed in any
order.
Turn the KEYSWITCH to the START position. The 1-2 Key switch to START 1-2
Code should flash. Return to RUN position.
Pull the knob to activate the PTO switch. The 1-3 code PTO (Knob) Switch Input ON 1-3
should flash. Return PTO to OFF position.
Troubleshooting - 91
Troubleshooting
Actions Required to Verify Electrical Functionality INPUT Description Diagnostic Test Mode
Code
Note: INPUT actions can be performed in any
order.
Activate the BRAKE pedal. The 1-4 code should flash. Brake Switch Input ON 1-4
De-activate the pedal.
Sit on seat to activate the SEAT switch. The 1-5 code Seat Switch Input ON 1-5
will should flash. Get out of the seat.
Push the black button on the left lever arm to activate Deck Lift Switch Input ON 1-8
the DECK LIFT switch. The 1-8 Code should flash.
Release the button.
Push the yellow button on the right lever arm to PTO Stop Switch ON 1-9
activate the PTO STOP switch
Requires removal of the harness connector at the oil Harness connection to the oil 2-2
pressure switch on the engine. This will generate the pressure switch is working.
code.
If the Diagnostic Test Mode Codes cannot be achieved
when applying the INPUT Actions listed above, inspect the
applicable wiring harness connections and switch, or
contact your local John Deere Dealer for further assistance
or part replacement.
Machine
If Check
Machine Will Not Move With Engine Running • Park brake locked.
• Transmission hydraulic oil level low.
• Transmission oil cold - allow engine to warm.
• Drive belt slipping or broken.
• Bypass pump release valves open.
• Traction drive belt damaged or worn.
• Transmission problems. See your John Deere Dealer.
Machine Creeps With Engine Running and Motion • Check and adjust neutral creep.
Control Levers in a Neutral Position
Brakes
If Check
Machine levers are adequately locked in neutral Check and adjust neutral creep.
when the park brake is engaged, but the machine See Park Brake Adjustment.
creeps.
Check and secure cables and hardware.
Troubleshooting - 92
Troubleshooting
If Check
Machine levers have excessive fore-aft movement Check and align motion control levers.
with the park brake engaged. Check control levers for loose hardware or excessive wear.
Machine levers are adequately locked in neutral, Back out neutral interlock adjustment set screws 1 flat and re-check
and no creep exists, but the brake pedal will not system for binding.
fully release due to binding in the system.
Add grease to neutral interlock cam.
Check and align motion control levers.
Control levers rub/contact slots in the frame when Check and align motion control levers.
moved to “out” position.
Brake pedal difficult to engage. Check and align motion control levers.
Add grease to neutral interlock cam.
Brake switch not engaging/disengaging Check and align motion control levers.
Steering
If Check
Mower
If Check
Discharge Chute Plugged • Grass is wet - ground speed may need to be adjusted.
• Raise cutting height.
• Run engine at fast idle.
• Ground speed too fast for conditions.
• Correct installation of deck drive belt.
• Incorrect blade.
Troubleshooting - 93
Troubleshooting
If Check
Mower Deck Belt Breaks • Blade rake (Front-to-Rear adjustment) not within specifications.
Adjust as required. See Adjusting Mower Deck in the Operating
Section.
• Debris on deck or lodged in deck drive system. Clean as required.
• Belt guide damaged or out of alignment. See Replacing Mower
Deck Drive Belt, Installing Deck Drive Belt in the Service Mower
Section.
• Ground speed too fast for conditions.
Mower Blades Do Not Engage • Deck drive belt slipping or broken, check belt for wear and replace
if necessary.
• Deck belt tension spring not installed or broken.
• PTO switch failure.
• Clutch air gap too large. Remove shim.
• Fuse is blown.
• Loose electrical connections.
Mower Deck Does Not Lift or Lower Easily • Check lift assist spring settings. Adjust for more or less assistance
when lifting. See Adjusting Deck Lift Spring Tension in the
Operating Section.
