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Umg 604

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Part no. 33.03.

125

Power Quality Analyser


UMG 604-PRO
User manual and technical data
www.janitza.com
02/2023
Doc. no. 1.033.059.6.t

Janitza electronics GmbH


Vor dem Polstück 6
35633 Lahnau, Germany
Support tel. +49 6441 9642-22
info@janitza.com | www.janitza.com
UMG 604-PRO www.janitza.de

1. Contents

1. General 1

1. 1 Disclaimer 1
1. 2 Copyright notice 1
1. 3 Technical changes 1
1. 4 Declaration of conformity 1
1. 5 Comments on the manual 1
1. 6 Meaning of symbols 1

2. Safety 3

2. 1 Safety information 3
2. 2 Safety measures 4
2. 3 Qualified staff 4

3. Proper use 5

3. 1 Inspection on receipt 5
3. 2 Scope of delivery 6
3. 3 Available accessories 6

4. Product description 7

4. 1 Measuring process 7
4. 2 Transformers 7
4. 3 Network failure detection 7
4. 4 Usage concept 7
4. 5 GridVis® network analysis software 8
4. 6 Features 8
4. 7 Product overview 9
4. 8 Installation location 10

5. Network systems 11
5. 1 Three-phase 4-conductor systems 12
5. 2 Three-phase 3-conductor systems 12
5. 3 Rated voltages 13

6. Installation 15

6. 1 Disconnectors 15
6. 2 Supply voltage 15
6. 3 Measured voltage 16
6. 4 Current measurement 17
6.4.1 Ammeter 18
6.4.3 Direct measurement 18
6.4.2 Total current measurement 18
6. 5 Connection variants 19
6.5.1 Voltage measurement 19
6.5.2 Current measurement 20
6.5.3 Connection variants for V4 measurement 21
6. 6 Temperature measurement 22
6.6.1 Temperature offset 22
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7. Interfaces 23

7. 1 Shielding 23
7. 2 RS232 24
7. 3 RS485 24
7.3.2 Cable type 25
7.3.1 Termination resistors 25
7. 4 Bus structure 26
7. 5 Profibus 27
7.5.1 Connection of the bus wiring 27

8. Digital inputs and outputs 29

8. 1 Digital inputs 29
8. 2 S0 pulse input 30
8. 3 Digital outputs 31

9. Commissioning 33

9. 1 Connecting the supply voltage 33


9. 2 Frequency measurement 33
9. 3 Connecting the measured voltage 33
9. 4 Phase sequence 33
9. 5 Applying the measured current 34
9. 6 Checking the power measurement 34

10. Operation 35

10. 1 Button functions 35


10. 2 Display mode 35
10. 3 Programming mode 36
10. 4 Display password 36
10. 5 Homepage password 36

11. Configuration 37

11. 1 Current transformer ratio 37


11. 2 Current connection variants 37
11. 3 Voltage transformer ratio 38
11. 4 Voltage connection variants 38
11. 5 Lock transformer ratios 38
11. 6 RS232 configuration 39
11. 7 RS485 configuration 39
11. 8 Ethernet configuration 40
11. 9 Profibus configuration 41
11.9.1 Profiles 41
11.9.2 Device master file 41
11.9.3 Pre-set profiles 42
11. 10 Recording configuration 45
11. 11 PTP configuration 47
11.11.1 Important Modbus parameters for the PTP configuration of the de-
vice 47
11.11.2 PTP parameter _MODE_NTP 47
11.11.3 Example: PTP timing according to IEEE 1588-2008 and clock types
48

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UMG 604-PRO www.janitza.de

12. System information 49

12. 1 Measurement range exceeded 49

13. Device homepage 51

13. 1 Measured values 52


13.1.1 Short overview 52
13.1.2 Detailed measured values 53
13.1.3 Diagrams 54
13.1.4 Events 54
13.1.5 Transients 55
13. 2 Power quality 56
13. 3 Apps 59
13.3.1 Push Service 59
13. 4 Information 60
13.4.1 Device information 60
13.4.2 Downloads 60
13.4.3 Display 60

14. Service and maintenance 61

14. 1 Repair and calibration 61


14. 2 Front film 61
14. 3 Disposal 61
14. 4 Service 61
14. 5 Battery 61
14. 6 Firmware update 61

15. Procedure in the event of faults 63

16. Technical data 65

16. 1 General 65
16. 2 Environmental conditions 65
16. 3 Transport and storage 65
16. 4 Supply voltage 66
16. 5 Protection class 66
16. 6 Digital inputs and outputs 67
16. 7 Temperature measurement input 68
16. 8 Voltage measurement inputs 69
16. 9 Current measurement inputs 69
16. 10 Interfaces 70
16. 11 Measurement uncertainty 71

17. Parameter list 73

18. Measured value indications 77

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19. Dimension diagrams 79

19. 1 Front view 79


19. 2 Side view 80

20. Connection example 81

21. Short introduction (setting primary current) 83

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UMG 604-PRO www.janitza.de

1. General

1. 1 Disclaimer 1. 5 Comments on the manual


Observing the information products for We welcome your comments. If anything
the devices is the prerequisite for safe in this manual seems unclear, please let us
operation and in order to obtain the specified know by sending us an e-mail to:
performance and product features. Janitza info@janitza.de
electronics GmbH accepts no liability for
injuries to personnel, property damage 1. 6 Meaning of symbols
or financial losses arising due to a failure This manual uses the following pictograms:
to comply with the information products.
Ensure that your information products are
accessible and legible.

1. 2 Copyright notice
© 2017 - Janitza electronics GmbH - Lahnau. Ground wire connection.
All rights reserved.
Duplication, editing, dissemination and other Inductive.
utilisation, also in part, is prohibited. The current lags behind the voltage.
All trademarks and the resulting rights are the
property of their respective owners.
Capacitive.
The voltage lags behind the current.
1. 3 Technical changes
• Please ensure that your device complies
with the installation manual.
• Please read and understand the
documents enclosed with the product first.
• Keep the documents enclosed with the
product available throughout the entire
service life of the product and pass them
on to subsequent users if applicable.
• Inform yourself of any new device versions
and the associated updates to the
documentation enclosed with the product
at www.janitza.de.

1. 4 Declaration of conformity
For information on the laws, standards and
directives that Janitza electronics GmbH has
applied for the device, see the declaration of
conformity on our website
(www.janitza.de).

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www.janitza.de UMG 604-PRO

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UMG 604-PRO www.janitza.de

2. Safety

Please read this user manual and all other 2. 1 Safety information
publications that must be consulted to work Symbols used:
with this product. This applies particularly This symbol is used as an addition
to installation, operation and maintenance.
c to the safety instructions and
warns of an electrical hazard.
Observe all safety instructions and warnings.
Failure to comply with the instructions can This symbol with the word note
result in personal injuries and/or damage
to the product.
C describes:
• Procedures that do not pose
any risk of injures.
Any unauthorised changes or use of this • Important information,
device, which go beyond the mechanical, procedures or handling steps.
electrical or otherwise stated operating Safety information is highlighted by a warning
limitations, can result in bodily injury and/or triangle and is indicated as follows depending
damage to the product. on the degree of danger:

Any such unauthorised change constitutes


"misuse" and/or "negligence" according
to the warranty for the product and thus
m Indicates an imminent danger
that causes severe or fatal
DANGER! injuries.
excludes the warranty for covering possible
damage resulting from this.
Indicates a potentially
The user manual: m hazardous situation that can
WARNING! cause severe injuries or death.
• must be read before using the device.
Indicates a potentially
• must be kept throughout the entire service
life of the product and be readily available m hazardous situation that can
for reference. CAUTION! cause minor injuries or damage
to property.
Follow additional legal and safety regulations
required for the respective application when
using the device.

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c
2. 2 Safety measures
When operating electrical devices, certain Risk of injury due to electric
parts of these devices are invariably WARNING! voltage!
subjected to hazardous voltage. Therefore,
severe bodily injuries or damage to property Janitza measurement devices or their
can occur if they are not handled properly: components can lead to injuries and even
death or to material damage!
· Do not use Janitza measurement devic-
c Risk of injury due to electric
voltage!
es or components for critical switching,
control or protection applications where the
WARNING!
safety of persons and property depends on
Severe bodily injuries or death can occur this function.
due to dangerous voltages. · Do not carry out switching operations with
Therefore, note the following: the Janitza measurement devices or com-
• Before connecting connections, ponents without prior inspection by your
earth the device at the ground wire plant manager with specialist knowledge!
connection if present. In particular, the safety of persons, material
• Hazardous voltages may be present assets and the applicable standards must
in all switching parts that are be taken into account!
connected to the power supply.
• Hazardous voltages may also be
2. 3 Qualified staff
present in the device even after
This device must only be operated and
disconnecting the supply voltage.
repaired by specialised personnel.
• Provide single core conductors with
sleeves.
Specialised personnel are people who are
• Only connect screw-type terminals
qualified to recognise risks and prevent
with a matching number of pins and
potential dangers that can be caused by
of the same type.
the operation or maintenance of the device
• De-energise the system before
based on their respective training and
starting work.
experience.

If the device is not operated


m according to the documentation,
protection is no longer ensured
WARNING!
and hazards can be posed by the
device.

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UMG 604-PRO www.janitza.de

3. Proper use

3. 1 Inspection on receipt
The prerequisites of faultless, safe operation C NOTE!
The user manual also describes
of this device are proper transport and proper options that are not supplied as
storage, set-up and installation, as well as standard.
careful operation and maintenance.

Packing and unpacking must be carried out


with customary care without the use of force
and only using suitable tools. The devices
should be visually checked for flawless
mechanical condition.

Please check the delivered items for


completeness before you start installing the
device.

If it can be assumed that risk-free operation


is no longer possible, the device must be
immediately put out of operation and secured
against being put back into operation again.
It can be assumed that risk-free operation is
no longer possible if the device, for example:

• has visible damage,


• no longer works despite the mains power
supply being intact
• has been exposed to prolonged adverse
conditions (e.g. storage outside the
permissible climate limits without
being adapted to the room climate,
condensation, etc.) or rough handling
during transportation (e.g. falling from
a height, even if there is no visible external
damage, etc.)

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www.janitza.de UMG 604-PRO

3. 2 Scope of delivery

Number Part no. Designation


1 52.16.xxx 1) UMG 604-PRO

1 33.03.338 Installation manual

1 33.03.352 “GridVis software” quick guide

1 10.01.807 Screw-type terminal, pluggable, 2-pin

1 10.01.808 Screw-type terminal, pluggable, 3-pin

1 10.01.809 Screw-type terminal, pluggable, 5-pin

1 10.01.810 Screw-type terminal, pluggable, 6

1 08.01.505 2m patch cable, twisted, grey (UMG PC/switch connection)

1 52.00.008 RS485 termination resistor, 120 ohms

1)
For the item number, see the delivery note

3. 3 Available accessories
Part no. Designation
21.01.058 CR2032 lithium battery, 3 V (approval according to UL 1642)

08.02.427 RS232, connection cable (UMG604-PRO - PC), 2 m, 5-pin

C NOTE!
All screw-type terminals included in C NOTE!
All supplied options and versions
the scope of delivery are attached to are described on the delivery note.
the device.

