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    441-9750 Doowon

    Uploaded by

    Ketlin Fraitag
    This document provides calibration data for the injection pump of a Daewoo car engine from 1992, including: 1. Test conditions for the injection pump, nozzle, holder, and oil. 2. Specifications for injection timing, including pre-stroke, injection order, and tappet clearance. 3. Specifications for adjusting injection quantity at different pump speeds and rack positions. 4. A table specifying timing advance angles based on pump speed.

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    © All Rights Reserved
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    441-9750 Doowon

    Uploaded by

    Ketlin Fraitag
    41 views2 pages
    This document provides calibration data for the injection pump of a Daewoo car engine from 1992, including: 1. Test conditions for the injection pump, nozzle, holder, and oil. 2. Specifications for injection timing, including pre-stroke, injection order, and tappet clearance. 3. Specifications for adjusting injection quantity at different pump speeds and rack positions. 4. A table specifying timing advance angles based on pump speed.

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    441-9750 doowon

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    This document provides calibration data for the injection pump of a Daewoo car engine from 1992, including: 1. Test conditions for the injection pump, nozzle, holder, and oil. 2. Specifications for injection timing, including pre-stroke, injection order, and tappet clearance. 3. Specifications for adjusting injection quantity at different pump speeds and rack positions. 4. A table specifying timing advance angles based on pump speed.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    41 views2 pages

    441-9750 Doowon

    Uploaded by

    Ketlin Fraitag
    This document provides calibration data for the injection pump of a Daewoo car engine from 1992, including: 1. Test conditions for the injection pump, nozzle, holder, and oil. 2. Specifications for injection timing, including pre-stroke, injection order, and tappet clearance. 3. Specifications for adjusting injection quantity at different pump speeds and rack positions. 4. A table specifying timing advance angles based on pump speed.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
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    조 정 데 이 터

    Ass'y No. : 1 0 1 4 4 1 - 9 7 5 0
    Engine Model: C240
    INJ. PUMP CALIBRATION DATA A kind of car:
    Drawing No. : Company : DAEWOO HEAVY
    General Ass'y No. : Date : 1992. 06. 31.
    Injection Pump Governor Timing Device
    1 0 1 0 4 4 - 9 1 4 0 1 0 5 4 1 9 - 1 0 0 0 1 0 5 6 2 1 - 0 3 7 0
    PES4A EP/RSV EP/SCD
    1. Test Conditions :
    Pump rotation : Clockwise (Viewed from drive side)
    Nozzle & Nozzle Holder Ass'y : 105780-8140(BOSCH Type No. EF8511/9A)
    Nozzle Holder : 105780-2080(BOSCH Type No. EF8511/9)
    Nozzle : 105780-0000(BOSCH Type No.DN12SD12T)
    Nozzle opening pressure : 175 Kgf/㎠ Transfer pump pressure : 1.6 Kgf/㎠
    Injection pipe : 2 mm × 6 mm × 600 mm Oil temp. : 40℃ +5℃
    Test oil : ISO 4113 or SAE Standard test oil(SAE J967D)
    Overflow valve opening pressure : Kgf/㎠
    2. Injection Timing :
    Pre- stroke : No. 1 plunger 3.25 ±0.05 mm
    Note : Adjust with control rack position of mm
    Injection order : 1 ∼ 3 ∼ 4 ∼ 2 (Interval 90˚±30′)
    Plunger are numbered from the Drive side
    Tappet clearance : Bolt adjustment type → More than 0.3mm for all cylinders.
    Shim adjustment type → Manually rotate the camshaft 2~3 times and
    confirm that it rotates smoothly.
    3. Injection Quantity :
    Adjusting Rack Pump Injection Q'ty Max. var. B.C.S
    point position speed (cc/1000st) bet. cyl. Fixed pressure Remarks
    (mm) (r/min) ( % ) (mmHg)
    A 12.0 1,300 39.2±1.0 ±2.5 Rack
    ≒9.0 525 9.5±1.1 ±14 Rack
    A 12.0 1,300 39.2±1.0 Lever
    B 12.9 750 39.3±1.6 ±4 Lever

    4. Timing Advance Specification :


    Pump Speed
    (r/min) 450 ~ 550 800 1,050 1,300
    Advance Angle Finish
    (˚) Start 1.0±0.5 1.95±0.75 3.3±0.5 (6.0)
    DOOWON PRECISION INDUSTRY Co., Ltd.
    DPICO Service Department
    503-5,SHINSA-DONG,KANGNAM-GU,SEOUL,KOREA TEL:(02)510-7241∼6, FAX:(02)510-7111
    3. Governor Adjustment Ass'y No.: 1 0 1 4 4 1 - 9 7 5 0
    Unindication of acommon difference the rack : ±0.05
    Recommended speed droop adjustment screw position :4
    (notches from fully tightened position)

    20.0 +1.0 Rack limit:17.5

    B
    12.9
    A
    Control Rack Position(mm)

    12.0

    11.5

    8.5 H

    6.9

    525 (1180) 1435±15


    900±30 1300
    +20
    +10
    Pump speed(rpm)
    B.C.S. Adjustment Variable speed specification Timing setting
    At No.1 plunger beginning of
    injection position.
    BTDC : 14˚
    ≒60˚

    Coupling key
    groove position

    Speed Control Lever Angle Load Control Lever Angle Stop Lever Angle

    Full speed 。 Nomal


    。
    5

    ±
    5

    19˚

    ±
    Idling
    53˚

    4˚±5 。
    Stop
    24˚±5 。

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