• Excessive debris build up.
Troubleshooting - 94
Troubleshooting
If Check
Mower Deck Does Not Lift (Convenience Package) • Vehicle Control Unit Lift Circuit Overheat Protection Circuit
Activated - Only use deck lift actuator button to lock deck - do not
use to transport.
Mower Blade Stop Time Excessive • Clutch air gap too large. Remove shim.
Troubleshooting - 95
Storage
NOTE: Try to anticipate the last time the machine will
Storage
Storing Safety
be used for the season so very little fuel is left in the
fuel tank.
c CAUTION: Avoid injury! Fuel vapors are
explosive and flammable. Engine exhaust
2. Turn on engine and allow to run until it runs out of fuel.
3. For machines equipped with key switch, turn key to off
fumes contain carbon monoxide and can cause
position.
serious illness or death:
• Run the engine only long enough to move the IMPORTANT: Avoid damage! Stale fuel can produce
machine to or from storage. varnish and plug carburetor or injector components
• Machine fires and structure fires can occur if and affect engine performance.
a machine is stored before allowing it to cool, • Add fuel conditioner or stabilizer to fresh fuel
or if debris is not removed from around the before filling tank.
engine and muffler, or if stored near
combustible materials. 4. Mix fresh fuel and fuel stabilizer in separate container.
Follow stabilizer instructions for mixing.
• Do not store vehicle with fuel in the tank
inside a building where fumes may reach an 5. Fill fuel tank with stabilized fuel.
open flame or spark. 6. Run engine for a few minutes to allow fuel mixture to
• Allow the engine to cool before storing the circulate through carburetor on gas engine or fuel injectors
machine in any enclosure. on diesel engine.
Engine:
Engine storage procedure should be used when vehicle is
Preparing Machine for Storage not to be used for longer than 60 days.
1. Repair any worn or damaged parts. Replace parts if 1. Change engine oil and filter while engine is warm.
necessary. Tighten loose hardware.
2. Service air filter if necessary.
2. Repair scratched or chipped metal surfaces to prevent
3. Clean debris from engine air intake screen.
rust.
4. On gas engines:
3. Remove grass and debris from machine.
• Remove spark plugs. Put 30 mL (1 oz) of clean
4. Clean under the deck and remove grass and debris from
engine oil in cylinder(s).
inside chute and bagger.
• Install spark plugs, but do not connect spark plug
5. Wash the machine and apply wax to metal and plastic wires.
surfaces.
• Crank the engine five or six times to allow oil to be
6. Run machine for five minutes to dry belts and pulleys.
distributed.
7. Apply light coat of engine oil to pivot and wear points to
5. Clean the engine and engine compartment.
prevent rust.
6. Remove battery.
8. Lubricate grease points and check tire pressure.
7. Clean the battery and battery posts. Check the
electrolyte level, if your battery is not maintenance free.
Preparing Fuel and Engine For Storage 8. Close fuel shut-off valve, if your machine is equipped.
9. Store the battery in a cool, dry place where it will not
Fuel: freeze.
If you have been using “Stabilized Fuel,” add stabilized fuel NOTE: The stored battery should be recharged every
to tank until the tank is full. 90 days.
NOTE: Filling the fuel tank reduces the amount of air in 10. Charge the battery.
the fuel tank and helps reduce deterioration of fuel.
If you are not using “Stabilized Fuel:”
1. Park machine safely in a well-ventilated area. (See
Parking Safely in the SAFETY section.)
Storage - 96
Storage
Storage - 97
Specifications
Specifications
Engine
For Kohler Certified Power Info: www.kohlerengines.com
Model Z915B
Engine Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kohler
Engine Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CV740
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 725 cc (44.0 cu. in.)
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 mm (3.3 in.)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 mm (2.64 in.)
Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.0:1
Speed, Fast Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3600 +/- 100 rpm
Speed, Slow Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1700 +/- 150 rpm
Valving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OHV
Valve Adjustment Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Self-adjusting hydraulic lifters
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw On Type
Cooling Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Stage Heavy Duty Air Cleaner
Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)
Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 N•m (20 lb-ft)
Specifications - 98
Specifications
Model Z925M EFI and Z925M EFI Flex Fuel
Engine Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kohler
Engine Model Z925M EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ECV740
Engine Model Z925M EFI Flex Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FCV740
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 747 cc (45.6 cu. in.)
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 mm (3.3 in.)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 mm (2.72 in.)
Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1:1
Speed, Fast Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3600 +/- 100 rpm
Speed, Slow Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1700 +/- 150 rpm
Valving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OHV
Valve Adjustment Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Self-adjusting hydraulic lifters
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw On Type
Cooling Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Stage Heavy Duty Air Cleaner
Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)
Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 N•m (20 lb-ft)
Specifications - 99
Specifications
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 747 cc (45.6 in.)
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 mm (3.3 in.)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 mm (2.72 in.)
Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1:1
Speed, Fast Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3600 +/- 100 rpm
Speed, Slow Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1700 +/- 150 rpm
Valving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OHV
Valve Adjustment Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Self-adjusting hydraulic lifters
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw On Type
Cooling Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Stage Heavy Duty Air Cleaner
Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)
Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 N•m (20 lb-ft)
Model Z950R
Make . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kawasaki
Engine Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FX850V
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 852 cc (52 cu. in.)
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.5 mm (3.33 in.)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3 in.)
Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2:1
Speed, Fast Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3600 +/- 100 rpm
Speed, Slow Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1700 +/- 150 rpm
Valving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OHV
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw On Type
Cooling Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Stage Heavy Duty Air Cleaner
Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)
Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 N•m (16 lb-ft)
Ignition Coil Air Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.20-0.40 mm (0.008-0.016 in.)
Valve Adjustment Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.05-0.10 mm (0.002-0.004 in.)
Model Z960R
Engine Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kawasaki
Engine Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FX921V
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 999 cc (61 cu. in.)
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.2 mm (3.5 in.)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 mm (3.2 in.)
Specifications - 100
Specifications
Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4:1
Speed, Fast Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3600 +/- 100 rpm
Speed, Slow Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1700 +/- 150 rpm
Valving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OHV
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spin On Type
Cooling Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Stage Heavy Duty Air Cleaner
Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)
Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 N•m (16 lb-ft)
Ignition Coil Air Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.20-0.40 mm (0.008-0.016 in.)
Valve Adjustment Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.10-0.15 mm (0.004-0.006 in.)
Model Z970R
Engine Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kawasaki
Engine Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FX1000V (FXT00V)
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 999 cc (61 cu. in.)
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.2 mm (3.5 in.)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 mm (3.2 in.)
Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4:1
Speed, Fast Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3600 +/- 100 rpm
Speed, Slow Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1700 +/- 150 rpm
Valving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OHV
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spin On Type
Cooling Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Stage Heavy Duty Air Cleaner
Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)
Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 N•m (16 lb-ft)
Ignition Coil Air Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.20-0.40 mm (0.008-0.016 in.)
Valve Adjustment Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.10-0.15 mm (0.004-0.006 in.)
Drivetrain
Z915B, Z920M, Z925M, Z930M
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Independent Left and Right Hydrostatic Transmissions
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 cc (0.79 cu in.)
Motor13 cc (0.79 cu in.)
Number of Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydrostatic, Variable Speed (Up to 10 mph)
Specifications - 101
Specifications
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 cc (0.79 cu in.)
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 cc (0.79 cu in.)