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UMG 604-PRO www.janitza.de

4. Product description

The device is intended for: tion applications (protective relays)! Observe


the safety and warning information in the
• measuring and calculating electrical „Installation“ and „Safety“ chapters!
variables such as voltage, current, power, 4. 3 Network failure detection
energy, harmonics, in building installations, Network failure detection is carried out
on distribution units, circuit breakers and via the voltage measurement inputs. The
busbar trunking systems. selection of voltage measurement inputs can
• measuring measured voltages and currents be configured using the GridVis® software.
that derive from the same network.
• measurements in low voltage networks The device bridges the following network
where rated voltages of up to 300 V phase failures on the auxiliary voltage input:
to earth and surge voltages of overvoltage
category III can occur. • Supply voltage: 230 V AC
• installation in fixed switching cabinets • Bridging time: max. 80 ms
or small installation distributors. It can
therefore be installed in any position.
• measurements in medium and high-
voltage networks with current and voltage
transformers.
C NOTE!
Use the parameter list from “17.
Parameter list” for configuration
• current measurement via external ../1 A
on the device and use the Modbus
or ../5 A current transformers.
address list on www.janitza.de for
configuration via a serial interface
The measurement results can be displayed,
read out and further processed via the
device's interfaces.

The device meets the test requirements for


use in industrial areas. 4. 4 Usage concept
You can program and call up the measured
4. 1 Measuring process values via many routes using the device:
The device measures continuously and
calculates all effective values over a 200 ms • Directly on the device via 2 buttons and
interval. the display.
4. 2 Transformers • Using the GridVis® programming software.
For Janitza measurement devices and compo- • Using the device homepage.
nents, use only current transformers intended • Using the Modbus protocol. You can
for measuring purposes (“transformers”)! modify and call up the data using the
Modbus address list. The list can be called
“Transformers”, unlike “protection trans- up from www.janitza.com.
formers”, go into saturation at high current
peaks. “Protection transformers” do not have This operation manual only describes how
this saturation behavior and can therefore to operate the device using the 2 buttons.
significantly exceed the rated values in the The GridVis® programming software has its
secondary circuit. This can overload the cur- own "online help" system.
rent measurement inputs of the measurement
devices!

Furthermore, please note that Janitza measu-


rement devices and components are not to be
used for critical switching, control or protec-

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www.janitza.de UMG 604-PRO

4. 6 Features
4. 5 GridVis® network analysis software
You can use the GridVis® network analysis
software that is available at www.janitza.de General
to program the device and read out data. • Installation on a 35 mm DIN rail
To do this, a PC must be connected to the • LCD display, backlight (optional)
device via a serial interface (RS485/Ethernet). • Operation via 2 buttons
• 4 voltage and 4 current measure-
You can use the GridVis® network analysis ment inputs
software to: • 1 temperature measurement input
• 2 digital outputs and 2 digital
• program the device. inputs
• configure and read out recordings. • RS485 interface (Modbus RTU,
• save the data to a database. Modbus master)
• display measured values graphically. • RS232 interface
• program customer-specific applications. • Profibus DP / V0 (optional)
• Ethernet (web server, e-mail)
• Suitable for installation in installa-
tion distributors
• Suitable for measurements in net-
works with frequency converters
• Working temperature range -10 °C
to +55 °C

Measurement
• Measurement in IT, TN and TT
networks
• Continuous sampling of the
voltage and current measurement
inputs
• Logging and storing transients >
50 µs
• Capture more than 800 measured
values
• Fourier analysis 1st to 40th Har-
monics for U, I, P (consumption/
delivery), Q (ind./capacitive)
C NOTE!
Measurements in medium and
• Temperature measurement
• Working measurement, measure-
high-voltage networks are always
ment uncertainty:
performed via current and voltage
- Class 0.5 for ../5 A converter
transformers. Special safety
- Class 1 for ../1 A converter
requirements must be adhered to for
• Programming separate applica-
these, which will not be described
tions in Jasic
in detail here.

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UMG 604-PRO www.janitza.de

4. 7 Product overview

1 7
2 8

3 10

4
11

6 12

Fig. Front view of UMG604-PRO

1 RS232 interface
2 Temperature measurement input
3 Hidden service button
4 Profibus interface (optional)
5 Ethernet interface
6 Current measurement inputs I1 to I4
7 RS485 interface
8 Digital inputs / outputs
9 Supply voltage
10 Button 1
11 Button 2
12 Voltage measurement inputs L1 to L4

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www.janitza.de UMG 604-PRO

4. 8 Installation location
The device can be installed in switching
cabinets or in small installation distributors
in accordance with DIN 43880
.

It is assembled on a 35 mm mounting rail


in accordance with DIN EN 60715. It can be
installed in any position.

Fig. Front view of UMG 604-PRO on mounting rail

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UMG 604-PRO www.janitza.de

5. Network systems

Suitable network systems and maximum rated voltages (DIN EN 61010-1/A1):

Three-phase four- Three-phase four- Three-phase three- Three-phase three-


conductor systems conductor systems conductor systems conductor systems
with earthed neutral with non-earthed neutral not earthed with earthed phase
conductor conductor (IT networks)
L1 L1 L1 L1 L1 L1 L1 L1 L1 L1 L1 L1 L1 L1 L1 L1
L2 L2 L2 L2 L2 L2 L2 L2

N N N N N N N N

L1 L1 L1 L1 L1 L1 L1 L1 L1 L1 L1 L1
L2 L2 L2 R R R R L2 L2 L2
L2 L2 L2 L2 L2 L2 L2 L2
L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3
N N N N N N
E E E E E E E E EE E E E E E E EE E E E E E E E E E E E E E

UL-N / UL-L UL-N / UL-L UL-L UL-L


R R R
277 VLN / 480 VLL 277 VLN / 480 VLL 480 VLL
L2 L2 L2 480
L2 L2VLL
L2
L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3
E E E E E EE E E E E E E E E E E E E E E E E E
Dual-phase L1 L1 L1 L1 Single-phaseL two-
L L L Separated L1 L1 L1
single-phaseL1 The device can be used in:
two-conductor conductor systems three-conductor system • 2-, 3- and 4-conductor
systems with earthed neutral with earthed neutral networks (TN, TT and IT
not earthed conductor conductor
N N N N networks)
L1 L1 L1 L L L L1 L1 L1 • domestic and industrial
settings.
L2 L2 L2 L2 N N N N L2 L2 L2 L2
E E E E E E E EE E E E E E E EE E E E E
N EN E
N E

L2 L2 L2 N N N L2 L2 L2
E E E E E E E E E E E E E E E E E E
UL-L UL-N UL-N / UL-L
480 VLL 480 VLN 277 VLN / 480 VLL

c Risk of injury due


to electric voltage!
WARNING!
If the device is subjected to measurement
voltage surges higher than the permissible
overvoltage category, safety-relevant
insulations in the device can be damaged,
which means that the product’s safety can
no longer be guaranteed.
Only use the device in environments in
which the permissible measurement
voltage surge is not exceeded.

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5. 1 Three-phase 4-conductor systems 5. 2 Three-phase 3-conductor systems


The device can be used in three-phase The device can be used in non-earthed three-
4-conductor systems (TN, TT networks) phase 3-conductor systems (IT network).
(50 Hz, 60 Hz) with an earthed neutral
conductor. The bodies of the electrical The voltage between phase and phase may
system are earthed. be a maximum of 480 V AC (50 Hz, 60 Hz).
The voltage between phase and neutral The IT network is not earthed at the neutral
conductor may be a maximum of 300 V AC. point of the voltage generator. The bodies of
the electrical system are earthed. Earthing via
The device is only suitable for environments a high ohm impedance is permitted.
in which the permissible measurement
voltage surge and overvoltage category are IT networks are only permitted in certain
not exceeded. systems with their own transformers or
generators.

L1 230/400 V 50/60 Hz L1 L1
L2 L2 400 V 50/60 Hz
240V
L3 50/60Hz L3

N N
PE
Impedance

L4 L1 L2 L3 N
AC/DC
L4 L1 L2 L3 N
4M

4M

4M
4M
4M

Earthing of DC
AC/DC the system
Voltage measurement
4M

4M

4M
4M
4M

DC
UMG604-PRO Auxiliary supply
Earthing of
the system Voltage measurement
Auxiliary supply Fig. Schematic diagram, UMG 604-PRO in an IT
UMG604-PRO
network without N.

Fig. Schematic diagram, UMG 604-PRO in a TN network


L1
L2 230/400 V 50/60 Hz
L3
N

Impedance
L4 L1 L2 L3 N
AC/DC
4M

4M

4M
4M
4M

Earthing of DC
the system

Voltage measurement
UMG604-PRO Auxiliary supply

Fig. Schematic diagram, UMG 604-PRO in an IT network


with N

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UMG 604-PRO www.janitza.de

5. 3 Rated voltages
The following illustrations show lists of UL-L
networks and the corresponding rated 66V
network voltages in which the device can be 115V
used. 120V
127V
200V
230V
UL-N / UL-L 240V
66 V / 115 V 260V
120 V / 208 V 277V
127 V / 220 V 347V
220 V / 380 V 380V
230 V / 400 V 400V
240 V / 415 V 415V
260 V / 440 V 440V
277 V /480 V 480V

Fig. Table of suitable


rated voltages in a three-phase 4-conductor network Fig. Table of suitable
rated voltages in a three-phase 3-conductor network

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UMG 604-PRO www.janitza.de

6. Installation

c Risk of injury due to electric


c Risk of injury due to electric
voltage!
WARNING! voltage!
WARNING!
Severe bodily injuries or death can occur
Disregard of the connection conditions of due to
the transformers to Janitza measurement • touching bare or stripped wires that are
devices or their components can lead to in- live,
juries or even death or to material damage! • device inputs that are dangerous to
· Do not use Janitza measurement devices touch.
or components for critical switching, con- Therefore, note the following:
trol or protection applications (protective • De-energise your system before
relays)! It is not permitted to use measured starting the work!
values or measurement device outputs for • The inputs for the supply voltage are
critical applications! hazardous if touched!
· For Janitza measurement devices and
their components use only“Transformers
for measurement purposes” which are
suitable for the energy monitoring of your c Damage to property due
to not observing the
system. Do not use “Transformers for CAUTION! connection conditions
protection purposes”!
· Observe the information, regulations and Failure to observe the connection conditions
limit values in the usage information on can damage or destroy your device.
“Transformers for measuring purposes”, Therefore, note the following:
specifically during testing and commission- • Adhere to the specifications for voltage
ing of the Janitza measurement device, the and frequency on the rating plate.
Janitza component and your system. • Connect the supply voltage via a fuse
in accordance with the technical data.
• Do not connect the supply voltage to
the voltage transformers.

6. 1 Disconnectors
During building installation, provide a suita- Supply voltage
ble disconnector in order to disconnect the Uh
device from the current and voltage. Fuse

• Install the disconnector close to the device Isolation device


so that it is easily accessible to the user.
• Label the switch as a disconnection de-
vice.

6. 2 Supply voltage
The device requires supply voltage to oper-
ate.

Before connecting the supply voltage, ensure


that the voltage and frequency correspond to Fig.23.1 Example connection for the supply voltage Uh.
the details on the rating plate!

The connection lines for the supply voltage


must be protected using a UL-listed fuse or
C NOTE!
Provide single core conductors with
a circuit breaker. sleeves.

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C NOTE!
Devices that can be operated with DC
voltage are protected against polarity
reversal.

L N
6. 3 Measured voltage Fig. Voltage measurement input with connected phase L
The device is designed to measure AC and neutral conductor N
voltage in 300 V networks, in which
overvoltages of category III can occur.

The device can only determine measured values


if measured voltage of >10 Veff is present on at
c Malfunction due to
incorrect connection
CAUTION!
least one voltage measurement input.
If the device is connected incorrectly,
incorrect measured values may be returned.
Therefore, note the following:
• Measured voltages and currents must
derive from the same network.
• The device is not suitable for
measuring DC voltage.

