BS en 934-5-2007
BS en 934-5-2007
BS en 934-5-2007
934-5:2007
Admixtures for
concrete, mortar and
grout —
Part 5: Admixtures for sprayed
concrete — Definitions, requirements,
conformity, marking and labelling
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BS EN 934-5:2007
National foreword
© BSI 2007
ICS 91.100.10
English Version
Adjuvants pour béton, mortier et coulis - Partie 5 : Zusatzmittel für Beton, Mörtel und Einpressmörtel - Teil 5:
Adjuvants pour bétons projetés - Définitions, exigences, Zusatzmittel für Spritzbeton - Begriffe, Anforderungen,
conformité, marquage et étiquetage Konformität, Kennzeichnung und Beschriftung
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
© 2007 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 934-5:2007: E
worldwide for CEN national Members.
EN 934-5:2007 (E)
Contents Page
Foreword..............................................................................................................................................................3
1 Scope ......................................................................................................................................................5
2 Normative references ............................................................................................................................5
3 Terms and definitions ...........................................................................................................................6
3.1 General definitions ................................................................................................................................6
3.2 Specific definitions ................................................................................................................................6
4 Requirements .........................................................................................................................................7
4.1 General requirements............................................................................................................................7
4.2 Specific requirements ...........................................................................................................................7
5 Sampling ...............................................................................................................................................10
6 Conformity control...............................................................................................................................10
7 Evaluation of conformity.....................................................................................................................11
8 Marking and labelling ..........................................................................................................................11
8.1 General..................................................................................................................................................11
8.2 Designation of admixtures..................................................................................................................11
8.3 Additional information ........................................................................................................................11
Annex A (informative) Content and release of dangerous substances.......................................................12
Annex B (normative) Reference concrete for testing consistence control admixture ..............................13
B.1 General..................................................................................................................................................13
B.2 Cement content....................................................................................................................................13
B.3 Aggregates ...........................................................................................................................................13
B.4 Consistence..........................................................................................................................................13
B.5 Compressive strength .........................................................................................................................14
B.6 Test report ............................................................................................................................................14
Annex C (normative) Measurement of tensile bond strength.......................................................................15
C.1 General..................................................................................................................................................15
C.2 Preparation of the control and test mix.............................................................................................15
C.3 Applying the concrete and storage of specimens ...........................................................................15
C.4 Testing ..................................................................................................................................................16
C.5 Test report ............................................................................................................................................16
Annex ZA (informative) Clauses of this European Standard addressing the provisions of the EU
Construction Products Directive ........................................................................................................17
ZA.1 Scope and relevant characteristics ...................................................................................................17
ZA.2 Procedure for attestation of conformity of admixtures for sprayed concrete...............................19
ZA.2.1 System of attestation of conformity ..................................................................................................19
ZA.2.2 EC certificate and declaration of conformity ....................................................................................20
ZA.3 CE marking and labelling....................................................................................................................20
Bibliography ......................................................................................................................................................22
2
EN 934-5:2007 (E)
Foreword
This document (EN 934-5:2007) has been prepared by Technical Committee CEN/TC 104 “Concrete and
related products”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by April 2008, and conflicting national standards shall be withdrawn at the
latest by July 2009.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EC Directive(s).
For relationship with EC Directive(s), see informative Annex ZA, which is an integral part of this document.
This European Standard is a part of the series EN 934 Admixtures for concrete, mortar and grout which is
comprised of the following parts:
Part 3: Admixtures for masonry mortar — Definitions, requirements, conformity, marking and labelling
Part 4: Admixtures for grout for prestressing tendons — Definitions, requirements, conformity, marking and
labelling
Part 5: Admixtures for sprayed concrete — Definitions, requirements, conformity, marking and labelling
This European Standard is used with the standards of the series EN 480 which comprises test methods for
admixtures.