Number of Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydrostatic, Variable Speed (Up to 12 mph)
Electrical System
Charging System (Z915B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Amp regulated
Charging System (Z900M and Z900R Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Amp regulated
Ignition (CV740, ECV740, FCV740 and ECV749 Engines). . . . . . . . . . . . . . . . . .Digitally Controlled Battery-Coil Type
Ignition (FX730V, FX801V, FX850V, FX921V, FX1000V) . . . . . . . . . . . . . . . . . . . . . . Flywheel Magneto Transistor Type
Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Shift
Fuel System
Fuel Type (Regular Unleaded Fuel Machines)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Regular Unleaded (Minimum 87 Octane)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ethanol Blended Fuel (Up to 10%)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MTBE Reformulated Fuel (Up to 15%)
Fuel Tank Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Left of Operator Seat
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic
Park Brake
Z900B and Z900M Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hand Lever - Internal Wet Disk
Z900R Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Foot Pedal - Internal Wet Disk
Tires
Front (Z900B Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 x 5.0-6
Front (Z900M and Z900R Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 x 6.5-6
(48”) Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 x 9.5-12
(54”,60”,72”) Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 x 12-12
Inflation Front (Z900B Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 kPa (18 psi)
Inflation Front (Z900M and Z900R Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A - semi-pneumatics
Specifications - 102
Specifications
Inflation Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 kPa (12 psi)
Battery
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 volt
CCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 amp
BCI Group Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U1L
Capacities
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43.5 L (11.5 gal)
Z900R Series Transmission Oil (With Filters) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.25 L (4.5 qt)
Z900B and Z900M Series Series Transmission Oil (With Filters). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.75 L (4 qt)
Engine OIl
Z915B - With Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 - 1.8 L (1.7 - 1.9 qt)
Z925M - With Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 L (2.0 qt)
Z920M and Z920R - With Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 L (2.1 qt)
Z930M, Z930R, Z950R, Z960R and Z970R - With Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 L (2.5 qt)
Specifications - 103
Specifications
Dimensions
Wheel Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.35 m (53 in.)
Overall Height (ROPS Down) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19 m (47 in.)
Overall Height (ROPS Up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.85 m (73 in.)
Overall Length (48, 54 & 60-Inch Decks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.16 m (85 in.)
Overall Length (72-Inch Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.21 m (87 in.)
Weight
NOTE: Weight of machine depends on seat option. Weight ranges shown covers all seat options.
Z915B
48 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499-503 kg (1100-1110 lb)
54 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509-513 kg (1122-1132 lb)
60 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530-534 kg (1168-1178 lb)
Z920M
48 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 547-565 kg (1207-1246 lb)
48 in. MOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 562-571 kg (1238-1277 lb)
54 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 563-582 kg (1241-1284 lb)
60 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568-586 kg (1253-1292 lb)
Z930M
60 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 578-596 kg (1275-1314 lb)
Specifications - 104
Specifications
60 in. MOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600-618 kg (1323-1362 lb)
72 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610-627 kg (1344-1383 lb)
Z930M EFI
60 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 578-596 kg (1275-1314 lb)
60 in. MOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600-618 kg (1323-1362 lb)
Z920R
48 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554-572 kg (1222-1261 lb)
54 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 570-587 kg (1256-1295 lb)
Z930R
54 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580-597 kg (1278-1317 lb)
54 in. MOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 596-614 kg (1315-1354 lb)
60 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 585-603 kg (1290-1329 lb)
Z950R
60 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587-605 kg (1294-1333 lb)
60 in. MOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 609-626 kg (1342-1381 lb)
72 In. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 618-636 kg (1363-1402 lb)
Z960R
60 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 591-609 kg (1304-1343 lb)
60 in. MOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 613-631 kg (1352-1391 lb)
72 In. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623-640 kg (1373-1412 lb)
Z970R
72 In. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-642 kg (1376-1415 lb)
Recommended Lubricants
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TURF-GARD™ OR PLUS-4™
Grease
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .John Deere Multi-Purpose SD Polyurea Grease
Specifications - 105
Warranty
regulations adopted by the California Air Resources Board;
Warranty
Product Warranty
•Designed, built and equipped so as to conform at the time of sale with
Product warranty is provided as part of John Deere’s support program for
applicable U.S. Environmental Protection Agency regulations under 40
customers who operate and maintain their equipment as described in this
CFR Parts 1054 and 1060: and,
manual.