Disconnectors

N
c Risk of injury due to electric
voltage!
WARNING!
L3 Severe bodily injuries or death can occur
L2 due to a failure to observe the connection
L1 conditions for the voltage measurement
inputs.
Fig.23.1 Connection example: Voltage measurement via Therefore, note the following:
short circuit-proof measurement wires • Do not use the device for voltage
measurement in SELV circuits.
Note the following when selecting the meas- • Connect voltages that exceed the
urement wires: permissible network rated voltages via
a voltage transformer.
• Use measurement wires that are suitable • The voltage measurement inputs on
for 300 V to earth and 520 V conductor to the device are dangerous if touched!
conductor. • Install a disconnector as described
• Fuse the normal measurement wires using in “6. 1 Disconnectors”.
an overcurrent protection device.
• Route normal short circuit-proof measure-
ment wires via a disconnector.
• Connect the voltages higher than 300 V to
earth using voltage transformers.

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UMG 604-PRO www.janitza.de

6. 4 Current measurement
The device: c Risk of injury due to elec-
tric voltage on current
• is intended for connecting current trans- WARNING! transformers!
formers with secondary currents of ../1 A
On current transformers that are operated open
and ../5 A.
on the secondary side,
• does not measure DC.
high voltage peaks that are dangerous to touch
• has current measurement inputs that can
can occur, which can cause severe bodily injuries
be continuously loaded with 6 A or loaded
or death.
with 100 A for 1 second.
Therefore, note the following:
• Avoid operating the current transformers
open.
• Short circuit all unloaded current
transformers.
• Connect the earthing connections provided
on the current transformer to the earth.
• You must short circuit the secondary
connections on the current transformer
before interrupting the power supply.
• If a test switch, which automatically short-
circuits the secondary wires of the current
transformer is available, it is sufficient to
set this to the "Test" position as long as the
short-circuiting device has been checked
beforehand.
S1
S2

L1 • Ensure that the attached screw-type


S1
S2

L2 terminal is affixed to the device sufficiently


Consumer
S1
S2

L3 using the two screws.


• Safe open-circuit current transformers are
S1
S2

N
also dangerous to touch when they are
Fig. Current measurement via current transformers
operated open.
connection example.

C NOTE!
It is not necessary to configure a con-
c Risk of injury due
to electric voltage!
WARNING!
nection schematic for measurement
Current measurement inputs are
inputs L4 and I4.
dangerous to touch.

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6.4.1 Ammeter 6.4.2 Total current measurement


If you wish to measure the current not only For a summation measurement via two cur-
with the UMG but rather with an ammeter rent transformers, first set their total transfor-
too, connect the ammeter to the UMG in mation ratio on the device. For information
series. on setting the current transformer ratios, see
“11. 1 Current transformer ratio”.

UMG Example:
S1
I
S2
The current is measured via two current
transformers. Both current transformers have
A
a transformation ratio of 1000 / 5 A. The sum-
mation measurement is performed using a
Einspeisung Verbraucher
5+5 / 5 A total current transformer.
Supply (k)S1 S2(l) Consumer

(K)P1 P2(L) The device must then be set up as follows:

Fig. Circuit diagram with additional ammeter switched in Primary current: 1000 A + 1000 A = 2000 A
series Secondary current: 5A

6.4.3 Direct measurement


Rated currents of up to 5 A can be measured
directly on the device. When doing so, note UMG
that each current measurement input can be I
S1 S2
continuously loaded with 6 A or loaded with
max. 100 A for 1 second. Einspeisung 1 Einspeisung 2
Supply 1 Supply 2
P1 P2
The device does not have integrated pro-
tection for current measurement. Therefore, 1S1 1S2 2S1 2S2
1P1 2P1
provide a 6 A line protection fuse or auto- (K)
1S1 2S1
(k) (k) (K)
matic circuit breaker as protection against (L) (l) (l) (L)
overcurrent when installing. 1P2 1S2 2S2 2P2

Verbraucher A Verbraucher B
Consumer A Consumer B
UMG
I
S1 S2 Fig. Example for current measurement via a total current
transformer

Einspeisung Verbraucher
Supply Consumer

Fig. Example of direct current measurement.

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UMG 604-PRO www.janitza.de

6. 5 Connection variants
6.5.1 Voltage measurement

N L1 L2 L3 L4 N L1 L2 L3 L4 N L1 L2 L3 L4

L1 L1 L1
L2 L2
L3 L3
N N L2

Fig. Connection examples for voltage measurement in “Three-phase 4-conductor networks” and “Single-phase
3-conductor networks”.

N L1 L2 L3 L4 N L1 L2 L3 L4

L1 L1
L2 L2
L3 L3

Fig. Connection examples for voltage measurement in “Three-phase 3-conductor networks”.

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6.5.2 Current measurement

I1 I2 I3 I4 3p 4w I1 I2 I3 I4 3p 2i
S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2

L1 L1

L2 L2

L3 L3

N N

Fig. Current measurement, connection example for Fig. Current measurement, connection example for
connection variant 0. connection variant 0.

I1 I2 I3 I4 2p 2i0 I1 I2 I3 I4 1p 2i
S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2

L1 L1

L2

L3 L2

Fig. Current measurement, connection example for Fig. Current measurement in the single-phase
connection variant 1. 3-conductor system. Connection variant 0.

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UMG 604-PRO www.janitza.de

6.5.3 Connection variants for V4 meas-


urement C NOTE!
If the main measurement is connec-
ted to a three-phase 3-conductor
4w 1m
network, measurement input V4 can
I4
S1 S2 N L4 no longer be used.

L1

L2
C NOTE!
The use of measurement input V4
L3 requires that a voltage be applied to
N the main measurement to determine
the frequency.
Fig. Measurement in a three-phase 4-conductor network
with symmetric loading.

I4 2w 1n
C NOTE!
Measured voltages and measured
S1 S2 N L4 currents must derive from the same
network.

PE
N

Fig. Measurement of the voltage between N and PE.


Measurement of the current in the neutral conductor.

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6. 6 Temperature measurement
The device has a temperature measurement c Transmission errors and
damage to property due
input that is designed for a maximum total CAUTION!
to electrical faults
burden of 4 kOhm. The total burden refers to
sensors and the line. If the line is longer than 30 m, there is
an increased probability of transmission
errors and damage to the device due
to atmospheric discharge.
Use a shielded cable to connect to the
temperature sensor.

UMG 604-PRO
Analog Input c Risk of injury due to electric
voltage!
CAUTION!
Fig.42.1 Example, temperature measurement with Insufficient insulation of the operating
a KTY83. equipment at the temperature measurement
input to the mains supply circuits can cause
the temperature measurement input and
KTY83

interfaces RS232 and RS485 to convey


hazardous voltage.
Ensure that there is reinforced or double
insulation to the mains supply circuits!

c Risk of injury due


to electric voltage!
WARNING!
RS232, RS485 and the temperature
Fig. Connecting temperature sensor to the measurement
measurement input are not galvanically
input
separated from each other.
Therefore, be aware that hazardous
voltages on the inputs that are not
6.6.1 Temperature offset galvanically separated may have effects
A temperature offset in °C can be set via on the other connections.
Modbus address 12411 (_TEMPERATUR_
OFFSET); see also Modbus address list.

Example:

• If the displayed temperature is 2°C below


the actual ambient temperature, enter „2“ in
the register.

• If the displayed temperature is 1.5°C higher


than the actual ambient temperature, enter
„-1.5“ in the register.

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7. Interfaces

The device has the following interfaces: c Risk of injury due


to electric voltage!
WARNING!
• RS232 RS232, RS485 and the temperature
• RS485 measurement input are not galvanically
• Ethernet separated from each other. The Profibus
• Profibus (optional) and Ethernet are functionally insulated from
each other and the remaining interfaces.
All interfaces can be used simultaneously. Therefore, be aware that hazardous
voltages on the inputs that are not
7. 1 Shielding galvanically separated may have effects
A twisted, shielded cable should be used on the other connections.
for connections via the RS232 and RS485
interfaces.

Earth the shields of all cables that lead to the


cabinet and at the cabinet entry.

Connect the screens over a generous area


and in a manner that will conduct well,
to a low-noise earth.

Gather the cables mechanically above the


earthing clamp in order to avoid damage due
to cable movements.

Use suitable cable glands to feed the cables


into the cabinet, for example, armoured
conduit couplings.

Cable

Strain relief

Screen braid of the cable


Earthing clamp

Noiseless ground

Fig. Shielding procedure at cabinet entry.

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7. 2 RS232 7. 3 RS485
You can use an RS232 connection cable to The RS485 interface is designed as a 2-pin
connect the device to a PC. plug contact in the UMG 604.

The achievable distance between two A A


devices with RS232 interfaces depends on RS485 bus
B B
the cable used and the baud rate.

The maximum cable length that can be


connected is 30 m! AB

As a guideline, if the transmission rate is


9600 Baud, a distance of 15 m to 30 m
should not be exceeded. Fig. RS485 interface, 2 pin plug contact

The permissible ohmic load must be greater


than 3 kOhm and the capacitive load caused A
by the transmission line must be lower than RS485 bus
B
2500 pF. 120Ω

AB

Fig. RS485 interface, 2-pin plug contact with


termination resistor (item no. 52.00.008).

Fig. Plug arrangement for the PC connection cables


(item no. 08 02 427).

PC
Com1

Fig. Example, connecting a UMG604-PRO to a PC


via the RS232 interface.

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UMG 604-PRO www.janitza.de

7.3.2 Cable type


CAT cables are not suitable for bus wiring. 7.3.1 Termination resistors
Instead, we recommend the following cable The cable is terminated with resistors (120 Ohm
type: 1/4 W) at the beginning and at the end of a segment.

The UMG604-PRO does not contain any termination


• Unitronic Li2YCY(TP) 2x2x0.22 (from Lapp
resistors.
Kabel)

The maximum cable length is 1200 m at a


baud rate of 38.4 k.
Correct

m Risk of injury due to electric


voltage! Incorrect
WARNING!
Temperatures of up to 80 °C can occur on
the connections if there are high measured
currents.
Therefore, use lines that are designed for
an operating temperature of at least 80 °C
Terminal strip in the cabinet.

Device with RS485 interface.


(without termination resistor)

Device with RS485 interface.


(with termination resistor on the device)

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7. 4 Bus structure
• All devices are connected in a bus • If the master is replaced with a bus
structure (line). connection, the bus must be switched off.
• Up to 32 participants can be connected • Replacing a slave with a bus connection
together in a single segment. that is either switched off or de-energised
• The cable is terminated with resistors at can destabilise the bus.
the beginning and at the end of a segment. • Devices that are not connected to the bus
• If there are more than 32 participants, can be replaced without destabilising the
repeaters (amplifiers) must be used to bus.
connect the individual segments.
• Devices for which the bus connection is
switched on must be under current.
• It is recommended that the master be
placed at the end of a segment.

Master
Speisung notwendig / power supply necessary

T Busabschluß eingeschaltet / bus terminator on


T
T
Slave Slave Slave Repeater

T
T
Slave
Slave Slave
Slave Slave Slave

Fig. Bus structure illustration

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UMG 604-PRO www.janitza.de

7. 5 Profibus 7.5.1 Connection of the bus wiring


The UMG 604-PRO is optionally equipped The inbound bus wiring is connected to
with a Profibus connection that is designed terminals 1A and 1B.
as a 9-pin DSUB receptacle.
The bus wiring for the next device in line is
For the connection, we recommend a connected to terminals 2A and 2B.
"SUBCON-Plus-ProfiB/AX/SC" 9-pin Profibus
connector from Phoenix. If there are no subsequent devices in the line,
the bus wiring must be terminated with a
You can order this from us using Janitza item resistor (switch to ON). With the switch set to
number 13.10.539. ON, terminals 2A and 2B are switched off for
further continuing bus wiring.

