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    GA 160! - Assembly

    Uploaded by

    mohamed
    This document provides a maintenance procedure for overhauling a C-190 element. It is a 7-page, 92-step process that involves disassembling the element, cleaning and replacing various parts, applying grease and Loctite, measuring play, and reassembling the element. Safety instructions and special tools are required. The procedure must be followed carefully to properly overhaul the C-190 element.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    GA 160! - Assembly

    Uploaded by

    mohamed
    319 views7 pages
    This document provides a maintenance procedure for overhauling a C-190 element. It is a 7-page, 92-step process that involves disassembling the element, cleaning and replacing various parts, applying grease and Loctite, measuring play, and reassembling the element. Safety instructions and special tools are required. The procedure must be followed carefully to properly overhaul the C-190 element.

    Original Title

    GA 160!_Assembly

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    © © All Rights Reserved

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    This document provides a maintenance procedure for overhauling a C-190 element. It is a 7-page, 92-step process that involves disassembling the element, cleaning and replacing various parts, applying grease and Loctite, measuring play, and reassembling the element. Safety instructions and special tools are required. The procedure must be followed carefully to properly overhaul the C-190 element.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    319 views7 pages

    GA 160! - Assembly

    Uploaded by

    mohamed
    This document provides a maintenance procedure for overhauling a C-190 element. It is a 7-page, 92-step process that involves disassembling the element, cleaning and replacing various parts, applying grease and Loctite, measuring play, and reassembling the element. Safety instructions and special tools are required. The procedure must be followed carefully to properly overhaul the C-190 element.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 7

    Maintenance Procedure

    1. General information

    Overhaul C-190 element


    Printed Matter Number :
    Applicable to : C190
    Preliminary Operations: :
    Safety Instructions : General
    Persons Required : 1
    Special Tools : –
    Consumables : –

    2. Assembly

    1. Rotate element 2. Unpack kit 3. Mark male inlet bearing

    4. Mount male inlet bearing (1) 5. Mount male inlet bearing (2) 6. Mount male inlet bearing (3)

    7. Mark female inlet bearing 8. Mount female inlet bearing (3) 9. Mount female inlet bearing (6)

    Page 1 of 1
    10. Grease bearings (1) 11. O-ring nozzle (2) 12. Mount nozzle (1)

    13. Mount nozzle (2) 14. Tighten nozzle – 78 Nm 15. Rotate element

    16. Clean male and female inner rings 17. Mount male inner ring (1): 18. Mount male inner ring (2):
    before installation! apply Loctite – do not use too heat up.
    much, as this may leak out of the
    bearing!

    19. Mount male inner ring (3) 20. Mount male inner ring (4): 21. Mount female inner ring (1):
    text side should be visible apply Loctite – do not use too
    much, as this may leak out of the
    bearing!

    22. Mount female inner ring (2): 23. Mount female inner ring (3) 24. Mount female inner ring (4):
    heat up. text side should be visible

    Page 2 of 2
    25. Oil male rotor 26. Mount male rotor 27. Oil female rotor

    28. Mount female rotor 29. Mount O-rings (1) 30. Mount O-rings (2)

    31. Mount housing (1) 32. Mount 2 bolts at left and right side 33. Mount guide pins (2)

    34. Fix housing, tighten bolts: 35. Mount spacers 36. Apply Loctite male side
    80Nm

    37. Clean male inner ring before 38. Mount male inner ring (1): 39. Mount male inner ring (2)
    installation! heat up

    Page 3 of 3
    40. Create 2 tools from old 41. Create 2 tools from old Mount male cylinder bearing (1):
    bearings (1) bearings (2) text side up

    42. Mount male cylinder bearing (2) 43. Mount first tool 44. Mount second tool

    45. Press cylinder bearing (1): 46. Press cylinder bearing (2): 47. Press cylinder bearing (3)
    place cover mount press

    48. Remove tool 49. Mount male ball bearing (1): 50. Mount male ball bearing (2):
    text side up heat up

    51. Mount male ball bearing (3) 52. Apply Loctite female side 53. Clean female inner ring before
    installation

    Page 4 of 4
    54. Mount female inner ring (1) 55. Mount female inner ring 56. Mount female bearing (1)
    heat up text side up

    57. Mount female bearing (2): 58. Press cylinder bearing (1): 59. Press cylinder bearing (2)
    place tool place cover

    60. Press cylinder bearing (3): 61. Press cylinder bearing (3): 62. Mount female ball bearing (1):
    remove cover remove tool text side up

    63. Mount female ball bearing (2): 64. Mount male ball bearing (3) 65. Lock rotors
    heat up

    66. Mount male disk (1) 67. Mount male disk (2): 68. Switch position lock
    80Nm

    Page 5 of 5
    69. Mount female disk (1) 70. Mount female disk (2): 71. Remove lock
    80Nm

    72. Measure play male side (1): mount 73. Measure play male side (2): lift 74. Measure play male side (3): read
    clock rotor value

    75. Measure play female side (1): 76. Measure play female side (2): lift 77. Measure play female side (2): read
    mount clock rotor value

    78. Mount spacers 79. Mount spring washers (1) 80. Mount spring washers (2):
    check markings

    81. Mount spring washers (3) 82. Mount O-ring male cover 83. Grease O-ring male cover

    Page 6 of 6
    84. Mount male cover 85. Mount O-ring female cover 86. Grease O-ring female cover

    87. Mount female cover 88. Tighten covers: 46 Nm 89. Remove tool

    90. Replace plugs (1) 91. Replace plugs (2) 92. Spray oil through air inlet and
    rotate the rotors

    Page 7 of 7

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