• Free from defects in materials and workmanship which cause such
Engine related warranties stated in this manual refer only to emissions-
engine to fail to conform with applicable regulations for a period of two
related parts and components of your engine. The complete engine
years of engine use from the date of sale to the ultimate purchaser.
warranty, less emission-related parts and components, is provided
separately as the “Limited Warranty for New John Deere Equipment”. Emissions Warranty Interpretation
• Any warranted part that is not scheduled for replacement as required by
the maintenance instructions in the Operator’s Manual is warranted for two
years. If any such part fails during the period of warranty coverage it will
California and U.S. EPA Emissions Control System be repaired or replaced by John Deere. Any such part repaired or
Warranty Statement (Off-Road Gas Engines) replaced under warranty is warranted for the remaining warranty period.
Your Warranty Rights and Obligations • Any warranted part that is scheduled only for regular inspection in the
maintenance instructions in the Operator’s Manual is warranted for two
The California Air Resources Board, John Deere, and the United States
years. A statement in the Operator’s Manual to the effect of “repair or
Environmental Protection Agency are pleased to explain the emissions
replace as necessary” does not reduce the period of warranty coverage.
control system’s warranty on your model year 2013 or 2014 spark ignited Any such part repaired or replaced under warranty is warranted for the
off-road engine equipment. In California, new equipment that uses small
remaining warranty period.
or large (less than 1 liter) spark ignited off-road engines must be designed,
built and equipped to meet the State’s stringent anti-smog standards. John • Any warranted part that is scheduled for replacement as required
Deere must warrant the emissions control system on your spark ignited maintenance in the Operator’s Manual is warranted for the period of time
off-road engine equipment for the period listed below provided there has prior to the first scheduled replacement point for that part. If the part fails
been no abuse, neglect or improper maintenance of your equipment. prior to the first scheduled replacement, the part will be repaired or
replaced by John Deere. Any such part repaired or replaced under
Your emissions control system may include parts such as: carburetors or
warranty is warranted for the remainder of the period prior to the first
fuel-injection system, ignition system, catalytic converters, fuel tanks, scheduled replacement point for the part.
valves, filters, clamps, connectors, and other associated components.
Also included may be hoses, belts, sensors and other emission-related • Repair or replacement of any warranted part under the warranty will be
assemblies. performed at no charge to the owner at any authorized John Deere Turf
and Utility retailer.
Where a warrantable condition exists, John Deere will repair your spark
ignited off-road engine equipment at no cost to you including diagnosis, • The owner will not be charged for diagnostic labor which leads to the
parts and labor. determination that a warranted part is defective, provided such work is
performed by John Deere.
Manufacturer’s Warranty Coverage:
• John Deere will repair damages to other engine components proximately
This emissions control system is warranted for two years. If any emissions caused by a failure under warranty of any emissions-related warranted
related part on your equipment is defective, the part will be repaired or
part.
replaced by John Deere.
• Add-on or modified parts that are not exempted by the California Air
Owner’s Warranty Responsibilities:
Resources Board may not be used. The use of any non-exempted add-on
• As the spark ignited off-road equipment owner, you are responsible for or modified parts will be grounds for disallowing a warranty claim. John
the performance of the required maintenance listed in your Operator’s Deere will not be liable to warrant failures of warranted parts caused by
Manual. John Deere recommends that you retain all receipts covering the use of a non-exempted add-on or modified part.
maintenance on your spark ignited off-road engine equipment, but John
Emission Warranty Parts List
Deere can not deny warranty solely for lack of receipts or for your failure to
ensure the performance of all scheduled maintenance. Coverage under this warranty extends only to the parts listed below (the
emissions control system parts) to the extent these parts were on the
• As the spark ignited off-road engine equipment owner, you should engine and equipment purchased.
however be aware that John Deere may deny you warranty coverage if
your spark ignited off-road equipment or a part has failed due to abuse, Fuel Metering System:
neglect, or improper maintenance or unapproved modifications. • Carburetor and internal parts (or fuel injection system).