Profibus
connection

Fig.36.1 UMG 604-PRO with Profibus interface.

UMG 604-PRO
Profibus connector (external)

Termination resistors

D-Sub, D-Sub,
9-pin, 9-pin,
Receptacle Receptacle Other
Profibus
participants

Screw-type terminals

Fig. 36.1 Profibus connector with termination resistors.

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UMG 604-PRO www.janitza.de

8. Digital inputs and outputs

8. 1 Digital inputs
The device has 2 digital inputs to which you c Transmission errors and
damage to property due to
can connect one signal generator each. CAUTION!
electrical faults

An input signal is detected on a digital input if If the line is longer than 30 m, there is
a voltage of at least 10 V and maximum 28 V an increased probability of transmission
DC is applied. errors and damage to the device due to
atmospheric discharge.
The flowing current is at least 1 mA Use a shielded cable for connection to
and a maximum of 6 mA. the digital inputs.

Pay attention to the supply voltage's polarity!

c Damage to property due


to connection errors
24V CAUTION!
DC
- + Ensure that the supply voltage:
• is DC voltage.
• has the right polarity.
• is not above the maximum permissible
voltage.

Fig. Connection example of digital inputs.

UMG 604-PRO
Digital inputs 1-2

Digital
S1 Input 1
19
3.9V 4.4k
Digital
S2 Input 2
+ 20
24V 3.9V 4.4k
=
- 21

Fig. Example for the connection of external switch


contacts S1 and S2 to digital inputs 1 and 2.

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www.janitza.de UMG 604-PRO

8. 2 S0 pulse input
You can also connect S0 pulse transducers 24V
per DIN EN62053-31 to each UMG 604-PRO DC
with inputs for 24 V. - +
1.5k
S0 pulse transducer
To do this, you require an external auxiliary
voltage of 20 to 28V DC and an external 1.5
kOhm resistor each.

UMG 604-PRO
Digital inputs 1-2
Fig. UMG 604-PRO with inputs for 24V. Example with S0
pulse transducer.
Digital
Input 1
19
3.9V 4k
S0 pulse Digital
transducer Input 2
+ 20
24V 1.5k 3.9V 4k
=
- 21

Fig. UMG 604-PRO with inputs for 24V and an S0 pulse


transducer on digital input 2.

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UMG 604-PRO www.janitza.de

8. 3 Digital outputs
The device has 2 transistor switching outputs c Transmission errors and
damage to property due to
that are galvanically separated from the CAUTION!
electrical faults
analysis electronics using opto couplers.
If the line is longer than 30 m, there is
The digital outputs: an increased probability of transmission
• can switch DC or AC loads. errors and damage to the device due to
• can switch loads depending on the supply atmospheric discharge.
voltage's polarity. Use a shielded cable for connection to
the digital outputs.

m Measurement errors when


using as a pulse output
CAUTION!
24V
DC When using the digital outputs as pulse
- + outputs, measurement errors may arise due
to the residual ripple.
Therefore, use a mains adapter for the
supply voltage for the digital inputs and
outputs, which has a residual ripple of
less than 5% of the supply voltage.

c Damage to property due


to connection errors
CAUTION!
Fig. Connection example of digital outputs.
The digital outputs are not short-circuit
proof! Connection errors can therefore
cause damage to the connections.
Ensure that the wiring is correct when
connecting the outputs.

UMG 604-PRO 24V UMG 604-PRO 24V


Digital outputs AC Digital outputs DC
~ ~ + -
16 16
Digital Digital
K1
K1

Output 1 Output 1
17 17

Digital Digital
K2
K2

Output 2 Output 2
18 18

Fig. Connection of an AC voltage relay to the digital Fig. Connection of a DC voltage relay to the digital
outputs. outputs.

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UMG 604-PRO www.janitza.de

9. Commissioning

Before commissioning, clear any content 9. 3 Connecting the measured voltage


that may be present on the power meters, The device is suitable for measuring voltages
min./max. values or recordings due to the of up to 300VAC to earth and 520 V AC
production process. phase to phase.
The device is not suitable for measuring DC
9. 1 Connecting the supply voltage voltage. Voltages over 300 V AC to earth
After connecting the supply voltage, the must be connected via voltage transformers.
text “Start up” is shown on the display.
Approximately two to six seconds later, the After connecting the measured voltages, the
device switches to the first measured value measured values displayed by the device for
indication. the L-N and L-L voltages must correspond to
those on the voltage measurement input.
If no display appears, check whether the
power supply voltage is within the rated If a voltage transformer factor is
voltage range. programmed, it must be taken into
consideration for the comparison.
Supply voltage
(see rating plate) At least one phase (L) and the neutral
conductor (N) must be connected to the
voltage measurement input for measurement.

A measured voltage of greater than 10


Veff must be present on at least one of the
voltage measurement inputs so that the
device can determine the mains frequency.

Fig.23.1 Example connection for the supply voltage Uh.

9. 2 Frequency measurement
In order to measure the frequency, at least one
voltage measurement path (L-N) must have
L N
a measured voltage of greater than 10 V.
Only detected frequencies in the range of
45 Hz to 65 Hz are used for measurement on
the current and voltage measurement inputs. 9. 4 Phase sequence
Check the direction of the rotating field
voltage in the measured value indication
of the device. A “right-hand” rotation field
usually exists.

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www.janitza.de UMG 604-PRO

9. 5 Applying the measured current 9. 6 Checking the power measurement


The device: Short-circuit all current transformer outputs
• is intended for connecting current except for one and check the displayed
transformers with secondary currents of power outputs.
../1 A and ../5 A.
• does not measure DC. The device may only display one power
• has current measurement inputs that are output in the phase with a non-short-circuited
continuously loaded with 6 A or loaded current transformer input. If this is not the
with 100 A for 1 second. case, check the connection of the measured
voltage and the measuring-circuit current.
Proceed as follows to connect measured
current to the device: If the power figure is correct but the power
sign is negative, connections S1(k) and S2(l)
1.Connect the currents to be measured to on the current transformer may be mixed up
voltage measurement inputs I1 to I4. or they are supplying active energy back to
2.Short circuit all current transformer outputs the network.
except for one.
3.Compare the currents displayed by the
device with the applied current.
• Bearing in mind the current transformer
conversion ratio, the current displayed by
the device must correspond to the current
input.
• The device must display approx. zero
amperes in the short circuited current
measurement inputs.

The current transformer ratio is factory-set


to 5/5A and must be adapted to the current
transformer used if necessary.

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UMG 604-PRO www.janitza.de

10. Operation

In order to make it easier to install and 10. 2 Display mode


commission the device without a PC, it has After the power returns, the device is in
a display, as well as buttons 1, 2 and Service. display mode.

Important parameters such as the current In display mode, you can use buttons 1
transformer and the device address are listed and 2 to scroll through the measured value
in the parameter list in section “17. Parameter indications
list” and can be programmed directly on the .
device.
• Use button 1 to select the phase for the
Two modes are differentiated between when measured values.
operating • Use button 2 to scroll between the
measured values for current, voltage,
• Display mode power, etc.
• Programming mode
The factory default setting for the measured
10. 1 Button functions value indications is shown in section “18.
Press the button for a short time: Measured value indications”.
• scroll forwards
• digit/value +1 N L1
V
Press the button for a long time:
• scroll backwards
• digit/value -1

Press and hold both buttons simultaneously


RxD TxD Input Output L1 L2 L3 L4
for around 1 second:
• Switch between display mode and
programming mode. Fig. Display example for "Display mode". Measured value
indication UL1-N = 230.0 V.
The device is operated using buttons 1 and
2.
Hz
The service button is only for use by trained
service employees.

RxD TxD Input Output L1 L2 L3 L4

Fig. Display example for rotation field and frequency.

C NOTE!
You can reconfigure the functions
Fig. Front view of UMG 604 -PRO control element of the buttons and the selection of
the values to be displayed using
the GridVis® software as a Jasic
program. (see www.janitza.de)

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10. 3 Programming mode 10. 4 Display password


You view and change the most important To make it harder to accidentally modify the
settings required to operate the device in programming data on the device, you can
programming mode. program a 4-character display password.
No display password is requested in the
The addresses for the most important factory default setting.
settings are provided in section “17.
Parameter list”. 10. 5 Homepage password
You can password-protect access to the device’s
You can make further settings in the GridVis® homepage. No homepage password is factory-set.
software supplied.
The device differentiates between 3 password
Pressing buttons 1 and 2 simultaneously for modes for the homepage password:
approx. one second takes you to programming
mode after the password prompt. • 0 = The homepage password is not
requested.
If a display password has not been • 2 = Changes to the configuration and
configured, you access the programming the measured values display require the
menu directly. password to be entered once.
• 128 = Each change to the configuration
Programming mode is indicated on screen requires the password to be entered again
by the text "PRG". The digit in the address
flashes. If the device is in programming
mode and no button is pressed around
60 seconds or if buttons 1 and 2 are pressed
simultaneously for around one second, the C NOTE!
If you no longer remember your
device returns to display mode. password, you can only change
it using the GridVis® software.
(see www.janitza.com)

PRG

PRG

Content

Address Content

Fig. Request window for the display password

Fig. Display example for "Programming mode", address Addr. Contents


000 with a content of 5,000. 500 Display password
0 = The password is
not requested.
501 Homepage, pass-
word mode
502 Homepage password

Fig. Excerpt from the parameter list.

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UMG 604-PRO www.janitza.de

11. Configuration

This section describes how to perform 11. 2 Current connection variants


configuration using the 2 buttons on the The device recognises two connection
device. variants for current measurement.

11. 1 Current transformer ratio Connection variant 0


You can assign each of the 4 current • Measurement via 3 current transformers in
transformer inputs its own current three phase 4-conductor networks.
transformer ratio. • Measurement via 2 current transformers
in networks with the same loading.
• A current transformer ratio of 5 A / 5 A is • Measurement in single-phase 3-conductor
factory-set for all 4 current transformer systems.
inputs.
• You can program current transformers Connection variant 1
with the same current transformer ratios • Measurement via 2 current transformers
in addresses 000 and 001. (Aron circuit ) in three-phase 3-conductor
• You can program current transformers networks.
with different current transformer ratios in
addresses 010 to 041. Address Connection variant
• Changing the current transformer values 110 0 = three current
in addresses 000 or 001 overwrites the transformers.
contents of addresses 010 to 041 with the (factory default setting)
current transformer values from addresses
1 = two current
000 and 001. transformers (Aron circuit)
• Changing the current transformer values in
addresses 010 to 041 deletes the current
transformer values in addresses 000 and 001.
C NOTE!
It is not necessary to configure
Address Current transformer a connection schematic for
values measurement input 4.
000 L1 L2 L3 L4 (primary)
001 L1 L2 L3 L4 (secondary)

010 L1 (primary)
011 L1 (secondary)
020 L2 (primary)
021 L2 (secondary)
030 L3 (primary)
031 L3 (secondary)
040 L4 (primary)
041 L4 (secondary)

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11. 3 Voltage transformer ratio Connection variant 1


You can assign each of the 4 voltage • Direct voltage measurement in three-phase
transformer inputs its own voltage 3-conductor networks.
transformer ratio. • Measurement via 2 voltage transformers
(Aron circuit ) in three-phase 3-conductor
• A voltage transformer ratio of 400 V / 400 networks.
V is factory-set for all 4 voltage transformer
input. Address Connection variant
• You can program voltage transformers 111 0 = three phase 4-con-
with the same voltage transformer ratios in ductor networks (factory
addresses 002 and 003. default setting)
• You can program voltage transformers
with different voltage transformer ratios 1 = three-phase 3-con-
ductor networks
in addresses 012 to 043.
• Changing the voltage transformer values
in addresses 002 or 003 overwrites the
contents of addresses 012 to 043 with the
voltage transformer values from addresses
C NOTE!
It is not necessary to configure
a connection schematic for
002 and 003. measurement inputs L4 and I4.

