ITR-MFH (Fired Heater)
ITR-MFH (Fired Heater)
:
INSPECTION AND TEST REPORT
FOR PAD LEVEL CHECK LIST PAGE : OF
Tolerance : Tolerance :
0o
Drawing : Drawing :
Actual : See below table Actual : See below table 8 1
8
Pad Elev. 2
Anchor bolt Projection
270o 7 90o
3
6
4
Foundation 5
Name
Signature
Date
Form No.: ITR-MFH-001
INSPECTION AND TEST REPORT FOR REPORT NO. :
HEATER FRAME / CASING ALIGNMENT
(1/2) PAGE : OF
0
90
180
270
Acceptance tolerance : ± mm (1/1000mm)
0
90
180
270
Acceptance tolerance : ± mm (1/1000mm)
3. OVALITY
0 - 180
90 - 270
Acceptance tolerance : ± mm (1/1000mm)
Signature
Date
Form No.: ITR-MFH-002
INSPECTION AND TEST REPORT FOR REPORT NO. :
HEATER FRAME / CASING ALIGNMENT
(2/2) PAGE : OF
0'
270' 90'
180'
Verticality Check
Elevation Check
Form No.: ITR-MFH-003
REPORT NO. :
INSPECTION AND TEST REPORT FOR
STACK VERTICALITY PAGE : OF
0o
270o 90o
180o
1. VERTICALITY
2. INSTALLED HEIGHT
Specified Measured
Direction Difference Result
Dimension Dimension
Inspection Result
No. Description of Activity Remarks
Accept Reject
1 Preparation
1.1 Layout of Anchor
1.2 Weld of Anchor (Hammer Test)
1.3 Surface Preparation Manually
1.4 Wrapping of Ceramic Fiber Paper
1.5 Fitting of Plastic Caps to Anchor Tips
1.6 Cleaning of Tools
1.7 Assembling of Scaffoldings
2 Application
2.1 Application Method
2.2 Quantity of Installed Material (kgs)
2.3 Amount of Water for Pre-moistening (wt %) Approx. 5%
2.4 Type of Mixer
2.5 Type of Gunning Machine
2.6 Curing Temp (oC) (10 - 32 oC)
3 Inspection
3.1 Thickness of Refractory
3.2 Visual Inspection (Finishing and appearance)
3.3 Hammer Test
Tolerance :
Name
Signature
Date
Form No. : ITR-MFH-005A
INSPECTION AND TEST REPORT REPORT NO. :
FOR REFRACTORY WORK
(CERAMIC FIBRE BLANKET) PAGE : OF
Inspection Result
No. Description of Activity Remarks
Accept Reject
1 Preparation
1.1 Layout of Anchor
1.2 Weld of Anchor
1.3 Surface Preparation (Bituman Coating)
1.4 Blanket Dimensions Check
1.5 Cleaning of Tools
2 Application
2.1 Application Method
2.2 Amount of Material Installed as per drawings
2.3 Joint installed as per drawing
2.4 Washer plates are placed to Anchors
3 Inspection
3.1 Thickness of Ceramic Fibre Blanket
3.2 Density of Ceramic Fibre Blanket
3.3 Visual Inspection (Appearance)
3.4 As per drawing check the Lapping Joints
Tolerance :
Name
Signature
Date
Form No. : ITR-MFH-005B
INSPECTION AND TEST REPORT FOR REPORT NO. :
WELDING OF RADIANT COIL & CROSSOVER PIPING PAGE : OF
Signature
Date
Form No.: ITR-MFH-006
REPORT NO. :
INSPECTION AND TEST REPORT
FOR FIELD LEAK TEST (1/2) PAGE : OF
Signature
Date
Form No.: ITR-MFH-007A
REPORT NO. :
INSPECTION AND TEST REPORT
FOR FIELD LEAK TEST (2/2) PAGE : OF
Inspection Result
No. Description of Activity Remarks
Accept Reject
1 Foundation Chipping Condition
2 Foundation Cleaning Condition
3 Formworks
4 Foundation Wet Condition
5 Grouting Works
a) Grout Material and Water Ratio
b) Mixed Grout Temperature
c) Casting Method
d) Finishing Works
6 Curing of Grout at site
7 Cube sample
a) 3 Days
b) 7 Days
c) 28 Days
Tolerance :
Name
Signature
Date
Form No.: ITR-MFH-008
REPORT NO. :
INSPECTION AND TEST REPORT
FOR CONVECTION MODULE PAGE : OF
Tolerance :
Name
Signature
Date
Form No. : ITR-MFH-009
INSPECTION AND TEST REPORT REPORT NO. :
FOR FINAL INSPECTION
(FIRED HEATER) PAGE : OF
Inspection Result
No. Description of Activity Remarks
Accept Reject
1 Pad level inspection
2 Column plumbness inspection
3 Bolt of Size, type, material & torque test
4 Field Welding Inspection
5 Column, beam and bracing are properly installed
6 Grating, stair ways, handrails etc. are in place
7 Finishing of grouting work
8 Paint touch - up
9 Fire Proofing
10 Insulation
11 Instrument panel with line and cable connection
12 Burners with pilot lines
Tolerance :
Name
Signature
Date
Form No. : ITR-MFH-010
REPORT NO. :
INSPECTION AND TEST REPORT
FOR RADIANT COIL INSTALLATION PAGE : OF
2 Pipe Support
2.1 Field supports installed
2.2 Spring hangers properly installed
Tolerance :
Inspection Result : □ Accept □ Conditionally Accept □ Reject
Name
Signature
Date
Form No. : ITR-MFH-011
REPORT NO. :
INSPECTION AND TEST REPORT FOR
POST WELD HEAT TREATMENT (HEATER) PAGE : OF
NOTE : Description of Joints - Radiant Coil / Cross over Joint / Convection Tie Joint etc.
Tolerance :
Signature
Date
Form No.: ITR-MFH-012
INSPECTION AND TEST REPORT REPORT NO. :
FOR PMI PAGE : OF
Tolerance :
Name
Signature
Date
Form No.: ITR-MFH-013