• You are responsible for presenting your spark ignited off-road engine
• Air/fuel ratio feedback and control system.
equipment to an authorized John Deere Turf and Utility retailer as soon as
a problem exists. The warranty repairs should be completed in a • Cold start enrichment system.
reasonable amount of time, not to exceed 30 days. If you have a question
Evaporative System:
regarding your warranty coverage, you should contact your John Deere
Turf and Utility retailer, or the John Deere Customer Contact Center at 1- • Fuel tank, fuel cap and tether.
800-537-8233, or e-mail John Deere from www.Deere.com.
• Fuel hose, line, fittings, clamps.
General Emissions Warranty Coverage: • Fuel pump, fuel shut-off valve.
The warranty period begins on the date the equipment is delivered to an
• Fuel vapor hoses, fittings.
ultimate purchaser. John Deere warrants to the ultimate purchaser and
each subsequent purchaser that the spark ignited off-road engine • Carbon canister.
equipment is:
• Rollover/slant valve for fuel vapor control.
• Designed, built and equipped so as to conform to all applicable
Warranty - 106
Warranty
• Purge and vent line. Any new battery which becomes unserviceable (not merely discharged)
due to defects in material or workmanship within 90 days of purchase will
Air Induction System:
be replaced free of charge. Installation costs will be covered by warranty if
• Air cleaner (1) the unserviceable battery was installed by a John Deere factory or
dealer, (2) failure occurs within 90 days of purchase, and (3) the
• Intake manifold.
replacement battery is installed by a John Deere dealer.
Ignition System:
PRO RATA ADJUSTMENT
• Spark plugs.
Any new battery which becomes unserviceable (not merely discharged)
• Magneto or electronic ignition system.
due to defects in material or workmanship more than 90 days after
• Spark advance/retard system. purchase, but before the expiration of the applicable adjustment period,
will be replaced upon payment of the battery’s current list price less a pro
Exhaust System:
rata credit for unused months of service. The applicable adjustment period
• Exhaust manifold. is determined from the Warranty Code printed at the top of the battery and
chart below. Installation costs are not covered by warranty after 90 days
• Catalyst muffler.
from the date of purchase.
Miscellaneous Items Used in Above Systems
THIS WARRANTY DOES NOT COVER
• Vacuum and temperature switches.
A. Breakage of the container, cover, or terminals.
• Electronic controls.
B. Depreciation or damage caused by lack of reasonable and necessary
• Hoses, belts, connectors and assemblies.
maintenance or by improper maintenance.
Limited Liability
C. Transportation, mailing, or service call charges for warranty service.
a) The liability of John Deere under this Emissions Control System
Warranty is limited solely to the remedying of defects in materials or LIMITATION OF IMPLIED WARRANTIES AND PURCHASER’S
workmanship. This warranty does not cover inconvenience or loss of use REMEDIES
of the non-road equipment or engine or transportation of the equipment or
To the extent permitted by law, neither John Deere nor any company
engine to or from the John Deere Turf and Utility retailer. John Deere shall
affiliated with it makes any warranties, representations, or promises as to
not be liable for any other expense, loss, or damage, whether direct,
the quality, performance or freedom from defect of the products covered
incidental, consequential (except as listed above under “coverage”) or
by this warranty. IMPLIED WARRANTIES OF MERCHANTABILITY AND
exemplary arising in connection with the sale or use of or inability to use
FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT
the non-road equipment or engine for any other purpose.