Address Voltage transformer values 11. 5 Lock transformer ratios


002 L1 L2 L3 L4 (primary) Locking/unlocking of the current and voltage
003 L1 L2 L3 L4 (secondary) transformer ratios is done via the display by
programming address 50.
012 L1 (primary)
013 L1 (secondary)
022 L2 (primary)
023 L2 (secondary)
032 L3 (primary)
033 L3 (secondary)
042 L4 (primary)
043 L4 (secondary)
The status can be read out via an internal
device address (Modbus address):

11. 4 Voltage connection variants • If the entry “Lock all transformers” con-
The device recognises two connection tains the value “0”, the tabs are not locked
variants for voltage measurement. (neither current transformer (CT) nor volt-
age transformer (VT) ratios).
Connection variant 0 • If the entry “Lock all transformers” con-
• Direct voltage measurement in 3-phase tains the value “1”, the tabs are locked (CT
4-conductor networks. and VT ratios).
• Measurement via 3 voltage transformers in
3-phase 4-conductor networks.
• Measurement in single-phase 3-conductor Modbus address Value/function
systems.
19716 Lock transformer ratios
0 = not locked
1 = locked

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UMG 604-PRO www.janitza.de

11. 6 RS232 configuration 11. 7 RS485 configuration


The following data must be programmed to The following data must be programmed to
operate the RS232 interface: operate the RS485 interface:

• baud rate, • device address,


• operating mode. • baud rate,
• operating mode,
For information on the factory default setting
and the setting ranges, see the parameter list For information on the factory default setting
in section “17. Parameter list”. and the setting ranges, see the parameter list
in section “17. Parameter list”.

Address Settings Address Settings


201 Baud rate, RS232 200 Device address (1 to 255)
0 = 9600Bit/s applies to Modbus and Profibus
1 = 19200Bit/s 1 = factory default setting
2 = 38400Bit/s 202 Baud rate, RS485
3 = 57600Bit/s 0 = 9600Bit/s
4 =115200Bit/s 1 = 19200Bit/s
204 RS232. mode 2 = 38400Bit/s
0 = Modbus RTU/slave 3 = 57600Bit/s
3 = Debug 4 =115200Bit/s
6 = SLIP 5 = 921600Bit/s
(for internal use only) 203 RS485, mode
0 = Modbus RTU/slave
1 = Modbus RTU/master
2 = Gateway transparent

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11. 8 Ethernet configuration Address Settings


Static IP address 205 DHCP mode
In simple networks with no DHCP server, the 0 = static IP
network address must be set right on the device 1 = BootP
2 = DHCP client
itself.
300 IP address, xxx --- --- ---
BootP 301 IP address, --- xxx --- ---
BootP enables the device to be integrated into 302 IP address, --- --- xxx ---
an existing network fully automatically. However, 303 IP address, --- --- --- xxx
BootP is an older protocol and does not provide 304 IP mask, xxx --- --- ---
the scope of functions provided by DHCP. 305 IP mask, --- xxx --- ---
306 IP mask, --- --- xxx ---
DHCP mode 307 IP mask, --- --- --- xxx
DHCP makes it possible integrate a UMG 310 IP gateway, xxx --- --- ---
604-PRO into an existing network fully 311 IP gateway, --- xxx --- ---
automatically without the need for any additional 312 IP gateway, --- --- xxx ---
configuration. When started, the device 313 IP gateway, --- --- --- xxx
automatically obtains the IP address, the subnet
mask and the gateway from the DHCP server.
The device is factory-set to the DHCP client.
ATTENTION
Material damage due to security vulnerabilities

m Damage to property due to


incorrect network settings
in programs, IT networks and protocols.
Security vulnerabilities can lead to data misuse
and faults and even the standstill of your IT
CAUTION!
infrastructure.
Incorrect network settings can cause faults To protect your IT system, network, data
in the IT network. communications and measurement devices:
Obtain information from your network · Inform your network administrator and/or IT
administrator about the correct settings representative.
· Always keep the meter firmware up to date and
for your device. protect the communication to the meter with
an external firewall. Close unused ports.
· Take protective measures against viruses and
cyber attacks from the Internet, e.g. through
firewall solutions, security updates and virus
protection programs.
· Close security vulnerabilities and update
or renew existing protection for your IT
infrastructure.

DHCP
PC UMG604
server
PC UMG604
Patch
cable

Patch cable Patch cable


Switch
Patch cable Patch cable
Switch

Fig. Connection example, the UMG 604-PRO and PC Fig. Connection example, the UMG 604-PRO and PC are
require a static IP address. automatically assigned an IP address by a DHCP server.

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11. 9 Profibus configuration 11.9.2 Device master file


11.9.1 Profiles The device master file, abbreviated as the GSD
The device can manage 16 Profibus profiles, file, describes the Profibus characteristics
each with a maximum of 128 data bytes. of the UMG. The GSD file is required by the
configuration program of the PLC.
The first data byte in the output box
of the PLC always contains the profile The device master file for your device
number of the is called “0B41.GSD” and is
Profibus profile requested by the UMG. available on the Janitza homepage.

In order to request a Profibus profile, write


the profile number in the first byte in the
PLC output box. PLC

UMG 604-PRO
All system variables and global variables 1)
PLC output box
can be scaled individually and converted into 1. Byte = profile number
As of the 2nd byte,
one of the following formats:
variables for the
UMG 604-PRO follow.
• 8, 16, 32 bit integer with and without sign.
• 32 or 64 bit float format. PLC input box
1. Byte = return signal
• Big or little endian . 2)
from the profile number
As of the 2nd byte, the
1) Global variables are variables that the user
defines in Jasic and are available to each interface in the UMG604 variables requested by the
2 ) Big endian = high byte before low byte. UMG 604-PRO follow.
Little endian = low byte before high byte.

Fig. Block diagram for data exchange between PLC and


Address Settings UMG 604-PRO.
200 Device address (1 to 255)
applies to Modbus and Profibus
1 = factory default setting

Fig. Excerpt from the parameter list.

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11.9.3 Pre-set profiles

Profibus profile number 0


Byte index Value type Value format Scaling
1 1 Voltage L1-N Float 1
2 5 Voltage L2-N Float 1
3 9 Voltage L3-N Float 1
4 13 Voltage L4-N Float 1
5 17 Voltage L2-L1 Float 1
6 21 Voltage L3-L2 Float 1
7 25 Voltage L1-L3 Float 1
8 29 Current L1 Float 1
9 33 Current L2 Float 1
10 37 Current L3 Float 1
11 41 Current L4 Float 1
12 45 Active power L1 Float 1
13 49 Active power L2 Float 1
14 53 Active power L3 Float 1
15 57 Active power L4 Float 1
16 61 Cosphi (math.) L1 Float 1
17 65 Cosphi (math.) L2 Float 1
18 69 Cosphi (math.) L3 Float 1
19 73 Cosphi (math.) L4 Float 1
20 77 Frequency Float 1
21 81 Total active power L1-L4 Float 1
22 85 Total reactive power L1-L4 Float 1
23 89 Total apparent power L1-L4 Float 1
24 93 Total cosphi (math.) L1-L4 Float 1
25 97 Total effective current L1-L4 Float 1
26 101 Total active energy L1-L4 Float 1
27 105 Ind. Total reactive energy L1-L4 Float 1
28 109 THD voltage L1 Float 1
29 113 THD voltage L2 Float 1

30 117 THD voltage L3 Float 1

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Profibus profile number 1


Byte index Value type Value format Scaling
1 1 Voltage L1-N Float 1
2 5 Voltage L2-N Float 1
3 9 Voltage L3-N Float 1
4 13 Voltage L2-L1 Float 1
5 17 Voltage L3-L2 Float 1
6 21 Voltage L1-L3 Float 1
7 25 Current L1 Float 1
8 29 Current L2 Float 1
9 33 Current L3 Float 1
10 37 Active power L1 Float 1
11 41 Active power L2 Float 1
12 45 Active power L3 Float 1
13 49 Cosphi (math.) L1 Float 1
14 53 Cosphi (math.) L2 Float 1
15 57 Cosphi (math.) L3 Float 1
16 61 Frequency Float 1
17 65 Total active power L1-L3 Float 1
18 69 Total reactive power L1-L3 Float 1
19 73 Total apparent power L1-L3 Float 1
20 77 Total cosphi (math.) L1-L3 Float 1
21 81 Total effective current L1-L3 Float 1
22 85 Total active energy L1-L3 Float 1
23 89 Ind. Total reactive energy L1-L3 Float 1
24 93 THD voltage L1 Float 1
25 97 THD voltage L2 Float 1
26 101 THD voltage L3 Float 1

27 105 THD current L1 Float 1


28 109 THD current L2 Float 1
29 113 THD current L3 Float 1

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Profibus profile number 2


Byte index Value type Value format Scaling
1 1 Total active energy L1-L3 Float 1
2 5 Rel. Total active energy L1-L3 Float 1
3 9 Deliv. Total active energy L1-L3 Float 1
4 13 Total reactive energy L1-L3 Float 1
5 17 Ind. Total reactive energy L1-L3 Float 1
6 21 Total cap. reactive energy L1-L3 Float 1
7 25 Total apparent energy L1-L3 Float 1
8 29 Active energy L1 Float 1
9 33 Active energy L2 Float 1
10 37 Active energy L3 Float 1
11 41 Inductive reactive energy L1 Float 1
12 45 Inductive reactive energy L2 Float 1
13 49 Inductive reactive energy L3 Float 1

Profibus profile number 3


Byte index Value type Value format Scaling
1 1 Active power L1 Float 1
2 5 Active power L2 Float 1
3 9 Active power L3 Float 1
4 13 Total active power L1-L3 Float 1
5 17 Current L1 Float 1
6 21 Current L2 Float 1
7 25 Current L3 Float 1
8 29 Total current L1-L3 Float 1
9 33 Total active energy L1-L3 Float 1
10 37 CosPhi (math.) L1 Float 1
11 41 CosPhi (math.) L2 Float 1
12 45 CosPhi (math.) L3 Float 1
13 49 Total CosPhi (math.) L1-L3 Float 1
14 53 Reactive power L1 Float 1
15 53 Reactive power L2 Float 1
16 53 Reactive power L3 Float 1
17 53 Total reactive power L1-L3 Float 1
18 53 Apparent power L1 Float 1
19 53 Apparent power L2 Float 1
20 53 Apparent power L3 Float 1
21 53 Total apparent power L1-L3 Float 1

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11. 10 Recording configuration


2 recordings are pre-configured in the
device’s factory default setting.

Recordings are adjusted and expanded using


the GridVis® software.