Subject to the provisions in EN 14487-1, Sprayed concrete – Part 1: Definitions, specifications and conformity
admixtures covered by EN 934-2 may also be considered for the use in sprayed concrete.
A previous draft of EN 934-5 had been submitted to Formal Vote in 2004 and had formally passed the vote by
majority of CEN-members in 2005. Together with this vote, however, some members presented severe
technical comments which were agreed upon by the relevant CEN/TC 104/SC 3 to be taken into account by
an amendment. In order to avoid the need of using two separate papers in practice, CEN/TC 104 decided,
however, not to publish the agreed document but to submit a further consolidated version including the
amended issues to UAP, which finally should be published.
The amendments to the final draft prEN 934-5:2004-11 are the following:
- Table 1: requirements in line 5 (Conventional dry material content), 7 (Total chlorine) and 8 (Water soluble
chloride);
d
- Table 2: heading of table; curing conditions in footnote ;
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EN 934-5:2007 (E)
- Annex B: new clauses B.4 and B.5 with more details of testing; new clause B.6, extending the test report;
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.
4
EN 934-5:2007 (E)
1 Scope
This European Standard defines and specifies requirements and conformity for admixtures specifically
intended for use in sprayed concrete.
Provisions governing the practical application of these admixtures in the production of sprayed concrete are
not part of this European Standard.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
EN 196-3, Methods of testing cement — Part 3: Determination of setting times and soundness
EN 197-1, Cement — Part 1: Composition, specifications and conformity criteria for common cements
EN 480-1, Admixtures for concrete, mortar and grout — Test methods — Part 1: Reference concrete and
reference mortar for testing
EN 480-2, Admixtures for concrete, mortar and grout — Test methods — Part 2: Determination of setting time
EN 480-6, Admixtures for concrete, mortar and grout — Test methods — Part 6: Infrared analysis
EN 480-8, Admixtures for concrete, mortar and grout — Test methods — Part 8: Determination of the
conventional dry material content
EN 480-10, Admixtures for concrete, mortar and grout — Test methods — Part 10: Determination of water
soluble chloride content
EN 480-12, Admixtures for concrete, mortar and grout — Test methods — Part 12: Determination of the alkali
content of admixtures
EN 934-6:2001, Admixtures for concrete, mortar and grout — Part 6: Sampling, conformity control and
evaluation of conformity
EN 1542:1999, Products and systems for the protection and repair of concrete structures — Test methods —
Measurement of bond strength by pull-off
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EN 934-5:2007 (E)
EN ISO 1158, Plastics — Vinyl chloride homopolymers and copolymers — Determination of chlorine content
(ISO 1158:1998)
ISO 758, Liquid chemical products for industrial use — Determination of density at 20 degrees C
ISO 4316, Surface active agents — Determination of pH of aqueous solutions — Potentiometric method
3.1.1
performance
ability of an admixture to be effective in its intended use without detrimental effects
3.1.2
compliance dosage
dosage of an admixture, expressed in % by mass of cement, stated by the manufacturer, which will meet the
requirements of this European Standard
NOTE The compliance dosage should be within the recommended range of dosage.
3.1.3
recommended range of dosage
dosages between limits expressed in % by mass of cement that the manufacturer recommends for the product
based on experience on site
NOTE The use of the recommended dosage does not imply that compliance with this European Standard will be met
over the whole range. Trial tests should be carried out with the materials to be used on site to find the dosage necessary
to achieve the required result.
3.1.4
maximum recommended dosage
upper limit of the recommended range of dosage
3.1.5
control mix
prescribed mix without admixture
3.1.6
test mix
prescribed mix incorporating an admixture
3.2.1
sprayed concrete admixture
material added to the concrete mix before or during the spraying process, in a quantity not exceeding 5 % by
mass of cement, except for sprayed concrete set accelerating admixture, where the dosage should not
exceed 12 %, to modify the properties of the mix in the fresh and/or hardened state
3.2.2
sprayed concrete set accelerating admixture
admixture to develop very early setting of the sprayed concrete differing from set accelerating admixtures as
defined and specified in EN 934-2
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EN 934-5:2007 (E)
3.2.3
non-alkaline sprayed concrete set accelerating admixture
sprayed concrete set accelerating admixture according to 3.2.2 with an alkali content (given as Na2O-
equivalent) not exceeding 1,0 % by mass of the admixture
3.2.4
consistence control admixture
admixture that retains consistency for a long period
NOTE This type of admixture is normally used in combination with a compatible sprayed concrete set accelerating
admixture.