APPLICABLE, SHALL BE LIMITED IN DURATION TO THE APPLICABLE
b) No express emissions control system warranty is given by John Deere ADJUSTMENT PERIOD SET FORTH HERE. THE PURCHASER’S ONLY
with respect to the equipment and engine except as specifically set forth in REMEDIES IN CONNECTION WITH THE BREACH OR
this document. Any emissions control system warranty implied by law, PERFORMANCE OF ANY WARRANTY ON JOHN DEERE BATTERIES
including any warranty of merchantability or fitness for a particular ARE THOSE SET FORTH HERE. IN NO EVENT WILL THE DEALER,
purpose, is expressly limited to the emissions control system warranty JOHN DEERE OR ANY COMPANY AFFILIATED WITH JOHN DEERE BE
terms set forth in this document. LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. (Note:
Some states do not allow limitations on how long an implied warranty lasts
c) No dealer is authorized to modify this Federal, California and John
or the exclusion or limitation of incidental or consequential damages. So
Deere Emissions Control System Warranty.
these limitations and exclusions may not apply to you.) This warranty gives
you specific legal rights, and you may also have some rights which vary
from state to state.
The purchaser must request warranty service from a John Deere dealer C 24 Months
authorized to sell John Deere batteries, and present the battery to the
dealer with the top cover plate codes intact.
FREE REPLACEMENT
Warranty - 107
Index
Electronic Control Unit, Check ........................................ 77
Index
Index - 108
Index
Lifting Machine ............................................................... 81 ROPS, Raising and Lowering ......................................... 24
Literature, Service .......................................................... 41 Rear Drive Wheels, Removing and Installing ................. 82
Lubricants, Recommended .......................................... 105
S
M Safety Label Location (No Text) .......................................6
Machine, Lifting .............................................................. 81 Safety Label Location (Text) .............................................1
Machine, Lubricating ...................................................... 45 Safety Systems, Testing ................................................. 30
Machine, Mounting and Dismounting ............................. 22 Safety, Tire ...................................................................... 17
Machine, Transporting .................................................... 38 Seat Belt, Using the ........................................................ 24
Metal Surfaces, Repairing and Cleaning ........................ 83 Seat, Adjusting Armrests ................................................ 23
Motion Control Levers, Checking and Adjusting Gap ..... 68 Seat, Adjusting Deluxe .................................................... 23
Motion Control Levers, Checking and Aligning .............. 68 Seat, Adjusting Standard ................................................ 22
Motion Control Levers, Using the ................................... 33 Seat, Raising and Lowering Operator ............................. 21
Moving Machine by Hand ............................................... 38 Service Intervals ............................................................. 42
Mower Blades, Checking and Replacing ........................ 72 Service Literature ............................................................41
Mower Deck Anti-Scalp Wheels, Adjusting .................... 29 Sharpening Blades ..........................................................73
Mower Deck Belt Shields, Removing and Installing ....... 71 Slope, Determining Safe Angles ..................................... 25
Mower Deck Cutting Height, Adjusting ........................... 26 Spark Arrestor, Using ...................................................... 12
Mower Deck Drive Belt, Replacing ................................. 71 Spark Plugs, Checking .................................................... 50
Mower Deck Foot Plate, Removing and Installing .......... 71 Specifications, Engine .....................................................98
Mower Deck Spindles, Lubricate .................................... 44 Spring Tension, Adjust Deck Lift (B and M Series Machines)
Mower Deck, Level ......................................................... 27 ......................................................................................... 28
Mower, Dismounting to Inspect ...................................... 40 Steering, Troubleshooting ............................................... 93
Mower, Engaging ........................................................... 36 Stopping, Emergency ...................................................... 37
Mowing Tips ................................................................... 39 Storage, Preparing Fuel and Engine for ......................... 96
Mowing Travel Speeds ................................................... 40 Storage, Preparing Machine for ...................................... 96
Mulch-On-Demand Mower Deck Pivot Bushings, Lubricat- Storage, Removing Machine from ..................................97
ing ................................................................................... 44 Storing Safety .................................................................96
Mulch-On-Demand Mower Deck, Operating .................. 36 Switch Knob, Using the PTO .......................................... 32
O T