Profile Measured Value Time base Type

1 Voltage effective 15 min mean value (RMS),


L1, L2, L3, L4, L1-L2, L2-L3, L3-L1 min.-/max.-value
1 Current effective L1, L2, L3, L4 15 min mean value (arithmetic),
min.-/max.-value
1 Active Power L1, L2, L3, L4 15 min mean value (arithmetic),
min.-/max.-value
1 Active Power Sum L1..L3, L1..L4 15 min mean value (arithmetic),
min.-/max.-value
1 Reactive power fundamental 15 min mean value (arithmetic),
L1, L2, L3, L4 min.-/max.-value
1 Eeactive power fundamental Sum 15 min mean value (arithmetic),
L1..L3, L1..L4 min.-/max.-value
2 Consumed Active Energy L1, L2, L3, L4 1 hr samples

2 Consumed Active Energy Sum L1..L3, L1..L4 1 hr samples

2 Inductive Reactive energy L1, L2, L3, L4 1 hr samples

2 Inductive Reactive energy Sum L1..L3, L1..L4 1 hr samples

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11. 11 PTP configuration

The device supports the Precision Time Protocol (PTP) in accordance with the Standard An-
nex J IEEE 1588-2008 PTP Default Profile.

The PTP protocol is executed in a logical area known as the domain. The time specified by the
protocol in one domain is independent of the times in other domains.

The PTP protocol enables precise time synchronization in the network from the time server
(master) to the clients (slaves). The prerequisite for this is the PTP capability of the client. The
reference time for the system is determined by what is known as the Grandmaster Clock (see
section „11.11.3 Example: PTP timing according to IEEE 1588-2008 and clock types“)

Time synchronization in a network is achieved by the exchange of PTP time control messages.
Clients use the time control information in the PTP messages to set their time to that of the time
server (master) in their part of the hierarchy.

While NTP uses the client-server model – each client must be configured with a name or the IP
address – the system configures itself according to the default PTP profile.

For the Device (as of firmware version 5.017), activate PTP (or NTP):
· In the GridVis software (device configuration).
· Via the parameter _MODE_NTP (the Modbus address can be found in the Modbus address
list of your device at www.janitza.de).

11.11.1 Important Modbus parameters for the PTP configuration of the device
Modbus parameters have the following meaning:
Parameter name Data type Permission Entry (range)
_MODE_NTP
(cf. section „11.11.2 PTP parameter _MODE_ int RD/WR NTP/PTP activation
NTP“)
_PTP_DOMAIN 1) byte RD/WR Default = 0 (0 - 127)

_PTP_ANNOUNCE_RECEIPT_TIMEOUT 2) byte RD/WR Default = 3 (2 - 10)

_PTP_MANAGEMENT_INTERFACE 3) short RD/WR Default = 0 (0 - 1)

1. Domain number (default domain = 0). A PTP domain is a range of PTP clocks (devices) which synchronize
themselves with each other using the PTP protocol.
2. Selects the PTP Announce Receipt Timeout. This parameter specifies the number of intervals that are
allowed to elapse without receipt of an announce message (default = 3).
3. 0 (default) – Device supports PTP configuration via the Modbus.
1 - Alternative method of configuration (enables a comprehensive configuration via the interface).

11.11.2 PTP parameter _MODE_NTP


In this context, the entries have the following functions:
Parameter _MODE_NTP Entry Description

TIME_PROTOCOL_NONE =0 No time protocol is active. Manual time configuration.

TIME_PROTOCOL_NTP_BROADCAST =1 NTP mode “Listen”, PTP deactivated.

TIME_PROTOCOL_NTP_ACTIVE =2 NTP mode “Active”, PTP deactivated.

TIME_PROTOCOL_PTP =3 PTP mode is activated, NTP deactivated.

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INFORMATION
· A Modbus address list including all the PTP parameters of your device can be found in
the download area at www.janitza.de.
· Specifications for PTP (Precision Time Protocol) can be found in IEEE Standard for a
Precision Clock Synchronization Protocol for Networked Measurement and Control
Systems (IEEE Std. 1588-2008).
· The device supports PTP according to the default PTP profile Annex J IEEE 1588-2008
with the profile ID 00-1B-19-00-01-00.

11.11.3 Example: PTP timing according to IEEE 1588-2008 and clock types

Ordinary clock Simple clock (one port, measures one client) that is connected with a master as
(OC) the slave and synchronizes its time with the master.
Boundary clock Clock that contains several “ordinary clocks” (several ports) and, as the master,
(BC) synchronizes several slaves with its time and transports this beyond a network
boundary. The “boundary clock” can also be connected to a master as a slave
and synchronize its time with the master.
Transparent clock Clock that does not actively intervene in the time synchronization; it is more a
(TC) hardware item that transmits time synchronization data packets (e.g. a network
switch). “Transparent clocks” can also correct the time stamp within the data
packet by the dwell time within the hardware, if needed.
Grandmaster clock The grandmaster clock is an “ordinary clock” that has access to GPS or ano-
(GC) ther very accurate time and provides this time for all subordinate nodes.

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12. System information

12. 1 Measurement range exceeded Serial number


If the measurement range is exceeded, it is
displayed as long as this persists and cannot
be acknowledged. The measurement range
is exceeded if at least one of the four voltage
or current measurement inputs is outside its
specified metering range.

If the measurement range is exceeded, this is


shown on the display with “EEEE”. RxD TxD Input Output L1 L2 L3 L4

Symbols L1, L2, L3 and L4 are used to show Fig. Measured value indication with serial number.
the input on which the measurement range
was exceeded. The "V" and "A" symbols Date
indicate whether the measurement range
has been exceeded in the current or voltage
circuit.

L1 L2 L3 L4
RxD TxD Input Output L1 L2 L3 L4
VA

Fig. Measured value indication with date.

Firmware release
RxD TxD Input Output L1 L2 L3 L4

Fig. Measured value indication with measurement range


exceeded.

c Damage to property due


to not observing the RxD TxD Input Output L1 L2 L3 L4
CAUTION! connection conditions
Failure to observe the connection conditions Fig. Measured value indication for the firmware release.
can damage or destroy your device.
Adhere to the specifications for voltage Time
and frequency on the rating plate.

RxD TxD Input Output L1 L2 L3 L4

Fig. Measured value indication with time.

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13. Device homepage

Your measurement device has an integrated You can do the following here without first
web server, which has a separate homepage. installing any software:
You can use this device home page to access • call historical and current measured
your measurement device from any end device values.
via a standard web browser. You can access • call the power quality status in an easy to
the homepage for your device by entering understand illustration.
the device’s PI address in a web browser • control your device remotely.
on your end device. Section “11. 8 Ethernet • access installed apps.
configuration” explains how to connect the
device to the internet.

Fig. Device homepage overview

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13. 1 Measured values


You can use the Measured values menu item to call simple and detailed views of the meas-
ured values, and to display individual measured values. The following menu items are availa-
ble:

• Short overview
• Detailed measured values
• Diagrams
• Events
• Transients

13.1.1 Short overview


The Short overview provides you with the most important measured values for each phase,
such as the current voltage values, power values and current strength.

Fig. Short overview of measured values

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13.1.2 Detailed measured values


In the overview, you can call extensive information on the following points:

• Voltage
• Current
• Power
• Harmonic oscillations
• Energy
• Peripheral devices (digital inputs/outputs, temperature measurements)

Fig. Detailed overview of measured values

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13.1.3 Diagrams
You can use the “Diagrams” item to access the measured values monitor. The measured val-
ues monitor is a configurable display of current and historical measured values with automatic
scaling. In order to display a graphic of the measured values, drag the required values from
the list on the left edge of the screen into the field in the middle of the screen.

Fig. Device homepage event records

13.1.4 Events
You can use events item to display a graphical illustration of the recorded events such as
overcurrent or undervoltage by clicking the relevant event in the list.

Fig. Event records

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13.1.5 Transients
The “Transients” area provides a graphic illustration of transients within a date list. Transient
voltages:
• are fast impulse transient effects in electrical networks.
• are unpredictable from a time perspective and have a limited duration.
• are caused by lightning strikes, switching operations or by tripped fuses.

Fig. Transients

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13. 2 Power quality


In the „Power Quality“ (PQ) area, you have the option to retrieve the PQ status with a clear
overview according to common standards. Here you have access to permanent monitoring of
power quality according to:

• IEC 61000-2-4 PQ for customers’ supply networks

The evaluation takes place via indicator (quick evaluation), as well as within the Watchdog app
(temporal evaluation). The class of the IEC 61000-2-4 can be temporarily changed within the
indicator settings. However, this has no lasting effect.

A change of the class is reset to class 2 („compatibility level as in the public network“) after
leaving the page.

If you have installed further apps for the power quality, there are additional menu items in the
„Power quality“ menu:

For the app “IEC 61000-2-4 Watchdog”:


• IEC 61000-2-4 settings
• IEC 61000-2-4 Watchdog

Changing the IEC 61000-2-4 class in the watchdog settings changes the class permanently in
the watchdog, as well as in the indicator.

The display using the traffic light principle allows the events that do not comply with the re-
spective quality agreements to be identified without in-depth knowledge.

Fig. IEC61000-2-4 Watchdog settings for the report

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Fig. IEC 61000-2-4 Watchdog parameters with traffic light principle - report

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Fig. IEC61000-2-4 PQ indicator parameters with traffic light principle - snapshot

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13. 3 Apps
You have the option of extending the functions on your device retrospectively by installing
additional apps.

13.3.1 Push Service


The push service is an example of an installable app. The push service sends measured
values directly from the device to a cloud or portal solution chosen by you, such as the
Janitza Energy Portal

Fig. Push Service

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13. 4 Information
13.4.1 Device information
You can use the Device information menu item to obtain all information and settings that you
can change on the device.

13.4.2 Downloads
You can use the Downloads item to access the download area on the Janitza homepage.
You can download catalogues, operation manuals and additional documentation from here.

13.4.3 Display
The Display item provides you with the display of your device, which corresponds to the real
display.

You can control the device remotely here by clicking the control buttons using the mouse.

Fig. Operating the UMG 604-PRO via the device homepage

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14. Service and maintenance

The device underwent various safety checks 14. 5 Battery


before delivery and is marked with a seal. The internal clock is fed from the supply
If a device is open, the safety checks must voltage.
be repeated. Warranty claims will only be
accepted if the device is unopened. If the supply voltage fails then the clock is
powered by the battery.
14. 1 Repair and calibration The clock provides date and time
Repair work and calibration can be carried information, for the records, min. and max.
out by the manufacturer only. values and events, for example.

14. 2 Front film The life expectancy of the battery is at least


The front film can be cleaned with a soft cloth 5 years with a storage temperature of +45°C.
and standard household cleaning agent. Do The typical life expectancy of the battery is 8
not use acids and products containing acid to 10 years.
for cleaning.
The device must be opened to change the
14. 3 Disposal battery.
Observe the national regulations! If
necessary, dispose of individual parts
according to their properties and existing
C NOTE!
If the device has been opened,
country-specific regulations, e.g. as: a new safety inspection must be
• Electronic waste carried out to ensure safe operation.
• Plastics Warranty claims will only be
• Metals accepted if the device is unopened.
or commission a certified disposal company
with scrapping. 14. 6 Firmware update
In order to carry out a firmware update,
14. 4 Service connect the device to a computer via
Should questions arise, which are not Ethernet and access it using the GridVis®
described in this manual, please contact the software.
manufacturer directly.
We will need the following information from Open the firmware update wizard by clicking
you to answer any questions: “Update device” in the “Extras” menu.