3.2.5
bond improving admixture
admixture added to the concrete mix before or during the process of spraying and which improves the bond
between the sprayed concrete layers and/or the substrate surface
4 Requirements
All the admixtures defined in this European Standard shall conform to the general requirements given in
Table 1.
NOTE For requirements that lead to the CE-marking, see Table ZA.1.
Additional to the general requirements in 4.1, the admixtures defined in 3.2.1 to 3.2.5 shall conform to the
following specific requirements:
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EN 934-5:2007 (E)
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EN 934-5:2007 (E)
Table 2 — Specific requirements for sprayed concrete set acceleration and non-alkaline set
acceleration admixtures at equal w/c ratio
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EN 934-5:2007 (E)
5 Sampling
Requirements for sampling are given in EN 934-6.
6 Conformity control
Requirements for conformity control are given in EN 934-6:2001, 5.3 and 5.4. The frequency of testing in
connection with the factory production control is given in Table 5.
Set accelerating
and non-alkaline Consistence Bond improving
Tests
set accelerating control admixtures admixtures
admixtures
Homogeneity, colour B B B
Relative density (for liquids only) B B B
Conventional dry material content B B B
pH value (for liquids only) B B B
–
Chloride content (CI ) a 4 4 4
Alkali content 2 2 2
Compressive strength at 28 days 1 1 1
Setting time A – –
Retention of consistence – A –
Tensile bond strength – – A
Numbers in this table denote minimum frequency of test per year, spread according to production; if the
production is less frequent every batch has to be tested.
A: means test for every 1 000 t but not more than 3 times a year
B: means test each batch
NOTE The effective component (infrared analysis) need not be included in the programme of factory production
control. It has been included in initial type testing.
a Total chlorine content also has to be tested at this frequency if it is significantly different from the water soluble chloride
content.
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EN 934-5:2007 (E)
7 Evaluation of conformity
Requirements for evaluation of conformity are given in EN 934-6:2001, Clause 5.
8.1 General
When admixtures for sprayed concrete are supplied in containers they shall be clearly marked with the relevant
information listed in 8.2 and 8.3. When the material is supplied into a bulk container at the point of delivery, the
same information shall be provided in writing at the time of delivery.
c) code, to identify the type of admixture, consisting of the number of this European Standard and the
number of the table which gives the additional performance requirements for the particular type of
admixture.
b) summary of storage requirements including any special requirements on storage life which shall be clearly
marked, e.g.: This admixture shall not be taken to comply with EN 934-5 after "date";
c) instructions for use and any necessary safety precautions, e.g. if caustic, toxic or corrosive;
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EN 934-5:2007 (E)
Annex A
(informative)
NOTE For requirements regarding substances dangerous to health, hygiene and the environment that are relevant
for CE-marking, see Note 1 of ZA.1 and text after example in ZA.3.
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EN 934-5:2007 (E)
Annex B
(normative)
B.1 General
The constituent materials and the preparation of the reference concrete shall be in accordance with the
requirements of EN 480-1 except as given in this annex below. The requirements for the consistence are
given in Table 3. All tests shall be carried out at the same consistence.
B.3 Aggregates
The sieve curve for the aggregate is given in Table B.1.