Oil Cooler Fins, Cleaning Hydraulic ............................... 65 Technical Manual ............................................................41
Oil Level, Check Hydrostatic Transmission .................... 62 Testing PTO Switch ........................................................ 30
Oil Level, Checking Engine ............................................ 47 Testing Park Brake ......................................................... 31
Oil and Filter, Changing Engine ..................................... 47 Testing Park Brake Switch ..............................................30
Oil and Filters, Change Hydrostatic Transmission ......... 62 Testing Seat Switch ........................................................ 30
Oil, Engine ...................................................................... 47 Throttle Cable, Adjusting ................................................. 59
Oil, Hydraulic .................................................................. 62 Throttle Lever, Using the ................................................. 32
Oil, Transmission ............................................................ 62 Tire Pressure, Check ...................................................... 81
Operating Checklist, Daily .............................................. 21 Tire Specifications ......................................................... 102
Operating, Mulch-On-Demand Mower Deck .................. 36 Tracking, Adjusting ......................................................... 67
Operator Seat, Raising and Lowering ............................ 21 Traction Drive Belt, Checking and Replacing ................. 65
Transmission Oil Level, Check Hydrostatic ....................62
P Transmission Oil and Filters, Change Hydrostatic .......... 62
PTO Switch Knob, Using the .......................................... 32 Transporting Machine .....................................................38
Park Brake, Adjusting ..................................................... 69 Travel Speeds, Mowing .................................................. 40
Park Brake, Testing ........................................................ 31 Troubleshooting Chart .................................................... 84
Park Brake, Using .......................................................... 31
Parts Catalog .................................................................. 41 V
Parts, Replacement ........................................................ 41 Valves, Using Bypass Pump Release ............................. 38
Pivot Bushings, Lubricating Mulch-On-Demand Mower
Deck ............................................................................... 44
W
Plastic And Painted Surfaces, Avoid Damage To .......... 21 Warranty, Product ......................................................... 106
Plastic Surface Cleaning and Repairing Surfaces .......... 83 Weight ........................................................................... 104
Wheels, Removing and Installing Front Caster ...............68
R Wheels, Removing and Installing Rear Drive ................. 82
ROPS Hardware, Tightening .......................................... 82
Index - 109
Index
Index - 110
John Deere Quality Statement
John Deere Quality Statement
John Deere equipment is more than just a purchase, it’s an investment in quality. That quality goes beyond our equipment
to your John Deere dealer’s parts and service support. This support is needed to keep you a satisfied customer.
That’s why John Deere has initiated a process to handle your questions or problems, should they arise. The following three
steps will help guide you through the process.
Step 1
Refer to your operator’s manual
A. It has many illustrations and detailed information on the C. It gives ordering information for parts catalogs, service
safe and proper operation of your equipment. and technical manuals.
B. It gives troubleshooting procedures, and specification D. If your questions are not answered in the operator’s
information. manual, then go to Step 2.
Step 2
Contact your dealer
A. Your John Deere dealer has the responsibility, authority, C. If the parts and service people are unable to resolve your
and ability to answer questions, resolve problems, and fulfill problem, see the dealership manager or owner.
your parts and service needs.
B. First, discuss your questions or problems with your D. If your questions or problems are not resolved by the
dealer’s trained parts and service staff. dealer, then go to Step 3.
Step 3
Contact John Deere
A. Your John Deere dealer is the most efficient source in addressing any concern, but if you are not able to resolve your
problem after checking your operator’s manual and contacting your dealer, contact John Deere for assistance.
B. For prompt, effective service, please have the following ready before you call:
The name of the dealer with whom you’ve been working. Your serial number which you recorded on the inside front
cover of this manual.
Your equipment model number.
If the problem is with an attachment, your attachment
Number of hours on machine (if applicable).
identification number.
C. Then call 1-800-537-8233 (United States and Canada) and our advisor will work with your dealer to investigate your
concern. If you are outside the United States and Canada, contact us at the following web site: www.deere.com/wps/
dcom/en_US/regional_home.page.
Oil Change Oil Filter Lubricate Air Cleaner Fuel Filter Coolant
Change Machine Element Change Change
Check/Clean