• device name (see rating plate), Select the relevant update file and carry out
• serial number (see rating plate), the update.
• software release (see measured value
indication),
• measured voltage and supply voltage,
• precise description of the error. C NOTE!
Firmware may not be updated via
the RS485 interface.

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15. Procedure in the event of faults

Possible fault Cause Remedy


No display External fuse for the power Replace fuses.
supply voltage has tripped.
Device defective. Send the device to the
manufacturer for repair.
No current display Measured voltage is not Connect the measured voltage.
connected.
Measurement current is not Connect measuring-circuit
connected. current.
Displayed current is too Current measurement in the Check connection and correct if
high or too low wrong phase. necessary.
Current transformer factor is Read out and program the CT
incorrectly programmed. ratio on the current transformer.
Voltage displayed is too Measurement in the wrong Check connection and, if
high or too low. phase. necessary, correct.
Voltage transformer incorrectly
Read out and program the
programmed. voltage transformer ratio at the
voltage transformer.
Voltage displayed is too Measurement range exceeded. Use voltage transformers.
low. The peak voltage value at the Attention! Ensure the
measurement input has been measurement inputs are not
exceeded by the harmonics. overloaded.
“EEEE” and “V” on the The voltage measurement Check the measured voltage
display range has been exceeded. and install a suitable voltage
transformer if necessary.
“EEE” and “A” on the The current measurement range Check the measured current
display has been exceeded. and install a suitable current
transformer if necessary.

Table Procedure in the event of faults, part 1

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Possible fault Cause Remedy


“Error CF” on the The calibration data could not
Send the device to the
display be read. manufacturer for inspection and
testing along with an accurate
fault description.
Active power, At least one current transformer Check connection and correct
consumption/supply connection is mixed up/ if necessary.
reversed. reversed.
A current circuit is assigned to Check connection and correct
the wrong voltage circuit. if necessary.
Active power too high The programmed CT ratio is Read out and program the CT
or too low. incorrect. ratio on the current transformer
The current circuit is assigned Check connection and correct
to the wrong voltage circuit. if necessary.
The programmed voltage Read out and program the
transformer ratio is incorrect. voltage transformer ratio at the
voltage transformer.
No connection to the RS485:
device. - Incorrect device address. Set the device address.
- Wrong protocol. Select the protocol.
- Termination missing. Terminate the bus with a
termination resistor (120 ohm).
Ethernet: Set the IP address on the device.
- Incorrect IP address Describe address 204 with 0 and
- The hidden button (Service) set the IP address or activate
was pressed. DHCP.
Device still does not Device defective. Send the device to the
work despite the above manufacturer for inspection,
measures. along with an accurate fault
description
.

Table Procedure in the event of faults, part 2

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16. Technical data

16. 1 General

Net weight 350 g (0.771 lb)


Device dimensions Approx. l=107.5 mm (4.23 in), w=90 mm
(3.54 in) h=82 mm (3.23 in) (per DIN 43871:1992)
Housing flammability rating UL 94V-0
Installation position any
Fastening/assembly 35 mm DIN rail
(per IEC/EN60999-1, DIN EN 50022)
Battery Type Lithium CR2032, 3 V
(approval i.a.w. UL 1642)
Service life of the backlight (optional) 40000 h (50% of the initial brightness)
Impact resistance IK08 according to IEC 62262

16. 2 Environmental conditions


The device is intended for weatherproof, fixed installation and meets the operational
conditions in accordance with DIN IEC 60721-3-3.

Working temperature range -10 °C (14° F) to +55 °C (131° F)


Relative humidity 5 to 95% RH, (at +25 °C / 77°F)
without condensation
Pollution degree 2
Operating altitude 0 to 2000 m (1.24 mi) above sea level
Installation position any
Ventilation Forced ventilation is not required.

16. 3 Transport and storage


The following information applies to devices which are transported or stored in the original
packaging.

Free fall 1 m (39.37 in)


Temperature -20 °C (-4° F) to +70 °C (158° F)

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16. 4 Supply voltage


The supply voltage must be connected through a UL/IEC approved fuse (6A char. B) to the
device.

230 V option:
• Nominal range 95 V to 240 V (50/60 Hz) / DC 135 V to 340 V
• Operating range +-10% of nominal range
• Power consumption max. 3.2 W / 9 VA
• Overvoltage category 300 V CATII
90 V option (without UL approval):

• Nominal range 50 V to 110 V (50/60 Hz) / DC 50 V to 155 V


• Operating range +-10% of nominal range
• Power consumption max. 3.2 W / 9 VA
• Overvoltage category 300 V CATII
24V option:

• Nominal range 20 V to 50 V (50/60Hz) / DC 20 V to 70 V


• Operating range +-10% of nominal range
• Power consumption max. 5 W / 8 VA
• Overvoltage category 150 V CATII

Terminal connection capacity (supply voltage)


Conductors to be connected. Only one conductor can be connected per terminal!
Single core, multi-core, fine-stranded 0.08 - 2.5 mm2, AWG 28 - 12
Cable end sleeve (not insulated) 0.20 - 1.5 mm2, AWG 24 - 16
Cable end sleeve (insulated) 0.25 - 1.5 mm2, AWG 24-16
Stripping length 5-6 mm (0.2 - 0.24 in)

16. 5 Protection class


Protection class II in accordance with IEC 60536 (VDE 0106, part 1), i.e. a ground wire
connection is not required!

Protection against ingress of solid foreign IP20 in accordance with EN60529


bodies and water September 2014, IEC60529:2013

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16. 6 Digital inputs and outputs

Digital inputs
Maximum counter frequency 20 Hz
(Pulse input S0)
Switching input
Input signal present 18 V to 28 V DC (typical 4 mA)
Input signal not present 0 to 5 V DC, current less than 0.5 mA
Response time (Jasic program) 200 ms
Cable length up to 30 m (32.81 yd) unshielded,
from 30 m (32.81 yd) shielded

Digital outputs
2 digital outputs; semiconductor relays, not short-circuit proof
Switching voltage max. 60 V DC, 30 V AC
Switching current max. 50 mAeff AC/DC
Response time (Jasic program) 200 ms
Output of voltage dips 20 ms
Output of voltage exceedance events 20 ms
Switching frequency max. 20 Hz
Cable length up to 30 m (32.81 yd), unshielded,
from 30 m (32.81 yd) shielded

Terminal connection capacity: Digital inputs and outputs


Single core, multi-core, fine-stranded 0.20 - 1.5 mm2, AWG 24-16
Cable end sleeve (not insulated) 0.20 - 1.5 mm2
Cable end sleeve (insulated) 0.20 - 1.5 mm2
Tightening torque 0.25 Nm (2.21 lbf in)
Stripping length 7 mm (0.2756 in)

Potential separation and electrical safety for the digital inputs and outputs
• The digital inputs and outputs are double-insulated from the current and voltage
measurement inputs, as well as the supply voltage.
• There is only a functional insulation from the Ethernet, Profibus, RS485 and RS232
interfaces, the temperature measurement input, and from one another.
• The external auxiliary voltage to be connected must be compliant with SELV or PELV.

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16. 7 Temperature measurement input

Temperature measurement input


3-wire measurement
Update time Approx. 200 ms
Connectable sensors PT100, PT1000, KTY83, KTY84
Total burden (sensor + cable) max. 4 kOhm
Cable length up to 30 m (32.81 yd) unshielded,
from 30 m (32.81 yd) shielded

Sensor Temperature range Resistor range Measurement


type uncertainty
KTY83 -55 °C (-67 °F) to +175 °C (347 °F) 500 Ohm to 2.6 kOhm ± 1.5% rng1)
KTY84 -40 °C (-40 °F) to +300 °C (572 °F) 350 Ohm to 2.6 kOhm ± 1.5% rng1)
PT100 -99 °C (-146 °F) to +500 °C (932 °F) 60 Ohm to 180 Ohm ± 1.5% rng1)
PT1000 -99 °C (-146 °F) to +500 °C (932 °F) 600 Ohm to 1.8 kOhm ± 1.5% rng1)
1)
rng = metering range

Terminal connection capacity: temperature measurement input


Single core, multi-core, fine-stranded 0.20 - 1.5 mm2, AWG 24-16
Cable end sleeve (not insulated) 0.20 - 1.5 mm2,
Cable end sleeve (insulated) 0.20 - 1.5 mm2
Tightening torque 0.25 Nm (2.21 lbf in)
Stripping length 7 mm (0.2756 in)

Potential separation and electrical safety for the temperature measurement input

• The temperature measurement input is double-insulated from the current and voltage
measurement inputs, as well as the supply voltage.
• There is no insulation from the RS232 and RS485 interfaces.
• There is only a functional insulation from the Ethernet and Profibus interfaces, and the
digital inputs / outputs.
• The external temperature sensor must be double insulated from the system parts that
carry voltages that are dangerous to touch (per IEC61010-1:2010).

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16. 8 Voltage measurement inputs


Three-phase 4-conductor systems (L-N/L-L) max. 277 V / 480 V
Three-phase 3-conductor systems (L-L) max. 480 V
Resolution 0.01 V
Metering range L-N 01) to 600 Vrms
Metering range L-L 01) to 1000 Vrms
Crest factor 2 (related to 480 Vrms)
Overvoltage category 300 V CAT III
Measurement surge voltage 4 kV
Protection of voltage measurement 1 - 10 A
Impedance 4 MOhm / phase
Power consumption approx. 0.1 VA
Sampling rate 20 kHz / phase
Transients > 50 μs
Frequency of the fundamental oscillation 45 Hz to 65 Hz
- Resolution 0.001 Hz

1)
The UMG device can only determine measured values if at least one voltage measurement input
has an L-N voltage of greater than 10 Veff or an L-L voltage of greater than 18 Veff.

Terminal connection capacity (voltage measurement)


Conductors to be connected. Only one conductor can be connected per terminal!
Single core, multi-core, fine-stranded 0.08 - 4.0 mm2, AWG 28-12
Cable end sleeve (not insulated) 0.25 - 2.5 mm2
Cable end sleeve (insulated) 0.25 - 2.5 mm2
Stripping length 8-9 mm (0.31 - 0.35 in)

16. 9 Current measurement inputs

Rated current 5A
Rated current 6A
Protection when measuring directly (with- 6 A, char. B (approved i.a.w. UL/IEC)
out a current transformer)
Resolution on the display 10 mA
Metering range 0.005 to 7 Amps
Crest factor 2 (related to 6 Amps)
Overvoltage category 300 V CAT III
Measurement surge voltage 4 kV
Power consumption approx. 0.2 VA (Ri = 5 mOhm)
Overload for 1 sec. 100 A (sinusoidal)
Sampling rate 20 kHz

Measurement precision phase angle 0,15°

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Terminal connection capacity (current measurement)


Conductors to be connected. Only one conductor can be connected per terminal!
Single core, multi-core, fine-stranded 0.08 - 4.0 mm2, AWG 28-12
Cable end sleeve (not insulated) 0.25 - 2.5 mm2
Cable end sleeve (insulated) 0.25 - 2.5 mm2
Stripping length 8-9 mm (0.31 - 0.35 in)

16. 10 Interfaces

RS232 interface
Connection 5-pin screw-type terminals
Protocol Modbus RTU/slave
Transmission rate 9.6 kbps, 19.2 kbps, 38.4 kbps, 57.6 kbps,
115.2 kbps

RS485 interface
Connection 2-pin screw-type terminals
Protocol Modbus RTU/slave, Modbus RTU/master
Transmission rate 9.6 kbps, 19.2 kbps, 38.4 kbps, 57.6 kbps,
115.2 kbps, 921.6 kbps

Terminal connection capacity (RS 232 / RS 485)


Single core, multi-core, fine-stranded 0.20 - 1.5 mm2, AWG 24-16
Cable end sleeve (not insulated) 0.20 - 1.5 mm2
Cable end sleeve (insulated) 0.20 - 1.5 mm2
Tightening torque 0.25 Nm (2.21 lbf in)
Stripping length 7 mm (0.2756 in)
Profibus interface (optional)
Connection SUB D 9-pin
Protocol Profibus DP/V0 per EN 50170
Transmission rate 9.6 kBaud to 12 MBaud

Ethernet interface
Connection RJ45
Function Modbus gateway, embedded web server (HTTP)
Protocols TCP/IP, EMAIL (SMTP), DHCP client (BootP),
Modbus/TCP(port 502), ICMP (ping), NTP, TFTP,
Modbus RTU over Ethernet (port 8000), FTP SNMP.