B.4 Consistence
Testing shall be carried out under standard laboratory conditions of (20 + 2) °C. The concrete shall be covered
with a plastic sheet to prevent evaporation during the standing period. The initial consistence of the reference
concrete shall be slump (180 mm to 230 mm) or flow (480 mm to 550 mm). This shall apply to both the test
and control mixes. The test mix only, shall be re-tested 6 h after mixing and shall have a consistence ≥ 80 %
of the initial consistence of the test mix.
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EN 934-5:2007 (E)
A control mix at equal consistence (see B.4) is prepared at the same time as the test mix and placed in the
compressive strength moulds immediately after mixing. The concrete is cured under normal laboratory
conditions and tested for compressive strength at 28 days.
Cement:
type;
manufacturer;
type;
dosage;
individual and average results of compressive strength tests for control and test mixes.
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EN 934-5:2007 (E)
Annex C
(normative)
C.1 General
This test is intended for laboratory use only. Test and control concrete mixes are prepared and used to make
the following test specimens each consisting of two layers:
The test procedure shall follow EN 1542 with the deviations shown in C.3.
The base of the moulds can be of any suitable material but a concrete slab has been found most suitable.
Mould sides to contain a uniform 40 mm thickness of concrete are attached to the base.
One mould shall be filled with control concrete and one with test concrete. The concrete shall be compacted
by hand tamping, levelled and then finished with a single pass of a steel float. The specimens are then left,
uncovered, in the standard laboratory climate.
After 24 h the mould is removed and the surfaces given just sufficient wire brushing to remove any latence.
Double height mould sides are then fitted so that a further layer of (30 to 40) mm of concrete can be added.
The control concrete mould shall be filled with a further batch of control concrete. The test concrete mould
shall be filled with a further batch of test concrete. The concrete in both moulds shall be compacted by hand
tamping, levelled and then finished with a steel float. The specimens are then left, uncovered, in the standard
laboratory climate for 24 h before de-moulding. After de-moulding, the specimens are then left, uncovered, in
the standard laboratory climate for a further 27 days.
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EN 934-5:2007 (E)
C.4 Testing
The tests shall be carried out in accordance with EN 1542:1999, Clause 7, except that the drill shall pass
through the top layer of concrete and approximately 20 mm into the first layer of concrete.
Cement:
b) type;
Manufacturer:
d) type;
e) dosage.
g) average test specimen failure as percentage of average control specimen failure strength.
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EN 934-5:2007 (E)
Annex ZA
(informative)
This European Standard and this Annex ZA have been prepared under a mandate2) given to CEN by the
European Commission and the European Free Trade Association.
The clauses of this and, where relevant, another European Standard shown in this Annex meet the requirements
of this mandate given under the EU Construction Products Directive (89/106/EEC).
Compliance with these clauses confers a presumption of fitness of the admixtures for sprayed concrete covered
by this Annex for the intended uses indicated herein: reference shall be made to the information accompanying
the CE marking.
WARNING — Other requirements and other EU Directives, not affecting the fitness for intended uses,
can be applicable to the admixtures for sprayed concrete falling within the scope of this annex.
NOTE 1 In addition to any specific clauses relating to dangerous substances contained in this standard, there may be
other requirements applicable to the products falling within its scope (e.g. transposed European legislation and national
laws, regulations and administrative provisions). In order to meet the provisions of the EU Construction Products Directive,
these requirements need also to be complied with, when and where they apply.
NOTE 2 An informative database of European and national provision on dangerous substances is available at the
construction web site on EUROPA, accessed through
http://europa.eu.int/comm/enterprise/construction/internal/dangsub/dangmain.htm.
This Annex establishes both the conditions for the CE-marking of the construction products intended for the uses
indicated in Table ZA.1 and the relevant clauses applicable:
This Annex has the same scope as Clause 1 of this standard and is defined by Table ZA.1
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EN 934-5:2007 (E)
The requirement on a certain characteristic is not applicable in those Member States (MSs) where there are
no regulatory requirements on that characteristic for the intended use of the product. In this case,
manufacturers placing their products on the market of these MSs are not obliged to determine nor declare the
performance of their products with regard to this characteristic and the option "No performance determined"
(NPD) in the information accompanying the CE marking (see ZA.3) may be used. The NPD option may not be
used, however, where the characteristic is subject to a threshold level.
18
EN 934-5:2007 (E)
The system of attestation of conformity for the admixtures for sprayed concrete indicated in Table ZA.1, in
accordance with the decision of the Commission of 1999/469/EC as amended by the Commission decision
01/596/EC as given in Annex III of the mandate M/128 "Products related to concrete, mortar and grout", is
shown in Table ZA.2 for the indicated intended use:
Attestation of
Level(s) or
Product(s) Intended use conformity
class(es)
system
Admixtures For sprayed concrete – 2+
System 2+: See Directive 89/106/EEC (CPD) Annex III.2 (ii), First possibility, including certification of the
factory production control by an approved body on the basis of initial inspection of factory and of factory
production control as well as of continuous surveillance, assessment and approval of factory production
control.
The attestation of conformity of admixtures for sprayed concrete in Table ZA.1 shall be based on the evaluation
of conformity procedures in Table ZA.3 resulting from application of the clauses of this or other European
standard indicated therein.
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EN 934-5:2007 (E)
When compliance with the conditions of this Annex is achieved, and once the notified body has drawn up the
certificate mentioned below, the manufacturer or his agent established in the EEA shall prepare and retain a
declaration of conformity, which entitles the manufacturer to affix the CE-marking. This declaration shall include:
name and address of the manufacturer, or his authorised representative established in the EEA. and
place of production;
description of the product (Trade name, type, identification, use,...), and a copy of the information
accompanying the CE-marking;
particular conditions applicable to the use of the product (e. g. provisions for the use of the product under
certain conditions, etc.);
name of, and position held by, the person empowered to sign the declaration on behalf of the
manufacturer or his authorised representative.
The declaration shall be accompanied by a factory production control certificate, drawn up by the notified body,
which shall contain, in addition to the information above, the following:
name of, and position held by, the person empowered to sign the certificate.
The above mentioned declaration and certificate shall be presented, on demand, in the official language or
languages of the Member State in which the product is to be used.
The manufacturer or his authorised representative established within the EEA is responsible for the affixing of
the CE marking. The CE marking symbol to affix shall be in accordance with Directive 93/68/EEC and shall be
done on the packaging of the product (when not possible it shall be done on the accompanying label or on the
accompanying documents e.g. delivery note). The following information on the product and on its relevant
essential characteristics shall accompany the CE-marking symbol:
number of the EC Certificate of conformity or factory production control certificate (if relevant);
Information on the relevant essential characteristics in Table ZA.1, which are to be declared, presented
as:
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EN 934-5:2007 (E)
declared values;
The "No performance determined" (NPD) option may not be used where the characteristic is subject to a
threshold level in the Member State of destination. Otherwise, the NPD option may be used when and where the
characteristic, for a given intended used is not subject to regulatory requirements.
Figure ZA.1 gives an example of the information to be given on the product, label packing and/or commercial
documents.
For admixtures for sprayed concrete the following information shall accompany the CE marking symbol:
In addition to any specific information relating to dangerous substances from hardened concrete shown above,
the product should also be accompanied, when and where required and in the appropriate form, by
documentation listing any other legislation on dangerous substances for which compliance is claimed, together
with any information required by that legislation.
3) Only required when placed on the market in a member state which regulates this item.
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EN 934-5:2007 (E)
Bibliography
[1] EN 480-14, Admixtures for concrete, mortar and grout — Test methods - Part 14: Determination of the
effect on corrosion susceptibility of reinforcing steel by potentiostatic electro-chemical test
[3] EN 934-2, Admixtures for concrete, mortar and grout — Part 2: Concrete admixtures — Definitions,
requirements, conformity, marking and labelling
22
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BS EN
934-5:2007
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