Potential separation and electrical safety for the interfaces


• The RS485, RS232, Profibus and Ethernet interfaces are double-insulated from the
current and voltage measurement inputs, as well as the supply voltage.
• The RS232 and RS485 interfaces are not insulated from each other and from the
temperature measurement input.
• The Profibus and Ethernet interfaces have a functional insulation form each other and
from RS232, RS485, the temperature measurement input and digital inputs and outputs.
• The interfaces for the devices connected here must have a double or reinforced
insulation to mains voltages (in accordance with IEC 61010-1: 2010).

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16. 11 Measurement uncertainty


Measurement uncertainty on the device applies when using the following metering ranges.
The measured value must be within the specified limits. The measurement uncertainty is not
specified outside of these limits.
Measured value Measurement uncertainties
Voltage ± 0.2% per DIN EN 61557-12:2008
Current L ± 0.25% in accordance with DIN EN 61557-12:2008
Current N ± 1% per DIN EN 61557-12:2008
Power ± 0.4% per DIN EN 61557-12:2008
Harmonics U, I Class 1 DIN EN 61000-4-7
Active energy
Current transformer ../5 A Class 0.5 (IEC61557-12)
Class 0.5S (IEC62053-22)
Class 0,5 (ANSI C12.20)
Current transformer ../1 A Class 1 (IEC61557-12)
Reactive energy
Current transformer ../5 A Class 2 (DIN EN62053-23)
Current transformer ../1 A Class 2 (DIN EN62053-23)
Frequency ± 0.01 Hz
Internal clock ±1 minute/month (18 °C to 28 °C)

The specification applies under the following conditions:

• annual re-calibration,
• a warm-up time of 10 minutes,
• an ambient temperature of 18 to 28 °C.

If the device is operated outside the range of 18 to 28 °C, an additional measurement error of
±0.01% of the measured value per °C deviation must be considered.

NOTE

Note on saving measured values and configuration data:


Since the following measured values are saved in a non-volatile memory every 5 minutes,
the recording may be interrupted for a maximum of 5 minutes in case the operating voltage
fails:
• Comparator timer
• S0 counter statuses
• Min. / Max. / mean values
(without the date and time)
• Energy values

Configuration data is saved immediately.


A detailed Modbus address and parameter list can be found at www.janitza.com

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17. Parameter list

Address Designation Setting range Unit Default


000 Current transformer, primary, L1 to L4 0 to 1000000 A 5
001 Current transformer, secondary, L1 1 to 5 A 5
to L4
002 Voltage transformer, primary, L1 to L4 0 to 1000000 V 400
003 Voltage transformer, secondary, L1 1 to 400 V 400
to L4

010 Current transformer, primary, L1 0 to 1000000 A 5


011 Current transformer, secondary, L1 1 to 5 A 5
012 Voltage transformer, primary, L1 0 to 1000000 V 400
013 Voltage transformer, secondary, L1 1 to 400 V 400

020 Current transformer, primary, L2 0 to 1000000 A 5


021 Current transformer, secondary, L2 1 to 5 A 5
022 Voltage transformer, primary, L2 0 to 1000000 V 400
023 Voltage transformer, secondary, L2 1 to 400 V 400

030 Current transformer, primary, L3 0 to 1000000 A 5


031 Current transformer, secondary, L3 1 to 5 A 5
032 Voltage transformer, primary, L3 0 to 1000000 V 400
033 Voltage transformer, secondary, L3 1 to 400 V 400

040 Current transformer, primary, L4 0 to 1000000 A 5


041 Current transformer, secondary, L4 1 to 5 A 5
042 Current transformer, primary, L4 0 to 1000000 V 400
043 Voltage transformer, secondary, L4 1 to 400 V 400

Table Parameter list for measurement settings

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Address Designation Setting range Unit Default


100 Collect TFTP configuration file 0 to 9999 - 0
automatically
0 = deactivated
x = file number
101 TFTP error handling 0 to 1 - 0
0 = in the event of an error, the
configuration menu is shown on
the display.
1 = TFTP error handling in the
device is deactivated
110 Current transformer switch 0 to 1 - 0
(L1 to L3)
0 = three current transformers
1 = two current transformers
(Aron circuit)
111 Voltage measurement network 0 to 1 - 0
configuration
0 = three-phase 4-conductor
system (TT, TN network)
1 = three-phase 3-conductor
system (IT network)
112 Deletes all active energy counters, 0 to 1 - 0
apparent energy counters and S0
counters (1 = delete)
113 Deletes all reactive energy 0 to 1 - 0
counters (1 = delete)
114 Resets all min. and max. values 0 to 1 - 0
(1 = reset)

Table Parameter list for measurement settings

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Address Designation Setting range Unit Default


200 Device address, Modbus/Profi- 1 to 255 - 1
bus
201 Baud rate, RS232 0 to 4 - 4
0 = 9600Bit/s
1 = 19200Bit/s
2 = 38400Bit/s
3 = 57600Bit/s
4 =115200Bit/s
202 Baud rate, RS485 0 to 5 - 4
0 = 9600Bit/s
1 = 19200Bit/s
2 = 38400Bit/s
3 = 57600Bit/s
4 =115200Bit/s
5 = 921600Bit/s
203 RS485, mode 0 to 6 - 0
0 = Modbus RTU/slave
1 = Modbus RTU/master
2 = Gateway transparent
204 RS232, mode 0 to 6 0 0 to 6 - 0
0 = Modbus RTU/slave
3 = Debug
6 = SLIP
(for internal use only)
Table Parameter list for bus settings

Address Designation Setting range Unit Default


205 DHCP mode 0,1,2 - 2
0 = static IP
1 = BootP
2 = DHCP client
300 IP address, xxx --- --- --- 0 to 255 - 000
301 IP address, --- xxx --- --- 0 to 255 - 000
302 IP address, --- --- xxx --- 0 to 255 - 000
303 IP address, --- --- --- xxx 0 to 255 - 000
304 IP mask, xxx --- --- --- 0 to 255 - 000
305 IP mask, --- xxx --- --- 0 to 255 - 000
306 IP mask, --- --- xxx --- 0 to 255 - 000
307 IP mask, --- --- --- xxx 0 to 255 - 000
310 IP gateway, xxx --- --- --- 0 to 255 - 000
311 IP gateway, --- xxx --- --- 0 to 255 - 000
312 IP gateway, --- --- xxx --- 0 to 255 - 000
313 IP gateway, --- --- --- xxx 0 to 255 - 000

Table Parameter list for Ethernet settings

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Address Designation Setting range Unit Default


400 Day 1 to 31 - xx
401 Month 1 to 12 - xx
402 Year 1 to 9999 - xxxx
403 Hour 0 to 23 - xx
404 Minute 0 to 59 - xx
405 Second 0 to 59 - xx
406 Copy date and time 0, 1 - 0
1 = copy set data
500 Device password 0 to 9999 - xxxx
501 Homepage, password mode 0, 2, 128, 130 - 0
502 Homepage, password 0 to 9999 - xxxx
510 Enabling “EMAX” option, licence 0 to 9999 - xxxx
part 1
511 Enabling “EMAX” option, licence 0 to 9999 - xxxx
part 2
520 Enabling “BACnet” option, 0 to 9999 - xxxx
licence part 1
521 Enabling “BACnet” option, 0 to 9999 - xxxx
licence part 2
600 LCD, contrast 0 to 99 - 50
601 LCD, backlight, max. brightness 0 to 16 - 10
602 LCD, backlight, min. brightness 0 to 8 - 3
603 LCD, backlight, time until 0 to 9999 s 60
switching from maximum to
minimum brightness.

Table Parameter list for other settings

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18. Measured value indications

You can use buttons 1 and 2 on the display to display the following measured values in the
factory default setting. The measured value designations used are abbreviated and have the
following meanings:

• Active power = active power, consumption


• Reactive power= reactive power, inductive
• Active energy = active energy, consumption with backstop

Voltage Voltage Voltage Voltage


L1-N L2-N L3-N L4-N

Voltage Voltage Voltage


L1-L2 L2-L3 L3-L1

Current Current Current Current


L1 L2 L3 L4

Active power Active power Active power Active power Active power Active power
L1 L2 L3 L4 L1 to L3 L1 to L4

Reactive power Reactive power Reactive power Reactive power Reactive power Reactive power
L1 L2 L3 L4 L1 to L3 L1 to L4

Active energy Active energy Active energy Active energy Active energy Active energy
L1 L2 L3 L4 L1 to L3 L1 to L4

cos(phi) cos(phi) cos(phi) cos(phi) cos(phi)


L1 L2 L3 L4 L1 to L3

Frequency Temperature Serial Firmware


measurement Date Time
rotation field input number release

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19. Dimension diagrams

19. 1 Front view

Fig. Front view of UMG 604-PRO with installation dimensions

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19. 2 Side view

Fig. Schematic side view of UMG 604-PRO with installation dimensions

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20. Connection example

An. In RS232 RS485 Dig. I/O Versorgungs-


spannung
Auxiliary Supply

Option
RS485

Power Analyser
UMG 604-PRO
Ethernet
Option

Strommessung Spannungsmessung
Current measurement Voltage measurement
I1 I2 I3 I4 L1 L2 L3 L4 N
1 2 3 4 5 6 7 8 9 10 11 12 13

PE
N S1 S2

Verbraucher
Consumer
L1 S1 S2

L2 S1 S2

L3 S1 S2

Fig. Connection example for UMG 604-PRO

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21. Short introduction (setting primary current)

You have three identical current transformers


with a current transformer ratio of 200 A / 5 A.
You want to program the primary current of 200 A.
To do this, you must enter the value 200 for
PRG
the primary current in address 000.
The secondary current is factory-set to 5 A in
address 001.
Address Content
1.Switch to programming mode by pressing
buttons 1 and 2 simultaneously for
approximately one second.
• The symbol for programming mode PRG Fig. UMG 604-PRO display in programming mode
appears.
• The contents of address 000 are displayed.

2.Enter the primary current by using button PRG


1 to select the number to be changed and
button 2 to change the selected number.

3.Exit programming mode by pressing Address Content


buttons 1 and 2 simultaneously again for
approximately one second.
• The current transformer setting is saved.
• The device returns to display mode. Fig. UMG 604-PRO display in programming mode

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FCC Compliance Statement

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to
part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful inter-
ference in a residential installation. This equipment generates, uses and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a particular installation. If
this equipment does cause harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of
the following measures:

—Reorient or relocate the receiving antenna.


—Increase the separation between the equipment and receiver.
—Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
—Consult the dealer or an experienced radio/TV technician for help.

Code of Federal Regulations, Title 47, Part 15, Subpart B - Unintentional Radiators

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